CN115649531B - Glass tube packing system - Google Patents
Glass tube packing system Download PDFInfo
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- CN115649531B CN115649531B CN202211679443.9A CN202211679443A CN115649531B CN 115649531 B CN115649531 B CN 115649531B CN 202211679443 A CN202211679443 A CN 202211679443A CN 115649531 B CN115649531 B CN 115649531B
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- glass tube
- conveyor belt
- frame body
- butt joint
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The application provides a glass tube packing system which comprises a feeding mechanism, a conveying mechanism, a bundling mechanism, two packing machines and two heat shrinking machines, wherein the feeding mechanism comprises a placing station and a lifting station which are distributed up and down; the conveying mechanism is arranged at the rear of the feeding mechanism and comprises a butt joint with the lifting station; the bundling mechanism is arranged at the rear of the conveying mechanism and comprises a bundling component, a third conveying component and a lifting table, wherein the bundling component is in butt joint with the second conveying component and is used for bundling glass tubes to the lifting table, and the lifting table is connected with the third conveying component; the two packaging machines are respectively arranged at two opposite sides of the bundling mechanism; the two thermal shrinkage machines are arranged at the rear of the packaging machine and are positioned at two opposite sides of the bundling mechanism. The glass tube packing system provided by the application improves the packing efficiency and reduces the labor intensity.
Description
Technical Field
The application belongs to the technical field of packaging machinery, and particularly relates to a glass tube packaging system.
Background
After the glass tube is produced and formed, the qualified glass tube is required to be transported to a warehouse or transported to other manufacturers after being packaged, the glass tube is all placed on a conveyor belt after being produced and detected to be qualified at present, the conveyor belt is conveyed to a manual operation room, the glass tube is bundled manually, the bundled glass tube is packaged, and the packaged glass tube can be used for transportation. However, the existing glass tube conveying system only comprises a conveying system, namely, the height between the placement and conveying of the glass tube and the manual operation is one, and the glass tube is required to be manually taken up and down, so that the operation is inconvenient; the existing glass tube package is mainly packaged manually, so that the packaging efficiency is low and the labor intensity is high; the existing package is mainly packaged in the middle of a glass tube, and the problem that the packaged end part of the glass tube is scattered and inconvenient to transport is easily caused.
Disclosure of Invention
The embodiment of the application provides a glass tube packing system, which aims to solve the technical problems that the existing glass tube conveying system is inconvenient to operate, low in manual packing efficiency and capable of influencing transportation in a mode of packing in the middle of a glass tube.
In order to achieve the above purpose, the application adopts the following technical scheme: there is provided a glass tube packing system comprising:
the feeding mechanism comprises a placing station, a lifting station and a first conveying assembly, wherein the placing station and the lifting station are distributed up and down, and the first conveying assembly is connected with the placing station and the lifting station;
the conveying mechanism is arranged at the rear of the feeding mechanism and comprises a second conveying assembly which is in butt joint with the lifting station and runs obliquely upwards;
the bundling mechanism is arranged at the rear of the conveying mechanism and comprises a bundling component, a third conveying component and a lifting platform, the bundling component is in butt joint with the second conveying component and is used for bundling glass tubes to the lifting platform, the lifting platform is connected with the third conveying component, and in an initial state, the lifting platform is lifted and in butt joint with the end part of the second conveying component and is used for descending by a preset height until the glass tubes reach a preset amount and are lower than the third conveying component;
two packing machines are respectively arranged at two opposite sides of the bundling mechanism; and
and the two heat shrinkage machines are arranged at the rear part of the packaging machine, are positioned at two opposite sides of the bundling mechanism, and each heat shrinkage machine has a degree of freedom of moving along the direction close to or far from the bundling mechanism.
In one possible implementation manner, the feeding mechanism includes:
a first frame body;
the first conveyor belt is arranged on the first frame body, a plurality of supporting rods are arranged on the first conveyor belt along the running path of the first conveyor belt at intervals, and a supporting groove for conveying glass tubes is formed between every two adjacent supporting rods;
one side of the feeding plate is fixedly arranged at the bottom of the first frame body, and the top surface of the feeding plate is gradually raised along the direction deviating from the first frame body; and
the butt joint conveyor belt is arranged on the first frame body and is in butt joint between the first conveyor belt and the second conveyor assembly;
the placing station is formed at the feeding plate, and the lifting station is formed at the butt joint conveyor belt;
the first conveyor belt and the feeding plate form the first conveying assembly.
In one possible implementation manner, the second conveying assembly comprises three groups of conveying units, each group of conveying units is connected with a driving motor, and each conveying unit comprises two second conveying belts arranged in parallel along the left-right direction;
each second conveyor belt is provided with a plurality of groups of limiting units, each group of limiting units comprises a plurality of limiting baffles which are arranged at intervals along the movement path of the second conveyor belt, and a plurality of groups of limiting units are distributed at intervals;
the driving motor is used for driving the three transmission units to carry out graded transmission.
In one possible implementation, the conveying mechanism further includes:
the second conveying assembly is arranged on the second frame body;
the second sliding rail is arranged on the second frame body and is perpendicular to the conveying path of the second conveying assembly; and
and the two alignment assemblies are arranged on the second sliding rail, are positioned on two opposite sides of the second conveying assembly and are used for respectively abutting against two end parts of the glass tube.
In one possible implementation, the third transmission component includes:
the lifting platform is arranged on the third frame body;
the third conveying unit is arranged on the third frame body;
a plurality of transfer baffles disposed at intervals along a transfer path of the third transfer unit, the transfer baffles being fixed to the third transfer unit;
two adjacent conveying baffles form an objective table for conveying bundled glass tubes.
In one possible implementation manner, the third conveying units are arranged at intervals, each group of third conveying units comprises two third conveying belts arranged at intervals, a plurality of conveying baffles are alternately arranged on the two third conveying belts, each conveying baffle comprises a trolley detachably connected with the third conveying belt, and vertical rods arranged at the top of the trolley, and the vertical rods on the adjacent two trolleys are arranged back to back.
In one possible implementation, the sub-scanning assembly includes:
the sub-scanning frame body is provided with a first sliding rail which is perpendicular to the second conveying assembly;
the adjusting bracket is arranged on the sub-scanning frame body and is matched with the first sliding rail; and
the sub-scanning conveyor belt is arranged on the adjusting bracket, and a plurality of scanning heads which are distributed at intervals along the running path of the sub-scanning conveyor belt are arranged on the sub-scanning conveyor belt.
In one possible implementation manner, the adjusting bracket is provided with a slideway and a sliding block matched with the slideway, and the bottom of the sliding block is provided with a withdrawing plate;
the withdrawing plate is provided with a first state which is in butt joint with the second conveying assembly and used for receiving the glass tube, and the withdrawing plate is withdrawn to leave the glass tube in the second state of the lifting table after the glass tube reaches a preset amount.
In one possible implementation, the packaging machine includes:
the packaging frame body is provided with a channel for the glass tube to pass through in the middle;
the two feeding units are arranged on the packaging frame body and are respectively positioned above and below the channel, and a heat shrinkage film penetrating through the channel vertically is stretched between the two feeding units; and
and the cutting unit is arranged at the inlet of the channel and positioned at the rear side of the heat shrinkage film.
In one possible implementation, the heat shrink machine includes:
the thermal shrinkage frame body is provided with an operation rail which is perpendicular to the operation path of the third conveying assembly;
the fine tuning frame is arranged on the thermal shrinkage frame body and is in sliding fit with the running rail, a sliding groove is arranged on the fine tuning frame, and the sliding groove is parallel to the running path of the third conveying assembly; and
the machine is arranged on the fine tuning frame, and a fine tuning rail matched with the sliding groove is arranged at the bottom of the machine.
Compared with the prior art, the glass tube packaging system realizes a whole-process automatic packaging process, saves manpower and material resources, improves packaging efficiency and reduces labor intensity; in the process of transferring, the glass tube is lifted by a feeding mechanism and a conveying mechanism, and then is separated into individual bundles by lifting of a lifting table at a bundle separating mechanism, so that the requirements on different heights in production and bundle packaging are met; in the packing process, the two ends of the glass tube are packed and tightly packed by heat shrinkage, so that the packing stability of the glass tube is improved, and the end parts of the later-stage glass tube are prevented from being scattered and not being transported well.
Drawings
FIG. 1 is a schematic diagram of a front view of a glass tube packing system according to an embodiment of the present application;
FIG. 2 is a schematic top view of a glass tube packing system according to an embodiment of the present application;
fig. 3 is a schematic perspective view of a feeding mechanism and a conveying mechanism according to an embodiment of the present application;
FIG. 4 is a schematic perspective view of a bundling mechanism according to the present application;
FIG. 5 is a schematic perspective view of a sub-scanning assembly according to an embodiment of the present application;
fig. 6 is a schematic front view of a packaging machine according to an embodiment of the present application;
fig. 7 is a schematic perspective view of a thermal shrinkage machine according to an embodiment of the present application.
Reference numerals illustrate:
10-a feeding mechanism; 11-a first transfer assembly; 12-a first frame body; 13-a first conveyor belt; 14-a loading plate; 15-butting a conveyor belt; 16-a support rod; 17-a stop; 18-sliding bar; 19-an adjusting hand wheel;
20-a conveying mechanism; 21-a second transfer assembly; 22-a transfer unit; 23-a second conveyor belt; 24-a second frame; 25-a second slide rail; 26-an alignment assembly; 261-aligning the brackets; 262-aligning the conveyor belt; 27-a limiting unit; 271-limit baffles;
30-bundling mechanism; 31-a third transfer assembly; 311-a third frame; 312-a third transfer unit; 313-transfer baffles; 314-a third conveyor belt; 315-trolley; 316-vertical rod; 32-a sub-scanning assembly; 321-a sub-scanning frame body; 322-adjusting the bracket; 323-a sub-scanning conveyor belt; 324-removing the plate; 325—a slideway; 326-a slider; 327-sweeping head; 328-first slide rail; 33-lifting platform; 34-mounting plates;
40-packaging machine; 41-packaging a frame body; 42-a feeding unit; 43-a cutting unit; 44-channel; 45-heat-shrinkable film;
50-a thermal shrinkage machine; 51-a heat-shrinkable frame body; 52-fine tuning frame; 53-machine; 54-fine tuning.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
Referring to fig. 1 to 7, a glass tube packing system according to the present application will be described. The glass tube packing system comprises a feeding mechanism 10, a conveying mechanism 20, a bundling mechanism 30, two packing machines 40 and two heat shrinking machines 50; the feeding mechanism 10 comprises a placing station and a lifting station which are distributed up and down, and a first conveying assembly 11 connected with the placing station and the lifting station; the conveying mechanism 20 is arranged at the rear of the feeding mechanism 10, and the conveying mechanism 20 comprises a second conveying assembly 21 which is in butt joint with the lifting station and runs obliquely upwards; the bundling mechanism 30 is arranged at the rear of the conveying mechanism 20, the bundling mechanism 30 comprises a sweeping component 32, a third conveying component 31 and a lifting platform 33, the sweeping component 32 is abutted to the second conveying component 21 and used for sweeping glass tubes to the lifting platform 33, the lifting platform 33 is connected to the third conveying component 31, and in an initial state, the lifting platform 33 is lifted to be abutted to the end part of the second conveying component 21 and used for descending by a preset height until the glass tubes reach a preset amount and are lower than the third conveying component 31; the two packing machines 40 are respectively arranged on two opposite sides of the bundle separating mechanism 30; two heat shrinkable machines 50 are provided in the rear of the packing machine 40, the two heat shrinkable machines 50 being located on opposite sides of the bundle dividing mechanism 30, each heat shrinkable machine 50 having a degree of freedom to move in a direction approaching or separating from the bundle dividing mechanism 30.
In the glass tube packing system provided in this embodiment, glass tubes produced and inspected to be qualified in the actual use process are placed on the placing station of the loading mechanism 10, the operation is started, the first conveying component 11 on the loading mechanism 10 conveys the glass tubes placed on the placing station to the lifting station, then the glass tubes enter the conveying mechanism 20, the conveying mechanism 20 conveys the glass tubes to the position of the sub-scanning component 32, at the moment, the lifting table 33 is at the same height as the tail end of the second conveying component 21, the sub-scanning component 32 scans the glass tubes onto the lifting table 33, after n glass tubes are scanned, the n glass tubes are arranged on the lifting table 33 in a row, then the lifting table 33 descends by a height h (equal to the outer diameter of the glass tubes), then the top of the glass tubes in the row is continuously scanned by a row, the above process is circulated until the lifting table 33 is lowered to the same height as the third conveying component 31, at the moment, the third conveying component 31 operates to convey the glass tubes to the position of the packing machine 40, the packing machine 40 packs the two ends of the bundled glass tubes, after the packing is conveyed to the position of the thermal shrinkage machine 50, after the packing is completed, the thermal shrinkage machine 50 is separated from the third conveying component 31, the thermal shrinkage machine 50 is extended to the end of the thermal shrinkage machine is used for the thermal shrinkage tube, and the thermal shrinkage 50 is completed, and the thermal shrinkage process is completed.
Compared with the prior art, the glass tube packing system realizes a whole-process automatic packing process, saves manpower and material resources, improves packing efficiency and reduces labor intensity; in the process of transferring, the glass tube is lifted by the feeding mechanism 10 and the conveying mechanism 20, and then is separated into individual bundles by lifting the lifting table 33 at the bundle separating mechanism 30, so that the requirements on different heights in the production and bundle packaging are met; in the packing process, the two ends of the glass tube are packed and tightly packed by heat shrinkage, so that the packing stability of the glass tube is improved, and the end parts of the later-stage glass tube are prevented from being scattered and not being transported well.
In some embodiments, one embodiment of the feeding mechanism 10 may adopt a structure as shown in fig. 1 to 3. Referring to fig. 1 to 3, the feeding mechanism 10 includes a first frame 12, a first conveyor belt 13, a feeding plate 14, and a docking conveyor belt 15, the first conveyor belt 13 is disposed on the first frame 12, a plurality of support rods 16 are disposed on the first conveyor belt 13 along a running path thereof at intervals, and a support groove for conveying glass tubes is formed between adjacent support rods 16; one side of the feeding plate 14 is fixedly arranged at the bottom of the first frame body 12, and the top surface of the feeding plate 14 is gradually raised along the direction deviating from the first frame body 12; the butt joint conveyor belt 15 is arranged on the first frame body 12, and the butt joint conveyor belt 15 is butt-jointed between the first conveyor belt 13 and the second conveyor assembly 21; a placing station is formed at the feeding plate 14, and a lifting station is formed at the butt joint conveyor belt 15; the first conveyor belt 13 and the loading plate 14 form a first conveyor assembly 11.
In the concrete implementation, the detected glass tube is manually placed on the feeding plate 14, the feeding plate 14 is obliquely arranged, the glass tube rolls towards the first conveying belt 13 until entering a bearing groove between two adjacent bearing rods 16, the bearing rods 16 support and convey the glass tube to a lifting station along with continuous rotation of the first conveying belt 13, two ends of the glass tube are lapped on the butt joint conveying belt 15 after reaching the lifting station, and are separated from the first conveying belt 13, and the glass tube is conveyed to the second conveying assembly 21 through the butt joint conveying belt 15. When the structure is operated, the glass tube can be manually placed on a lower placing station, so that the operation is convenient; by providing the butt joint conveyor 15, a stable transfer of the glass tube between the first conveyor 13 and the second conveyor 21 can be ensured, ensuring the ordering of the packaging process.
It should be noted that the butt-joint conveyor 15 is located outside the first conveyor 13, so that mutual interference can be prevented during the conveying process, that is, the width of the butt-joint conveyor 15 is larger than the width of the first conveyor 13, but the butt-joint conveyor 15 and the first conveyor 13 are both smaller than the length of the glass tube.
In some embodiments, a modified embodiment of the docking conveyor 15 described above may employ the structure shown in fig. 1 to 3. Referring to fig. 1 to 3, the butt conveyor 15 is provided with a plurality of stoppers 17 spaced along its travel path, and a stopper groove for accommodating the glass tube is formed between adjacent stoppers 17. When the glass tube enters the butt joint conveyor 15 from the first conveyor 13, the glass tube enters the limit groove due to the arrangement of the stop block 17, and the stop block 17 continuously pushes the glass tube to move forward along with the butt joint conveyor 15 until entering the second conveyor assembly 21 in the conveying process of the butt joint conveyor 15. Through setting up dog 17, can guarantee that the glass pipe is along with docking conveyer 15 continuous advancing, guarantee that the interval between two adjacent glass pipes equals, prevent that the glass pipe from skidding and causing the jam to pile up the normal clear of influence follow-up process.
Specifically, a sliding rod 18 is disposed above the first frame 12, and the docking conveyor 15 is slidably connected to the sliding rod 18. In the process of conveying the glass tube, the distance between the two butt joint conveying belts 15 is adjusted through the length of the glass tube, so that the glass tube conveying device is suitable for conveying glass tubes with different lengths, and the adaptability is higher. The feeding mechanism 10 further comprises a butt joint support, the butt joint conveyor belt 15 is wound around the periphery of the butt joint support, the butt joint support is in sliding fit with the sliding rod 18, and an adjusting hand wheel 19 is further arranged on the butt joint support and used for adjusting the position of the butt joint support on the sliding rod 18.
In some embodiments, a specific implementation of the second conveying assembly 21 may adopt a structure as shown in fig. 1 to 3. Referring to fig. 1 to 3, the second conveying assembly 21 includes three sets of conveying units 22, each set of conveying units 22 is connected to a driving motor, and the conveying units 22 include two second conveying belts 23 arranged side by side in the left-right direction; each second conveyor belt 23 is provided with a plurality of groups of limiting units 27, and each group of limiting units 27 comprises a plurality of limiting baffles 271 which are arranged at intervals along the movement path of the second conveyor belt 23, and the groups of limiting units 27 are distributed at intervals; the driving motor is used to drive the three transfer units 22 to transfer in stages. Referring to fig. 3, d and a form a transfer unit 22 (hereinafter referred to as d-a), e and b form a transfer unit 22 (hereinafter referred to as e-b), f and c form a transfer unit 22 (hereinafter referred to as f-c), and initially only the limit stops 271 on d-a correspond to the limit stops 271 on f-c for carrying the glass tube, and the glass tube is moved by the limit stops 271 on d-a and the limit stops 271 on f-c in a process of being moved by the limit stops 271 on d-a, and the positions of the limit stops 271 on e-b correspond to the positions of the limit stops, and when d-a and f-c reach the position of the sub-scanning assembly 32 quickly, the speeds of d-a and f-c become faster to adapt to the sub-scanning speed at the sub-scanning assembly 32, and when the speeds of e-b are unchanged for receiving the glass tube at the feeding mechanism 10, and by cycling the process, the graded transfer is realized to adapt to the slower speed at the feeding mechanism 10 and the faster speed at the sub-scanning assembly 32.
In some embodiments, a modified implementation of the conveying mechanism 20 may adopt the structure shown in fig. 1 to 3. Referring to fig. 1 to 3, the conveying mechanism 20 further includes a second frame 24, a second sliding rail 25, and two alignment assemblies 26, where the second conveying assembly 21 is disposed on the second frame 24; the second sliding rail 25 is arranged on the second frame 24, and the second sliding rail 25 is perpendicular to the conveying path of the second conveying assembly 21; the two alignment assemblies 26 are disposed on the second sliding rail 25, and the two alignment assemblies 26 are disposed on opposite sides of the second conveying assembly 21 and are used for respectively abutting against two ends of the glass tube. When the glass tubes are manually placed on the feeding mechanism 10, the alignment of both ends of each glass tube cannot be ensured, so when the glass tubes arrive at the conveying mechanism 20, the two alignment assemblies 26 are adjusted to be close to each other when conveyed on the second conveying assembly 21, so that the plurality of glass tubes are aligned with each other, and the end part protrusion of a certain glass tube is prevented from affecting packaging.
It should be noted that, the alignment assembly 26 includes an alignment bracket 261 that cooperates with the second sliding rail 25, and an alignment belt 262 that is wound on the alignment bracket 261, where the alignment belt 262 is used to abut against an end of the glass tube, and thus, during the running process of the glass tube, the alignment belt 262 can adapt to the moving speed of the glass tube to align the glass tube, keep relatively standing, prevent the relative friction between the alignment belt 262 and the end of the glass tube from affecting the conveying process, and avoid the quality of the end of the glass tube from not reaching the standard due to the relative friction.
In some embodiments, a specific implementation of the third conveying assembly 31 may be configured as shown in fig. 1 to 2 and 4. Referring to fig. 1 to 2 and 4, the third conveying assembly 31 includes a third frame 311, a third conveying unit 312, and a plurality of conveying baffles 313, and the lifting platform 33 is disposed on the third frame 311; the third conveying unit 312 is disposed on the third frame 311; a plurality of conveying baffles 313 are disposed at intervals along the conveying path of the third conveying unit 312, and the conveying baffles 313 are fixed to the third conveying unit 312; two adjacent conveying baffles 313 constitute a stage for conveying the bundled glass tubes.
When the glass tube is scanned from the second conveying assembly 21 to the lifting table 33 by the scanning assembly 32, the two conveying baffles 313 are positioned on two opposite sides of the lifting table 33, limiting of the glass tube is achieved, when the lifting table 33 is lowered to be lower than or equal to the height of the third conveying unit 312, the third conveying unit 312 is opened, the conveying baffles 313 move along with the third conveying unit 312, bundles of glass tubes are driven to the packaging machine 40, after packaging of the package stand pipes is achieved, the bundles of glass tubes are driven to the heat shrinkage machine 50, and heat shrinkage is completed.
The structure in this embodiment has a limiting effect on bundled glass tubes, and ensures that a plurality of glass tubes are distributed in rectangular arrays in bundles, so that the glass tubes are prevented from scattering in the conveying process, no matter when the glass tubes are scanned separately or when the bundled glass tubes are conveyed, packaged and heat-shrunk.
In some embodiments, one embodiment of the third conveying unit 312 may have the structure shown in fig. 1 to 2 and 4. Referring to fig. 1 to 2 and 4, two sets of third conveying units 312 are arranged at intervals, each set of third conveying units 312 includes two third conveying belts 314 arranged at intervals, a plurality of conveying baffles 313 are alternately arranged on the two third conveying belts 314, each conveying baffle 313 includes a trolley 315 detachably connected with the third conveying belt 314, and a vertical rod 316 arranged at the top of the trolley 315, and the vertical rods 316 on the adjacent two trolleys 315 are arranged back to back. The adjacent two conveying baffles 313 are respectively located on different third conveying belts 314, when the glass tubes are scanned from the second conveying assembly 21 to the third conveying units 312, the quantity of the glass tubes in each row of bundled glass tubes can be limited due to the limiting of the two conveying baffles 313, the trolley 315 is detachably connected with the third conveying belts 314, the distance between the adjacent two conveying baffles 313 is conveniently adjusted, the quantity of the glass tubes in each row is further adjusted, and different packaging requirements are met.
Specifically, the third conveyor belt 314 is provided with the mounting plate 34, the trolley 315 is connected with the mounting plate 34 through bolts, and in the process that the trolley 315 moves along with the third conveyor belt 314, wheels roll on the third frame 311, so that the gravity support of the trolley 315 on the third conveyor belt 314 is reduced, and the third conveyor belt is prevented from being unable to be conveyed on the third frame 311 due to downward pressing and attaching of the glass tube.
In some embodiments, one embodiment of the above-mentioned sub-scanning assembly 32 may adopt the structure shown in fig. 1 to 2 and fig. 4 to 5. Referring to fig. 1 to 2 and fig. 4 to 5, the sub-scanning assembly 32 includes a sub-scanning frame 321, an adjusting bracket 322, and a sub-scanning conveyor 323, wherein a first sliding rail 328 is disposed on the sub-scanning frame 321, and the first sliding rail 328 is perpendicular to the second conveyor assembly 21; the adjusting bracket 322 is arranged on the sub-scanning bracket body 321 and is matched with the first sliding rail 328; the sub-scanning conveyor 323 is arranged on the adjusting bracket 322, and a plurality of scanning heads 327 which are distributed at intervals along the running path of the sub-scanning conveyor 323 are arranged on the sub-scanning conveyor 323. The adjusting bracket 322 can move on the sub-scanning frame 321, so that the sub-scanning conveyor belt 323 is aligned to the transmission unit 22, the scanning head 327 moves along with the sub-scanning conveyor belt 323 in the process of conveying by the sub-scanning conveyor belt 323, and the scanning head 327 stirs the glass tube on the transmission unit 22 to the lifting table 33, so that the sub-scanning process is completed. The sub-scanning frame 321 is adjustable so as to correspond to the transfer unit 22, and ensures the proceeding of the sub-scanning process.
In some embodiments, a modified implementation of the above-described sub-scanning assembly 32 may employ the structure shown in fig. 4-5. Referring to fig. 4 to 5, a slide 325 and a slide block 326 matched with the slide 325 are arranged on the adjusting bracket 322, and a withdrawing plate 324 is arranged at the bottom of the slide block 326; the withdrawal plate 324 has a first state of abutting against the second conveyor assembly 21 for receiving the glass tube, and a second state of withdrawing the withdrawal plate 324 to leave the glass tube on the lift table 33 after the glass tube reaches a predetermined amount. For example, 6 glass tubes are formed in a row, and when 6 glass tubes are separated from the transfer unit 22 in the separation process, the 6 glass tubes are firstly dropped onto the withdrawal plate 324, 6 glass tubes are withdrawn after the withdrawal plate 324 is full, the glass tubes are dropped onto the lifting table 33, and the plurality of rows of glass tubes are placed on the lifting table 33 in the circulation process. By arranging the removing plate 324, the whole row of glass tubes can be ensured to slide onto the lifting table 33, the glass tubes are prevented from being frequently knocked and the like caused by the fact that the glass tubes directly fall onto the lifting table 33, and the appearance quality of the glass tubes is protected.
In some embodiments, a specific implementation of the packaging machine 40 may adopt the structure shown in fig. 1 to 2 and 6. Referring to fig. 1 to 2 and 6, the packing machine 40 includes a packing frame 41, two feeding units 42, and a cutting unit 43, and a channel 44 through which a glass tube passes is formed in the middle of the packing frame 41; the two feeding units 42 are arranged on the packaging frame 41 and respectively positioned above and below the channel 44, and a heat shrinkage film 45 which penetrates through the channel 44 up and down is stretched between the two feeding units 42; the cutting unit 43 is provided at the inlet of the passage 44 and is located at the rear side of the heat shrink film 45. When the transmission baffle drives the glass tube to move, the end part of the glass tube is abutted on the heat shrinkage film 45 at the moment through the channel 44, and drives the heat shrinkage film 45 to move to the rear side of the cutting unit 43, the cutting unit 43 cuts the heat shrinkage film 45 along with the continuous movement of the glass tube to stretch the heat shrinkage film 45, so that the heat shrinkage film 45 is wrapped on the periphery of the end part of the glass tube, and the next procedure can be entered for heat shrinkage. The structure is arranged reasonably, so that the heat shrinkage film 45 is wrapped at the end part of the glass tube automatically in the moving process of the glass tube, the process is simple and convenient, and the operation is rapid.
In some embodiments, one embodiment of the heat shrinkage machine 50 may adopt the structure shown in fig. 1 to 2 and 7. Referring to fig. 1 to 2 and 7, the heat shrinkage machine 50 includes a heat shrinkage frame 51, a fine adjustment frame 52, and a machine 53, wherein a running rail is provided on the heat shrinkage frame 51, and the running rail is perpendicular to a running path of the third conveying assembly 31; the fine tuning frame 52 is arranged on the thermal shrinkage frame body 51 and is in sliding fit with the running rail, a sliding groove is arranged on the fine tuning frame 52, and the sliding groove is parallel to the running path of the third conveying assembly 31; the machine 53 is arranged on the fine tuning frame 52, and a fine tuning rail 54 matched with the sliding groove is arranged at the bottom of the machine 53. Through setting up the running rail, can make two machines 53 keep away from each other before the glass pipe reaches pyrocondensation machine 50, after the glass pipe reaches pyrocondensation machine 50's position, two machines 53 are close to each other for in the both ends of glass pipe stretched into corresponding machine 53 respectively, open machine 53, realize the pyrocondensation process, accomplish the packing to the glass pipe. By arranging the running rail and the fine adjustment rail 54, the movement adjustment of the machine 53 is realized from two directions, and the position of the machine 53 is adjusted on the fine adjustment rail 54, so that the machine 53 corresponds to the conveying position of the glass tube, and the thermal shrinkage condition is met.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.
Claims (8)
1. A glass tube bagging system, comprising:
the feeding mechanism comprises a placing station, a lifting station and a first conveying assembly, wherein the placing station and the lifting station are distributed up and down, and the first conveying assembly is connected with the placing station and the lifting station;
the conveying mechanism is arranged at the rear of the feeding mechanism and comprises a second conveying assembly which is in butt joint with the lifting station and runs obliquely upwards;
the bundling mechanism is arranged at the rear of the conveying mechanism and comprises a bundling component, a third conveying component and a lifting platform, the bundling component is in butt joint with the second conveying component and is used for bundling glass tubes to the lifting platform, the lifting platform is connected with the third conveying component, and in an initial state, the lifting platform is lifted and in butt joint with the end part of the second conveying component and is used for descending by a preset height until the glass tubes reach a preset amount and are lower than the third conveying component;
two packing machines are respectively arranged at two opposite sides of the bundling mechanism; and
two heat shrinkage machines arranged at the rear of the packaging machine and positioned at two opposite sides of the bundling mechanism, wherein each heat shrinkage machine has a degree of freedom for moving along a direction approaching or separating from the bundling mechanism;
the feed mechanism includes:
a first frame body;
the first conveyor belt is arranged on the first frame body, a plurality of supporting rods are arranged on the first conveyor belt along the running path of the first conveyor belt at intervals, and a supporting groove for conveying glass tubes is formed between every two adjacent supporting rods;
one side of the feeding plate is fixedly arranged at the bottom of the first frame body, and the top surface of the feeding plate is gradually raised along the direction deviating from the first frame body; and
the butt joint conveyor belt is arranged on the first frame body and is in butt joint between the first conveyor belt and the second conveyor assembly;
the placing station is formed at the feeding plate, and the lifting station is formed at the butt joint conveyor belt;
the first conveyor belt and the feeding plate form the first conveying assembly;
the butt joint conveyor belt is provided with a plurality of stop blocks which are arranged at intervals along the running path of the butt joint conveyor belt, and limit grooves for accommodating glass tubes are formed between adjacent stop blocks;
the first frame body is provided with a sliding rod, the feeding mechanism further comprises a butt joint support, the butt joint conveyor belt is wound on the butt joint support, and the butt joint support is in sliding fit with the sliding rod;
the running path part of the butt joint conveyor belt is overlapped with the running path of the second conveying assembly;
the heat shrinkage machine includes:
the thermal shrinkage frame body is provided with an operation rail which is perpendicular to the operation path of the third conveying assembly;
the fine tuning frame is arranged on the thermal shrinkage frame body and is in sliding fit with the running rail, a sliding groove is arranged on the fine tuning frame, and the sliding groove is parallel to the running path of the third conveying assembly; and
the machine is arranged on the fine tuning frame, and a fine tuning rail matched with the sliding groove is arranged at the bottom of the machine.
2. The glass tube bagging system of claim 1, wherein the second conveying assembly comprises three sets of conveying units, each set of conveying units being connected to a driving motor, the conveying units comprising two second conveyor belts arranged side by side in the left-right direction;
each second conveyor belt is provided with a plurality of groups of limiting units, each group of limiting units comprises a plurality of limiting baffles which are arranged at intervals along the movement path of the second conveyor belt, and a plurality of groups of limiting units are distributed at intervals;
the driving motor is used for driving the three transmission units to carry out graded transmission.
3. The glass tube bagging system of claim 1, wherein the conveyance mechanism further comprises:
the second conveying assembly is arranged on the second frame body;
the second sliding rail is arranged on the second frame body and is perpendicular to the conveying path of the second conveying assembly; and
and the two alignment assemblies are arranged on the second sliding rail, are positioned on two opposite sides of the second conveying assembly and are used for respectively abutting against two end parts of the glass tube.
4. The glass tube bagging system of claim 1, wherein the third delivery assembly comprises:
the lifting platform is arranged on the third frame body;
the third conveying unit is arranged on the third frame body;
a plurality of transfer baffles disposed at intervals along a transfer path of the third transfer unit, the transfer baffles being fixed to the third transfer unit;
two adjacent conveying baffles form an objective table for conveying bundled glass tubes.
5. The glass tube packaging system of claim 4, wherein the third conveying units are provided with two groups at intervals, each group of the third conveying units comprises two third conveying belts arranged at intervals, a plurality of conveying baffles are alternately arranged on the two third conveying belts, each conveying baffle comprises a trolley detachably connected with the third conveying belt, and upright rods arranged at the tops of the trolleys, and the upright rods on two adjacent trolleys are arranged in a back way.
6. The glass tube bagging system of claim 1, wherein the sub-sweep assembly comprises:
the sub-scanning frame body is provided with a first sliding rail which is perpendicular to the second conveying assembly;
the adjusting bracket is arranged on the sub-scanning frame body and is matched with the first sliding rail; and
the sub-scanning conveyor belt is arranged on the adjusting bracket, and a plurality of scanning heads which are distributed at intervals along the running path of the sub-scanning conveyor belt are arranged on the sub-scanning conveyor belt.
7. The glass tube packaging system of claim 6, wherein the adjusting bracket is provided with a slideway and a sliding block matched with the slideway, and the bottom of the sliding block is provided with a withdrawing plate;
the withdrawing plate is provided with a first state which is in butt joint with the second conveying assembly and used for receiving the glass tube, and the withdrawing plate is withdrawn to leave the glass tube in the second state of the lifting table after the glass tube reaches a preset amount.
8. The glass tube bagging system of claim 1, wherein the bagging machine comprises:
the packaging frame body is provided with a channel for the glass tube to pass through in the middle;
the two feeding units are arranged on the packaging frame body and are respectively positioned above and below the channel, and a heat shrinkage film penetrating through the channel vertically is stretched between the two feeding units; and
and the cutting unit is arranged at the inlet of the channel and positioned at the rear side of the heat shrinkage film.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211679443.9A CN115649531B (en) | 2022-12-27 | 2022-12-27 | Glass tube packing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211679443.9A CN115649531B (en) | 2022-12-27 | 2022-12-27 | Glass tube packing system |
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| CN115649531A CN115649531A (en) | 2023-01-31 |
| CN115649531B true CN115649531B (en) | 2023-08-29 |
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|---|---|
| CN115649531A (en) | 2023-01-31 |
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