CN115656194A - Cable connection detection device for cable installation and process thereof - Google Patents
Cable connection detection device for cable installation and process thereof Download PDFInfo
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- CN115656194A CN115656194A CN202211305581.0A CN202211305581A CN115656194A CN 115656194 A CN115656194 A CN 115656194A CN 202211305581 A CN202211305581 A CN 202211305581A CN 115656194 A CN115656194 A CN 115656194A
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Abstract
The invention relates to the technical field of cable detection, in particular to a cable connection detection device for cable installation and a process thereof.
Description
Technical Field
The invention relates to the technical field of cable detection, in particular to a cable connection detection device for cable installation and a process thereof.
Background
The wire and cable is used for transmitting electric (magnetic) energy, information and wire products for realizing electromagnetic energy conversion. A wire cable in a broad sense, also referred to as a cable for short, refers to an insulated cable, which can be defined as: an aggregate consisting of; one or more insulated wire cores, and their respective possible coatings, total protective layers and outer jackets, the cable may also have additional conductors without insulation.
Chinese patent No. CN112484615B discloses a cable connection detection device for cable installation, which comprises a workbench, wherein a lower sleeve is fixedly connected to the top end of the workbench, upper sleeves are fixed to two ends of the lower sleeve through bolts, an adjusting mechanism is installed on the inner walls of the lower sleeve and the upper sleeves, a through pipe fixed to the inner walls of the lower sleeve and the upper sleeves is arranged inside the adjusting mechanism, a first spring is fixedly connected to the inside of the through pipe, a connecting piece is fixedly connected to the other end of the first spring, and driving wheels are fixedly connected to two sides of the connecting piece. The lower sleeve and the upper sleeve are fixed through bolts, so that the device is convenient to disassemble or assemble; through setting up first spring and second spring for drive wheel and pulley can compress tightly the laminating to the outer wall of not unidimensional cable body, thereby realize this cable body to not unidimensional and detect, improve the suitability.
However, the above patents have the following disadvantages in the practical use: this patent is through the second spring that sets up, elastic motion is made in the outer pipe to the interior pole of pulley drive, when interior pole and pressure sensor contact, pressure sensor is to PLC control panel signals, the PLC control panel is to first shower nozzle, siren commander, make first shower nozzle carry out the spraying to the unevenness department of cable body outer wall and do the mark, the siren sends out the police dispatch newspaper simultaneously, the realization detects the roughness on cable body surface, but this kind of detection method can only detect the mark to the unevenness department of cable surface outer wall, can't detect the mark to the damage department of cable outer wall, detection effect is not good, the cable after the detection still can the problem.
Disclosure of Invention
The invention aims to provide a cable connection detection device for cable installation and a process thereof, which are used for solving the problems that in the background technology, only the unevenness of the outer wall of the cable surface can be detected and marked, the damaged part of the outer wall of the cable cannot be detected and marked, and the detection effect is poor.
The invention provides a cable connection detection device for cable installation, which comprises a substrate, a support frame, a detection frame, a traction assembly, a first detection assembly and a second detection assembly, wherein the support frame is installed at the top of the substrate, the detection frame is horizontally arranged at the top of the support frame, the traction assembly is installed at the top of the substrate, the first detection assembly is installed inside the detection frame, the top end of the first detection assembly extends to the top of the detection frame, the second detection assembly is installed at the top of the substrate, and the second detection assembly is positioned between the support frame and the traction assembly.
Further, first determine module includes mounting panel, swivel ring, running gear, rotation axis, rotary gear, rotating electrical machines, action wheel, follows driving wheel, belt, two mount pads, two roughness determine part and two first mark part, the mounting panel sets up the inside at the detection frame, be equipped with first logical groove on the mounting panel, the swivel ring rotates and installs at first logical inslot, running gear installs on the outer wall of swivel ring, two the mount pad symmetry sets up at the top of detecting the frame, rotation axis rotates and installs on two mount pads to the one end of rotation axis extends to the outside of one of them mount pad, rotary gear installs on the rotation axis to rotary gear and running gear meshing, the rotating electrical machines level sets up at the top that detects the frame, the action wheel is installed on the output shaft of rotating electrical machines, install from the driving wheel and extend to one of them mount pad outside on, the belt cover is established at the action wheel and from the outside of driving wheel, two roughness determine part symmetry sets up on the inner wall of swivel ring, two first mark part symmetry sets up on the inner wall of swivel ring.
Further, every roughness determine part all includes fixed block, first electric putter, first plectane, coupling spring, second plectane, roating seat, supports and touches wheel, riser and sensor, the fixed block is installed on the inner wall of swivel becket, the vertical setting of first electric putter is on the fixed block, first plectane is installed on first electric putter's output, the vertical bottom of installing at first plectane of coupling spring, the bottom at coupling spring is installed to the second plectane, the bottom at the second plectane is installed to the roating seat, it installs in the roating seat to support and touch the wheel rotation, the vertical setting of riser is at the top of second plectane, the sensor is installed on the outer wall of riser, the sensor is towards the coupling spring setting.
Further, every first marker part all includes connecting block, second electric putter, movable block, mount, china ink bucket, rubber buffer, third electric putter, first hose and first shower nozzle, the connecting block is installed on the inner wall of swivel becket, the second electric putter level sets up on the outer wall of connecting block, the movable block is installed on second electric putter's output, the top at the movable block is erect to the mount, the vertical top that sets up at the movable block of china ink bucket, rubber buffer slidable mounting is in the inside of china ink bucket, the vertical top that sets up at the mount of third electric putter to third electric putter's output extends to and is connected with the rubber buffer, first hose is installed on the bottom outer wall of china ink bucket to first hose is linked together with the inside of china ink bucket, the tip of china ink bucket is kept away from to first hose is installed to first shower nozzle.
Furthermore, the second detection assembly comprises an L-shaped frame, a driving ring, a transverse plate, a driving motor, a chain, a second marking part, four limiting wheels, four driving shafts, four driving wheels and four chain wheels, the L-shaped frame is installed at the top of the substrate, a second through groove is formed in the L-shaped frame, the four limiting wheels are distributed on the outer wall of one side of the L-shaped frame in a rectangular mode, the driving ring is installed in the four limiting wheels, the outer wall of the driving ring abuts against the four limiting wheels, the four driving shafts are distributed on the L-shaped frame in a rectangular mode, the four driving wheels are installed at one ends of the four driving shafts respectively, the four driving wheels all abut against the driving ring, the four chain wheels are installed at the other ends of the four driving shafts, the transverse plate is horizontally arranged on the outer wall of the other side of the L-shaped frame, the driving motor is horizontally arranged at the top of the transverse plate, an output shaft of the driving motor is connected with one of the driving shaft, the chain is sleeved outside of the four chain wheels, and the second marking part is installed on the inner wall of the driving ring.
Further, the second mark part includes arc piece, first high definition digtal camera, link, pigment bucket, fourth electric putter, U type frame, first lead screw slip table, L template, second shower nozzle and second hose, the arc piece is installed on the inner wall of drive ring, the vertical setting of first high definition digtal camera is in the bottom of arc piece, the link is installed on the outer wall of arc piece, the vertical setting of pigment bucket is on the top of link, the vertical setting of fourth electric putter is in the bottom of link, the U type frame is installed on fourth electric putter's output, first lead screw slip table level sets up in U type frame, the L template is installed and is served in the removal of first lead screw slip table, the bottom at the L template is installed to the second shower nozzle, the both ends of second hose are linked together with pigment bucket and second shower nozzle respectively, be equipped with the solenoid valve on the second hose.
Further, it includes traction frame, second lead screw slip table, first connecting plate, stiffener, pulls cover, two clamping part and two first guide rails, two to pull the subassembly first guide rail symmetry sets up at the top of base plate, traction frame slidable mounting is on two first guide rails, second lead screw slip table level sets up the top at the base plate, first connecting plate is installed and is served at the removal of second lead screw slip table to first connecting plate is connected with the bottom of traction frame, the stiffener level sets up on the top outer wall of traction frame, pull the cover and install the one end of keeping away from the traction frame at the stiffener, two clamping part symmetry sets up on the outer wall of pulling the cover, every clamping part all includes mounting bracket, hydraulic push rod and presss from both sides tight piece, the mounting bracket erects on the outer wall of pulling the cover, hydraulic push rod is vertical to be set up on, and hydraulic push rod's output extends to in the traction frame, press from both sides tight piece and install on hydraulic push rod's output.
Further, the symmetry is provided with two auxiliary conveyor subassemblies in the detection frame, every auxiliary conveyor subassembly all includes adjusting part, two second guide rails and two movable plates, two the second guide rail symmetry sets up on the inner wall that detects the frame, two the movable plate is slidable mounting respectively on two second guide rails to the one end of two movable plates extends to the outside that detects the frame, every equal symmetry is provided with two on the movable plate and bears the seat, bear the seat internal rotation and install the delivery wheel, adjusting part installs on the outer wall that detects the frame to adjusting part's both ends extend to the outside one end of detection frame articulated with two movable plates respectively.
Furthermore, the adjusting part comprises a support, an adjusting motor, an adjusting rod and two pulling rods, the support is installed on the outer wall of the detection frame, the adjusting motor is horizontally arranged on the support, the adjusting rod is installed on an output shaft of the adjusting motor, one end of each pulling rod is hinged to the corresponding adjusting rod, and the other end of each pulling rod is hinged to one end, extending to the outside of the detection frame, of each movable plate.
The process of the cable connection detection device for cable installation provided by the invention comprises the following steps,
s1, one end of a cable to be detected penetrates through a detection frame, a first through groove and a second through groove and then is placed in a traction sleeve, then two clamping components work to clamp the end of the cable, then adjusting components in two auxiliary conveying components work synchronously to drive two moving plates to move relatively on two second guide rails, and conveying wheels on the two moving plates move relatively to perform collision limiting on the upper side and the lower side of the cable in the detection frame;
s2, the second screw rod sliding table works to drive the first connecting plate and the traction frame to move, the traction frame drives the traction sleeve to move, the traction sleeve drives the cable to move slowly, and the first detection assembly and the second detection assembly synchronously detect the cable while the second screw rod sliding table works;
s3, a rotating motor in the first detection assembly works to drive a driving wheel to rotate, the driving wheel drives a driven wheel to rotate by using a belt, the driven wheel drives a rotating shaft and a rotating gear to rotate, the rotating gear drives a rotating gear and a rotating ring to rotate, the rotating ring drives two flatness detection parts and two first marking parts to rotate, the two flatness detection parts detect the flatness of the outer wall of the cable while rotating, and the two first marking parts work to mark the detected position with unevenness;
s4, driving motor work among the second detection assembly drives four drive wheels to rotate, four drive wheels and four spacing wheel cooperations drive the drive ring and rotate, the drive ring drives second mark part and rotates, first high definition digtal camera in the second mark part rotates and carries out high definition camera shooting detection to the outer wall of cable, in case first high definition digtal camera detects when the outer wall of cable has damaged department, the drive ring stop rotating this moment, then first lead screw slip table drives L template and second shower nozzle and removes, the second shower nozzle removes to the damaged department top of cable, then fourth electric putter drives the second shower nozzle and moves to being close the cable downwards, solenoid valve opens at last, the mark pigment in the pigment bucket spouts the damaged department of cable through second hose and second shower nozzle and marks.
The invention provides a cable connection detection device for cable installation and a process thereof through improvement, compared with the prior art, the device has the following improvement and advantages:
one is as follows: according to the invention, one end of the cable to be detected sequentially penetrates through the detection frame, the first detection assembly and the second detection assembly and then is placed in the traction assembly, then the traction assembly clamps the end part of the cable, then the traction assembly works to traction the end part of the cable, the cable slowly passes through the first detection assembly and the second detection assembly, the first detection assembly works to detect and mark the flatness of the outer wall of the cable, and the second detection assembly detects and marks the damage of the outer wall of the cable, so that the detection effect of the cable is greatly improved.
The second step is as follows: according to the invention, the first circular plate is driven to move downwards by the work of the first electric push rod, the first circular plate drives the second circular plate and the abutting wheel to move downwards by the connecting spring, the abutting wheel moves downwards to abut against the outer wall of the cable, when the cable moves slowly, the rotating ring rotates to drive the abutting wheel to walk on the outer wall of the cable, once the sensor senses that the connecting spring deforms, the position of the outer wall of the cable where the abutting wheel is located is uneven, and then the two first marking components work to mark the uneven position of the outer wall of the cable.
And the third step: according to the invention, the arc-shaped block is driven to rotate by the driving ring, the arc-shaped block drives the first high-definition camera to rotate to carry out high-definition camera detection on the outer wall of the cable, once the first high-definition camera detects that the outer wall of the cable is damaged, the driving ring stops rotating at the moment, then the first lead screw sliding table drives the L-shaped plate and the second spray head to move, the second spray head moves to the position above the damaged position of the cable, then the fourth electric push rod drives the second spray head to move downwards to be close to the cable, finally the electromagnetic valve is opened, and the marking pigment in the pigment barrel is sprayed to the damaged position of the cable through the second hose and the second spray head to be marked.
Fourthly, the method comprises the following steps: according to the invention, the two movable plates are driven to move relatively on the two second guide rails through the working of the adjusting part, the upper side and the lower side of the cable in the detection frame are limited in collision by the relative movement of the conveying wheels on the two movable plates, the conveying wheels ensure that the cable does not shake in the process of moving in the detection frame, and the detection precision of the first detection assembly is improved.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic partial perspective view of the present invention;
FIG. 3 is a first perspective view of a first detecting assembly according to the present invention;
FIG. 4 is a second perspective view of the first detecting assembly of the present invention;
FIG. 5 is a schematic partial perspective view of a first sensing assembly of the present invention;
FIG. 6 is a partial cross-sectional view of a first sensing assembly of the present invention;
FIG. 7 is a first perspective view of a second detecting assembly according to the present invention;
FIG. 8 is a schematic perspective view of a second inspection assembly according to the present invention;
FIG. 9 is a schematic perspective view of a portion of a second sensing assembly in accordance with the present invention;
FIG. 10 is a perspective view of the first draft assembly of the present invention;
FIG. 11 is a perspective view of the tow assembly of the present invention;
FIG. 12 is a first perspective view of the auxiliary delivery assembly of the present invention;
fig. 13 is a schematic perspective view of the auxiliary conveying assembly of the present invention.
Description of reference numerals:
the base plate 1, the supporting frame 2, the detecting frame 3, the traction assembly 4, the traction frame 41, the second screw rod sliding table 42, the first connecting plate 43, the reinforcing rod 44, the traction sleeve 45, the clamping component 46, the mounting frame 461, the hydraulic push rod 462, the clamping block 463, the first guide rail 47, the first detecting assembly 5, the mounting plate 51, the first through groove 511, the rotating ring 52, the rotating gear 53, the rotating shaft 54, the rotating gear 55, the rotating motor 56, the driving wheel 561, the driven wheel 562, the belt 563, the mounting seat 57, the flatness detecting component 58, the fixing block 581, the first electric push rod 582, the first circular plate 583, the connecting spring 584, the second circular plate, the rotating seat 586, the abutting wheel 587, the vertical plate 585, the sensor 589, the first marking component 59, the connecting block 591, the second electric push rod 592, the device comprises a moving block 593, a fixing frame 594, an ink barrel 595, a rubber plug 596, a third electric push rod 597, a first hose 598, a first spray head 599, a second detection assembly 6, an L-shaped frame 61, a second through groove 611, a driving ring 62, a transverse plate 63, a driving motor 64, a chain 65, a second marking component 66, an arc-shaped block 661, a first high-definition camera 662, a connecting frame 663, a pigment barrel 664, a fourth electric push rod 665, a U-shaped frame 666, a first screw rod sliding table 667, an L-shaped plate 668, a second spray head 669, a second hose 6691, an electromagnetic valve 6692, a limiting wheel 67, a driving shaft 68, a driving wheel 69, a chain wheel 691, an auxiliary conveying assembly 7, an adjusting component moving plate 71, a second guide rail 72, a 73, a bearing seat 74, a conveying wheel 75, a support 76, an adjusting motor 77, an adjusting rod 78 and a pulling rod 79.
Detailed Description
The present invention is described in detail below, and technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
As shown in fig. 1 and 3-11, a cable connection detecting device for cable installation comprises a base plate 1, a supporting frame 2, a detecting frame 3, a pulling assembly 4, a first detecting assembly 5 and a second detecting assembly 6, wherein the supporting frame 2 is installed on the top of the base plate 1, the detecting frame 3 is horizontally arranged on the top of the supporting frame 2, the pulling assembly 4 is installed on the top of the base plate 1, the first detecting assembly 5 is installed inside the detecting frame 3, the top end of the first detecting assembly 5 extends to the top of the detecting frame 3, the second detecting assembly 6 is installed on the top of the base plate 1, and the second detecting assembly 6 is located between the supporting frame 2 and the pulling assembly 4; one end through the cable that will detect passes detection frame 3 in proper order, place behind first determine module 5 and the second determine module 6 in pulling subassembly 4, then pull subassembly 4 and press from both sides the tip of cable tightly, pull 4 work of subassembly and pull the tip of cable after that, the cable is slow through first determine module 5 and second determine module 6, the roughness of first determine module 5 work to the cable outer wall detects the mark, second determine module 6 detects the mark to the damage of cable outer wall, the detection effect of cable has been improved greatly.
Specifically, the first detection assembly 5 includes a mounting plate 51, a rotating ring 52, a rotating gear 53, a rotating shaft 54, a rotating gear 55, a rotating motor 56, a driving wheel 561, a driven wheel 562, a belt 563, two mounting seats 57, two flatness detection components 58 and two first marking components 59, the mounting plate 51 is disposed inside the detection frame 3, the mounting plate 51 is provided with a first through slot 511, the rotating ring 52 is rotatably mounted in the first through slot 511, the rotating gear 53 is mounted on an outer wall of the rotating ring 52, the two mounting seats 57 are symmetrically disposed on the top of the detection frame 3, the rotating shaft 54 is rotatably mounted on the two mounting seats 57, one end of the rotating shaft 54 extends to the outside of one of the mounting seats 57, the rotating gear 55 is mounted on the rotating shaft 54, the rotating gear 55 is meshed with the rotating gear 53, the rotating motor 56 is horizontally disposed on the top of the detection frame 3, the driving wheel 561 is mounted on an output shaft of the rotating motor 56, the driven wheel 562 is mounted on one end of the rotating shaft 54 extending to the outside of one of the mounting seats 57, the driving wheel 563 is sleeved on the outside of the belt 562, the driving wheel 562 and the two flatness detection components 59 are symmetrically disposed on the inner wall of the rotating ring 52; drive action wheel 561 through the work of rotating electrical machines 56 and rotate, action wheel 561 utilizes belt 563 to drive from driving wheel 562 to rotate, from driving wheel 562 to drive rotation axis 54 and rotating gear 55 to rotate, rotating gear 55 drives rotating gear 53 and rotating ring 52 and rotates, rotating ring 52 drives two roughness detection part 58 and two first mark part 59 rotations, two roughness detection part 58 detect the roughness of cable outer wall in the pivoted, there are two first mark part 59 work in unevenness's position to mark it after detecting, repair the place of cable outer wall mark after convenient follow-up detection accomplishes.
Specifically, each of the flatness detecting members 58 includes a fixed block 581, a first electric push rod 582, a first circular plate 583, a connecting spring 584, a second circular plate 585, a rotating seat 586, a contact wheel 587, a vertical plate 588 and a sensor 589, wherein the fixed block 581 is installed on the inner wall of the rotating ring 52, the first electric push rod 582 is vertically disposed on the fixed block 581, the first circular plate 583 is installed on the output end of the first electric push rod 582, the connecting spring 584 is vertically installed at the bottom of the first circular plate 583, the second circular plate 585 is installed at the bottom of the connecting spring 584, the rotating seat 586 is installed at the bottom of the second circular plate 585, the contact wheel 587 is rotatably installed in the rotating seat 586, the vertical plate 588 is vertically disposed at the top of the second circular plate 585, the sensor 589 is installed on the outer wall of the vertical plate 588, and the sensor 589 is disposed toward the connecting spring 584; work through first electric putter 582 drives first plectane 583 downstream, first plectane 583 utilizes connecting spring 584 to drive second plectane 585 and conflict wheel 587 downstream, conflict wheel 587 downstream is to conflicting with the outer wall of cable, when cable slow moving's in-process, the rotating ring 52 rotates and drives conflict wheel 587 and walk at the outer wall of cable, in case sensor 589 senses that connecting spring 584 takes place to deform then there is unevenness's phenomenon in the position of the cable outer wall at conflict wheel 587 place, then two first marker component 59 work mark the unevenness's of cable outer wall position.
Specifically, each of the first marking members 59 includes a connection block 591, a second electric push rod 592, a moving block 593, a fixing frame 594, an ink barrel 595, a rubber stopper 596, a third electric push rod 597, a first hose 598 and a first spray head 599, the connection block 591 is mounted on an inner wall of the rotation ring 52, the second electric push rod 592 is horizontally arranged on an outer wall of the connection block 591, the moving block 593 is mounted on an output end of the second electric push rod 592, the fixing frame 594 is erected at a top end of the moving block 593, the ink barrel 595 is vertically arranged at a top of the moving block 593, the rubber stopper 596 is slidably mounted inside the ink barrel 595, the third electric push rod 597 is vertically arranged at a top end of the fixing frame 594 and an output end of the third electric push rod 597 extends to be connected with the rubber stopper 596, the first hose 598 is mounted on an outer wall at a bottom end of the ink barrel 595, and the first hose 598 is communicated with the inside of the ink barrel 595, and the first spray head 599 is mounted at an end of the first hose 598 far away from the ink barrel 595; move to being close to the cable outer wall through the work of second electric putter 592 first shower nozzle 599 of drive, then the work of third electric putter 597 drives rubber buffer 596 downstream, and rubber buffer 596 downstream spouts the ink in the china ink bucket 595 to the unevenness position of cable outer wall through first hose 598 and first shower nozzle 599, has reached and has carried out the mark to cable outer wall unevenness position, convenient subsequent operation of reprocessing.
Specifically, the second detecting assembly 6 includes an L-shaped frame 61, a driving ring 62, a horizontal plate 63, a driving motor 64, a chain 65, a second marking member 66, four limit wheels 67, four driving shafts 68, four driving wheels 69 and four chain wheels 691, the L-shaped frame 61 is mounted on the top of the base plate 1, the L-shaped frame 61 is provided with a second through groove 611, the four limit wheels 67 are distributed on an outer wall of one side of the L-shaped frame 61 in a rectangular shape, the driving ring 62 is mounted in the four limit wheels 67, an outer wall of the driving ring 62 abuts against the four limit wheels 67, the four driving shafts 68 are distributed on the L-shaped frame 61 in a rectangular shape, the four driving wheels 69 are respectively mounted at one end of the four driving shafts 68, and the four driving wheels 69 all abut against the driving ring 62, the four chain wheels 691 are mounted at the other end of the four driving shafts 68, the horizontal plate 63 is horizontally disposed on an outer wall of the other side of the L-shaped frame 61, the driving motor 64 is horizontally disposed on the top of the horizontal plate 63, an output shaft of the driving motor 64 is connected with one of the driving shaft 68, the chain 65 is sleeved outside of the four chain wheels 691, and the inner wall of the second marking member 66; work through driving motor 64 drives one of them drive shaft 68 and rotates, this drive shaft 68 utilizes chain 65 and four sprocket 691 to drive four drive shaft 68 synchronous rotations, four drive shaft 68 drive four drive wheels 69 and rotate, four drive wheels 69 and four spacing wheels 67 cooperate and drive ring 62 and rotate, drive ring 62 drives second mark part 66 and rotates, second mark part 66 rotates and carries out the high definition detection of making a video recording to the outer wall of cable, in case the outer wall of cable has the damaged department, then second mark part 66 marks the damaged department.
Specifically, the second marking component 66 includes an arc-shaped block 661, a first high-definition camera 662, a connecting frame 663, a pigment bucket 664, a fourth electric push rod 665, a U-shaped frame 666, a first lead screw sliding table 667, an L-shaped plate 668, a second spray head 669 and a second hose 6691, the arc-shaped block 661 is installed on the inner wall of the driving ring 62, the first high-definition camera 662 is vertically arranged at the bottom of the arc-shaped block 661, the connecting frame 663 is installed on the outer wall of the arc-shaped block 661, the pigment bucket 664 is vertically arranged at the top end of the connecting frame 663, the fourth electric push rod 665 is vertically arranged at the bottom of the connecting frame 663, the U-shaped frame 666 is installed at the output end of the fourth electric push rod 665, the first lead screw sliding table 667 is horizontally arranged in the U-shaped frame 666, the L-shaped plate 668 is installed at the moving end of the first lead screw sliding table 667, the second spray head 669 is installed at the bottom of the L-shaped frame 663, two ends of the second hose 6691 are respectively communicated with the pigment bucket 664 and the second spray head 6692, and the solenoid valve 6692 is arranged on the second hose 6691; drive arc piece 661 through drive ring 62 and rotate, arc piece 661 drives first high definition digtal camera 662 and rotates the outer wall of carrying out the high definition and make a video recording the detection to the cable, in case first high definition digtal camera 662 detects the outer wall of cable and has the damage department when, drive ring 62 stall this moment, then first lead screw slip table 667 drives L template 668 and second shower nozzle 669 and removes, second shower nozzle 669 removes to the damage department top of cable, fourth electric putter 665 drives second shower nozzle 669 downstream to being close to the cable after that, solenoid valve 6692 opens at last, mark pigment in the pigment bucket 664 spouts the damage department of cable through second hose 6691 and second shower nozzle 669 and carries out the mark.
Specifically, the traction assembly 4 includes a traction frame 41, a second screw rod sliding table 42, a first connecting plate 43, a reinforcing rod 44, a traction sleeve 45, two clamping members 46 and two first guide rails 47, wherein the two first guide rails 47 are symmetrically arranged on the top of the base plate 1, the traction frame 41 is slidably mounted on the two first guide rails 47, the second screw rod sliding table 42 is horizontally arranged on the top of the base plate 1, the first connecting plate 43 is mounted on a moving end of the second screw rod sliding table 42, the first connecting plate 43 is connected with a bottom end of the traction frame 41, the reinforcing rod 44 is horizontally arranged on an outer wall of a top end of the traction frame 41, the traction sleeve 45 is mounted at one end of the reinforcing rod 44 far away from the traction frame 41, the two clamping members 46 are symmetrically arranged on an outer wall of the traction sleeve 45, each clamping member 46 includes a hydraulic push rod 461, a hydraulic push rod 462 and a mounting frame clamping block 463, the hydraulic push rod 462 is vertically arranged on the mounting frame 461, and an output end 463 of the hydraulic push rod 462 extends into the traction frame 41; the hydraulic push rods 462 in the two clamping parts 46 work synchronously to drive the clamping blocks 463 to move, the clamping blocks 463 in the two clamping parts 46 move relatively to clamp the end part of the cable, then the second screw rod sliding table 42 works to drive the first connecting plate 43 and the traction frame 41 to move, the traction frame 41 drives the traction sleeve 45 to move, the traction sleeve 45 drives the cable to move slowly, and the cable is convenient to pass through the first detection assembly 5 and the second detection assembly 6.
Example two
As shown in fig. 2, 12-13, a cable connection detection device for cable installation is substantially the same as that in embodiment 1, two auxiliary conveying assemblies 7 are symmetrically arranged in a detection frame 3, each auxiliary conveying assembly 7 includes an adjusting component 71, two second guide rails 72 and two moving plates 73, the two second guide rails 72 are symmetrically arranged on an inner wall of the detection frame 3, the two moving plates 73 are respectively slidably mounted on the two second guide rails 72, one end of each moving plate 73 extends to the outside of the detection frame 3, two bearing seats 74 are symmetrically arranged on each moving plate 73, a conveying wheel 75 is rotatably mounted on each bearing seat 74, the adjusting component 71 is mounted on an outer wall of the detection frame 3, and two ends of the adjusting component 71 are respectively hinged to one end of each moving plate 73 extending to the outside of the detection frame 3; the adjusting component 71 works to drive the two movable plates 73 to move relatively on the two second guide rails 72, the conveying wheels 75 on the two movable plates 73 move relatively to conflict with the upper and lower sides of the cable in the detection frame 3 for limitation, and the conveying wheels 75 ensure that the cable cannot shake in the process of moving in the detection frame 3, so that the detection precision of the first detection component 5 is improved.
Specifically, the adjusting component 71 includes a support 76, an adjusting motor 77, an adjusting rod 78 and two pulling rods 79, the support 76 is mounted on the outer wall of the detection frame 3, the adjusting motor 77 is horizontally disposed on the support 76, the adjusting rod 78 is mounted on an output shaft of the adjusting motor 77, one end of each of the two pulling rods 79 is hinged to the adjusting rod 78, and the other end of each of the two pulling rods 79 is hinged to one end of each of the two moving plates 73 extending to the outside of the detection frame 3; the adjusting motor 77 works to drive the adjusting rod 78 to rotate, and the adjusting rod 78 drives the two moving plates 73 to move relatively by using the two pulling rods 79, so that the conveying wheel 75 can conveniently collide and limit cables with different diameters.
EXAMPLE III
The invention also discloses a process of the cable connection detection device for cable installation, which comprises the following steps,
s1, one end of a cable to be detected penetrates through the detection frame 3, the first through groove 511 and the second through groove 611 and then is placed in the traction sleeve 45, then the two clamping components 46 work to clamp the end of the cable, then the adjusting components 71 in the two auxiliary conveying assemblies 7 work synchronously to drive the two moving plates 73 to move relatively on the two second guide rails 72, and the conveying wheels 75 on the two moving plates 73 move relatively to limit the collision of the upper side and the lower side of the cable in the detection frame 3;
s2, the second screw rod sliding table 42 works to drive the first connecting plate 43 and the traction frame 41 to move, the traction frame 41 drives the traction sleeve 45 to move, the traction sleeve 45 drives the cable to move slowly, and the first detection assembly 5 and the second detection assembly 6 synchronously detect the cable while the second screw rod sliding table 42 works;
s3, a rotating motor 56 in a first detection assembly 5 works to drive a driving wheel 561 to rotate, the driving wheel 561 drives a driven wheel 562 to rotate through a belt 563, the driven wheel 562 drives a rotating shaft 54 and a rotating gear 55 to rotate, the rotating gear 55 drives a rotating gear 53 and a rotating ring 52 to rotate, the rotating ring 52 drives two flatness detection parts 58 and two first marking parts 59 to rotate, the two flatness detection parts 58 detect the flatness of the outer wall of the cable while rotating, and the two first marking parts 59 work to mark the detected position with unevenness;
s4, a driving motor 64 in the second detection assembly 6 works to drive four driving wheels 69 to rotate, the four driving wheels 69 and four limiting wheels 67 are matched to drive a driving ring 62 to rotate, the driving ring 62 drives a second marking part 66 to rotate, a first high-definition camera 662 in the second marking part 66 rotates to perform high-definition camera detection on the outer wall of the cable, once the first high-definition camera 662 detects that the outer wall of the cable is damaged, the driving ring 62 stops rotating at the moment, then a first lead screw sliding table 667 drives an L-shaped plate 668 and a second nozzle 669 to move, the second nozzle 669 moves to the position above the damaged position of the cable, then a fourth electric push rod 665 drives the second nozzle 669 to move downwards to be close to the cable, finally an electromagnetic valve 6692 is opened, and marking pigments in a pigment bucket 664 are sprayed to the damaged position of the cable through a second hose 6691 and the second nozzle 669 to be marked.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a detection device is connected with cable for cable mounting which characterized in that: including base plate (1), support frame (2), detection frame (3), pull subassembly (4), first determine module (5) and second determine module (6), the top at base plate (1) is installed in support frame (2), detect frame (3) level setting at the top of support frame (2), pull the top at base plate (1) in subassembly (4), the inside at detection frame (3) is installed in first determine module (5) to the top of first determine module (5) extends to the top of detecting frame (3), the top at base plate (1) is installed in second determine module (6) to second determine module (6) are located support frame (2) and pull between subassembly (4).
2. A cable connection detecting device for cable installation according to claim 1, wherein: the first detection assembly (5) comprises a mounting plate (51), a rotating ring (52), a rotating gear (53), a rotating shaft (54), a rotating gear (55), a rotating motor (56), a driving wheel (561), a driven wheel (562), a belt (563), two mounting seats (57), two flatness detection components (58) and two first marking components (59), wherein the mounting plate (51) is arranged inside a detection frame (3), a first through groove (511) is formed in the mounting plate (51), the rotating ring (52) is rotatably arranged in the first through groove (511), the rotating gear (53) is arranged on the outer wall of the rotating ring (52), the two mounting seats (57) are symmetrically arranged at the top of the detection frame (3), the rotating shaft (54) is rotatably arranged on the two mounting seats (57), one end of the rotating shaft (54) extends to the outside of one of the mounting seats (57), the rotating gear (55) is arranged on the rotating shaft (54), the rotating gear (55) is meshed with the rotating gear (53), the rotating motor (56) is horizontally arranged on the top of the detection frame (3), and an output shaft (561) extends from the driving wheel (56) to the driving wheel (561), and the driven wheel (56) is arranged on the top of the driving wheel (3) The belt (563) is sleeved outside the driving wheel (561) and the driven wheel (562), the two flatness detection components (58) are symmetrically arranged on the inner wall of the rotating ring (52), and the two first mark components (59) are symmetrically arranged on the inner wall of the rotating ring (52).
3. A cable connection detecting device for cable installation according to claim 2, wherein: each roughness determine part (58) all includes fixed block (581), first electric putter (582), first plectane (583), connecting spring (584), second plectane (585), roating seat (586), conflict wheel (587), riser (588) and sensor (589), fixed block (581) is installed on the inner wall of rotating ring (52), first electric putter (582) is vertical to be set up on fixed block (581), first plectane (583) is installed on the output of first electric putter (582), connecting spring (584) is vertical to be installed in the bottom of first plectane (583), second plectane (585) is installed in the bottom of connecting spring (584), roating seat (586) is installed in the bottom of second plectane (585), it installs in roating seat (586) to touch wheel (587) rotation, riser (588) is vertical to be set up at the top of second plectane (585), sensor (589) is installed on the outer wall of second plectane (588), sensor (589) sets up towards connecting spring (584).
4. A cable connection detecting device for cable installation according to claim 2, wherein: each first mark part (59) all includes connecting block (591), second electric putter (592), movable block (593), mount (594), ink barrel (595), rubber buffer (596), third electric putter (597), first hose (598) and first shower nozzle (599), connecting block (591) is installed on the inner wall that rotates ring (52), second electric putter (592) level sets up on the outer wall of connecting block (591), the movable block (593) is installed on the output of second electric putter (592), mount (594) erects the top at movable block (593), ink barrel (595) vertically sets up the top at movable block (593), rubber buffer (596) slidable mounting is in the inside of ink barrel (595), third electric putter (597) vertically sets up the top at mount (594) to the output of third electric putter (597) extends to and is connected with rubber buffer (596), first hose (595) is installed on the outer wall of ink barrel (598) and first shower nozzle (598) is linked together, first electric putter (598) and first shower nozzle (598) is linked together.
5. A cable connection detecting device for cable installation according to claim 1, wherein: the second detection assembly (6) comprises an L-shaped frame (61), a driving ring (62), a transverse plate (63), a driving motor (64), a chain (65), a second marking part (66), four limiting wheels (67), four driving shafts (68), four driving wheels (69) and four chain wheels (691), wherein the L-shaped frame (61) is installed at the top of the base plate (1), a second through groove (611) is formed in the L-shaped frame (61), the four limiting wheels (67) are distributed on the outer wall of one side of the L-shaped frame (61) in a rectangular shape, the driving ring (62) is installed in the four limiting wheels (67), the outer wall of the driving ring (62) is abutted to the four limiting wheels (67), the four driving shafts (68) are distributed on the L-shaped frame (61) in a rectangular shape, the four driving wheels (69) are respectively installed at one end of the four driving shafts (68), the four driving wheels (69) are abutted to the driving ring (62) at the other side, the four chain wheels (691) are installed at the other ends of the four driving shafts (68), the transverse plate (63) is horizontally arranged on the outer wall of the L-shaped frame (61), the driving shaft (64) is connected with one output shaft (64), and the driving motor (691) and the output shaft (64) is connected with the driving shaft (691), the chain (65) is sleeved outside the four chain wheels (691), and the second marking part (66) is arranged on the inner wall of the driving ring (62).
6. The cable connection detecting device for cable installation according to claim 5, wherein: the second marker component (66) comprises an arc-shaped block (661), a first high-definition camera (662), a connecting frame (663), a pigment bucket (664), a fourth electric push rod (665), a U-shaped frame (666), a first screw rod sliding table (667), an L-shaped plate (668), a second sprayer (669) and a second hose (6691), wherein the arc-shaped block (661) is installed on the inner wall of a driving ring (62), the first high-definition camera (662) is vertically arranged at the bottom of the arc-shaped block (661), the connecting frame (663) is installed on the outer wall of the arc-shaped block (661), the pigment bucket (664) is vertically arranged at the top end of the connecting frame (663), the fourth electric push rod (665) is vertically arranged at the bottom of the connecting frame (663), the U-shaped frame (666) is installed at the output end of the fourth electric push rod (665), the first sliding table (667) is horizontally arranged in the U-shaped frame (666), the L-shaped frame (665) is installed at the first screw rod sliding table (664), the second high-definition camera (669) is installed at the second end of the second hose (6691), and the second hose (6691) are respectively communicated with the second hose (669).
7. A cable connection detecting device for cable installation according to claim 1, wherein: the traction assembly (4) comprises a traction frame (41), a second screw rod sliding table (42), a first connecting plate (43), a reinforcing rod (44), a traction sleeve (45), two clamping components (46) and two first guide rails (47), wherein the two first guide rails (47) are symmetrically arranged at the top of the base plate (1), the traction frame (41) is slidably arranged on the two first guide rails (47), the second screw rod sliding table (42) is horizontally arranged at the top of the base plate (1), the first connecting plate (43) is arranged at the moving end of the second screw rod sliding table (42), the first connecting plate (43) is connected with the bottom end of the traction frame (41), the reinforcing rod (44) is horizontally arranged on the outer wall of the top end of the traction frame (41), the traction sleeve (45) is arranged at one end, far away from the traction frame (41), of the reinforcing rod (44), the two clamping components (46) are symmetrically arranged on the outer wall of the traction sleeve (45), each clamping component (46) comprises a mounting frame (461), a hydraulic push rod (463) and a hydraulic push rod (462) extending from the outer wall of the traction frame (462) to the vertical push rod (462), the clamping block (463) is mounted on the output end of the hydraulic push rod (462).
8. The cable connection detecting device for cable installation according to claim 1, wherein: detect frame (3) interior symmetry and be provided with two auxiliary conveyor subassembly (7), every auxiliary conveyor subassembly (7) all include adjusting part (71), two second guide rails (72) and two movable plates (73), two second guide rail (72) symmetry sets up on the inner wall that detects frame (3), two movable plate (73) slidable mounting respectively is on two second guide rails (72) to the one end of two movable plates (73) extends to the outside that detects frame (3), every equal symmetry is provided with two on movable plate (73) and bears seat (74), bear seat (74) internal rotation and install delivery wheel (75), adjusting part (71) are installed on the outer wall that detects frame (3) to the both ends of adjusting part (71) extend to the one end that detects frame (3) outside with two movable plates (73) respectively and articulate.
9. The cable connection detecting device for cable installation according to claim 8, wherein: adjusting part (71) include support (76), accommodate motor (77), adjust pole (78) and two pulling pole (79), install on the outer wall that detects frame (3) support (76), accommodate motor (77) level sets up on support (76), adjust pole (78) and install on the output shaft of accommodate motor (77), two the one end that pulls pole (79) is articulated with adjusting pole (78) respectively, two the other end that pulls pole (79) extends to the outside one end of detecting frame (3) with two movable plates (73) respectively and articulates.
10. A process of a cable connection detecting device for cable installation according to claims 1 to 9, wherein: comprises the following steps of (a) preparing a solution,
s1, one end of a cable to be detected penetrates through a detection frame (3), a first through groove (511) and a second through groove (611) and then is placed in a traction sleeve (45), then two clamping components (46) work to clamp the end of the cable, then adjusting components (71) in two auxiliary conveying assemblies (7) work synchronously to drive two moving plates (73) to move relatively on two second guide rails (72), and conveying wheels (75) on the two moving plates (73) move relatively to limit the collision of the upper side and the lower side of the cable in the detection frame (3);
s2, the second screw rod sliding table (42) works to drive the first connecting plate (43) and the traction frame (41) to move, the traction frame (41) drives the traction sleeve (45) to move, the traction sleeve (45) drives the cable to slowly move, and the first detection assembly (5) and the second detection assembly (6) synchronously detect the cable while the second screw rod sliding table (42) works;
s3, a rotating motor (56) in a first detection assembly (5) works to drive a driving wheel (561) to rotate, the driving wheel (561) drives a driven wheel (562) to rotate by utilizing a belt (563), the driven wheel (562) drives a rotating shaft (54) and a rotating gear (55) to rotate, the rotating gear (55) drives a rotating gear (53) and a rotating ring (52) to rotate, the rotating ring (52) drives two flatness detection parts (58) and two first mark parts (59) to rotate, the two flatness detection parts (58) detect the flatness of the outer wall of the cable while rotating, and the two first mark parts (59) at uneven positions after detection work to mark the flatness;
s4, a driving motor (64) in a second detection assembly (6) works to drive four driving wheels (69) to rotate, the four driving wheels (69) and four limiting wheels (67) are matched to drive a driving ring (62) to rotate, the driving ring (62) drives a second marking part (66) to rotate, a first high-definition camera (662) in the second marking part (66) rotates to carry out high-definition camera detection on the outer wall of the cable, once the first high-definition camera (662) detects that the outer wall of the cable is damaged, the driving ring (62) stops rotating at the moment, then a first lead screw sliding table (667) drives an L-shaped plate (668) and a second nozzle (669) to move, the second nozzle (669) moves to the position above the damaged position of the cable, then a fourth electric push rod (665) drives the second nozzle (669) to move downwards to be close to the cable, finally an electromagnetic valve (6692) is opened, and marking pigments in a pigment bucket (664) are sprayed to the damaged position of the cable through a second hose (6691) and the second nozzle (669) to mark.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211305581.0A CN115656194A (en) | 2022-10-24 | 2022-10-24 | Cable connection detection device for cable installation and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211305581.0A CN115656194A (en) | 2022-10-24 | 2022-10-24 | Cable connection detection device for cable installation and process thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116136576A (en) * | 2023-04-19 | 2023-05-19 | 深圳摩通电气有限公司 | Intelligent automatic cable outside detection equipment |
| CN116281452A (en) * | 2023-04-04 | 2023-06-23 | 兴化市佳辉电力器具有限公司 | Traction device for laying power cable |
| CN116429774A (en) * | 2023-06-13 | 2023-07-14 | 佛山全球鹰电缆有限公司 | Cable detection device and method for cable production |
| CN117054336A (en) * | 2023-08-07 | 2023-11-14 | 石家庄峰岩电缆有限公司 | Precise automatic detection device for electric cable section cracks and application method thereof |
| CN117310092A (en) * | 2023-09-26 | 2023-12-29 | 安徽省康利亚股份有限公司 | Composite submarine cable detection device |
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- 2022-10-24 CN CN202211305581.0A patent/CN115656194A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116281452A (en) * | 2023-04-04 | 2023-06-23 | 兴化市佳辉电力器具有限公司 | Traction device for laying power cable |
| CN116281452B (en) * | 2023-04-04 | 2023-09-22 | 兴化市佳辉电力器具有限公司 | Traction device for laying power cable |
| CN116136576A (en) * | 2023-04-19 | 2023-05-19 | 深圳摩通电气有限公司 | Intelligent automatic cable outside detection equipment |
| CN116429774A (en) * | 2023-06-13 | 2023-07-14 | 佛山全球鹰电缆有限公司 | Cable detection device and method for cable production |
| CN116429774B (en) * | 2023-06-13 | 2023-09-01 | 佛山全球鹰电缆有限公司 | Cable detection device and method for cable production |
| CN117054336A (en) * | 2023-08-07 | 2023-11-14 | 石家庄峰岩电缆有限公司 | Precise automatic detection device for electric cable section cracks and application method thereof |
| CN117054336B (en) * | 2023-08-07 | 2024-02-23 | 石家庄峰岩电缆有限公司 | Automatic detection device for power cable section cracks and application method thereof |
| CN117310092A (en) * | 2023-09-26 | 2023-12-29 | 安徽省康利亚股份有限公司 | Composite submarine cable detection device |
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