CN115636144A - Production system and production method of boxed products - Google Patents
Production system and production method of boxed products Download PDFInfo
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- CN115636144A CN115636144A CN202211128302.8A CN202211128302A CN115636144A CN 115636144 A CN115636144 A CN 115636144A CN 202211128302 A CN202211128302 A CN 202211128302A CN 115636144 A CN115636144 A CN 115636144A
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Abstract
The invention discloses a production system and a production method of boxed products, wherein the production system comprises an automatic boxing production line and an automatic boxing production line, and the automatic boxing production line are connected through a fifth conveying mechanism; the automatic boxing production line comprises an automatic unpacking machine, an automatic bagging machine, an automatic boxing machine, a weight detecting scale and a box sealing machine, a discharge port of the automatic unpacking machine is connected with a feed port of the automatic bagging machine through a first conveying mechanism, a discharge port of the automatic bagging machine is connected with a first feed port of the automatic boxing machine through a second conveying mechanism, a discharge port of the automatic boxing machine is connected with a feed port of the weight detecting scale through a third conveying mechanism, a discharge port of the weight detecting scale is connected with a feed port of the box sealing machine through a fourth conveying mechanism, the automatic unpacking machine, the automatic bagging machine, the automatic boxing machine, the weight detecting scale and the box sealing machine are all electrically connected with a controller. The invention relates to a production system and a production method of boxed products, which improve the intelligent degree of boxed cotton soft towels.
Description
Technical Field
The invention relates to the field of automatic online production of boxed products, in particular to a production system and a production method of boxed products.
Background
The boxed cotton soft towel and the production line thereof in the current market have the problems of single function and low intelligent degree, and have the defects of more operating personnel, high labor frequency and high error rate. Under the background, the method develops and designs an optimized glue spraying device spot spraying, double spraying and U-shaped glue spraying process, optimizes the special high-temperature-resistant and easily-adhesive hot melt glue; the design realizes automatic overturning and stacking, is beneficial to the inspection process and improves the operation efficiency; designing automatic stacking counting; designing automatic box opening, bag making and bag sleeving processes; designing automatic material pushing and bag folding procedures; designing automatic cover folding, box sealing and stacking procedures. The problems of high labor frequency, high error rate and more operators of the operators are solved, and the intelligent degree is improved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a production system and a production method of boxed products.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a production system and a production method of boxed products, which comprise a controller, an automatic boxing production line and an automatic boxing production line, wherein the automatic boxing production line is connected with the automatic boxing production line through a fifth conveying mechanism; the automatic boxing production line comprises an automatic unpacking machine, an automatic bagging machine, an automatic boxing machine, a weight checking scale and a box sealing machine, wherein a discharge port of the automatic unpacking machine is connected with a feed port of the automatic bagging machine through a first conveying mechanism, a discharge port of the automatic bagging machine is connected with a first feed port of the automatic boxing machine through a second conveying mechanism, a discharge port of the automatic boxing machine is connected with a feed port of the weight checking scale through a third conveying mechanism, a discharge port of the weight checking scale is connected with a feed port of the box sealing machine through a fourth conveying mechanism, the automatic boxing machine is connected with the automatic boxing production line through a fifth conveying mechanism, and the automatic unpacking machine, the automatic bagging machine, the weight checking scale and the box sealing machine are all electrically connected with a controller.
According to a preferable technical scheme, the automatic boxing production line comprises a material arranging machine, a first material outlet of the material arranging machine is connected with a second material inlet of the automatic boxing machine through the fifth conveying mechanism, and a second material outlet of the material arranging machine is used for discharging defective cotton soft towels.
As a preferred technical scheme of the invention, the material arranging machine further comprises an image recognition device, wherein the image recognition device is used for shooting the cotton soft towel in the material arranging machine and distinguishing good products from defective products.
As a preferable technical scheme of the invention, a limiting rod is detachably mounted at a discharge port of the automatic case unpacking machine.
As a preferable technical scheme of the invention, the automatic case unpacking machine further comprises a position sensor and a buzzer, the position sensor is arranged at a carton feeding groove of the automatic case unpacking machine, and the position sensor and the buzzer are both electrically connected with the controller.
The automatic carton filling machine further comprises a carton supporting mechanism, wherein the carton supporting mechanism comprises two groups of driving assemblies, two rotating rods and a plurality of limiting blocks, the two groups of driving assemblies are in transmission connection with the corresponding rotating rods, one end of each rotating rod is in rotating connection with the automatic carton filling machine, and the limiting blocks used for abutting against the upper edges of cartons in the automatic carton filling machine are fixedly sleeved on the two rotating rods.
As a preferred technical scheme of the present invention, the driving assembly includes a mounting plate, an air cylinder and an eccentric disc, the mounting plate is fixed on the automatic container loader, the air cylinder is vertically arranged and hinged to the upper end of the mounting plate, the eccentric disc is rotatably connected to the automatic container loader, an expansion link of the air cylinder is hinged to the eccentric disc, and the eccentric disc is coaxially connected to the corresponding rotating rod.
The invention also provides a production method of the boxed product, which adopts the production system and the production method of the boxed product as claimed, and is characterized by comprising the following steps:
s1: the flattened cartons are sucked out of the feeding groove by using a sucking disc of the automatic case unpacking machine, the cartons are formed while being sucked and pulled out, the front cover is folded, and finally the front cover is sealed by using an adhesive tape and is transported to the first conveying mechanism.
S2: carry the carton to automatic bagging machine in through first conveying mechanism, automatic bagging machine struts the heat-seal bagging and transports the carton to its below, drives the carton and rises, and the top gag lever post descends to the carton in, can arrange the heat-seal bagging in the carton, turns over the shaping at last to transport to second conveying mechanism on.
And S3, conveying the cartons to an automatic boxing machine through a second conveying mechanism, arranging and conveying the cotton soft towels to the automatic boxing machine through a fifth conveying mechanism in the automatic boxing production line, arranging and placing the arranged cotton soft towels into the cartons through a single-belt robot in the automatic boxing machine through a sucking disc, and conveying the cartons to a third conveying mechanism after the cotton soft towels in the cartons are fully filled.
And S4, conveying the cartons to a checkweigher through a third conveying mechanism, detecting the whole weight of the cartons through the checkweigher, and rejecting defective products and conveying the defective products to a fourth conveying mechanism when the detected weight is greatly different from the specified weight.
And S5, the cartons can be conveyed into a carton sealing machine through a fourth conveying mechanism, the carton sealing machine can automatically fold the upper covers of the cartons, can automatically fold the inner liners of the cartons, can fold the upper covers of the cartons left and right, can automatically stick adhesive tapes up and down, can seal the upper covers, and can subsequently stack the packaged cartons on an external object placing table.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of the box supporting mechanism of the present invention;
in the figure: 11. automatic case unpacking machine; 12. an automatic bagging machine; 13. automatic box filling machine; 14. a checkweigher; 15. sealing the box machine; 21. arranging a material machine; 3. a first conveying mechanism; 4. a second conveying mechanism; 5. a third conveying mechanism; 6. a fourth conveying mechanism; 7. a fifth conveying mechanism; 811. mounting a plate; 812. a cylinder; 813. an eccentric disc; 82. rotating the rod; 83. and a limiting block.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Fig. 1 is a schematic diagram of a production system and a production method of boxed products, which includes a controller, an automatic boxing production line and an automatic boxing production line, wherein the automatic boxing production line and the automatic boxing production line are connected through a fifth conveying mechanism 7; the automatic boxing production line comprises an automatic box unpacking machine 11, an automatic bagging machine 12, an automatic box filling machine 13, a weight detecting scale 14 and a box sealing machine 15, a discharge hole of the automatic box unpacking machine 11 is connected with a feed hole of the automatic bagging machine 12 through a first conveying mechanism 3, a discharge hole of the automatic bagging machine 12 is connected with a first feed hole of the automatic box packing machine 13 through a second conveying mechanism 4, a discharge hole of the automatic box packing machine 13 is connected with a feed hole of the weight detecting scale 14 through a third conveying mechanism 5, a discharge hole of the weight detecting scale 14 is connected with a feed hole of the box sealing machine 15 through a fourth conveying mechanism 6, the automatic box packing machine 13 is connected with the automatic boxing production line through a fifth conveying mechanism 7, and the automatic box unpacking machine 11, the automatic bagging machine 12, the automatic box packing machine 13, the weight detecting scale 14 and the box sealing machine 15 are all electrically connected with a controller.
In the embodiment, the flattened cartons are placed in a feeding groove of an automatic case unpacking machine 11 in a stacking manner, one flattened carton is pushed to the lower part of a sucking disc through a material pushing assembly, the flattened carton is sucked and pulled out by the sucking disc of the automatic case unpacking machine 11 and is molded, then the front cover of the flattened carton is folded, finally the front cover is sealed by using an adhesive tape and is pushed to a first conveying mechanism 3 through the material pushing assembly (wherein the first conveying mechanism 3, the second conveying mechanism 4, the third conveying mechanism 5, the fourth conveying mechanism 6 and the fifth conveying mechanism 7 are all roller conveyors and are electrically connected with a controller), the carton with an opening at the upper end is conveyed to an automatic bagging machine 12 through the first conveying mechanism 3, the automatic bagging machine 12 props up the heat-sealing bagging and conveys the carton to the lower part, a lifting assembly drives the carton to ascend, a limiting rod is arranged above the carton, the limiting rod can plug the heat-sealing sleeve bags into the carton, the heat-sealing sleeve bags are turned over and sleeved on the side edge of the upper end of the carton, the carton is transported to the second conveying mechanism 4, the carton is transported into the automatic box filling machine 13 through the second conveying mechanism 4, the cotton soft tissue is neatly transported into the automatic box filling machine 13 through the fifth conveying mechanism 7 in the automatic box filling production line, a single-belt robot in the automatic box filling machine 13 can integrally place the neatly packaged cotton soft tissue into the carton through a sucking disc, when the cotton soft tissue in the carton is placed into a plurality of layers and fully stacked, the carton filled with the cotton soft tissue is transported to the third conveying mechanism 5, the carton is transported to the weight checking scale 14 through the third conveying mechanism 5, the weighing sensor on the weight checking scale 14 is used for detecting the whole weight of the carton, and when the detected weight is different from the designated weight, weighing sensor can give this signal transmission for the controller (the controller is the PLC controller), the controller can control the siren and sound, remind the staff to detect this incasement cotton soft piece of cloth, thereby make things convenient for the staff to reject the defective products, and the defective products can be transported to on the fourth conveying mechanism 6, can transport the carton to case sealer 15 in through fourth conveying mechanism 6, case sealer 15 can automatic be converted into the carton upper cover, can convert into and seal with the heat-sealer automatically to the heat-seal cover bag in the carton, the fifty percent discount about going on to the upper cover of carton, paste the sticky tape from top to bottom automatically, seal the upper cover, the carton that the sealing finishes is to being piled up to external thing platform.
Preferably, as another embodiment of the present invention, on the basis of the embodiment shown in fig. 1, the automatic boxing production line includes a material sorting machine 21, a first discharge port of the material sorting machine 21 is connected to a second feed port of the automatic boxing machine 13 through a fifth conveying mechanism 7, and a second discharge port of the material sorting machine 21 is used for discharging defective cotton towels, and specifically, the material sorting machine 21 further includes an image recognition device, and the image recognition device is used for shooting the cotton towels in the material sorting machine 21 to distinguish the defective cotton towels from the defective cotton towels.
In this embodiment, as one implementation manner, two DELTA robots are disposed in the material arranging machine 21, the material arranging machine 21 can arrange the packaged cotton soft tissues, arrange six cotton soft tissues into an arrangement manner of horizontal, three vertical and two, clamp the Liu Baomian soft tissues by using the clamping assembly, simultaneously suck the six cotton soft tissues by using the suction cups on the DELTA robots, loosen the clamping assembly, move the six cotton soft tissues into the carton for storage layer by layer, realize online material identification by using the german BASLER industrial camera and the connai vision system in the image identification device of the material arranging machine 21, store the cotton soft tissue images for good products in the storage module of the industrial camera, identify the shape of the cotton soft tissues online and compare the cotton soft tissue images with the cotton soft tissue images for good products, determine that the cotton soft tissues are defective products if the similarity of the comparison result is large, the connai vision system transmits the signal to the DELTA robots, and the DELTA robots discharge the defective products by using the suction cups.
Preferably, as another embodiment of the present invention, on the basis of the embodiment shown in fig. 1, a stop lever is detachably mounted at the discharge port of the automatic box unpacking machine 11.
In this embodiment, as one of the implementation manners, the limiting rod is fixed at the discharge port of the automatic case unpacking machine 11 through a fixing bolt, and since the automatic case unpacking machine 11 seals the bottom opening of the carton on the right side by using an adhesive tape, when the opening at the upper end of the paper is required to be upward, the limiting rod can be arranged at the left end of the discharge port, the carton moves to the limiting rod, and under the action of gravity of the carton, the carton can rotate clockwise by ninety degrees to turn over, so that the opening at the upper end of the carton is upward.
Preferably, as another embodiment of the present invention, on the basis of the embodiment shown in fig. 1, the automatic box unpacking machine 11 further includes a position sensor and a buzzer, the position sensor is disposed at the carton feeding slot of the automatic box unpacking machine 11, and both the position sensor and the buzzer are electrically connected to the controller.
In this embodiment, as one implementation manner, when there is no flattened carton in the feeding groove of the automatic carton unpacking machine 11, the position sensor will transmit the signal to the controller, and the controller controls the buzzer to give an alarm sound to remind the operator to replenish the flattened carton.
Preferably, as another embodiment of the present invention, on the basis of the embodiment shown in fig. 1, as shown in fig. 2, the present invention further includes a box supporting mechanism, the box supporting mechanism includes two sets of driving assemblies, two rotating rods 82 and a plurality of limit blocks 83, the two sets of driving assemblies are in transmission connection with the corresponding rotating rods 82, one end of each rotating rod 82 is in rotational connection with the automatic box loader 13, the plurality of limit blocks 83 for abutting against the upper edge of the carton in the automatic box loader 13 are fixedly sleeved on the two rotating rods 82, specifically, the driving assemblies include a mounting plate 811, an air cylinder 812 and an eccentric disc 813, the mounting plate 811 is fixed on the automatic box loader 13, the air cylinder 812 is vertically arranged and hinged to the upper end of the mounting plate 811, the eccentric disc 813 is rotatably connected to the automatic box loader 13, an expansion link of the air cylinder 812 is hinged to the eccentric disc 813, and the eccentric disc 813 is coaxially connected to the corresponding rotating rod 82.
In this embodiment, as one of the implementation manners, when the carton is transported to the automatic box filling machine 13, the cylinder 812 is started, the telescopic rod of the cylinder 812 stretches and retracts to drive the eccentric disc 813 to rotate forward and backward, when the telescopic rod of the cylinder 812 extends, the eccentric disc 813 can be driven to rotate ninety degrees counterclockwise, and because the eccentric disc 813 is coaxially connected with the rotating rod 82, the rotating rod 82 can rotate ninety degrees counterclockwise to drive the limiting block 83 on the rotating rod 82 to rotate ninety degrees counterclockwise, so that the upper edge of the carton is supported, and the folding and sealing of the upper edge of the carton in the subsequent process of putting the cotton soft towel into the carton are avoided.
In this embodiment, the suction cups of the automatic case unpacking machine 11 are used to suck out the flattened cartons from the feeding trough, the cartons are shaped while being sucked and pulled out, the front cover is folded, and finally the front cover is sealed by an adhesive tape and transported to the first conveying mechanism 3.
Carry the carton to automatic bagging machine 12 in through first conveying mechanism 3, automatic bagging machine 12 struts the heat-seal bagging and transports the carton to its below, drives the carton and rises, and the top gag lever post descends to the carton in, can arrange the heat-seal bagging in the carton, turns over the shaping at last to transport to on second conveying mechanism 4.
Carry the carton to automatic case packer 13 in through second conveying mechanism 4, automatic case packer production line can put into the carton through the cotton soft tissue arrangement that the sucking disc will arrange in order the cotton soft tissue arrangement that the automatic case packer 13 is good with cotton soft tissue arrangement through fifth conveying mechanism 7 in, after cotton soft tissue in the carton is filled up, transports the carton to third conveying mechanism 5.
Carry the carton to checkweigher 14 through third conveying mechanism 5 on, detect the whole weight of carton through checkweigher 14, when detection weight and appointed weight differed great, can reject the defective products, the yields can be transported to on the fourth conveying mechanism 6.
Can transport the carton to case sealer 15 in through fourth conveying mechanism 6, case sealer 15 can automatic roll over the carton upper cover, can convert into the carton inside lining automatically, to the fifty percent discount about the carton upper cover, pastes the sticky tape from top to bottom automatically, seals the upper cover, and the carton that packs is later can be piled up neatly on the thing platform of putting in the external world.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The production system and the production method of the boxed products are characterized by comprising a controller, an automatic boxing production line and an automatic boxing production line, wherein the automatic boxing production line is connected with the automatic boxing production line through a fifth conveying mechanism (7);
the automatic boxing production line comprises an automatic unpacking machine (11), an automatic bagging machine (12), an automatic boxing machine (13), a weight checking scale (14) and a box sealing machine (15), wherein a discharge hole of the automatic unpacking machine (11) is connected with a feed hole of the automatic bagging machine (12) through a first conveying mechanism (3), a discharge hole of the automatic bagging machine (12) is connected with a first feed hole of the automatic boxing machine (13) through a second conveying mechanism (4), a discharge hole of the automatic boxing machine (13) is connected with a feed hole of the weight checking scale (14) through a third conveying mechanism (5), a discharge hole of the weight checking scale (14) is connected with a feed hole of the box sealing machine (15) through a fourth conveying mechanism (6), the automatic boxing machine (13) is connected with the automatic boxing production line through a fifth conveying mechanism (7), and the automatic unpacking machine (11) is electrically connected with the automatic bagging machine (12), the automatic bagging machine (13), the weight checking scale (14) and the weight sealing machine (15).
2. The boxed product production system and the production method according to claim 1, wherein the automatic boxing production line comprises a material arranging machine (21), a first discharge port of the material arranging machine (21) is connected with a second feed port of the automatic boxing machine (13) through the fifth conveying mechanism (7), and a second discharge port of the material arranging machine (21) is used for discharging defective cotton towels.
3. The system and the method for producing the boxed products are characterized in that the sorting machine (21) further comprises an image recognition device, and the image recognition device is used for shooting cotton soft towels in the sorting machine (21) and distinguishing good products from bad products.
4. The system and the method for producing boxed products according to claim 1, characterized in that a limiting rod is detachably arranged at a discharge port of the automatic case unpacking machine (11).
5. The system and the method for producing the boxed products according to claim 1, wherein the automatic case unpacking machine (11) further comprises a position sensor and a buzzer, the position sensor is arranged at a carton feeding groove of the automatic case unpacking machine (11), and the position sensor and the buzzer are both electrically connected with the controller.
6. The system and the method for producing the boxed products according to claim 1, characterized by further comprising a box supporting mechanism, wherein the box supporting mechanism comprises two groups of driving components, two rotating rods (82) and a plurality of limit blocks (83), the two groups of driving components are in transmission connection with the corresponding rotating rods (82), one end of each rotating rod (82) is in rotation connection with the automatic box filling machine (13), and the limit blocks (83) used for abutting against the upper edge of the carton in the automatic box filling machine (13) are fixedly sleeved on the two rotating rods (82).
7. A box-packed product producing system and method as claimed in claim 6, characterized in that the driving assembly comprises a mounting plate (811), an air cylinder (812) and an eccentric disc (813), the mounting plate (811) is fixed on the automatic box filler (13), the air cylinder (812) is vertically arranged and hinged at the upper end of the mounting plate (811), the eccentric disc (813) is rotatably connected on the automatic box filler (13), the telescopic rod of the air cylinder (812) is hinged with the eccentric disc (813), and the eccentric disc (813) is coaxially connected with the corresponding rotating rod (82).
8. A method for producing a box-like product, using the system and method for producing a box-like product according to claim 7, comprising the steps of:
s1: sucking out the flattened carton from the feeding groove by using a sucking disc of an automatic carton unpacking machine (11), forming the carton while sucking and pulling out, folding the front cover, sealing the front cover by using an adhesive tape, and transporting the front cover to a first conveying mechanism (3);
s2: the carton is conveyed into the automatic bagging machine (12) through the first conveying mechanism (3), the automatic bagging machine (12) stretches the heat-seal bagging and conveys the carton to the lower part of the automatic bagging machine, the carton is driven to ascend, the upper limiting rod descends into the carton, the heat-seal bagging can be placed into the carton, and finally the carton is turned over to be formed and conveyed to the second conveying mechanism (4);
s3, conveying the cartons into an automatic box filling machine (13) through a second conveying mechanism (4), arranging and conveying the cotton soft towels into the automatic box filling machine (13) through a fifth conveying mechanism (7) in an automatic box filling production line, arranging the arranged cotton soft towels into the cartons through a single-belt robot in the automatic box filling machine (13) through a sucking disc, and conveying the cartons to a third conveying mechanism (5) after the cotton soft towels in the cartons are fully filled;
s4, conveying the cartons to a checkweigher (14) through a third conveying mechanism (5), detecting the whole weight of the cartons through the checkweigher (14), and rejecting defective products and conveying the good products to a fourth conveying mechanism (6) when the detected weight is greatly different from the specified weight;
s5, the carton can be conveyed into a carton sealing machine (15) through a fourth conveying mechanism (6), the carton sealing machine (15) can automatically fold the upper cover of the carton, the inner lining of the carton can be automatically folded, the upper cover of the carton can be folded left and right, an adhesive tape can be automatically pasted up and down, the upper cover is sealed, and the packaged carton can be subsequently stacked on an external object placing table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211128302.8A CN115636144A (en) | 2022-09-16 | 2022-09-16 | Production system and production method of boxed products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211128302.8A CN115636144A (en) | 2022-09-16 | 2022-09-16 | Production system and production method of boxed products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115636144A true CN115636144A (en) | 2023-01-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211128302.8A Pending CN115636144A (en) | 2022-09-16 | 2022-09-16 | Production system and production method of boxed products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115636144A (en) |
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2022
- 2022-09-16 CN CN202211128302.8A patent/CN115636144A/en active Pending
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