CN115615182B - Control system of multifunctional intelligent material boiling furnace - Google Patents

Control system of multifunctional intelligent material boiling furnace Download PDF

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Publication number
CN115615182B
CN115615182B CN202211089396.2A CN202211089396A CN115615182B CN 115615182 B CN115615182 B CN 115615182B CN 202211089396 A CN202211089396 A CN 202211089396A CN 115615182 B CN115615182 B CN 115615182B
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material boiling
control system
boiling
frame
feeding
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CN115615182A (en
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卢辉
汪润节
周志荣
孔祥坚
何宁勇
孔海发
刘洁平
汪龙飞
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Zhaoqing Peak Machinery Technology Co Ltd
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Zhaoqing Peak Machinery Technology Co Ltd
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Heat Treatment Of Articles (AREA)
  • Commercial Cooking Devices (AREA)

Abstract

The invention discloses a control system of a multifunctional intelligent material boiling furnace, which relates to the technical field of NdFeB degumming equipment and comprises a driving unit, a control system unit, a monitoring unit and an alarm unit; the driving unit includes: the feeding module is used for conveying the material boiling frame to the feeding end, the transferring module is used for clamping and fixing the material boiling frame at the feeding end and then transferring the material boiling frame, the material boiling module comprises a plurality of groups of material boiling furnaces which are sequentially arranged in a material boiling box and are used for boiling workpiece materials in the material boiling frame for degumming, and the swinging module is used for driving the material boiling furnaces to swing back and forth in the material boiling box so as to accelerate degumming efficiency, and the material receiving module is used for conveying the material boiling frame after the material boiling is completed; according to the invention, through the integrated arrangement of feeding, boiling and receiving, no manual operation is needed in the boiling process, the automation degree is high, and the safety is ensured.

Description

Control system of multifunctional intelligent material boiling furnace
Technical Field
The invention relates to the technical field of NdFeB degumming equipment, in particular to a control system of a multifunctional intelligent material boiling furnace.
Background
At present, the most main processing mode in the neodymium iron boron industry is multi-wire cutting after block bonding, and products with tiny or even particle specifications gradually occupy more market share, but because of the particularity of neodymium iron boron, the products are fragile and easy to rust, and the granular products are easy to adsorb together due to light weight, so that the difficulty of degumming after multi-wire cutting is increased, manual operation is needed, the efficiency is low due to the fact that the productivity is maintained by a large amount of labor force, the labor cost is high, and the product quality is difficult to reach the optimal requirement.
Disclosure of Invention
The invention aims to provide a control system of a multifunctional intelligent material boiling furnace, which solves the following technical problems:
neodymium iron boron is peculiar, fragile and easy to rust, and granular products are easy to adsorb together due to light weight, so that the difficulty of degumming after multi-wire cutting is increased, and manual operation is needed.
The aim of the invention can be achieved by the following technical scheme:
a control system of a multifunctional intelligent material boiling furnace comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit includes:
the feeding module is used for conveying the boiling frame to the feeding end and
the transferring module is used for clamping and fixing the material boiling frame at the material feeding end and then transferring the material boiling frame, and
the material boiling module comprises a plurality of groups of material boiling furnaces which are sequentially arranged in the material boiling box and are used for boiling the workpiece materials in the material boiling frame for degumming, and
the swinging module is used for driving the material boiling furnace to swing back and forth in the material boiling box so as to accelerate the degumming efficiency, and
the material receiving module is used for conveying out a material boiling frame after material boiling is completed;
the control system unit comprises a servo control system, and the servo control system is connected with the driving unit and used for controlling a servo driving device of the driving unit;
the monitoring unit comprises a first photoelectric switch monitor and a second photoelectric switch monitor;
the alarm unit is used for monitoring the running state of the system, and when the system is abnormal, the alarm unit sends an abnormal signal to the control system unit, and the control system unit sends a pause signal to the servo control system.
Preferably, the control system unit further comprises an operation panel and a display screen;
the operation panel is used for setting the technological parameters of the servo driving device;
the display screen is used for displaying the set technological parameters and interacting with the operation panel, and the display content comprises a main operation interface, a debugging interface, system setting, input monitoring and a technological interface.
Preferably, the feeding module comprises a feeding box body, first chain wheels are arranged in the feeding box body in a relative rotation mode, first transmission chains are sleeved on the first chain wheels on two sides, and one side of the first chain wheels is fixedly connected with the output end of a first motor arranged on the outer side of the feeding box body.
Preferably, the material receiving module comprises a material feeding box body, a second sprocket is arranged in the material feeding box body in a relative rotation mode, a second transmission chain is sleeved on the second sprockets at two sides, and one side of the second sprocket is fixedly connected with the output end of a second motor arranged at the outer side of the material feeding box body.
Preferably, the material boiling module comprises a main water inlet pipe and a main water outlet pipe which are arranged at one side of the material boiling box, wherein the main water inlet pipe is connected with each material boiling furnace through a plurality of groups of branch water inlet pipes, and the main water outlet pipe is connected with each material boiling furnace through a plurality of groups of branch water outlet pipes.
Preferably, the first photoelectric switch monitor is used for monitoring whether the boiling frame on the first transmission chain is conveyed to the feeding end or not;
the second photoelectric switch monitor is used for monitoring whether the boiling frame on the second transmission chain is transported to the discharging end;
the first photoelectric switch monitor and the second photoelectric switch monitor are electrically connected with the servo control system.
Preferably, the feeding box is provided with a first limiting plate, and the first photoelectric switch monitor is arranged on one side of the first limiting plate facing the feeding direction;
and a second limiting plate is arranged on the material receiving box body, and the second photoelectric switch monitor is arranged on one side of the second limiting plate facing the material discharging direction.
Preferably, the first photoelectric switch monitor is further used for acquiring a first transmissionThe number of boiling frames driven on the chain is used for obtaining a first numerical value R 1 The second photoelectric switch monitor is also used for obtaining the number of the boiling frames driven by the second driving chain to obtain a second value R 2 ；
Wherein R is 1 ＝R 2 。
Preferably, the monitoring unit further comprises a liquid level monitor arranged on one side of the material boiling furnace, and a main water supplementing pipe is further arranged on one side of the material boiling box and connected with each material boiling furnace through a plurality of groups of branch water supplementing pipes.
Preferably, the alarm unit comprises an alarm, and the alarm unit sends an alarm signal to the alarm to remind a worker to check.
The invention has the beneficial effects that:
(1) According to the invention, the material boiling frame at the feeding end is clamped and fixed and then is transferred into the material boiling furnace, the material boiling furnace is started to perform water boiling on materials in the material boiling frame, then degumming treatment is performed on neodymium iron boron materials, after degumming is completed, the material boiling frame in the material boiling furnace is clamped and fixed and then is transferred to the material receiving module, and the material boiling frame is transferred and output outside the supporting box body through the material receiving module;
(2) According to the invention, the control system unit sends a pause signal to the servo control system, and the alarm unit sends an alarm signal to the alarm to remind a worker to check.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic flow diagram of a control system of a multifunctional intelligent cooking stove according to the present invention;
FIG. 2 is a schematic structural diagram of a control system of a multifunctional intelligent cooking stove according to the present invention;
FIG. 3 is a schematic diagram II of a control system of the multifunctional intelligent cooking stove;
FIG. 4 is a schematic structural view of a feeding module in a control system of the multifunctional intelligent cooking furnace;
FIG. 5 is a schematic diagram of the structure of a receiving module in the control system of the multifunctional intelligent cooking stove;
FIG. 6 is a schematic diagram of a cooking box in the control system of the multifunctional intelligent cooking stove;
FIG. 7 is a schematic diagram II of a cooking box in the control system of the multifunctional intelligent cooking stove;
FIG. 8 is a schematic diagram of a transfer module in a control system of a multifunctional intelligent cooking stove according to the present invention;
FIG. 9 is a schematic diagram II of a transfer module in a control system of a multifunctional intelligent cooking stove according to the present invention;
FIG. 10 is a schematic structural view of a synchronous pulley in a control system of a multifunctional intelligent material boiling furnace according to the present invention;
FIG. 11 is a schematic diagram of the structure of a swing module in the control system of the multifunctional intelligent cooking stove of the present invention;
fig. 12 is a schematic structural view of a rotating shaft in a control system of the multifunctional intelligent cooking furnace.
In the figure: 1. supporting the box body; 2. a feeding module; 3. a material receiving module; 4. a transfer module; 5. a material boiling module; 6. a swing module; 7. a main drain pipe; 8. a main water supplementing pipe; 9. a main water inlet pipe; 101. a boiling frame; 102. positioning the bulge; 103. a convex plate; 104. a display screen; 105. an operation panel; 201. a feeding box body; 202. a first drive chain; 203. a first sprocket; 204. a first motor; 205. a first limiting plate; 206. a first photoelectric switch monitor; 301. a material receiving box body; 302. a second drive chain; 303. a second sprocket; 304. a second motor; 305. a second limiting plate; 306. a second photoelectric switch monitor; 401. a slide rail; 402. a lifting cylinder; 403. a support plate; 404. a clamping plate; 405. positioning holes; 406. a second guide bar; 407. a third motor; 408. a synchronous pulley; 409. a rotating shaft; 410. a lifting plate; 411. a rotary cylinder; 412. a first guide bar; 413. a cross positioning plate; 414. a synchronous belt; 501. a boiling box; 502. a liquid level monitor; 503. a material boiling furnace; 504. a support shaft; 505. a cam; 601. a fourth motor; 602. a swing frame; 603. a pin shaft; 604. a movable groove; 701. a water supporting pipe; 801. a branch water supplementing pipe; 901. and a branch water inlet pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-3, the invention discloses a control system of a multifunctional intelligent material boiling furnace, which comprises a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit comprises a feeding module 2, a transferring module 4, a boiling module 5, a swinging module 6 and a receiving module 3;
the feeding module 2 is used for conveying the boiling frame 101 to a feeding end;
the transfer module 4 is used for clamping and fixing the feeding end boiling frame 101 and then transferring;
the material boiling module 5 includes a material boiling furnace 503 sequentially arranged in the material boiling tank 501, and is used for boiling the workpiece material in the material boiling frame 101 for degumming, in one embodiment of the present invention, the material boiling furnace 503 is a resistance heating type material boiling device, which is not repeated in the specific structure in the prior art;
the swinging module 6 is used for driving the material boiling furnace 503 to swing back and forth in the material boiling box 501 so as to accelerate the degumming efficiency;
the material receiving module 3 is used for conveying out the material boiling frame 101 after material boiling is completed; in the actual operation process, neodymium iron boron materials to be degummed are firstly placed in a material boiling frame 101, the material boiling frame 101 is conveyed to the upper end through a material feeding module 2, then the material boiling frame 101 at the upper end is clamped and fixed by a conveying module 4 and then conveyed into a material boiling furnace 503, the material boiling furnace 503 is started to carry out water boiling on the materials in the material boiling frame 101, then the degumming treatment is carried out on the neodymium iron boron materials, after the degumming treatment is completed, the material boiling frame 101 in the material boiling furnace 503 is clamped and fixed by the conveying module 4 and then conveyed to a material receiving module 3, and the material boiling frame 101 is conveyed and output out of a supporting box body 1 through the material receiving module 3.
The control system unit comprises a servo control system, an operation panel 105 and a display screen 104, wherein the servo control system is connected with the driving unit and is used for controlling servo driving devices of the feeding module 2, the transferring module 4, the cooking module 5, the swinging module 6 and the receiving module 3;
the operation panel 105 is used for setting process parameters of the servo driving device;
the display screen 104 is used for displaying the set process parameters and interacting with the operation panel 105, and the display content comprises a main operation interface, a debugging interface, system setting, input monitoring and a process interface;
referring to fig. 4, the feeding module 2 includes a feeding box 201, a first sprocket 203 is relatively rotatably disposed in the feeding box 201, and a first transmission chain 202 is sleeved on the first sprockets 203 on both sides, wherein the first sprocket 203 on one side is fixedly connected with an output end of a first motor 204 disposed outside the feeding box 201; in the actual material feeding process, the material boiling frame 101 is arranged at the feeding end of the material feeding box 201, the first motor 204 is started, the output end of the first motor 204 drives the first sprocket 203 to rotate and simultaneously drives the first transmission chain 202 to transmit, so that the material boiling frame 101 is transmitted to the material feeding end from the feeding end;
referring to fig. 5, the material receiving module 3 includes a material loading box 201, a second sprocket 303 is relatively rotatably disposed in the material loading box 201, and a second transmission chain 302 is sleeved on the second sprocket 303 on both sides, wherein the second sprocket 303 on one side is fixedly connected with an output end of a second motor 304 disposed outside the material loading box 201; in the actual material receiving process, the transferring module 4 clamps the material boiling frame 101 from the material boiling furnace 503, transfers and places the material boiling frame 101 at the discharge end on the upper material box 201, starts the second motor 304, and drives the second chain wheel 303 to rotate and drives the second transmission chain 302 to transmit at the output end of the second motor 304, so as to transfer the material boiling frame 101 from the discharge end to the discharge end at the outer side of the supporting box 1;
referring to fig. 6-8, the transfer module 4 includes a transmission mechanism and a positioning mechanism, wherein the transmission mechanism is used for driving the positioning mechanism to horizontally move on the material boiling furnace 503;
the transmission mechanism comprises a supporting plate 403, sliding rails 401 are oppositely arranged on two sides of the top of the supporting box body 1, the supporting plate 403 is arranged on the sliding rails 401 in a sliding manner, a synchronous belt 414 is arranged on one side of the sliding rails 401, a third motor 407 is further arranged on one side of the supporting plate 403, the output end of the third motor 407 is fixedly connected with a synchronous belt pulley 408, and mutually meshed teeth are arranged on the synchronous belt 414 and the synchronous belt pulley 408; when the driving positioning mechanism moves horizontally on the supporting box body 1, the third motor 407 is started, the output end of the third motor 407 drives the synchronous belt pulley 408 to rotate and simultaneously drives the supporting plate 403 to slide on the sliding rail 401 through meshing with teeth on the synchronous belt 414, so that the position of the positioning mechanism is adjusted, and the positioning mechanism is used for clamping and fixing the boiling material frame 101;
the positioning mechanism comprises a lifting cylinder 402 arranged on a supporting plate 403, the telescopic end of the lifting cylinder 402 is fixedly connected with a lifting plate 410, the lifting plate 410 is in sliding connection with the supporting plate 403 through a plurality of groups of first guide rods 412, the lifting plate 410 is fixedly connected with a cross positioning plate 413 through a plurality of groups of second guide rods 406, a plurality of groups of positioning holes 405 are formed in the cross positioning plate 413 relatively, and a plurality of positioning protrusions 102 matched with the positioning holes 405 are correspondingly arranged on the material boiling frame 101;
the lifting plate 410 is further provided with a rotary air cylinder 411, the output end of the rotary air cylinder 411 is fixedly connected with a rotary shaft 409 which is rotatably arranged between the cross positioning plates 413, the tail end of the rotary shaft 409 is fixedly connected with the clamping plate 404, and the opening end of the cooking frame 101 is oppositely provided with a convex plate 103 which is used for being clamped with the clamping plate 404; when the material boiling frame 101 is positioned and fixed, the positioning mechanism is moved to the position right above the material boiling frame 101 through the transmission mechanism, the lifting cylinder 402 is started, the lifting cylinder 402 drives the clamping plate 404 to extend into the material boiling frame 101, the clamping plate 404 and the convex plates 103 on two sides of the material boiling frame 101 are in a vertical state at the moment, then the rotary cylinder 411 is started, the output end of the rotary cylinder 411 drives the clamping plate 404 to rotate for 90 degrees in the material boiling frame 101 through the rotating shaft 409, so that two ends of the clamping plate 404 are clamped with the convex plates 103, the material boiling frame 101 can be lifted, when the material boiling frame 101 needs to be put down, the rotary cylinder 411 is started firstly, the clamping plate 404 is driven to rotate for 90 degrees through the rotating shaft 409 to reset, and the clamping plate 404 and the convex plates 103 are in a vertical separation state at the moment, so that the material boiling frame 101 is placed;
referring to fig. 9-10, the cooking module 5 further includes a main water inlet pipe 9 and a main water outlet pipe 7 disposed at one side of the cooking box 501, the main water inlet pipe 9 is connected to each of the cooking furnaces 503 through a plurality of branch water inlet pipes 901, and the main water outlet pipe 7 is connected to each of the cooking furnaces 503 through a plurality of branch water outlet pipes 701.
The swinging module 6 comprises a fourth motor 601 arranged on one side of the boiling box 501, the output end of the fourth motor 601 is fixedly connected with a swinging frame 602, and a movable groove 604 is formed in the swinging frame 602;
wherein, each group of material boiling furnaces 503 is rotationally arranged in the material boiling box 501 through a support shaft 504, the swinging module 6 also comprises a cam 505 fixedly connected with the head end support shaft 504, and the end part of the cam 505 is provided with a pin shaft 603 movably embedded in a movable groove 604; in the process of boiling materials, the fourth motor 601 is started, the fourth motor 601 drives the swinging frame 602 to swing reciprocally through intermittent forward rotation and reverse rotation, in the swinging process, the cam 505 is driven to swing reciprocally through the movable groove 604 and the pin shaft 603, and then the cam 505 drives the boiling furnace 503 to swing reciprocally through the support shaft 504, in the boiling process, the material degumming efficiency can be quickened, and the material degumming effect is improved.
Referring to fig. 11-12, the monitoring unit includes a first photoelectric switch monitor 206, where the first photoelectric switch monitor 206 is configured to monitor whether the cooking frame 101 on the first transmission chain 202 is conveyed to the feeding end; the feeding box body 201 is provided with a first limiting plate 205, and a first photoelectric switch monitor 206 is arranged on one side of the first limiting plate 205 facing the feeding direction;
the monitoring unit further comprises a second photoelectric switch monitor 306, wherein the second photoelectric switch monitor 306 is used for monitoring whether the boiling frame 101 on the second transmission chain 302 is transported to the discharging end; a second limiting plate 305 is arranged on the material receiving box 301, and a second photoelectric switch monitor 306 is arranged on one side of the second limiting plate 305 facing the material discharging direction;
wherein the first photoelectric switch monitor 206 and the second photoelectric switch monitor 306 are electrically connected with the servo control system; in one embodiment of the invention, during the feeding process, the conveying position of the boiling frame 101 on the first transmission chain 202 is monitored by the first photoelectric switch monitor 206, when the boiling frame 101 is conveyed to the feeding end, the first photoelectric switch monitor 206 sends a stop signal to the first motor 204 through the servo control system, the first transmission chain 202 stops transmission to accurately position the boiling frame 101, and synchronously, the servo control system sends an execution signal to the transfer module 4 to clamp and transfer the boiling frame 101 at the feeding end;
in the material receiving process, the conveying position of the material boiling frame 101 on the second transmission chain 302 is monitored through the second photoelectric switch monitor 306, when the material boiling frame 101 is conveyed to the material discharging end, the second photoelectric switch monitor 306 sends a stop signal to the second motor 304, the second transmission chain 302 stops transmission, and an operator moves out the material boiling frame 101;
the first photoelectric switch monitor 206 is further configured to obtain the number of the cooking frames 101 driven by the first driving chain 202, and obtain a first value R 1 The second photoelectric switch monitor 306 is further configured to obtain the number of the cooking frames 101 driven by the second driving chain 302, to obtain a second value R 2 ；
Wherein R is 1 ＝R 2 ；
The monitoring unit further comprises a liquid level monitor 502 arranged on one side of the material boiling furnaces 503, a main water supplementing pipe 8 is further arranged on one side of the material boiling tank 501, and the main water supplementing pipe 8 is connected with each material boiling furnace 503 through a plurality of groups of water supplementing pipes 801; in one embodiment of the invention, the branch water inlet pipe 901, the branch water outlet pipe 701, the branch water supplementing pipe 801 and the material boiling furnace 503 are respectively provided with corresponding control valves, and meanwhile, the tail ends of the main water inlet pipe 9, the main water outlet pipe 7 and the main water supplementing pipe 8 are respectively connected with a water pump; before boiling, firstly, the water pump is used for conveying water into the material boiling furnace 503 through the main water inlet pipe 9 and the branch water inlet pipe 901, when the evaporation of water is reduced in the material boiling process, the liquid level is monitored in real time through the liquid level monitor 502, when the water level is lower than a set threshold value, the water pump is used for supplementing water into the material boiling furnace 503 through the main water supplementing pipe 8 and the branch water supplementing pipe 801, so as to meet the material boiling requirement, the pipe diameter of the main water supplementing pipe 8 is smaller than that of the main water inlet pipe 9, the water flow of the main water supplementing pipe 8 is smaller than that of the main water inlet pipe 9 in unit time, accurate water supplementing can be performed, and after the material boiling is completed, the water pump is used for discharging water and sizing materials in the material boiling furnace 503 through the main water draining pipe 7 and the branch water supplementing pipe 701.
The alarm unit is used for monitoring the running state of the system, and is used for sending an abnormal signal to the control system unit when the system is abnormal, and sending a pause signal to the servo control system by the control system unit, wherein the alarm unit comprises an alarm, and the alarm unit sends an alarm signal to the alarm to remind workers to check.
Example 2
A control system of a multifunctional intelligent material boiling furnace is used for executing the following control steps:
s1, a servo control system sends an execution signal to a first motor 204, the output end of the first motor 204 drives a first sprocket 203 to rotate and simultaneously drives a first transmission chain 202 to transmit, a material boiling frame 101 is transmitted to the feeding end from the feeding end, and a first photoelectric switch monitor 206 sends a stop signal to the first motor 204 through the servo control system;
s2, the servo control system sends an execution signal to a third motor 407, the output end of the third motor 407 drives a synchronous pulley 408 to rotate, and the support plate 403 is driven to slide on the slide rail 401 to be right above the feeding end by being meshed with teeth on a synchronous belt 414;
s3, the lifting cylinder 402 drives the clamping plate 404 to extend into the material boiling frame 101, the rotary cylinder 411 is started, the output end of the rotary cylinder 411 drives the clamping plate 404 to rotate 90 degrees in the material boiling frame 101 through the rotary shaft 409, and two ends of the clamping plate 404 are clamped with the convex plates 103 to clamp and fix the material boiling frame 101;
s4, moving the material boiling frame 101 to the material boiling furnace 507, driving the material boiling frame 101 to move downwards to the material boiling furnace 507 by the lifting cylinder 402, and resetting by rotating the rotating cylinder 411 by 90 degrees by driving the clamping plate 404 through the rotating shaft 409, so that the material boiling frame 101 is placed in the material boiling furnace 507;
s5, after the material boiling is completed, the material boiling frame 101 is clamped and fixed, then the material boiling frame is transferred to a discharge end arranged on the upper material box 201, the second motor 304 is started, the output end of the second motor 304 drives the second chain wheel 303 to rotate and simultaneously drives the second transmission chain 302 to transmit, when the material boiling frame 101 is conveyed to a material discharging end, the second photoelectric switch monitor 306 sends a stop signal to the second motor 304, the second transmission chain 302 stops transmitting, and an operator removes the material boiling frame 101.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.

Claims (8)

1. The control system of the multifunctional intelligent material boiling furnace is characterized by comprising a driving unit, a control system unit, a monitoring unit and an alarm unit;
the driving unit includes:
the feeding module is used for conveying the boiling frame to the feeding end and
the transferring module is used for clamping and fixing the material boiling frame at the material feeding end and then transferring the material boiling frame, and
the material boiling module comprises a plurality of groups of material boiling furnaces which are sequentially arranged in the material boiling box and are used for boiling the workpiece materials in the material boiling frame for degumming, and
the swinging module is used for driving the material boiling furnace to swing back and forth in the material boiling box so as to accelerate the degumming efficiency, and
the material receiving module is used for conveying out a material boiling frame after material boiling is completed;
the control system unit comprises a servo control system, and the servo control system is connected with the driving unit and used for controlling a servo driving device of the driving unit;
the monitoring unit comprises a first photoelectric switch monitor and a second photoelectric switch monitor;
the alarm unit is used for monitoring the running state of the system, sending an abnormal signal to the control system unit when the system is abnormal, and sending a pause signal to the servo control system by the control system unit;
the feeding module comprises a feeding box body, first chain wheels are arranged in the feeding box body in a relative rotation mode, first transmission chains are sleeved on the first chain wheels at two sides, and one side of the first chain wheels is fixedly connected with the output end of a first motor arranged at the outer side of the feeding box body;
the material receiving module comprises a material feeding box body, a second sprocket is arranged in the material feeding box body in a relative rotation mode, second transmission chains are sleeved on the second sprockets at two sides, and one side of the second sprocket is fixedly connected with the output end of a second motor arranged at the outer side of the material feeding box body;
the transfer module comprises a transmission mechanism and a positioning mechanism, and the transmission mechanism is used for driving the positioning mechanism to horizontally move on the material boiling furnace;
the transmission mechanism comprises a supporting plate, sliding rails are oppositely arranged on two sides of the top of the supporting box body, the supporting plate is arranged on the sliding rails in a sliding manner, a synchronous belt is arranged on one side of the sliding rails, a third motor is further arranged on one side of the supporting plate, the output end of the third motor is fixedly connected with a synchronous belt wheel, and mutually meshed teeth are arranged on the synchronous belt and the synchronous belt wheel;
the positioning mechanism comprises a lifting cylinder arranged on the supporting plate, the telescopic end of the lifting cylinder is fixedly connected with the lifting plate, the lifting plate is in sliding connection with the supporting plate through a plurality of groups of first guide rods, the lifting plate is fixedly connected with the cross positioning plate through a plurality of groups of second guide rods, a plurality of groups of positioning holes are formed in the cross positioning plate relatively, and a plurality of positioning protrusions matched with the positioning holes are correspondingly arranged on the material boiling frame;
the lifting plate is also provided with a rotary cylinder, the output end of the rotary cylinder is fixedly connected with a rotating shaft which is rotationally arranged between the cross positioning plates, the tail end of the rotating shaft is fixedly connected with the clamping plate, and the opening end of the cooking frame is oppositely provided with a convex plate which is used for being clamped with the clamping plate; when the material boiling frame is fixed in a positioning manner, the positioning mechanism is firstly moved to the position right above the material boiling frame through the transmission mechanism, the lifting cylinder is started, the lifting cylinder drives the clamping plate to stretch into the material boiling frame, the clamping plate is in a vertical state with the convex plates on two sides of the material boiling frame, then the rotating cylinder is started, the output end of the rotating cylinder drives the clamping plate to rotate in the material boiling frame through the rotating shaft, then the two ends of the clamping plate are clamped with the convex plates, the material boiling frame is lifted, when the material boiling frame needs to be put down, the rotating cylinder is started at first, the rotating cylinder resets through the rotating degree of the rotating shaft, and the clamping plate is in a vertical separation state with the convex plates at the moment, and the material boiling frame is placed.
2. The control system of a multifunctional intelligent cooking stove according to claim 1, wherein the control system unit further comprises an operation panel and a display screen;
the operation panel is used for setting the technological parameters of the servo driving device;
the display screen is used for displaying the set technological parameters and interacting with the operation panel, and the display content comprises a main operation interface, a debugging interface, system setting, input monitoring and a technological interface.
3. The control system of a multifunctional intelligent material boiling furnace according to claim 1, wherein the material boiling module comprises a main water inlet pipe and a main water outlet pipe which are arranged on one side of the material boiling box, the main water inlet pipe is connected with each material boiling furnace through a plurality of groups of branch water inlet pipes, and the main water outlet pipe is connected with each material boiling furnace through a plurality of groups of branch water outlet pipes.
4. A control system of a multifunctional intelligent material boiling furnace according to claim 3, wherein the first photoelectric switch monitor is used for monitoring whether a material boiling frame on the first transmission chain is conveyed to a material feeding end;
the second photoelectric switch monitor is used for monitoring whether the boiling frame on the second transmission chain is transported to the discharging end;
the first photoelectric switch monitor and the second photoelectric switch monitor are electrically connected with the servo control system.
5. The control system of the multifunctional intelligent material boiling furnace according to claim 4, wherein the feeding box is provided with a first limiting plate, and the first photoelectric switch monitor is arranged on one side of the first limiting plate facing the feeding direction;
and a second limiting plate is arranged on the material receiving box body, and the second photoelectric switch monitor is arranged on one side of the second limiting plate facing the material discharging direction.
6. The control system of a multifunctional intelligent material boiling furnace according to claim 5, wherein the first photoelectric switch monitor is further used for obtaining the number of material boiling frames driven by the first driving chain to obtain a first value R 1 The second photoelectric switch monitor is also used for acquiring the uploading of a second transmission chainThe number of the movable boiling material frames is used for obtaining a second value R 2 ；
Wherein R is 1 = R 2 。
7. The control system of a multifunctional intelligent material boiling furnace according to claim 2, wherein the monitoring unit further comprises a liquid level monitor arranged on one side of the material boiling furnace, a main water supplementing pipe is further arranged on one side of the material boiling box, and the main water supplementing pipe is connected with each material boiling furnace through a plurality of groups of branch water supplementing pipes.
8. The control system of a multifunctional intelligent cooking stove according to claim 1, wherein the alarm unit comprises an alarm, and the alarm unit sends an alarm signal to the alarm to remind a worker to check.
CN202211089396.2A 2022-09-07 2022-09-07 Control system of multifunctional intelligent material boiling furnace Active CN115615182B (en)

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CN106391559A (en) * 2016-09-27 2017-02-15 张家港市港威超声电子有限公司 Neodymium iron boron multi-line cutting degumming washing drying device and washing drying method thereof
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