CN115638650B - Multifunctional intelligent material boiling furnace and working method thereof - Google Patents
Multifunctional intelligent material boiling furnace and working method thereof Download PDFInfo
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- CN115638650B CN115638650B CN202211089375.0A CN202211089375A CN115638650B CN 115638650 B CN115638650 B CN 115638650B CN 202211089375 A CN202211089375 A CN 202211089375A CN 115638650 B CN115638650 B CN 115638650B
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Abstract
The invention discloses a multifunctional intelligent material boiling furnace and a working method thereof, and relates to the technical field of NdFeB degumming equipment, wherein the material boiling furnace comprises a supporting box body and a material boiling frame for bearing workpiece materials, and a feeding assembly, a transferring assembly, a material boiling assembly and a material receiving assembly are sequentially arranged in the supporting box body; the feeding assembly is used for conveying the boiling frame to the feeding end; the transferring component is used for clamping and fixing the material boiling frame at the feeding end and then transferring; the material boiling component comprises a material boiling furnace which is sequentially arranged in the material boiling box and is used for boiling the workpiece materials in the material boiling box so as to degum the workpiece materials; the material receiving assembly is used for conveying out the material boiling frame after material boiling is completed, and the material boiling and collecting device is integrated with feeding, material boiling and material receiving, does not need manual operation in the material boiling process, has high automation degree and ensures safety.
Description
Technical Field
The invention relates to the technical field of NdFeB degumming equipment, in particular to a multifunctional intelligent material boiling furnace and a working method thereof.
Background
At present, the most main processing mode in the neodymium iron boron industry is multi-wire cutting after block bonding, and products with tiny or even particle specifications gradually occupy more market share, but because of the particularity of neodymium iron boron, the products are fragile and easy to rust, and the granular products are easy to adsorb together due to light weight, so that the difficulty of degumming after multi-wire cutting is increased, manual operation is needed, the efficiency is low due to the fact that the productivity is maintained by a large amount of labor force, the labor cost is high, and the product quality is difficult to reach the optimal requirement.
Disclosure of Invention
The invention aims to provide a multifunctional intelligent material boiling furnace and a working method thereof, which solve the following technical problems:
the difficulty of degumming after the multi-wire cutting of neodymium iron boron increases, manual operation is needed, and because a large amount of labor force is relied on to maintain productivity, the efficiency is low, the labor cost is high, and the product quality is difficult to meet the optimal requirement.
The aim of the invention can be achieved by the following technical scheme:
the multifunctional intelligent material boiling furnace comprises a supporting box body and a material boiling frame for bearing workpiece materials, wherein a feeding assembly, a transferring assembly, a material boiling assembly and a material receiving assembly are sequentially arranged in the supporting box body;
the feeding assembly is used for conveying the boiling frame to the feeding end;
the transferring component is used for clamping and fixing the material boiling frame at the feeding end and then transferring;
the material boiling assembly comprises a plurality of groups of material boiling furnaces which are sequentially arranged in the material boiling box and are used for boiling the workpiece materials in the material boiling frame so as to degum the workpiece materials;
the material receiving component is used for conveying out the material boiling frame after material boiling is completed.
Preferably, the feeding assembly comprises a feeding box body, first chain wheels are arranged in the feeding box body in a relative rotation mode, first transmission chains are sleeved on the first chain wheels on two sides, and one side of the first chain wheels is fixedly connected with the output end of a first motor arranged on the outer side of the feeding box body.
Preferably, the material receiving assembly comprises a material feeding box body, a second sprocket is arranged in the material feeding box body in a relatively rotating manner, a second transmission chain is sleeved on the second sprockets at two sides, and one side of the second sprocket is fixedly connected with the output end of a second motor arranged at the outer side of the material feeding box body;
preferably, the transfer assembly comprises a transmission mechanism and a positioning mechanism;
the transmission mechanism comprises a supporting plate, sliding rails are oppositely arranged on two sides of the top of the supporting box body, the supporting plate is arranged on the sliding rails in a sliding mode, a synchronous belt is arranged on the sliding rails on one side, a third motor is further arranged on one side of the supporting plate, the output end of the third motor is fixedly connected with a synchronous belt wheel, and intermeshing teeth are arranged on the synchronous belt and the synchronous belt wheel.
Preferably, the positioning mechanism comprises a lifting cylinder arranged on the supporting plate, the telescopic end of the lifting cylinder is fixedly connected with the lifting plate, and the lifting plate is fixedly connected with the cross positioning plate through a plurality of groups of second guide rods;
the lifting plate is further provided with a rotary air cylinder, the output end of the rotary air cylinder is fixedly connected with a rotating shaft which is rotationally arranged between the cross positioning plates, the tail end of the rotating shaft is fixedly connected with the clamping plate, and the opening end of the material boiling frame is provided with a convex plate which is used for being clamped with the clamping plate.
Preferably, a plurality of groups of positioning holes are formed in the cross positioning plate relatively, and a plurality of positioning protrusions matched with the positioning holes are correspondingly arranged on the material boiling frame.
Preferably, the material boiling component further comprises a main water inlet pipe and a main water outlet pipe which are arranged on one side of the material boiling box, wherein the main water inlet pipe is connected with each material boiling furnace through a plurality of groups of branch water inlet pipes, and the main water outlet pipe is connected with each material boiling furnace through a plurality of groups of branch water outlet pipes.
Preferably, a liquid level monitor is further arranged on one side of the material boiling furnace, a main water supplementing pipe is further arranged on one side of the material boiling box, and the main water supplementing pipe is connected with each material boiling furnace through a plurality of groups of branch water supplementing pipes.
Preferably, the material boiling assembly further comprises a swinging mechanism, the swinging mechanism is used for driving the material boiling furnace to swing back and forth in the material boiling box, the swinging mechanism comprises a fourth motor arranged on one side of the material boiling box, the output end of the fourth motor is fixedly connected with a swinging frame, and a movable groove is formed in the swinging frame;
wherein, each group boils material stove and rotationally lays in boiling the workbin through the fulcrum, and swing mechanism still includes the cam with head end fulcrum fixed connection, and the cam tip is equipped with the round pin axle of activity embedding in the movable groove.
The working method of the multifunctional intelligent material boiling furnace comprises the following material boiling steps:
step one, placing a boiling frame at a feeding end on a feeding box body, starting a first motor, driving a first sprocket to rotate by an output end of the first motor, and driving a first transmission chain to transmit the boiling frame from the feeding end to the feeding end;
step two, starting a third motor, wherein the output end of the third motor drives the synchronous pulley to rotate and simultaneously drives the supporting plate to slide on the sliding rail to the position right above the feeding end through meshing with teeth on the synchronous belt;
step three, starting a lifting cylinder, wherein the lifting cylinder drives a clamping plate to extend into the material boiling frame, the clamping plate is in a vertical state with convex plates on two sides of the material boiling frame at the moment, then starting a rotating cylinder, and the output end of the rotating cylinder drives the clamping plate to rotate in the material boiling frame through a rotating shaft, so that two ends of the clamping plate are clamped with the convex plates, and clamping and fixing the material boiling frame;
step four, the transmission mechanism drives the clamping and fixing material boiling frame to move to the material boiling furnace, the lifting cylinder drives the material boiling frame to move downwards to the material boiling furnace, the rotating cylinder drives the clamping plate to rotate 90 degrees through the rotating shaft to reset, and at the moment, the clamping plate and the convex plate are in a vertical separation state, so that the material boiling frame is placed;
and fifthly, after the material boiling is completed, the material boiling frame is clamped and fixed and then is transferred to a discharge end arranged on the feeding box body, a second motor is started, the output end of the second motor drives a second chain wheel to rotate and simultaneously drives a second transmission chain to transmit, and then the material boiling frame is transferred to the outer side of the supporting box body from the discharge end.
The invention has the beneficial effects that:
(1) According to the invention, the material boiling frame at the feeding end is clamped and fixed and then is transferred into the material boiling furnace, the material boiling furnace is started to perform water boiling on materials in the material boiling frame, then degumming treatment is performed on neodymium iron boron materials, after degumming is completed, the material boiling frame in the material boiling furnace is clamped and fixed and then is transferred to the material receiving assembly, and the material boiling frame is transferred and output out of the supporting box body through the material receiving assembly;
(2) In-process of boiling the material, when the evaporation of water reduces, carry out real-time supervision through liquid level monitor to the liquid level, when being less than when setting up the threshold value, the water pump is through main moisturizing pipe and branch moisturizing pipe to the water supplementing in the boiling material stove, in order to satisfy the material demand of boiling, the pipeline diameter of main moisturizing pipe is less than the pipeline diameter of main inlet tube, make the discharge of main moisturizing pipe be less than the discharge of main inlet tube in unit time, can carry out accurate moisturizing, after boiling the material, the water pump will boil the water and the sizing material discharge in the material stove through main drain pipe and branch drain pipe, do not need the manual work to monitor.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a multifunctional intelligent cooking stove;
FIG. 2 is a schematic diagram II of a multifunctional intelligent material boiling furnace;
FIG. 3 is a schematic structural view of a feeding assembly in the multifunctional intelligent cooking stove of the present invention;
FIG. 4 is a schematic structural view of a receiving assembly in a multifunctional intelligent cooking stove according to the present invention;
FIG. 5 is a schematic diagram of a material boiling box in the multifunctional intelligent material boiling furnace;
FIG. 6 is a schematic diagram II of a material boiling box in the multifunctional intelligent material boiling furnace;
FIG. 7 is a schematic diagram III of a material boiling box in the multifunctional intelligent material boiling furnace;
FIG. 8 is a schematic diagram of a transfer assembly in a multifunctional intelligent cooking oven according to the present invention;
FIG. 9 is a schematic diagram II of a transfer assembly in a multifunctional intelligent cooking oven according to the present invention;
FIG. 10 is a schematic diagram of the structure of a synchronous belt in the multifunctional intelligent material boiling furnace;
FIG. 11 is a schematic diagram of the swing mechanism in the multifunctional intelligent cooking stove;
fig. 12 is a schematic structural view of a cross-shaped locating plate in the multifunctional intelligent material boiling furnace.
In the figure: 1. supporting the box body; 2. a feeding assembly; 3. a material receiving assembly; 4. a transfer assembly; 5. a cooking assembly; 6. a swinging mechanism; 7. a main drain pipe; 8. a main water supplementing pipe; 9. a main water inlet pipe; 101. a boiling frame; 102. positioning the bulge; 103. a convex plate; 201. a feeding box body; 202. a first drive chain; 203. a first sprocket; 204. a first motor; 301. a material receiving box body; 302. a second drive chain; 303. a second sprocket; 304. a second motor; 401. a slide rail; 402. a lifting cylinder; 403. a support plate; 404. a clamping plate; 405. positioning holes; 406. a second guide bar; 407. a third motor; 408. a synchronous pulley; 409. a rotating shaft; 410. a lifting plate; 411. a rotary cylinder; 412. a first guide bar; 413. a cross positioning plate; 414. a synchronous belt; 501. a boiling box; 502. sealing the door; 503. a bracket; 504. a drive rack; 505. a driving cylinder; 506. a liquid level monitor; 507. a material boiling furnace; 508. a support shaft; 509. a cam; 601. a fourth motor; 602. a swing frame; 603. a pin shaft; 604. a movable groove; 701. a water supporting pipe; 801. a branch water supplementing pipe; 901. and a branch water inlet pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-3, the invention discloses a multifunctional intelligent material boiling furnace, which comprises a supporting box body 1 and a material boiling frame 101 for bearing workpiece materials, wherein a feeding assembly 2, a transferring assembly 4, a material boiling assembly 5 and a material receiving assembly 3 are sequentially arranged in the supporting box body 1;
the feeding assembly 2 is used for conveying the boiling frame 101 to a feeding end;
the transferring component 4 is used for clamping and fixing the feeding end boiling frame 101 and then transferring;
the material boiling assembly 5 comprises a plurality of groups of material boiling furnaces 507 which are sequentially arranged in the material boiling box 501 and are used for boiling the workpiece materials in the material boiling box 101 for degumming, and in one embodiment of the invention, the material boiling furnaces 507 are resistance heating type material boiling equipment, so that the specific structure is not repeated in the prior art;
the material receiving assembly 3 is used for conveying out the material boiling frame 101 after material boiling is completed; in the actual operation process, neodymium iron boron materials to be degummed are firstly placed in a material boiling frame 101, the material boiling frame 101 is conveyed to the upper end through a feeding component 2, then the material boiling frame 101 at the upper end is clamped and fixed by a conveying component 4 and then is conveyed into a material boiling furnace 507, the material boiling furnace 507 is started to conduct water boiling on the materials in the material boiling frame 101, further degummed treatment is conducted on the neodymium iron boron materials, after degummed, the material boiling frame 101 in the material boiling furnace 507 is clamped and fixed by the conveying component 4 and then conveyed to a material receiving component 3, and the material boiling frame 101 is conveyed out of a supporting box body 1 through the material receiving component 3.
Referring to fig. 4, the feeding assembly includes a feeding box 201, a first sprocket 203 is relatively rotatably disposed in the feeding box 201, and a first transmission chain 202 is sleeved on the first sprockets 203 on both sides, wherein the first sprocket 203 on one side is fixedly connected with an output end of a first motor 204 disposed outside the feeding box 201; in the actual material feeding process, the material boiling frame 101 is arranged at the feeding end of the material feeding box 201, the first motor 204 is started, the output end of the first motor 204 drives the first sprocket 203 to rotate and simultaneously drives the first transmission chain 202 to transmit, so that the material boiling frame 101 is transmitted to the material feeding end from the feeding end;
referring to fig. 5, the material receiving assembly 3 includes a material loading box 201, a second sprocket 303 is relatively rotatably disposed in the material loading box 201, and a second transmission chain 302 is sleeved on the second sprocket 303 on both sides, wherein the second sprocket 303 on one side is fixedly connected with an output end of a second motor 304 disposed outside the material loading box 201; in the actual material receiving process, the transferring component 4 clamps the material boiling frame 101 from the material boiling furnace 507, transfers and places the material boiling frame 101 at the discharge end on the upper material box 201, starts the second motor 304, and drives the second chain wheel 303 to rotate and drives the second transmission chain 302 to transmit at the output end of the second motor 304, so that the material boiling frame 101 is transferred to the outer side of the supporting box 1 from the discharge end;
referring to fig. 6-8, the transfer assembly 4 includes a transmission mechanism and a positioning mechanism, wherein the transmission mechanism is used for driving the positioning mechanism to horizontally move on the material boiling furnace 507;
the transmission mechanism comprises a supporting plate 403, sliding rails 401 are oppositely arranged on two sides of the top of the supporting box body 1, the supporting plate 403 is arranged on the sliding rails 401 in a sliding manner, a synchronous belt 414 is arranged on one side of the sliding rails 401, a third motor 407 is further arranged on one side of the supporting plate 403, the output end of the third motor 407 is fixedly connected with a synchronous belt pulley 408, and mutually meshed teeth are arranged on the synchronous belt 414 and the synchronous belt pulley 408; when the driving positioning mechanism moves horizontally on the supporting box body 1, the third motor 407 is started, the output end of the third motor 407 drives the synchronous belt pulley 408 to rotate and simultaneously drives the supporting plate 403 to slide on the sliding rail 401 through meshing with teeth on the synchronous belt 414, so that the position of the positioning mechanism is adjusted, and the positioning mechanism is used for clamping and fixing the boiling material frame 101;
the positioning mechanism comprises a lifting cylinder 402 arranged on a supporting plate 403, the telescopic end of the lifting cylinder 402 is fixedly connected with a lifting plate 410, the lifting plate 410 is in sliding connection with the supporting plate 403 through a plurality of groups of first guide rods 412, the lifting plate 410 is fixedly connected with a cross positioning plate 413 through a plurality of groups of second guide rods 406, a plurality of groups of positioning holes 405 are formed in the cross positioning plate 413 relatively, and a plurality of positioning protrusions 102 matched with the positioning holes 405 are correspondingly arranged on the material boiling frame 101;
the lifting plate 410 is further provided with a rotary air cylinder 411, the output end of the rotary air cylinder 411 is fixedly connected with a rotary shaft 409 which is rotatably arranged between the cross positioning plates 413, the tail end of the rotary shaft 409 is fixedly connected with the clamping plate 404, and the opening end of the cooking frame 101 is oppositely provided with a convex plate 103 which is used for being clamped with the clamping plate 404; when the material boiling frame 101 is positioned and fixed, the positioning mechanism is moved to the position right above the material boiling frame 101 through the transmission mechanism, the lifting cylinder 402 is started, the lifting cylinder 402 drives the clamping plate 404 to extend into the material boiling frame 101, the clamping plate 404 and the convex plates 103 on two sides of the material boiling frame 101 are in a vertical state at the moment, then the rotary cylinder 411 is started, the output end of the rotary cylinder 411 drives the clamping plate 404 to rotate for 90 degrees in the material boiling frame 101 through the rotating shaft 409, so that two ends of the clamping plate 404 are clamped with the convex plates 103, the material boiling frame 101 can be lifted, when the material boiling frame 101 needs to be put down, the rotary cylinder 411 is started firstly, the clamping plate 404 is driven to rotate for 90 degrees through the rotating shaft 409 to reset, and the clamping plate 404 and the convex plates 103 are in a vertical separation state at the moment, so that the material boiling frame 101 is placed;
referring to fig. 9-10, the cooking assembly 5 further includes a main water inlet pipe 9 and a main water outlet pipe 7 arranged at one side of the cooking box 501, the main water inlet pipe 9 is connected with each cooking stove 507 through a plurality of branch water inlet pipes 901, and the main water outlet pipe 7 is connected with each cooking stove 507 through a plurality of branch water outlet pipes 701;
wherein, a liquid level monitor 506 is arranged at one side of the material boiling furnace 507, a main water supplementing pipe 8 is arranged at one side of the material boiling box 501, and the main water supplementing pipe 8 is connected with each material boiling furnace 507 through a plurality of groups of branch water supplementing pipes 801; in one embodiment of the invention, the branch water inlet pipe 901, the branch water outlet pipe 701, the branch water supplementing pipe 801 and the material boiling furnace 507 are respectively provided with corresponding control valves, and meanwhile, the tail ends of the main water inlet pipe 9, the main water outlet pipe 7 and the main water supplementing pipe 8 are respectively connected with a water pump; before boiling, firstly, the water pump is used for conveying water into the material boiling furnace 507 through the main water inlet pipe 9 and the branch water inlet pipe 901, when the water evaporation is reduced in the material boiling process, the liquid level is monitored in real time through the liquid level monitor 506, when the water level is lower than a set threshold value, the water pump is used for supplementing water into the material boiling furnace 507 through the main water supplementing pipe 8 and the branch water supplementing pipe 801, so that the material boiling requirement is met, the pipe diameter of the main water supplementing pipe 8 is smaller than that of the main water inlet pipe 9, the water flow of the main water supplementing pipe 8 is smaller than that of the main water inlet pipe 9 in unit time, accurate water supplementing can be carried out, and after the material boiling is completed, the water pump is used for discharging water and sizing materials in the material boiling furnace 507 through the main water draining pipe 7 and the branch water supplementing pipe 701.
Referring to fig. 11-12, the material boiling assembly 5 further includes a swinging mechanism 6, the swinging mechanism 6 is used for driving the material boiling furnace 507 to swing reciprocally in the material boiling box 501, the swinging mechanism 6 includes a fourth motor 601 arranged at one side of the material boiling box 501, an output end of the fourth motor 601 is fixedly connected with a swinging frame 602, and a movable groove 604 is formed on the swinging frame 602;
wherein, each group of material boiling furnaces 507 are rotationally arranged in the material boiling box 501 through a support shaft 508, the swinging mechanism 6 also comprises a cam 509 fixedly connected with the support shaft 508 at the head end, and the end part of the cam 509 is provided with a pin shaft 603 movably embedded in the movable groove 604; in the process of boiling materials, the fourth motor 601 is started, the fourth motor 601 drives the swinging frame 602 to swing reciprocally through intermittent forward rotation and reverse rotation, in the swinging process, the movable groove 604 and the pin shaft 603 drive the cam 509 to swing reciprocally, and then the cam 509 drives the boiling furnace 507 to swing reciprocally through the support shaft 508, in the material boiling process, the material degumming efficiency can be accelerated, and the material degumming effect is improved.
Further, a plurality of groups of sealing doors 502 for sealing the material boiling furnace 507 are arranged on the material boiling box 501;
wherein, a plurality of groups of driving cylinders 505 are arranged on one side of the boiling box 501, a plurality of groups of brackets 503 are arranged on the boiling box 501, a driving frame 504 is rotatably arranged on the brackets 503, one end of the driving frame 504 is fixedly connected with the sealing door 502, and the other end is rotatably connected with the telescopic end of the driving cylinders 505; in the process of opening or closing the sealing door 502, the driving cylinder 505 is started, and in the process of driving the driving frame 504 to rotate by the driving cylinder 505, the sealing door 502 is turned over, and the sealing door 502 is opened and closed.
Example 2
A multifunctional intelligent material boiling furnace comprises the following material boiling steps:
step one, placing a boiling frame 101 at a feeding end on a feeding box 201, starting a first motor 204, driving a first sprocket 203 to rotate by an output end of the first motor 204, and driving a first transmission chain 202 to transmit, so as to transmit the boiling frame 101 from the feeding end to the feeding end;
step two, starting a third motor 407, wherein the output end of the third motor 407 drives a synchronous pulley 408 to rotate and simultaneously drives a supporting plate 403 to slide over the upper part of the upper end of the sliding rail 401 by being meshed with teeth on a synchronous belt 414;
step three, starting a lifting cylinder 402, wherein the lifting cylinder 402 drives a clamping plate 404 to extend into the material boiling frame 101, the clamping plate 404 and convex plates 103 on two sides of the material boiling frame 101 are in a vertical state at the moment, then starting a rotary cylinder 411, and the output end of the rotary cylinder 411 drives the clamping plate 404 to rotate 90 degrees in the material boiling frame 101 through a rotary shaft 409, so that two ends of the clamping plate 404 are clamped with the convex plates 103 to clamp and fix the material boiling frame 101;
step four, the transmission mechanism drives the clamping and fixing material boiling frame 101 to move to a material boiling furnace 507, the lifting cylinder 402 drives the material boiling frame 101 to move downwards to the material boiling furnace 507, the rotating cylinder 411 drives the clamping plate 404 to rotate 90 degrees through the rotating shaft 409 to reset, and at the moment, the clamping plate 404 and the convex plate 103 are in a vertical separation state, so that the material boiling frame 101 is placed;
step five, after the material boiling is completed, the material boiling frame 101 is clamped and fixed, then the material boiling frame 101 is transferred to a discharge end arranged on the upper material box 201, a second motor 304 is started, the output end of the second motor 304 drives a second chain wheel 303 to rotate and drives a second transmission chain 302 to transmit, and then the material boiling frame 101 is transferred to the outer side of the supporting box 1 from the discharge end.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. The multifunctional intelligent material boiling furnace is characterized by comprising a supporting box body (1) and a material boiling frame (101) for bearing workpiece materials, wherein a feeding assembly (2), a transferring assembly (4), a material boiling assembly (5) and a material receiving assembly (3) are sequentially arranged in the supporting box body (1);
the feeding assembly (2) is used for conveying the boiling frame (101) to a feeding end;
the transferring component (4) is used for clamping and fixing the feeding end boiling frame (101) and then transferring;
the material boiling assembly (5) comprises a plurality of groups of material boiling furnaces (507) which are sequentially arranged in the material boiling box (501) and are used for boiling the workpiece materials in the material boiling frame (101) so as to degum the workpiece materials;
the material receiving component (3) is used for conveying out a material boiling frame (101) after material boiling is completed;
the transfer assembly (4) comprises a transmission mechanism and a positioning mechanism;
the transmission mechanism comprises a supporting plate (403), sliding rails (401) are oppositely arranged on two sides of the top of the supporting box body (1), the supporting plate (403) is arranged on the sliding rails (401) in a sliding mode, a synchronous belt (414) is arranged on one side of the sliding rails (401), a third motor (407) is further arranged on one side of the supporting plate (403), the output end of the third motor (407) is fixedly connected with a synchronous belt wheel (408), and intermeshing teeth are arranged on the synchronous belt (414) and the synchronous belt wheel (408);
the positioning mechanism comprises a lifting cylinder (402) arranged on a supporting plate (403), the telescopic end of the lifting cylinder (402) is fixedly connected with a lifting plate (410), and the lifting plate (410) is fixedly connected with a cross positioning plate (413) through a plurality of groups of second guide rods (406);
the lifting plate (410) is also provided with a rotary air cylinder (411), the output end of the rotary air cylinder (411) is fixedly connected with a rotating shaft (409) which is rotationally arranged between the cross positioning plates (413), the tail end of the rotating shaft (409) is fixedly connected with the clamping plate (404), and the opening end of the material boiling frame (101) is oppositely provided with a convex plate (103) which is used for being clamped with the clamping plate (404);
a plurality of groups of positioning holes (405) are correspondingly formed in the cross positioning plate (413), and a plurality of positioning protrusions (102) matched with the positioning holes (405) are correspondingly arranged on the material boiling frame (101).
2. The multifunctional intelligent material boiling furnace according to claim 1, wherein the material feeding assembly comprises a material feeding box (201), first chain wheels (203) are arranged in a relatively rotating mode in the material feeding box (201), first transmission chains (202) are sleeved on the first chain wheels (203) on two sides, and one side of the first chain wheels (203) is fixedly connected with the output end of a first motor (204) arranged on the outer side of the material feeding box (201).
3. The multifunctional intelligent material boiling furnace according to claim 1, wherein the material receiving assembly (3) comprises a material feeding box body (201), second chain wheels (303) are arranged in a relative rotation mode in the material feeding box body (201), second transmission chains (302) are sleeved on the second chain wheels (303) on two sides, and one side of the second chain wheels (303) is fixedly connected with the output end of a second motor (304) arranged on the outer side of the material feeding box body (201).
4. The multifunctional intelligent material boiling furnace according to claim 1, wherein the material boiling component (5) further comprises a main water inlet pipe (9) and a main water outlet pipe (7) which are arranged on one side of the material boiling box (501), the main water inlet pipe (9) is connected with each material boiling furnace (507) through a plurality of groups of branch water inlet pipes (901), and the main water outlet pipe (7) is connected with each material boiling furnace (507) through a plurality of groups of branch water outlet pipes (701).
5. The multifunctional intelligent material boiling furnace according to claim 4, wherein the material boiling assembly (5) further comprises a swinging mechanism (6), the swinging mechanism (6) is used for driving the material boiling furnace (507) to swing back and forth in the material boiling box (501), the swinging mechanism (6) comprises a fourth motor (601) arranged on one side of the material boiling box (501), the output end of the fourth motor (601) is fixedly connected with a swinging frame (602), and a movable groove (604) is formed in the swinging frame (602);
wherein, each group boils material stove (507) and rotates through fulcrum (508) and lay in boiling case (501), swing mechanism (6) still include with head end fulcrum (508) fixed connection's cam (509), cam (509) tip is equipped with movable pin axle (603) of inlaying in locating movable groove (604).
6. A method of operating a multifunctional intelligent cooking oven according to claim 5, comprising the steps of:
step one, placing a material boiling frame (101) at a feeding end on a feeding box body (201), starting a first motor (204), driving a first chain wheel (203) to rotate by an output end of the first motor (204) and simultaneously driving a first transmission chain (202) to transmit the material boiling frame (101) from the feeding end to the feeding end;
step two, starting a third motor (407), wherein the output end of the third motor (407) drives a synchronous belt pulley (408) to rotate, and driving a supporting plate (403) to slide on a sliding rail (401) to be right above the feeding end;
step three, starting a lifting cylinder (402), wherein the lifting cylinder (402) drives a clamping plate (404) to extend into the material boiling frame (101), starting a rotary cylinder (411), and driving the clamping plate (404) to rotate 90 degrees in the material boiling frame (101) through a rotating shaft (409) at the output end of the rotary cylinder (411), wherein two ends of the clamping plate (404) are clamped with a convex plate (103), so that the material boiling frame (101) is clamped and fixed;
step four, the transmission mechanism drives the clamping and fixing material boiling frame (101) to move to the material boiling furnace (507), the lifting cylinder (402) drives the material boiling frame (101) to move downwards to the material boiling furnace (507), the rotary cylinder (411) drives the clamping plate (404) to rotate by 90 degrees through the rotary shaft (409) to reset, and the material boiling frame (101) is placed in the material boiling furnace (507);
step five, after the material boiling is completed, the material boiling frame (101) is clamped and fixed, then the material boiling frame is transferred to a discharge end arranged on the upper material box body (201), a second motor (304) is started, the output end of the second motor (304) drives a second chain wheel (303) to rotate and simultaneously drives a second transmission chain (302) to transmit, and the material boiling frame (101) is transferred to the outer side of the supporting box body (1) from the discharge end.
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| CN202211089375.0A CN115638650B (en) | 2022-09-07 | 2022-09-07 | Multifunctional intelligent material boiling furnace and working method thereof |
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| CN202211089375.0A CN115638650B (en) | 2022-09-07 | 2022-09-07 | Multifunctional intelligent material boiling furnace and working method thereof |
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| CN115638650B true CN115638650B (en) | 2023-05-16 |
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| CN106391559A (en) * | 2016-09-27 | 2017-02-15 | 张家港市港威超声电子有限公司 | Neodymium iron boron multi-line cutting degumming washing drying device and washing drying method thereof |
| CN113909173B (en) * | 2021-09-26 | 2023-04-07 | 连智(大连)智能科技有限公司 | Automatic change brilliant support and remove gluey equipment |
| CN114367491A (en) * | 2021-12-22 | 2022-04-19 | 张家港市港威超声电子有限公司 | Full-automatic neodymium iron boron multislot boils glues cleaning line |
| CN114888579B (en) * | 2022-03-29 | 2023-03-03 | 中磁科技股份有限公司 | Production line for automatically detecting sticky materials and breaking off materials of neodymium iron boron |
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