CN117339796A - Cylinder block does not have dead angle spraying automation equipment - Google Patents
Cylinder block does not have dead angle spraying automation equipment Download PDFInfo
- Publication number
- CN117339796A CN117339796A CN202311436688.3A CN202311436688A CN117339796A CN 117339796 A CN117339796 A CN 117339796A CN 202311436688 A CN202311436688 A CN 202311436688A CN 117339796 A CN117339796 A CN 117339796A
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- rotating shaft
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- assembly
- spraying
- cylinder block
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- 238000005507 spraying Methods 0.000 title claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 244000309464 bull Species 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 10
- 230000001360 synchronised effect Effects 0.000 abstract description 8
- 239000003973 paint Substances 0.000 description 12
- 230000003028 elevating effect Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses automatic equipment for spraying a cylinder seat without dead angles, which comprises a processing box, wherein vertical rods are fixedly arranged at opposite angles of the top of the processing box, and an operating box penetrates through the surface of the vertical rods and slides. This cylinder block does not have dead angle spraying automation equipment through being provided with clamping control mechanism, utilizes pneumatic assembly's drive to realize relative circular arc grip block and carries out horizontal removal operation to this can realize carrying out the centre gripping to the lateral surface of product, perhaps accomplish the centre gripping to inboard slotted hole department again, drive the rotation of adjusting the pivot in cooperation, thereby realize the synchronous regulation operation of vertical spray coating board position on the horizontal spray coating board, thereby realize the in-process synchronous drive vertical spray coating board that the centre gripping was adjusted carries out position control, be convenient for carry out the complete spray coating operation in outside, inboard and bottom, improve the efficiency of automatic spraying.
Description
Technical Field
The invention relates to the technical field of spraying processing, in particular to automatic equipment for spraying a cylinder seat without dead angles.
Background
The paint spraying can not only increase the aesthetic property of things and play a role in preventing corrosion on the surface, but the current paint spraying operation is realized through the paint spraying equipment, but the traditional paint spraying equipment can only perform the paint spraying operation by placing accessories or other things needing to be painted on a frame.
Referring to Chinese patent, the patent name is: a full-automatic spraying device (patent publication No. CN106423690A, patent publication No. 2017.02.22) comprises a frame and a feeding frame; the rack is provided with a sliding rail, the sliding rail is provided with a sliding block, two shell frames are respectively arranged on the sliding block, one of the shell frames is provided with a main shell, and the other shell frame is provided with an auxiliary shell; screw rods are arranged on the plane inner walls of the main shell and the auxiliary shell, an arc-shaped left paint spraying frame is sleeved on the screw rods in the auxiliary shell, an arc-shaped right paint spraying frame is sleeved on the screw rods in the main shell, and a plurality of paint spraying heads are arranged on the inner sides of the arcs on the left paint spraying frame and the right paint spraying frame from top to bottom; the feeding rack top is equipped with round pay-off track, and pay-off track bottom evenly is fixed with a plurality of carriage, and each carriage below is fixed with the stroke pole, is connected with two parallel pay-off arms on the stroke pole, is connected with the work piece of waiting to spray paint between two pay-off arms, through the mode of automatic assembly line pay-off, has replaced the manual work completely, and it is efficient to spray paint, and the painting quality is high.
Based on the description of the above document, the following problems also exist with the existing cylinder block during the spraying process:
when the spraying equipment is operated, the periphery and the top of a product can be completely sprayed, the bottom surface of the product is required to be turned over and then sprayed, the product is required to be dried completely and then touched by manpower at present, and when the slot holes are formed in the surface of the product, the equipment can be covered completely even if the equipment is sprayed, so that the secondary spraying operation is required after the detection is finished.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic equipment for spraying without dead angles of a cylinder seat, which solves the problems that when the existing spraying equipment is operated, the periphery and the top of a product are always only completely sprayed, the bottom surface of the product is required to be sprayed after the product is turned over, the product is required to be completely dried and then touched by the operator at present, and when slotted holes are formed in the surface of the product, the equipment can be covered completely even though the equipment is sprayed, so that the secondary spraying operation is required after the detection is finished.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a cylinder block does not have dead angle spraying automation equipment, includes the processing case, the equal fixed mounting in diagonal angle department at the top of processing case has the montant, the surface of montant runs through the slip has the control box, and makes the removal operation of control box and bottom plate vertical direction through elevating unit between processing case and the control box, the inside of control box is provided with clamping control mechanism, clamping control mechanism includes symmetrical rack board, and the side is kept away from each other of two rack boards and is passed through sliding component at the inner wall of control box and slide, and one of them rack board promotes the operation through pneumatic component, and the equal fixedly connected with L template in bottom of rack board, and all rotate between the opposite side of L template and be connected with the circular arc grip block, and right side circular arc grip block passes through the upset subassembly drive, two the opposite side meshing of rack board has first gear, and the center department of first gear surface runs through and is fixed with vertical pivot and rotates at the inner wall of control box, the rotation of vertical pivot makes the adjusting shaft rotate at the top of bottom plate through drive assembly, the top of bottom plate makes the cover joint through drive assembly and cup joint the top of spraying board and pass through the horizontal control groove, the inside of rolling wheel is equipped with the inside of adjusting device through the inside of adjusting device, and the rolling wheel is fixed through the inside of rolling groove and is located through the fixed groove of rolling groove.
Preferably, the sliding assembly comprises concave blocks fixedly mounted on opposite sides of the inner wall of the operation box, convex strips are fixed on mutually far sides of the rack plates, and the convex strips slide in the concave blocks to enable the rack plates to horizontally move left and right.
Preferably, the pneumatic assembly comprises a pushing cylinder fixedly arranged on the inner wall of the operation box, a piston rod is connected inside the pushing cylinder in a sliding mode, and the extending end of the piston rod is fixed with the top of one rack plate through a connecting plate.
Preferably, the overturning assembly comprises a control motor fixedly arranged on the right side of the right L-shaped plate, a control rotating shaft is fixedly arranged at one end of an output shaft of the control motor through a coupler, and an extending end of the control rotating shaft penetrates through the right L-shaped plate and is connected with the rack plate.
Preferably, the driving assembly comprises a driving motor arranged at the top of the bottom plate, one end of an output shaft of the driving motor is fixedly provided with a driving gear, the surface of the sleeved rotating shaft is fixedly provided with a secondary moving gear, and the driving gear is meshed with the surface of the secondary moving gear.
Preferably, the elastic component includes the square piece that slides in the control tank inside, and the side of square piece passes through shaped plate and vertical spraying board fixed connection, and the right side of square piece is fixed with the extension end of pulling rope, be fixed with reset spring between the opposite side of the left side of square piece and control tank.
Preferably, the transmission assembly comprises a bottom bearing shaft rotatably mounted at the top of the bottom plate, the surface of the bottom bearing shaft synchronously rotates with the adjusting shaft through the chain moving assembly, the surface of the operating box is provided with an upper bearing shaft through a rotating bearing, the top end of the upper bearing shaft is meshed with the surface of the first gear through a second gear, and the upper bearing shaft and the bottom bearing shaft synchronously rotate and can slide in the vertical direction through a limiting assembly.
Preferably, the chain moving assembly comprises a first sprocket fixedly arranged on the bottom bearing shaft, a second sprocket is fixedly arranged on the surface of the adjusting shaft through a one-way bearing, and the surfaces of the first sprocket and the second sprocket are in transmission connection through a chain belt.
Preferably, the limiting assembly comprises limiting strips symmetrically arranged on the surface of the upper bearing shaft, a limiting groove is formed in the bottom bearing shaft, and the limiting strips can slide in the vertical direction in the limiting groove.
Preferably, the lifting unit comprises a supporting plate arranged on the surfaces of two vertical rods on the left side, a lifting cylinder is arranged on the right side of the top of the processing box, the piston end of the lifting cylinder is fixed with the bottom of the operation box, the surface of the supporting plate is rotationally connected with a central plate through a central rotating shaft, two ends of the central plate are rotationally connected with rotating rods through rotating pins, the extending ends of the rotating rods are rotationally connected with the side surfaces of the operation box on the upper side, and the extending ends of the rotating rods are rotationally connected with the side surfaces of the bottom plate through extending rods.
Advantageous effects
The invention provides automatic equipment for spraying a cylinder seat without dead angles. Compared with the prior art, the method has the following beneficial effects:
(1) This cylinder block does not have dead angle spraying automation equipment through being provided with clamping control mechanism, utilizes pneumatic assembly's drive to realize relative circular arc grip block and carries out horizontal removal operation to this can realize carrying out the centre gripping to the lateral surface of product, perhaps accomplish the centre gripping to inboard slotted hole department again, drive the rotation of adjusting the pivot in cooperation, thereby realize the synchronous regulation operation of vertical spray coating board position on the horizontal spray coating board, thereby realize the in-process synchronous drive vertical spray coating board that the centre gripping was adjusted carries out position control, be convenient for carry out outside, inboard and bottom complete spray coating operation, improve the efficiency of automatic spraying.
(2) This cylinder block does not have dead angle spraying automation equipment through being provided with the upset subassembly, after realizing once centre gripping, the synchronous rotation operation of back through control motor drive realization product when the secondary centre gripping to this can accomplish the spraying operation to the inside and bottom surface of product slotted hole when once centre gripping to accomplish the spraying operation to the outside and top surface of product when the secondary centre gripping, not only need not to wait for the cooling and both can turn over, can accomplish the more complete cover spraying operation everywhere to the product moreover, improves the efficiency and the quality of spraying.
(3) This cylinder block does not have dead angle spraying automation equipment through being provided with the elevating unit, utilizes the drive of elevating cylinder to make operation box and bottom plate carry out the removal operation of vertical direction, realizes the relative or the removal of being on the back of each other of operation box and bottom plate under the transmission of bull stick and center plate to this when carrying out centre gripping and adjusting operation, avoid producing the problem of collision with the work piece, can be convenient for simultaneously in the extension operation of vertical spraying board in to the product slotted hole, thereby better completion automation spraying operation.
Drawings
FIG. 1 is an external perspective view of the present invention;
FIG. 2 is a cross-sectional perspective view of the operator's station according to the present invention;
FIG. 3 is an internal perspective view of the present invention;
FIG. 4 is a partial perspective view of the clamping control mechanism of the present invention;
FIG. 5 is a perspective view of the elevating unit of the present invention;
FIG. 6 is a perspective view of the interior of the process tank of the present invention;
FIG. 7 is a perspective view of a drive assembly according to the present invention;
FIG. 8 is a perspective view of the link assembly of the present invention;
FIG. 9 is a cross-sectional view of the transverse spray panel of the present invention;
fig. 10 is a cross-sectional view of the spacing assembly of the present invention.
In the figure: 1-working box, 2-vertical bar, 3-operation box, 4-lifting unit, 41-supporting plate, 42-lifting cylinder, 43-center plate, 44-center rotating shaft, 45-rotating rod, 46-extending rod, 5-bottom plate, 6-clamping control mechanism, 61-rack plate, 62-sliding component, 62-1-concave block, 62-2-convex bar, 63-pneumatic component, 63-1-pushing cylinder, 63-2-piston rod, 64-overturning component, 64-1-control motor, 64-2-control rotating shaft, 65-driving component, 65-1-driving motor, 65-2-driving gear, 65-3-auxiliary driving gear, 66-elastic component 66-1-square block, 66-2- plate, 66-3-reset spring, 67-L plate, 68-circular clamping plate, 69-first gear, 610-vertical shaft, 611-adjusting shaft, 612-socket shaft, 613-transverse spray plate, 614-control slot, 615-one-way bearing, 616-winding wheel, 617-pull rope, 618-vertical spray plate, 7-drive assembly, 71-bottom bearing shaft, 72-upper bearing shaft, 73-second gear, 74-chain assembly, 74-1-first sprocket, 74-2-second sprocket, 74-3-chain belt, 75-limit assembly, 75-1-limit bar, 75-2-limit groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides three technical schemes:
example 1
Referring to fig. 1-10, an automatic spraying device with no dead angle for a cylinder seat comprises a processing box 1, wherein vertical rods 2 are fixedly arranged at opposite angles of the top of the processing box 1, an operation box 3 penetrates through the surface of the vertical rods 2 and slides, the operation box 3 and a bottom plate 5 are enabled to move vertically through a lifting unit 4 between the processing box 1 and the operation box 3, and a clamping control mechanism 6 is arranged in the operation box 3;
the clamping control mechanism 6 comprises symmetrical rack plates 61, wherein the mutually far sides of the two rack plates 61 slide on the inner wall of the operation box 3 through a sliding component 62, one rack plate 61 is pushed by a pneumatic component 63, the bottoms of the rack plates 61 are fixedly connected with L-shaped plates 67, the opposite sides of the L-shaped plates 67 are rotatably connected with arc clamping plates 68, the right arc clamping plates 68 are driven by a turnover component 64, the turnover component 64 drives the clamped workpiece to realize 180-degree turnover operation, the opposite sides of the two rack plates 61 are meshed with a first gear 69, the center of the surface of the first gear 69 is penetrated and fixed with a vertical rotating shaft 610 to rotate on the inner wall of the operation box 3, the rotation of the vertical rotating shaft 610 enables an adjusting rotating shaft 611 to rotate on the top of the bottom plate 5 through a transmission component 7, the top of the bottom plate 5 rotates the sleeving rotating shaft 612 through the driving component 65, the right side of the bottom plate 5 is adapted to slide through an extension rod arranged on the bottom plate 5 and an extension groove arranged on the side surface of the processing box 1 to keep the bottom plate 5 to move in the vertical direction without generating offset, a transverse spraying plate 613 is arranged at the top of the sleeving rotating shaft 612, the sleeving rotating shaft 612 is aligned with the center of the adjusting rotating shaft 611, the sleeving rotating shaft 612 is sleeved outside the adjusting rotating shaft 611, a control groove 614 is arranged in the sleeving rotating shaft 612, the top end of the adjusting rotating shaft 611 is fixed with the inner wall of the control groove 614 through a one-way bearing 615, the sleeving rotating shaft 612 does not rotate when the adjusting rotating shaft 611 rotates, the adjusting rotating shaft 611 is driven to synchronously rotate when the sleeving rotating shaft 612 rotates, a winding wheel 616 is fixedly arranged on the surface of the adjusting rotating shaft 611 and positioned in the control groove 614, the surface of the winding wheel 616 utilizes the winding and unwinding of the pulling rope 617 and enables the vertical spraying plate 618 to horizontally move through the elastic component 66, wherein nozzles are arranged on the surfaces of the vertical spraying plate 618 and the horizontal spraying plate 613, the vertical spraying plate 618 and the horizontal spraying plate 613 are communicated with external spraying feeding equipment through a conduit, and the spraying feeding equipment is of a conventional technology.
Wherein, through being provided with clamping control mechanism 6, utilize pneumatic assembly 63's drive to realize relative circular arc grip block 68 carries out horizontal removal operation, thereby can realize carrying out the centre gripping to the lateral surface of product, perhaps accomplish the centre gripping to inboard slotted hole department again, drive the rotation of adjusting shaft 611 is driven to transmission assembly 7 in the cooperation, thereby realize the synchronous regulation operation of vertical spray coating 618 position on the horizontal spray coating 613, thereby realize the in-process synchronous drive vertical spray coating 618 of centre gripping regulation carries out position control, be convenient for carry out outside, inboard and bottom and spray the operation completely, improve the efficiency of automatic spraying.
Referring to fig. 2-3, in the embodiment of the present invention, the sliding assembly 62 includes a concave block 62-1 fixedly installed on opposite sides of the inner wall of the operation box 3, two rack plates 61 are fixed with a protruding strip 62-2 on each of the sides far away from each other, and the protruding strip 62-2 slides inside the concave block 62-1 to horizontally move the rack plates 61 left and right.
Referring to fig. 2-4, in the embodiment of the present invention, the pneumatic assembly 63 includes a pushing cylinder 63-1 fixedly installed on the inner wall of the operation box 3, the pushing cylinder 63-1 is communicated with an external air source, the pushing cylinder 63-1 is operated by a person to control the control panel to realize the opening and closing operation, the inside of the pushing cylinder 63-1 is slidably connected with a piston rod 63-2, and the extending end of the piston rod 63-2 is fixed to the top of one rack plate 61 through a connecting plate.
Referring to fig. 3-4, in the embodiment of the present invention, the turning assembly 64 includes a control motor 64-1 fixedly installed on the right side of the right side L-shaped plate 67, the control motor 64-1 is a three-phase asynchronous motor, the control motor 64-1 is electrically connected with an external power source, the control motor 64-1 realizes an opening and closing operation by operating a control panel by an external person, the control motor 64-1 has a self-locking function, one end of an output shaft of the control motor 64-1 is fixedly installed with a control rotating shaft 64-2 through a coupling, an extending end of the control rotating shaft 64-2 penetrates through the right side L-shaped plate 67 and is connected with the rack plate 61, and a penetrating position of the control rotating shaft 64-2 and the right side L-shaped plate 67 is fixed through a rotating bearing.
Wherein, through being provided with upset subassembly 64, after realizing once centre gripping, the synchronous rotation operation of product is realized through the drive of control motor 64-1 after during the secondary centre gripping to this can accomplish the spraying operation to the inside and bottom surface of product slotted hole when once centre gripping to accomplish the spraying operation to the outside and the top surface of product when the secondary centre gripping, not only need not to wait for the cooling and both can turn over, can accomplish the more complete cover spraying operation everywhere to the product moreover, improve the efficiency and the quality of spraying.
Referring to fig. 6-7, in the embodiment of the present invention, the driving assembly 65 includes a driving motor 65-1 mounted on the top of the bottom plate 5, the driving motor 65-1 is a three-phase asynchronous motor, the driving motor 65-1 is electrically connected with an external power supply, the driving motor 65-1 realizes an opening and closing operation by operating a control panel by an external person, the driving motor 65-1 has a self-locking function, one end of an output shaft of the driving motor 65-1 is fixed with a driving gear 65-2, a secondary moving gear 65-3 is fixedly mounted on a surface of the sleeve joint rotating shaft 612, and the driving gear 65-2 is meshed with a surface of the secondary moving gear 65-3.
Referring to fig. 8-9, in the embodiment of the present invention, the elastic assembly 66 includes a square block 66-1 sliding inside the control slot 614, and the side surface of the square block 66-1 is fixedly connected with the vertical spraying plate 618 through a plate 66-2, and the right side of the square block 66-1 is fixed with the extending end of the pulling rope 617, and a return spring 66-3 is fixed between the left side of the square block 66-1 and the opposite side of the control slot 614, and the return elasticity of the return spring 66-3 enables the pulling rope 617 to be pulled after being loosened.
Example two
The difference compared to the first embodiment is that:
referring to fig. 2-3 and 10, in the embodiment of the present invention, the transmission assembly 7 includes a bottom bearing shaft 71 rotatably mounted on the top of the bottom plate 5, the surface of the bottom bearing shaft 71 is rotated synchronously with the adjusting shaft 611 through a chain assembly 74, the surface of the operating box 3 is mounted with an upper bearing shaft 72 through a rotating bearing, the top end of the upper bearing shaft 72 is meshed with the surface of the first gear 69 through a second gear 73, the diameter of the first gear 69 is larger than that of the second gear 73, the second gear 73 does not engage with the rack plate 61, and the upper bearing shaft 72 and the bottom bearing shaft 71 are rotated synchronously through a limiting assembly 75 and can slide in the vertical direction.
Referring to fig. 6 and 8, in the embodiment of the present invention, the chain moving assembly 74 includes a first sprocket 74-1 fixedly installed on the bottom support rotating shaft 71, and a second sprocket 74-2 fixedly installed on the surface of the adjusting rotating shaft 611 through a one-way bearing 615, wherein the second sprocket 74-2 does not rotate when the adjusting rotating shaft 611 rotates, and the second sprocket 74-2 drives the adjusting rotating shaft 611 to synchronously rotate when the second sprocket 74-2 rotates, and the surfaces of the first sprocket 74-1 and the second sprocket 74-2 are in driving connection through a chain belt 74-3.
Referring to fig. 10, in the embodiment of the present invention, the limiting assembly 75 includes limiting strips 75-1 symmetrically installed on the surface of the upper bearing shaft 72, a limiting slot 75-2 is formed in the bottom bearing shaft 71, the limiting strips 75-1 can slide in the vertical direction in the limiting slot 75-2, the upper bearing shaft 72 and the bottom bearing shaft 71 synchronously rotate through the limiting assembly 75, and the upper bearing shaft 72 and the bottom bearing shaft 71 do not break away from each other.
Example III
The difference from the first and second embodiments is that:
referring to fig. 1-2 and 5, in the embodiment of the present invention, the lifting unit 4 includes a supporting plate 41 installed on the surfaces of two vertical rods 2 on the left side, a lifting cylinder 42 is installed on the right side of the top of the processing box 1, the piston end of the lifting cylinder 42 is fixed to the bottom of the operation box 3, the surface of the supporting plate 41 is rotatably connected with a central plate 43 through a central rotating shaft 44, two ends of the central plate 43 are rotatably connected with a rotating rod 45 through rotating pins, the extending end of the upper rotating rod 45 rotates with the side surface of the operation box 3, and the extending end of the lower rotating rod 45 rotates with the side surface of the bottom plate 5 through an extending rod 46.
Wherein, through being provided with elevating unit 4, utilize the drive of elevating cylinder 42 to make control box 3 and bottom plate 5 carry out the removal operation of vertical direction, realize the relative or the removal of being on the back of each other of control box 3 and bottom plate 5 under the transmission of bull stick 45 and center plate 43 to this when carrying out the centre gripping and adjusting operation, avoid producing the problem of collision with the work piece, can be convenient for simultaneously in vertical spray coating 618 to the extension operation in the product slotted hole, thereby better completion automatic spraying operation.
And all that is not described in detail in this specification is well known to those skilled in the art.
When the machine is in operation, firstly, a cylinder seat to be machined is placed on a machining box 1, then, an operation box 3 is driven to move by starting a lifting cylinder 42, the two rotating rods 45 are rotated by the movement of the operation box 3, and a central plate 43 is driven to rotate by taking a central rotating shaft 44 as a center, so that a bottom plate 5 is driven to move in the vertical direction;
the cylinder seat is positioned between the two circular arc clamping plates 68, the pushing cylinder 63-1 is started, the pushing cylinder 63-1 is utilized to drive the piston rod 63-2 to move, the piston rod 63-2 drives one rack plate 61 to move, the first gear 69 rotates, the second rack plate 61 is driven to move, the L-shaped plate 67 and the circular arc clamping plates 68 clamp the outside of the cylinder seat, the vertical spraying plate 618 is positioned in a slot hole of a product, the driving motor 65-1 is started, the meshing of the driving gear 65-2 and the auxiliary driving gear 65-3 is matched to realize the rotating operation of the sleeving rotating shaft 612 to drive the transverse spraying plate 613, the adjusting rotating shaft 611 is used as the center to rotate, and the vertical spraying plate 618 and the transverse spraying plate 613 perform spraying operation on the inside of the slot hole of the product and the bottom surface of the product;
after spraying is finished, the product is processed by releasing, the lifting air cylinder 42 is started to realize upward extension of the arc clamping plate 68, then the arc clamping plate 68 is driven by the pushing air cylinder 63-1 to move to the opposite side and is positioned above the slotted hole of the product, meanwhile, the arc clamping plate 68 is meshed with the first gear 69 and the second gear 73 to drive the upper bearing rotating shaft 72 to rotate, the upper bearing rotating shaft 72 drives the lower bearing rotating shaft 71 to rotate through the limiting assembly 75, the rotation of the lower bearing rotating shaft 71 drives the adjusting rotating shaft 611 to rotate through the chain moving assembly 74, the transverse spraying plate 613 does not rotate when the adjusting rotating shaft 611 rotates at this time, the pulling rope 617 is driven to extend, the vertical spraying plate 618 is driven to the left side under the elasticity of the reset spring 66-3, and then the inner side of the slotted hole of the product is propped and clamped through the arc clamping plate 68;
meanwhile, the control motor 64-1 is started to drive the control rotating shaft 64-2 to rotate, the product clamped by the arc clamping plate 68 is turned over, then spraying operation is carried out on the outer side surface of the product and the top surface of the product by starting the vertical spraying plate 618 and the horizontal spraying plate 613, and blanking is carried out after the operation is finished so as to facilitate subsequent product operation.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a cylinder block does not have dead angle spraying automation equipment, includes processing case (1), equal fixed mounting in diagonal angle department at the top of processing case (1) has montant (2), its characterized in that: the surface of the vertical rod (2) is penetrated and slid with an operation box (3), the operation box (3) and the bottom plate (5) are enabled to move vertically through a lifting unit (4) between the processing box (1) and the operation box (3), and a clamping control mechanism (6) is arranged in the operation box (3);
the clamping control mechanism (6) comprises symmetrical rack plates (61), mutually far sides of the two rack plates (61) slide on the inner wall of the operation box (3) through a sliding assembly (62), one rack plate (61) is pushed by a pneumatic assembly (63), the bottoms of the rack plates (61) are fixedly connected with L-shaped plates (67), circular arc clamping plates (68) are rotatably connected between the opposite sides of the L-shaped plates (67), the right circular arc clamping plates (68) are driven by a turnover assembly (64), the opposite sides of the two rack plates (61) are meshed with a first gear (69), the center of the surface of the first gear (69) is penetrated and fixed with a vertical rotating shaft (610) to rotate on the inner wall of the operation box (3), the rotation of the vertical rotating shaft (610) enables an adjusting rotating shaft (611) to rotate on the top of a bottom plate (5) through a driving assembly (65), the top of the bottom plate (5) enables a rotating shaft (612) to rotate, the top of the rotating shaft (612) is sleeved with a spraying plate (613) through a turnover assembly (64), the top of the rotating shaft (612) is provided with a one-way groove (614) is formed in the inner wall of the operation box (3), the surface of the adjusting rotating shaft (611) is fixedly provided with a winding wheel (616) positioned in the control groove (614), and the surface of the winding wheel (616) is horizontally moved by winding and unwinding the pulling rope (617) and the elastic component (66).
2. The cylinder block dead-angle-free spray automation device of claim 1, wherein: the sliding assembly (62) comprises concave blocks (62-1) fixedly arranged on opposite sides of the inner wall of the operation box (3), convex strips (62-2) are fixed on mutually far sides of the two rack plates (61), and the convex strips (62-2) slide in the concave blocks (62-1) to enable the rack plates (61) to horizontally move on the left side and the right side.
3. The cylinder block dead-angle-free spray automation device of claim 1, wherein: the pneumatic assembly (63) comprises a pushing cylinder (63-1) fixedly mounted on the inner wall of the operation box (3), a piston rod (63-2) is connected inside the pushing cylinder (63-1) in a sliding mode, and the extending end of the piston rod (63-2) is fixed to the top of one rack plate (61) through a connecting plate.
4. The cylinder block dead-angle-free spray automation device of claim 1, wherein: the overturning assembly (64) comprises a control motor (64-1) fixedly arranged on the right side of the right L-shaped plate (67), one end of an output shaft of the control motor (64-1) is fixedly provided with a control rotating shaft (64-2) through a coupler, and the extending end of the control rotating shaft (64-2) penetrates through the right L-shaped plate (67) and is connected with the rack plate (61).
5. The cylinder block dead-angle-free spray automation device of claim 1, wherein: the driving assembly (65) comprises a driving motor (65-1) arranged at the top of the bottom plate (5), one end of an output shaft of the driving motor (65-1) is fixedly provided with a driving gear (65-2), the surface of the sleeved rotating shaft (612) is fixedly provided with a secondary moving gear (65-3), and the driving gear (65-2) is meshed with the surface of the secondary moving gear (65-3).
6. The cylinder block dead-angle-free spray automation device of claim 1, wherein: the elastic assembly (66) comprises a square block (66-1) sliding in the control groove (614), the side face of the square block (66-1) is fixedly connected with the vertical spraying plate (618) through a plate (66-2), the right side of the square block (66-1) is fixed with the extending end of the pulling rope (617), and a reset spring (66-3) is fixed between the left side of the square block (66-1) and the opposite side of the control groove (614).
7. The cylinder block dead-angle-free spray automation device of claim 1, wherein: the transmission assembly (7) comprises a bottom bearing rotating shaft (71) rotatably mounted at the top of the bottom plate (5), the surface of the bottom bearing rotating shaft (71) synchronously rotates with the adjusting rotating shaft (611) through a chain moving assembly (74), an upper bearing rotating shaft (72) is mounted on the surface of the operating box (3) through a rotating bearing, the top end of the upper bearing rotating shaft (72) is meshed with the surface of the first gear (69) through a second gear (73), and the upper bearing rotating shaft (72) and the bottom bearing rotating shaft (71) synchronously rotate and can slide in the vertical direction through a limiting assembly (75).
8. The cylinder block dead-angle-free spray automation apparatus of claim 7 wherein: the chain assembly (74) comprises a first sprocket (74-1) fixedly arranged on a bottom bearing rotating shaft (71), a second sprocket (74-2) is fixedly arranged on the surface of the adjusting rotating shaft (611) through a one-way bearing (615), and the surfaces of the first sprocket (74-1) and the second sprocket (74-2) are in transmission connection through a chain belt (74-3).
9. The cylinder block dead-angle-free spray automation apparatus of claim 7 wherein: the limiting assembly (75) comprises limiting strips (75-1) symmetrically arranged on the surface of the upper bearing shaft (72), limiting grooves (75-2) are formed in the bottom bearing shaft (71), and the limiting strips (75-1) can slide in the vertical direction in the limiting grooves (75-2).
10. The cylinder block dead-angle-free spray automation device of claim 1, wherein: lifting unit (4) are including installing backup pad (41) on two montants (2) surfaces in the left side, lift cylinder (42) are installed on processing case (1) top right side, and the piston end of lift cylinder (42) is fixed with the bottom of control box (3), the surface of backup pad (41) is connected with center plate (43) through center pivot (44) rotation, and the both ends of center plate (43) all are connected with bull stick (45) through the rotation round pin rotation, upside the extension end of bull stick (45) rotates with the side of control box (3), downside the extension end of bull stick (45) rotates with the side of bottom plate (5) through extension pole (46).
Priority Applications (1)
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CN202311436688.3A CN117339796A (en) | 2023-11-01 | 2023-11-01 | Cylinder block does not have dead angle spraying automation equipment |
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CN202311436688.3A CN117339796A (en) | 2023-11-01 | 2023-11-01 | Cylinder block does not have dead angle spraying automation equipment |
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CN202311436688.3A Pending CN117339796A (en) | 2023-11-01 | 2023-11-01 | Cylinder block does not have dead angle spraying automation equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118268165A (en) * | 2024-06-03 | 2024-07-02 | 启东市林冲电测电器有限公司 | Spraying equipment for rust prevention of transformer |
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2023
- 2023-11-01 CN CN202311436688.3A patent/CN117339796A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118268165A (en) * | 2024-06-03 | 2024-07-02 | 启东市林冲电测电器有限公司 | Spraying equipment for rust prevention of transformer |
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