CN1156380C - Assembling device of vehicle lamps - Google Patents
Assembling device of vehicle lamps Download PDFInfo
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- CN1156380C CN1156380C CNB001202820A CN00120282A CN1156380C CN 1156380 C CN1156380 C CN 1156380C CN B001202820 A CNB001202820 A CN B001202820A CN 00120282 A CN00120282 A CN 00120282A CN 1156380 C CN1156380 C CN 1156380C
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- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Securing Globes, Refractors, Reflectors Or The Like (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
Provided is an assembling device for a vehicle lamp tool to be also used in assembly of a lamp tool having different specifications by replacing a jig. This assembling device is vertically dividable into two parts of one being an upper jig (110) and the other being a lower jig (120). A device body comprises a jig (100) capable of supporting a lamp tool constituting member; a jig supporting frame (10) on which the lower jig (120) is placed in a positioning and locking state; an upper jig supporting plate (24) to support in a suspension state the upper jig (110) integrally coupled through a coupling mechanism (27); and an elevating mechanism (22) to elevate the upper jig supporting plate (24) based on the jig supporting frame (10).
Description
The present invention relates to be arranged on the light fixture assembling device on the manufacturing line of assembling lamps apparatus for vehicle.
On the manufacturing line of assembling headlight, be provided with a plurality of assembling devices that carry out predetermined processing, at first utilize first device that the light beam adjusting mechanism is installed in as the lamp body of workpiece and constitute part, then workpiece is moved on second device, light deflector is supported on the light beam adjusting mechanism.Then workpiece is moved on the 3rd device, in seal groove, fill sealing member, the sealing pin is cooperated with seal groove, the front lens are pressed on the lamp body.Again workpiece is moved to the 4th device, make between front lens and the sealing pin by clip and tightening screw mechanical fixation.Then workpiece is moved to the 5th device, make lamp luminous and carry out the light intensity distributions inspection.
Each assembling device that constitutes headlight fitting line of the prior art can only be exclusively used in a kind of assembling of headlight, and can not be used for the assembling of other shape, headlight that specification is different.Therefore, two lamp formula headlights must be provided with the light fixture fitting line that is made of the assembling device that is exclusively used in this light fixture respectively with the such shape light fixture (also comprising the situation that is used in processing and checks) different with specification of four lamp formula headlights in order for example to assemble.
In view of above-mentioned prior art problems, the purpose of this invention is to provide a kind of energy and use assembling device of vehicle lamps in the light fixture assembling of different size by replacing anchor clamps.
In order to achieve the above object, the assembling device of vehicle lamps of first aspect present invention is by being separated into anchor clamps and lower clamp at above-below direction, and the anchor clamps and the apparatus body that can support light fixture or light fixture component parts constitute, described apparatus body is equipped with: the fixture support platform that above-mentioned lower clamp positioning and fixing is placed, the above-mentioned last fixture support plate of going up anchor clamps that suspension strut fuses by connection structure, make the above-mentioned lifting mechanism of going up the lifting of the above-mentioned relatively fixture support platform of fixture support plate, above-mentioned upward anchor clamps and above-mentioned lower clamp can exchange as the anchor clamps one when anchor clamps exchange.
Promptly use other different anchor clamps of specification (for example can support the light fixture of other specification or second anchor clamps of light fixture component parts with spline structure) to change the anchor clamps that are contained on the apparatus body by the segmentation transposing, just can assemble the light fixture of other specification with this apparatus body with the anchor clamps that are contained on the apparatus body.
Promptly when transposing (segmentation transposing) anchor clamps, take being connected and taking the chimeric of lower clamp and fixture support interstation apart between anchor clamps and last fixture support plate apart, the fixture support plate is risen, form under the state of one, take out anchor clamps from the fixture support platform at last anchor clamps and lower clamp.Then other anchor clamps of corresponding other specification light fixture are placed on the fixture support platform, this lower clamp location is entrenched on the fixture support platform, simultaneously, the fixture support plate is descended, anchor clamps on this are connected on the fixture support plate, have so just finished the transposing of anchor clamps.
The assembling device of vehicle lamps of second aspect present invention, in the assembling device of vehicle lamps of first aspect present invention, above-mentioned anchor clamps have upper plate and lower plate by four shore supports, above-mentioned pillar is two-part structure about long side direction is divided into separately midway, and the leg of the lower clamp side of two pillars that are in diagonal positions in above-mentioned four pillars and the leg of last chuck side constitute to concavo-convex chimeric mode with upper and lower.
By making the leg that constitutes the last lower clamp that is in the pillar on the diagonal positions concavo-convex chimeric, make four legs of chuck side relative respectively at above-below direction, thereby make anchor clamps form one with four legs of lower clamp side.
The assembling device of vehicle lamps of third aspect present invention, in the assembling device of vehicle lamps of the present invention first or second aspect, on above-mentioned lower clamp, roller is set, and the recess that setting can be chimeric with above-mentioned roller on above-mentioned fixture support platform, so that above-mentioned roller constitutes the locator card locking mechanism of the relative above-mentioned fixture support platform positioning and fixing of above-mentioned anchor clamps with recess.
By using roller that anchor clamps are slided along the fixture support platform, anchor clamps can be taken out of and moved into.And be entrenched in by the roller that makes the lower clamp side in the recess of fixture support platform side, anchor clamps are located the fixture support platform.
The assembling device of vehicle lamps of fourth aspect present invention, in the described assembling device of vehicle lamps of the present invention the first～three either side, anchor clamps interim mounting tables plane, that place untapped other anchor clamps roughly continuous with above-mentioned fixture support platform formation are set in the rear and/or the side of above-mentioned fixture support platform.
Obsolete other anchor clamps (for example be installed in apparatus body on the identical structure of anchor clamps can support the light fixture of other specification or second anchor clamps of light fixture component parts) be placed in advance on the interim mounting table of anchor clamps, when transposing, anchor clamps on the fixture support platform are slided, and take out of on the interim mounting table of anchor clamps, other anchor clamps on the interim mounting table of anchor clamps are slided, and move on the fixture support platform.
The assembling device of vehicle lamps of fifth aspect present invention, in the described assembling device of vehicle lamps of the present invention the first～four either side, in the said apparatus main body or/and be provided with on the above-mentioned anchor clamps by the light fixture of above-mentioned fixture support or the light fixture component parts is processed or regulation such as inspection is handled equipment, the control part that control the said equipment drives is set on the said apparatus main body, the actuation step of storage the said equipment and the contactless memory board of drive amount process information are set on above-mentioned anchor clamps, be provided with when on apparatus body, above-mentioned anchor clamps being set on the said apparatus main body, the contactless relatively memory board of above-mentioned anchor clamps reaches the contactless memory reader over against location status, and above-mentioned control part is according to the driving of process information control the said equipment of the above-mentioned memory board that reads by above-mentioned memory reader.
When the anchor clamps locator card ends on the fixture support platform, the memory reader of apparatus main body side and the memory board of chuck side each other over against, the process information that is stored in the memory board is read by contactless memory reader.The information Control that the control part of apparatus main body side reads according to memory reader is arranged on apparatus body or/and the driving of the equipment on the anchor clamps.
The assembling device of vehicle lamps of sixth aspect present invention, in the described assembling device of vehicle lamps of fifth aspect present invention, above-mentioned memory board is arranged on the top rear face side of above-mentioned upward anchor clamps, above-mentioned memory reader is arranged on the assigned position of the corresponding above-mentioned upward above-mentioned memory board of fixture support plate.
Memory reader is arranged on the rear side of apparatus body, can overslaugh transposing operation.
Brief description of drawings is as follows:
Fig. 1 is provided in a side of the front elevation of the device of the light intensity distributions inspection usefulness on the finishing operation of headlight assigned line of first embodiment of the invention;
Fig. 2 is the right side view of this device;
Fig. 3 is the front elevation that is used in the anchor clamps on this device;
Fig. 4 is the lateral plan that is used in the anchor clamps on this device;
Fig. 5 represents the figure of contactless memory board structure;
Fig. 6 is the peripheral section-drawing of the adaptor union before the adaptor union portion of going up the adaptor union portion of chuck side and apparatus body (going up the fixture support plate) side pegs graft;
Fig. 7 is the section-drawing of the adaptor union portion of going up the adaptor union portion of chuck side and the last fixture support plate side adaptor union periphery when pegging graft;
Fig. 8 is the front elevation that is provided with this device of anchor clamps.
Below in conjunction with embodiment embodiments of the present invention are described.
Fig. 1～Fig. 8 is the figure of expression first embodiment of the invention, Fig. 1 is arranged on the front elevation of the device of the light intensity distributions inspection usefulness in the finishing operation on the headlight equipment line of first embodiment, Fig. 2 is the right side view of this device, Fig. 3 is a front elevation of representing to be used in the part of the anchor clamps on this device with section, Fig. 4 is the lateral plan that shows the part of these anchor clamps with section, Fig. 5 is the figure that the contactless memory board of expression constitutes, Fig. 6 is the peripheral section-drawing of the adaptor union before the adaptor union portion of going up the adaptor union portion of chuck side and apparatus body (going up the fixture support plate) side pegs graft, Fig. 7 is the section-drawing of the adaptor union portion of going up the adaptor union portion of chuck side and apparatus body (going up the fixture support plate) the side adaptor union periphery when pegging graft, and Fig. 8 is the front elevation that is provided with this device of anchor clamps.
In these figure, the light intensity distributions inspection of headlight is the framed structure of a rectangle with the device integral body of looking from positive and side, but the rectangle brace table 10 of internal configurations screen 30 is provided with the platen 12 of mounting lower clamp 120, above fixture support platform 10, be provided with the top board 20 that is supported by upwardly extending pair of right and left bogie side frame 19,19, on this top board 20, last fixture support plate 24 liftably is being provided with by the cylinder 22 as lifting mechanism.
Headlight W is under the state that is supported by lower clamp 120 (support 127), be arranged on the fixture support platform 10, by the contact 410 that is provided with on the last anchor clamps 110 that fuse with last fixture support plate 24 to bulb 400 power supplies, (referring to Fig. 3, Fig. 8) is luminous for bulb 400, then the light intensity distributions of headlight W is radiated on the screen 30, so that make the operator can be by this light intensity distributions of visual inspection.
Describe this device below in detail.
On four positions below last fixture support plate 24, being provided with the connection structure that last anchor clamps 110 connections are remained suspended state is clamper 27, and clamper 27 forms the structure that can make jaw 27a horizontal hunting by cylinder 27b.But and make plunger pin 116a elastic energy storage remain on the plunger 116 of the location usefulness under state outstanding above the upper plate 112 in setting on the last anchor clamps 110.
When making fixture support plate 24 be placed on anchor clamps 100 on the platen 12 with respect to the location when descending, chimeric by the embedded hole 13 that makes fixture support plate 24 sides with the plunger pin 116a that projects upwards, will go up anchor clamps 110 and go up fixture support plate 24 relatively and locate.Then, under the state that last fixture support plate 24 and anchor clamps 100 (going up anchor clamps 110) join, make nip device 27 action,, anchor clamps 110 and last fixture support plate 24 are linked into an integrated entity by last fixture support plate 24 and the jaw 27a front and back side edge part of anchor clamps 110 in the clamping along the vertical direction.As described below, because lower clamp 120 is provided with plunger 126, lower clamp 120 (with last anchor clamps 110) relative fixture support platform 10 (apparatus body) location may not be essential so make the plunger 116 of anchor clamps 110 and last fixture support plate 24 location.
As shown in Figure 6, last fixture support plate 24 is provided with the female connector 510 of current supply source and the female unitor 610 of compressed-air supply source, 630, be provided with and go up anchor clamps 110: with the contact 410 (seeing Fig. 3, Fig. 4) of the usefulness of igniting as the headlight that is arranged on the electric component on the anchor clamps 110, contact 430 (see figure 4)s that the gabarite lamp that ignites is used and the male adaptor union 520 that is electrically connected near switch 530 (see figure 3)s; With the gabarite lamp male unitor 640 that the cylinder 550 as fluid device that the contact lifting uses is connected that ignites; And the male unitor 620 that in other purposes, uses as required.In addition, in female connector 510, taken in respectively and the female terminal 512,513,514,515 (516), 517 (518) of power consumption cable 511 bonded assemblys, linked to each other with female unitor 630 from air bottle 611 extended breather hoses 632.
The back will be described in detail, when anchor clamps 110 are connected on the fixture support plate 24 on by the location of the adaptor union on the fixture support plate 24 on being arranged on insertion detaching gear 129 handles, make the female connector 510 of fixture support plate 24 sides, female unitor 610,630 respectively can plug with the male adaptor union 520 of last anchor clamps 110 sides, male unitor 620,640 plug-in mountings.
On four jiaos of lower clamp 120 bottoms, direction-free spherical roller 125 is set, so that make lower clamp be easy to walking on platen 12 easily.Can be respectively chimeric with the roller 125 of lower clamp 120 hole 14 (see figure 3)s are set on platen 12, the plunger pin 126 that can make plunger pin 126a keep the location usefulness of elastic energy storage at state outstanding below lower plate 122 is set on the lower plate 122 of lower clamp 120.In the hole 14 of the roller 125 of lower clamp 120 sides and platen 12 sides when chimeric, plunger pin 126a is just chimeric with the pin embedded hole of lower clamp 120 sides, become with platen 12 in the bottom surface of lower clamp 120 and to join in the state, lower clamp 120 just is positioned on the assigned position on the platen 12.In addition, though roller 125 constitutes the detent mechanism that anchor clamps 100 (lower clamp 120) relative platens 12 (apparatus body) are to a certain degree located in the horizontal direction with hole 14,, accurately the location is to reach by the chimeric of plunger pin 126a and pin embedded hole 15.
Promptly, anchor clamps 100 are made of from the lower clamp 120 that lower plate 122 extends upward from the extended downwards upward anchor clamps 110 of upper plate 112 and four legs 124 (124a, 124b, 124c, 124d) four legs (114a, 114b, 14c, 114d), two groups of four legs 114,124 are on the position that matches each other, constitute the pair of leg 114b of the pillar 102b (102c) that is positioned at diagonal positions, 124b (114c, 124c) by chimericly going up anchor clamps 110 and lower clamp 120 location, so that anchor clamps 100 constitute one axially concavo-convex.In Fig. 3, Fig. 4, code name P represents the concavo-convex fitting portion be made up of the recess 111 of leg 114 sides and the protuberance 121 of leg 124 sides.
In addition, in the bottom of the leg 114a of last anchor clamps 110, be provided with near switch 530 (see figure 3)s, make hang to support anchor clamps 110 on fixture support platform 24 when descending, the leg 114a of anchor clamps 110 and cooresponding leg 124a reach the state of approaching assigned position in the detection.Code name 537 (538) is given near the power supply flexible cord of switch 530 by power supply and is connected with male terminal 527 (528) in being housed in male adaptor union 520 (see figure 6)s that are fixedly installed on upper plate 112.
The contact 410 of power supply to the bulb 400 of the headlight W on the bracing frame 127 that is supported in lower clamp 120 is being set on the last anchor clamps 110.Contact 410 is the structures of contact 412,413 that have the terminal 402,403 of corresponding bulb 400 sides in the support tube 411 that hangs down from upper plate 112, last anchor clamps 110 descend integratedly with last fixture support plate 24 (upper plate 112), make contact 412,413 remain on the state that links to each other with the terminal 402,403 of bulb 400.Code name the 414, the 416th is connected on the contact 412,413 and from the power supply flexible cord that contact 410 is drawn, and is connected (see figure 6) on the male terminal 523,524 that is contained in the male adaptor union 520 that is fixedly installed on the upper plate 112.
This headlight W is and the incorporate combination vehicle headlight of gabarite lamp also to power to the bulb 420 of this gabarite lamp by other contact 430 as shown in Figure 4.Code name 435 (436) is the power supply flexible cord that connects that contact 422 (423) is gone up and draw from contact 430, and be connected on the male terminals 525 (526) that are housed in the male adaptor union 520 that is fixedly installed on the fixture support plate 112 (Fig. 6), code name 550 is the cylinders that make contact 430 lifting actions, is connected on the male unitor 640 that is fixedly installed on the fixture support plate 112 from cylinder 550 extended breather hoses 552.
The back side, apparatus body upper end is provided with the control unit 1100 (seeing Fig. 2, Fig. 5) with CPU1112 and storage part 1114 etc., the cylinder 22 that CPU1112 uses with the last fixture support plate lifting of the driving of cylinder 27b (seeing Fig. 1, Fig. 2) and apparatus main body side according to cylinder 550 (see figure 4)s that are stored in anchor clamps 110 sides on the Data Control in the storage part 1114 and the operation of nip device, adaptor union peg graft disengagement usefulness cylinder 133 and pass through the power supply etc. of the bulb 400,420 of contact 410,430.
Promptly, ID plate 1200 as shown in Figure 5, send acceptance division 1202, signal processing part 1204, data transformation component 1206 and memory device 1208 by signal and form, it be signal send acceptance division 1202 can and the signal of reader 1300 sides send the contactless memory board that carries out data exchange between acceptance division 1302 opposed positions and the signal transmission acceptance division 1302 with electromagnetic mode in reader 1300 sides.
Storage in the memory device 1208 of ID plate 1200: pilot light voltage data, be configured in the light receiving position data of the optical sensor on the screen 30, the photometric distribution categorical data, bulb kind data, contact lifting action data etc., the conduct of datumization are supported in the operating conditions of the various device that the headlight W photometric distribution inspection of the workpiece on the anchor clamps 100 (lower clamp 120) uses.The data that are stored in this memory device 1208 become serial signal by data converter 1206 from digital signal conversion, send signal that acceptance division 1202 is read device 1300 sides by signal processing part 1204 and signal and send acceptance division 1302 and receive.
The data (serial signal) that are read signal transmission acceptance division 1302 receptions of device 1300 sides are transformed into digital signal by signal processing part 1304 and data transformation component 1306, are stored in the storage part 1114 by the CPU1112 in the control unit 1100.CPU1112 makes each equipment action according to the data (operation of equipment condition) that are stored in the storage part 1114, carries out the photometric distribution inspection of headlight.
On the lower plate 112 of lower clamp 120, setting can be supported the tubular body bracing frame 127 of outer peripheral edges of front lens 200 of the headlight W of downward placement.Form opening 123 on lower plate 122, be provided with on the platen 12 of fixture support platform 10 and be furnished with the transparency window 123a that strengthens clear glass, thereunder horizontal arrangement is shone upon the screen 30 of headlight photometric distribution.Screen 30 has the structure that can slide to Fig. 1 left and right directions, so that can be according to the relative optical axis L of the kind location as the headlight of workpiece.
On last fixture support plate 24 as Fig. 6, shown in Figure 7, the female connector 510 of mains side (supply side) is set and as the female connector 610,630 of air bottle 611 sides of gas supply source, and the male adaptor union 520 of the equipment side that can be connected and throw off with female connector 510, female unitor 610,630 is set respectively, male unitor 620,640 on last anchor clamps 110.Male terminal 523,524,525 (526), 527 (528) in the male unitor 520 is connected to headlight by power supply with flexible cord 414,416,435 (436), 537 (538) and ignites with contact 410, gabarite lamp ignites with contact 430, on switch 530.Male unitor 640 is such as already described, is connected gabarite lamp by air hose and ignites on the cylinder of using with the contact lifting 550.
Promptly first plate 132 that horizontal arrangement is supported by four bars 131 on last fixture support plate 24 passes through the lifter plate 134 that cylinder 133 oscilaltions are operated but be provided with below this plate 132.Code name 135 is blocks of setting lifter plate 134 decline end positions.Four jiaos of places at this lifter plate 134 are provided with bolt of rear end plate 138 by first spacer, 136, the second spacers 137 are outstanding downwards, but sliding panel 139 along continuous straight runs are assemblied on the cylindrical portion 137a of second spacer 137 slidably.Code name 139a represent to be arranged on the sliding panel 139 with the freely fitted circular hole of spacer cylindrical portion 137a.
Be provided with on the sliding panel 139 respectively and the pin embedded hole 710 that is formed on the anchor clamps 110, male adaptor union 520, the locating dowel pin 700 that male unitor 620,640 is chimeric, female connector 510, female unitor 610,630 constitutes sliding unit 130.The front end 702 of pin 700 forms the tip shape, so that make the front end 702 that can hold pin in the embedded hole, under this chimeric situation, along with in pin 700 patchholes 710, sliding panel 139 (sliding unit 130) slides to horizontal direction, with female connector 510, female unitor 610,630 is positioned at and can inserts on the position of throwing off at above-below direction with male adaptor union 520, male unitor 620,640.
The difference of the external diameter of spacer cylindrical portion 137a and the internal diameter of circular hole 139a and the radius of pin embedded hole 710 are processed into same size, make the center of locating dowel pin 700 and the center of pin embedded hole 710 by setting, even anchor clamps 100 (going up anchor clamps 110) fixture support platform 10 more or less skew in the horizontal direction relatively, the front end 702 of pin also one inserts in the embedded hole 710 (seeing the imaginary line position of the pin 700 among Fig. 6) surely.
Like this, locating dowel pin 700 on sliding panel 139, female connector 510, female unitor 610,630 forms one, along continuous straight runs is sliding unit 130 slidably, make sliding unit 130 go up the cylinder 133 of fixture support plate 24 liftings relatively, be arranged on pin embedded hole 710, male adaptor union 520 on the upper plate 112 of anchor clamps 110, detaching gear is inserted in the location that male unitor 620,640 constitutes adaptor unions.
In the behind of apparatus body as shown in Figure 2, be provided with and have the interim mounting table 40 that forms continuous conplane placement plane 42 with the platen 12 of fixture support platform 10, on this interim mounting table 40, place other anchor clamps 100A that can support four lamp formula headlights.
Though anchor clamps 100A and anchor clamps 100 (are gone up anchor clamps 110, lower clamp 120) structure is roughly the same, but can place four lamp formula headlights downwards on lower clamp 120A, and the essential equipment of four lamp formula headlight light intensity distributions of checking is set on last anchor clamps 1 10A, this is described two kinds of anchor clamps differences.
Device shown in utilizing in an embodiment below describes with regard to the inspection step of two lamp formula headlight light intensity distributions.
At first, anchor clamps 100 are installed on the apparatus body, that is, make each leg chimeric good about in the of 114,124, and the anchor clamps 100 that make anchor clamps 110 and lower clamp 120 form one are moved on the platen 12 of fixture support platform 10.Make roller 125, the plunger pin 126a of lower clamp 120 sides chimeric respectively with hole 14, the embedded hole 15 of platen 12 sides respectively, thereby make anchor clamps 100 relative fixture support platforms 10 location.
Then, operation by cylinder 22, fixture support plate 24 is dropped to and last anchor clamps 110 position contacting, make the embedded hole 13 of fixture support plate 24 sides chimeric, make anchor clamps 110 go up fixture support plate 24 location relatively whereby with the plunger pin 116a that gives prominence on last anchor clamps 110.
When cylinder 133 work, when sliding unit 130 is descended, when making locating dowel pin 700 insert in the embedded hole 710, the female connector 510 of sliding unit 130 sides, female unitor 610,630 respectively with the male adaptor union 520 of last anchor clamps 110 sides, male unitor 620,640 plug-in mountings.Can form by unitor 600 and supply with compressed-air actuated state by upwards contact 410,430 power supplies of anchor clamps 110 of adaptor union 500 whereby to cylinder 550.Make nip device 27 work then, will go up fixture support plate 24 and last anchor clamps 110 link into an integrated entity.Anchor clamps 110 are linked into an integrated entity on last fixture support plate 24.
Then, fixture support plate 24 (going up anchor clamps 110) is risen, make and leave a big distance between anchor clamps 110 and the lower clamp 120, main headlight (not shown) is arranged on downwards on the lower clamp 120 (bracing frame 127), screen 30 is moved along left and right directions in optical axis (seeing the code name L of Fig. 8) position according to main headlight, and it is adjusted on the assigned position.Take off main headlight then, as shown in Figure 8, two lamp formula headlight W as workpiece are installed on the lower clamp 120.Fixture support plate 24 (going up anchor clamps 110, contact 410) is descended, contact 410 is connected with bulb 400 with headlight, and then make cylinder 550 work, make contact 430 be connected gabarite lamp with on the bulb 420.
Promptly, last fixture support plate 24 is integral decline with last anchor clamps 110 (contact 410), when formation makes contact 412,413 with state that the terminal 402,403 of bulb 400 is connected, the leg 114 of last anchor clamps 110 arrives the position approaching with the leg 124 of lower clamp 120, by from signal near switch 530, the decline of fixture support frame (going up anchor clamps 110) is stopped, making contact 412,413 remain on the state that is connected with the terminal 402,403 of bulb 400.Make cylinder 550 operation again, make 430 decline specified amounts of contact, form contact 432,433 state that is connected with the terminal 422,423 of bulb 420.
When last fixture support plate 24 descended, arm 454 front ends of fork 450 touched on the headlight W of supported support, and along with the decline of fork 450, arm 454 is pressed on the contacting part of headlight and upwards swing, therefore can not hinder the decline of fork 450.
After headlight is finished with being connected of the terminal 402,403 (422,423) of 432,433 pairs of bulbs 400,420 of contact with contact 412,413 and gabarite lamp,, ignite headlight and gabarite lamp to each bulb 400,420 power supply.
Mirror the light intensity distributions curve of headlight on screen 30, so the operator cuts off line by the light intensity distributions that will shield on 30, compare with the cut-out line standard line on being depicted in screen 30 in advance, whether the light intensity distributions of differentiating headlight is suitable.
On the assigned position on the screen 30 the optical sensor (not shown) is set, the light quantity that optical sensor receives shows on display part 1116 (see figure 5)s by the CPU1112 of control unit.The operator can judge according to the display data in this display part 1116 whether the light quantity of headlight is suitable.In addition, the operator can whether bulb 420 is luminous visually differentiates gabarite lamp and correctly ignites by making.
When the light intensity distributions of regulation checks that operation finishes, operation by cylinder 550, contact 430 is risen, and separate with bulb 420, operation by cylinder 22 simultaneously makes fixture support plate 24 rise with last anchor clamps 110, contact 410 is risen, and separate with bulb 400, at this moment pitch 450 and also rise, lift headlight bubble W (seeing the imaginary line of Fig. 8) with last anchor clamps 110.The operator unloads headlight bubble W from pitching on 450 in face of own, simultaneously next headlight is placed on the bracing frame 127 of lower clamp 120.
Operation by cylinder 22 descends fixture support plate 24 again, contact 410 is connected with bulb 400, operation by cylinder 550 makes contact 403 be connected with bulb 410, carry out lighting of bulb 400,420, the inspection of light intensity distributions, the separation of contact 430, the rising of last fixture support plate 24 (separation of contact 410) and take off a series of operations such as headlight W.
The situation of just this apparatus body being used the light intensity distributions that replaces two lamp formula headlights in the light intensity distributions inspection of four lamp formula headlights to check below promptly describes as the situation that the device of the fitting line that constitutes four lamp formula headlights uses.
In this case, be necessary that transposing (segmentation transposing) becomes can support four lamp formula headlights and be equipped with the anchor clamps 100A two place's contacts, corresponding four lamp formula headlight structures of the bulb powered of using to the headlight of two positions.Anchor clamps 100A as shown in Figure 2, be placed on the apparatus body interim mounting table 40 of anchor clamps behind, on anchor clamps 100A, the operating conditions (data) of necessary equipment is checked in storage as the light intensity distributions of four lamp formula headlights of workpiece contactless memory board (being ID plate 1200A) is set.
At first, fixture support plate 24 is descended, make the leg of the leg 114 of anchor clamps 110 and lower clamp 120 chimeric about in the of 124, as anchor clamps 100 formation one.Then make nip device 27 operation, fixture support plate 24 and 110 of last anchor clamps is connected in the releasing.Fixture support plate 24 is risen, and the plunger pin 126 of operation lower clamp 120 sides is extracted plunger pin 126 from embedded hole 15.Then anchor clamps 100 are slided from platen 12 and take out of on the interim mounting table 40.Again the corresponding anchor clamps 100A slip of four lamp formula headlights that is placed on the interim mounting table 40 is moved on the platen 12, anchor clamps 100A is navigated on the fixture support platform 10.
Then, fixture support plate 24 is descended, inserting detaching gear 129 by the adaptor union location is connected on the male adaptor union of anchor clamps 110A side, the male unitor female connector of fixture support plate 24 sides, female unitor, make clamper 27 operations, fixture support plate 24 and last anchor clamps 110A are linked into an integrated entity, finish the transposing operation.Make fixture support plate 24 and last anchor clamps 110A form one then and rise, utilize the position of main headlight adjustment screen 30 after, will be installed on the lower clamp 120A as four lamp formula headlights of workpiece.
Finish the light intensity distributions inspection of four lamp formula headlights then according to the step identical with step in the light intensity distributions inspection of two lamp formula headlights.
Though in the above-described embodiments, storage is the rear side that is configured in anchor clamps 110 (110A) to conduct by the ID plate 1200 (1200A) of the device processes data of the headlight of the workpiece of fixture support, but the allocation position of ID plate 1200 (1200A) is not limited to the rear side of anchor clamps 110 (110A), and also is not limited to anchor clamps 110 (110A).That is, the allocation position of the reader 1300 of chuck side ID plate 1200 (1200A) and apparatus main body side so long as the assigned position that can make this reader read the information of ID plate get final product.
In addition, though in the above-described embodiments, the interim mounting table 40 of anchor clamps is arranged on the behind of apparatus body, also can be arranged on the side of apparatus body, perhaps is arranged on behind and two places, side.
In addition, though be as the headlight light intensity distributions inspection that constitutes headlight fitting line unit describe in the above-described embodiments, even the present invention is suitable too with device with device and other operation as the fastening operation of the headlight set screw that constitutes the headlight fitting line.
In addition, the invention is not restricted on the fitting line of headlight, also can be widely used in constituting the light fixture assembling device of other Vehicular lamp fitting line.
Can clearly be seen that from the above description, assembling device of vehicle lamps according to first aspect present invention, by the current anchor clamps that are installed in the apparatus body that constitutes the light fixture fitting line being changed into other anchor clamps, this apparatus body is used on the different light fixture fitting line of specification, so only utilize a light fixture fitting line just can assemble (manufacturing) shape two or more light fixture different with specification.In addition, move into because under the state of anchor clamps on the handle and lower clamp formation one, take out of, so the transposing processing ease.
According to the device of second aspect present invention, overlapping along the vertical direction by making lower clamp, so that the concavo-convex fitting portion of two positions is chimeric, the one of zero defect before and after can forming last lower clamp, thus can anchor clamps be become one or separately.
According to the device of third aspect present invention, because take out of anchor clamps and move into anchor clamps and anchor clamps are easy to the location of brace table, so can successfully finish segmentation transposing anchor clamps at short notice to the fixture support platform from the fixture support platform.
According to the device of fourth aspect present invention because take out of anchor clamps and move into anchor clamps from the fixture support platform to the fixture support platform easy, so can successfully finish segmentation transposing at short notice.
Device according to fifth aspect present invention, by being stored in advance in the contactless memory board by the process information of the light fixture of fixture support or light fixture component parts (processing data such as the actuation step of equipment and drive amount), for to light fixture or the light fixture component parts is processed and regulation such as inspection is handled so few the getting final product of process information in the control part that is stored in apparatus body corresponding.Therefore be arranged on the control part simple structure in the apparatus body, with low cost, whole light fixture fitting line cost reduces, thereby the manufacturing cost of the light fixture of making also can decrease.
In addition in transposing during anchor clamps (when the anchor clamps segmentation is replaced), carry out the change of necessary control program and replenish and wait operation few in apparatus main body side, become easy thereby make to operate.
According to the device of sixth aspect present invention, because not overslaugh of memory reader segmentation transposing operation, so can successfully finish the transposing operation.
Claims (9)
1, a kind of assembling device of vehicle lamps is characterized in that:
The anchor clamps and the apparatus body that can be divided into anchor clamps and lower clamp and can be supported light fixture or light fixture component parts by above-below direction constitute, described apparatus body comprises: the fixture support platform that above-mentioned lower clamp positioning and fixing is placed, the above-mentioned last fixture support plate of going up anchor clamps that suspension strut fuses by connection structure, make the above-mentioned above-mentioned relatively lifting mechanism of going up the lifting of fixture support platform of fixture support plate of going up, above-mentioned upward anchor clamps and above-mentioned lower clamp can exchange as the anchor clamps one when anchor clamps exchange.
2, assembling device of vehicle lamps as claimed in claim 1, it is characterized in that: above-mentioned anchor clamps have upper plate and lower plate by four shore supports, above-mentioned pillar is divided into two-part structure up and down midway at length direction separately, is in the leg of lower clamp side of two pillars of diagonal positions and the leg of last chuck side and constitutes to concavo-convex chimeric mode with upper and lower in above-mentioned four pillars.
3, assembling device of vehicle lamps as claimed in claim 1 or 2, it is characterized in that: above-mentioned lower clamp is provided with roller, and above-mentioned fixture support platform be provided with can chimeric above-mentioned roller recess, above-mentioned roller constitutes the locator card locking mechanism that makes the relative above-mentioned fixture support platform positioning and fixing of above-mentioned anchor clamps with recess.
4, as claim 1 or 2 each described assembling device of vehicle lamps, it is characterized in that: rear and/or side at the brace table of above-mentioned anchor clamps are provided with the interim mounting table of anchor clamps that forms continuous untapped other anchor clamps of conplane placement with above-mentioned fixture support platform.
5. assembling device of vehicle lamps as claimed in claim 3 is characterized in that: rear and/or side at the brace table of above-mentioned anchor clamps are provided with the interim mounting table of anchor clamps that forms continuous untapped other anchor clamps of conplane placement with above-mentioned fixture support platform.
6, as claim 1 or 2 each described assembling device of vehicle lamps, it is characterized in that: in the said apparatus main body or/and be provided with on the above-mentioned anchor clamps to being processed by the light fixture of above-mentioned fixture support or light fixture component parts, check the equipment of predetermined processing, the said apparatus main body is provided with the control part of the driving of control the said equipment, above-mentioned anchor clamps are provided with the actuation step of storage the said equipment and the contactless memory board of drive amount process information, the said apparatus main body is provided with when apparatus body is provided with above-mentioned anchor clamps, the contactless relatively memory board of above-mentioned anchor clamps reaches the contactless memory reader over against location status, and above-mentioned control part is according to the driving of process information control the said equipment of the above-mentioned memory board that reads by above-mentioned memory reader.
7. assembling device of vehicle lamps as claimed in claim 3, it is characterized in that: in the said apparatus main body or/and be provided with on the above-mentioned anchor clamps to being processed by the light fixture of above-mentioned fixture support or light fixture component parts, check the equipment of predetermined processing, the said apparatus main body is provided with the control part of the driving of control the said equipment, above-mentioned anchor clamps are provided with the actuation step of storage the said equipment and the contactless memory board of drive amount process information, the said apparatus main body is provided with when apparatus body is provided with above-mentioned anchor clamps, the contactless relatively memory board of above-mentioned anchor clamps reaches the contactless memory reader over against location status, and above-mentioned control part is according to the driving of process information control the said equipment of the above-mentioned memory board that reads by above-mentioned memory reader.
8. assembling device of vehicle lamps as claimed in claim 4, it is characterized in that: in the said apparatus main body or/and be provided with on the above-mentioned anchor clamps to being processed by the light fixture of above-mentioned fixture support or light fixture component parts, check the equipment of predetermined processing, the said apparatus main body is provided with the control part of the driving of control the said equipment, above-mentioned anchor clamps are provided with the actuation step of storage the said equipment and the contactless memory board of drive amount process information, the said apparatus main body is provided with when apparatus body is provided with above-mentioned anchor clamps, the contactless relatively memory board of above-mentioned anchor clamps reaches the contactless memory reader over against location status, and above-mentioned control part is according to the driving of process information control the said equipment of the above-mentioned memory board that reads by above-mentioned memory reader.
9, assembling device of vehicle lamps as claimed in claim 6, it is characterized in that: above-mentioned memory board is arranged on the top rear face side of above-mentioned upward anchor clamps, and above-mentioned memory reader is arranged on the assigned position corresponding to above-mentioned memory disc of above-mentioned upward fixture support plate.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20431599A JP3961160B2 (en) | 1999-07-19 | 1999-07-19 | Equipment for light distribution inspection of vehicular lamps |
| JP204315/1999 | 1999-07-19 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1280929A CN1280929A (en) | 2001-01-24 |
| CN1156380C true CN1156380C (en) | 2004-07-07 |
Family
ID=16488456
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001202820A Expired - Fee Related CN1156380C (en) | 1999-07-19 | 2000-07-19 | Assembling device of vehicle lamps |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP3961160B2 (en) |
| CN (1) | CN1156380C (en) |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4404597B2 (en) * | 2003-09-30 | 2010-01-27 | 株式会社小糸製作所 | Light distribution inspection apparatus and light distribution inspection method |
| JP2008142858A (en) * | 2006-12-12 | 2008-06-26 | Aisin Aw Co Ltd | Assembling device |
| CN102642127B (en) * | 2011-12-15 | 2014-06-25 | 上海卫星装备研究所 | Assembly tool for hanging single machine upside down |
| JP6120608B2 (en) * | 2013-02-22 | 2017-04-26 | 株式会社小糸製作所 | Inspection device for vehicular lamp |
| CN103386609B (en) * | 2013-08-15 | 2016-03-23 | 常州星宇车灯股份有限公司 | The automatic assembling apparatus of fog lamp light modulation bulb assembly |
| CN105834732B (en) * | 2015-01-16 | 2017-11-24 | 致茂电子(苏州)有限公司 | Lamp assembled machine |
| US10532784B2 (en) * | 2015-06-04 | 2020-01-14 | Honda Motor Co., Ltd. | Vehicle body assembling method and vehicle body assembling apparatus |
| CN105128983B (en) * | 2015-08-21 | 2017-12-01 | 马瑞利汽车零部件(芜湖)有限公司 | The bonnet of automobile lamp and ventilator assembly tooling |
| CN105215935A (en) * | 2015-09-30 | 2016-01-06 | 马瑞利汽车零部件(芜湖)有限公司 | Lens mould group assembling device |
| KR102681660B1 (en) * | 2016-12-30 | 2024-07-04 | 에스엘 주식회사 | Automotive lamp assembling apparatus |
| FR3071035B1 (en) * | 2017-09-12 | 2019-08-23 | Psa Automobiles Sa | OPTICAL VEHICLE BLOCK WITH TRANSLUCENT SCREEN SUSPENDED WITH A MASK |
| CN107900677A (en) * | 2017-11-20 | 2018-04-13 | 李波育 | A kind of vertical assemble mechanism in lamp fitting automatic assembling apparatus of meeting an urgent need |
| CN110091181B (en) * | 2018-09-20 | 2021-05-11 | 海拉胡克双合有限公司 | Assembling system for automobile lamp and operation method thereof |
| KR102091487B1 (en) * | 2018-10-15 | 2020-03-20 | 에스엘 주식회사 | Automatic assembly device of the vehicle lamp |
| CN113211067B (en) * | 2020-01-21 | 2023-05-26 | 嘉兴海拉灯具有限公司 | Assembly component, car lamp module assembly workstation and working method of car lamp module assembly workstation |
| CN114559395A (en) * | 2021-12-30 | 2022-05-31 | 保定来福汽车照明集团沧州有限公司 | Quick installation device suitable for car light screw rod of adjusting luminance |
| CN115008388B (en) * | 2022-07-06 | 2023-09-26 | 东莞快灵通卡西尼电子科技有限公司 | Automatic assembly machine for producing desk lamp |
| CN118492941A (en) * | 2024-07-19 | 2024-08-16 | 常州中信照明电器有限公司 | Garden lamp assembling integrated machine and assembling method |
-
1999
- 1999-07-19 JP JP20431599A patent/JP3961160B2/en not_active Expired - Fee Related
-
2000
- 2000-07-19 CN CNB001202820A patent/CN1156380C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2001030126A (en) | 2001-02-06 |
| JP3961160B2 (en) | 2007-08-22 |
| CN1280929A (en) | 2001-01-24 |
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