CN115625184A - An environment-friendly plastic degradation equipment - Google Patents
An environment-friendly plastic degradation equipment Download PDFInfo
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- CN115625184A CN115625184A CN202211217360.8A CN202211217360A CN115625184A CN 115625184 A CN115625184 A CN 115625184A CN 202211217360 A CN202211217360 A CN 202211217360A CN 115625184 A CN115625184 A CN 115625184A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/38—Stirring or kneading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/60—Biochemical treatment, e.g. by using enzymes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/75—Plastic waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本发明涉及塑料降解领域,特别是一种环保型塑料降解设备,包括机架、进料漏斗Ⅰ、切割轮、传动齿轮Ⅰ、传动齿轮Ⅱ和电机Ⅰ,进料漏斗Ⅰ固定连接在机架上,两个切割轮均转动连接在机架上且设置在进料漏斗Ⅰ下方,传动齿轮Ⅰ转动连接在机架上且与前方的切割轮啮合连接,传动齿轮Ⅱ转动连接在机架上且同时与传动齿轮Ⅰ和后方的切割轮啮合连接,电机Ⅰ安装在机架上,电机Ⅰ的输出轴穿过机架与传动齿轮Ⅰ固定连接;所述两个切割刀Ⅰ均转动连接在机架上,多个弹簧Ⅰ的两端分别固定连接在两个切割刀Ⅰ和机架上;能够将待降解塑料切碎,进而达到节约塑料降解的成本的目的。
The invention relates to the field of plastic degradation, in particular to an environment-friendly plastic degradation equipment, which includes a frame, a feeding funnel I, a cutting wheel, a transmission gear I, a transmission gear II and a motor I, and the feeding funnel I is fixedly connected to the frame , the two cutting wheels are both rotatably connected to the frame and set under the feeding funnel Ⅰ, the transmission gear Ⅰ is rotatably connected to the frame and meshed with the front cutting wheel, and the transmission gear Ⅱ is rotatably connected to the frame and simultaneously Mesh connection with the transmission gear I and the rear cutting wheel, the motor I is installed on the frame, the output shaft of the motor I passes through the frame and is fixedly connected with the transmission gear I; the two cutting knives I are both rotatably connected to the frame The two ends of the plurality of springs I are respectively fixedly connected to the two cutting knives I and the frame; the plastic to be degraded can be shredded, thereby achieving the purpose of saving the cost of plastic degradation.
Description
技术领域technical field
本发明涉及塑料降解领域,特别是一种环保型塑料降解设备。The invention relates to the field of plastic degradation, in particular to an environment-friendly plastic degradation equipment.
背景技术Background technique
塑料凭借着优良特性,一经问世便席卷全球,现如今任何行业都离不开塑料制品,但是塑料也有很多缺点,比如塑料在自然界中很难降解等,于是催生出了许多种可降解塑料,目前传统的可降解塑料降解设备一般是先将待降解塑料切碎,再和推动塑料降解的微生物等材料混合好后一起投入降解,这样会增加塑料降解的时间成本和人力成本。With its excellent characteristics, plastics have swept the world as soon as they came out. Nowadays, any industry cannot do without plastic products, but plastics also have many shortcomings, such as plastics are difficult to degrade in nature, etc., so many kinds of degradable plastics have been born. At present Traditional degradable plastic degradation equipment generally first chops the plastic to be degraded, and then mixes it with materials such as microorganisms that promote plastic degradation and puts it into degradation together, which will increase the time cost and labor cost of plastic degradation.
发明内容Contents of the invention
本发明的目的是提供一种环保型塑料降解设备,能够将待降解塑料切碎,进而达到节约塑料降解的成本的目的。The purpose of the present invention is to provide an environment-friendly plastic degradation equipment, which can chop up the plastic to be degraded, thereby achieving the purpose of saving the cost of plastic degradation.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
一种环保型塑料降解设备,包括机架、进料漏斗Ⅰ、切割轮、传动齿轮Ⅰ、传动齿轮Ⅱ和电机Ⅰ,进料漏斗Ⅰ固定连接在机架上,两个切割轮均转动连接在机架上且设置在进料漏斗Ⅰ下方,传动齿轮Ⅰ转动连接在机架上且与前方的切割轮啮合连接,传动齿轮Ⅱ转动连接在机架上且同时与传动齿轮Ⅰ和后方的切割轮啮合连接,电机Ⅰ安装在机架上,电机Ⅰ的输出轴穿过机架与传动齿轮Ⅰ固定连接。An environment-friendly plastic degradation equipment, including frame, feeding funnel I, cutting wheel, transmission gear I, transmission gear II and motor I, feeding funnel I is fixedly connected to the frame, and two cutting wheels are connected in rotation On the frame and set under the feed hopper I, the transmission gear I is rotatably connected to the frame and meshed with the cutting wheel in front, and the transmission gear II is rotatably connected to the frame and simultaneously connected to the transmission gear I and the rear cutting wheel Mesh connection, the motor I is installed on the frame, and the output shaft of the motor I passes through the frame and is fixedly connected with the transmission gear I.
所述两个切割刀Ⅰ均转动连接在机架上,多个弹簧Ⅰ的两端分别固定连接在两个切割刀Ⅰ和机架上。The two cutting knives I are both rotatably connected to the frame, and the two ends of multiple springs I are respectively fixedly connected to the two cutting knives I and the frame.
所述筛网滑动连接在机架中,多个弹簧Ⅱ的两端分别固定连接在筛网和机架之间,筛网轮转动连接在机架上,筛网轮与筛网滑动连接,电机Ⅱ安装在机架上且输出轴穿过机架与筛网轮固定连接。The screen is slidably connected in the frame, the two ends of multiple springs II are respectively fixedly connected between the screen and the frame, the sieve wheel is rotatably connected to the frame, the sieve wheel is slidably connected with the sieve, and the motor Ⅱ is installed on the frame and the output shaft passes through the frame and is fixedly connected with the screen wheel.
附图说明Description of drawings
图1是一种环保型塑料降解设备的整体结构示意图;Fig. 1 is a kind of overall structure schematic diagram of environment-friendly plastic degradation equipment;
图2是一种环保型塑料降解设备局部结构示意图;Fig. 2 is a partial structural schematic diagram of an environment-friendly plastic degradation equipment;
图3是切碎机构的结构示意图一;Fig. 3 is the structural representation one of shredding mechanism;
图4是切碎机构的结构示意图二;Fig. 4 is the structural representation two of shredding mechanism;
图5是筛网的结构示意图一;Fig. 5 is the structural representation one of screen cloth;
图6是筛网的结构示意图二;Fig. 6 is the structural representation two of screen cloth;
图7是切碎刀的结构示意图一;Fig. 7 is the structural representation one of chopping knife;
图8是切碎刀的结构示意图二;Fig. 8 is a structural schematic diagram two of the chopping knife;
图9是降解仓的结构示意图一;Fig. 9 is a structural schematic diagram 1 of the degradation chamber;
图10是降解仓的结构示意图二;Fig. 10 is a structural schematic diagram 2 of the degradation bin;
图11是接料箱的结构示意图一;Fig. 11 is a schematic diagram of the structure of the material receiving box one;
图12是接料箱的结构示意图二。Fig. 12 is a schematic diagram of the second structure of the receiving box.
图中:In the picture:
机架101;进料漏斗Ⅰ102;切割轮103;弹簧Ⅰ104;切割刀Ⅰ105;
传动齿轮Ⅰ201;传动齿轮Ⅱ202;齿轮Ⅲ203;Transmission gear Ⅰ 201; transmission gear Ⅱ 202; gear Ⅲ 203;
电机Ⅰ301;太阳能架302;太阳能板303;电机Ⅱ304;筛网轮305;筛网306;弹簧Ⅱ307;Motor Ⅰ 301;
凸轮杆401;连杆402;切割刀Ⅱ403;Cam
降解仓501;进料漏斗Ⅱ502;电机Ⅲ503;转动盘504;搅拌棒505;水箱506;水泵507;冲水管508;
滑动门601;分离板602;接料箱603;抽水管604。Sliding
具体实施方式Detailed ways
如图1-5所示:As shown in Figure 1-5:
一种环保型塑料降解设备,包括机架101、进料漏斗Ⅰ102、切割轮103、传动齿轮Ⅰ201、传动齿轮Ⅱ202和电机Ⅰ301,机架101上固定连接有进料漏斗Ⅰ102,两个切割轮103均在进料漏斗Ⅰ102下方设置,两个切割轮103均转动连接在机架101上,两个切割轮103的一侧均有多个圆柱凸起,两个切割轮103的另一侧均有啮合齿,两个切割轮103的圆柱面均并排设置多个刀片,传动齿轮Ⅰ201在机架101上转动,传动齿轮Ⅰ201与前方的切割轮103啮合连接,传动齿轮Ⅱ202在机架101上转动,传动齿轮Ⅱ202与后方的切割轮103啮合连接,机架101安装有电机Ⅰ301,传动齿轮Ⅰ201与穿过机架101的电机Ⅰ301的输出轴固定连接。An environment-friendly plastic degradation equipment, comprising a
将需要被降解的塑料加入至进料漏斗Ⅰ102中,启动电机Ⅰ301,电机将带动传动齿轮Ⅰ201在机架101上转动,进而带动与传动齿轮Ⅰ201内啮合的前侧的切割轮103顺时针转动,同时传动齿轮Ⅰ201也会带动与其啮合的传动齿轮Ⅱ202转动,进而通过传动齿轮Ⅱ202带动后侧的切割轮103逆时针转动,两个切割轮103同时向内转动,将位于进料漏斗Ⅰ102的待切割塑料卷入设备,同时通过两个切割轮103上的刀片对待切割塑料进行第一步切割。Add the plastic to be degraded into the feed hopper I102, start the motor I301, the motor will drive the transmission gear I201 to rotate on the
如图3、4所示:As shown in Figure 3 and 4:
机架101上转动连接有两个切割刀Ⅰ105,两个切割刀Ⅰ105的两侧均固定设置有转动轴,两个切割刀Ⅰ105围绕转动轴转动在机架101上,两个切割刀Ⅰ105转方向相反,两个切割刀Ⅰ105在固定轴下方的部分均设置两个刀片,两个切割刀Ⅰ105上的两个刀片均上下设置,两个切割刀Ⅰ105上的两个刀片均向两个切割轮103的相交线方向倾斜40°,两个切割刀Ⅰ105的上端均设置有斜坡,两个切割刀Ⅰ105上的斜坡设置在两个切割轮103一侧的多个圆柱凸起中,两个切割刀Ⅰ105和机架101之间固定连接有多个弹簧Ⅰ104,多个弹簧Ⅰ104始终将两个切割刀Ⅰ105顶紧在两个切割轮103一侧的多个圆柱凸起上。Two cutting knives I 105 are rotatably connected to the
在待切割塑料经过第一步切割后向下落,通过两个切割轮103的转动,两个切割轮103的一侧设置的多个圆柱凸起也会转动,多个圆柱凸起会带动两个切割刀Ⅰ105向相反的方向围绕固定轴转动,位于两个切割刀Ⅰ105和机架101中间的弹簧会被挤压,从而使位于两个切割刀Ⅰ105下端的刀片接触,进而对从两个切割轮103中间落下的塑料进行二次切割,多个圆柱凸起通过两个切割刀Ⅰ105上的斜坡后,通过多个弹簧Ⅰ104的张力将两个切割刀Ⅰ105顶向下一个圆柱凸起,如此往复对经过第一步切割的塑料及进行第二步切割。After the plastic to be cut is cut through the first step and falls down, through the rotation of the two
如图5、6所示:As shown in Figure 5 and 6:
机架101的凹槽中滑动连接有筛网306,筛网306在机架101中前低后高倾斜放置,筛网306的后端面设置有半圆柱形拨动杆,筛网306和机架101之间固定连接有多个弹簧Ⅱ307,多个弹簧Ⅱ307将顶紧筛网306在机架101的凹槽中,机架101上转动连接有筛网轮305,筛网轮305的圆柱表面有多个半圆凸起,机架101上安装有电机Ⅱ304,电机Ⅱ304的输出轴穿过机架101固定连接在筛网轮305上。In the groove of
经过第二步切割的塑料会落到筛网306上,启动电机Ⅱ304,电机Ⅱ304将会带动筛网轮305进行顺时针转动,筛网轮305起来后其上的多个半圆凸起将对筛网306后端面设置的半圆柱形拨动杆进行拨动,将筛网306拨向弹簧Ⅱ307的一侧,这时会对弹簧Ⅱ307进行挤压,筛网轮305上的半圆凸起通过半圆柱形拨动杆时,通过弹簧Ⅱ307的张力会重新顶紧筛网306,如此往复使筛网306达到左右震动的效果,对位于筛网306上的塑料进行筛选,较为细小的塑料会从筛网306流下去,切割不那么彻底的塑料将会进行第三步切割。The plastics cut in the second step will fall on the
如图7、8所示:As shown in Figure 7 and 8:
机架101上转动连接有传动齿轮Ⅲ203,传动齿轮Ⅲ203与传动齿轮Ⅰ201啮合连接,机架101上转动连接有凸轮杆401,凸轮杆401的一端设置有圆盘,连杆402的一端转动连接在传动齿轮Ⅲ203上,连杆402的另一端转动连接在凸轮杆401的圆盘上,且传动齿轮Ⅲ203的直径与凸轮杆401上的圆盘的直径相同,机架101上滑动连接有切割刀Ⅱ403,切割刀Ⅱ403的上端设置有台阶,切割刀Ⅱ403的台阶下设置有凸轮杆401的小圆,切割刀Ⅱ403的下端设置有刀刃。The
在筛网306筛出的较大的塑料会通过筛网306的上端面向前方滑动,传动齿轮Ⅰ201的转动将会带动与其啮合的传动齿轮Ⅲ203一起转动,进而通过连杆402的作用带动凸轮杆401一起转动,凸轮杆401转动的方向与速度与传动齿轮Ⅲ203一致,凸轮杆401的转动为小圆围绕大圆转动,在转动过程中凸轮杆401的小圆持续通过切割刀Ⅱ403的上端设置的台阶将切割刀Ⅱ403抬起,在凸轮杆401的小圆通过切割刀Ⅱ403的台阶后切割刀Ⅱ403会通过重力的作用重新下落并对筛网306上端面的塑料进行切割,如此往复将持续对塑料进行第三步切割,通过三步切割可以将塑料尽可能的碎片化,使微生物对塑料的降解更加有效率和充分。The larger plastic screened out of the
如图9、10所示:As shown in Figures 9 and 10:
机架101中设置有降解仓501,降解仓501上方设置有进料漏斗Ⅱ502,降解仓501前端面下端设置有出料口,进料漏斗Ⅱ502与机架101固定连接,进料漏斗Ⅱ502下端细口处贯穿机架101。A
在塑料经过三步切割到达降解仓501时,从进料漏斗Ⅱ502加入降解塑料所需的微生物等降解塑料必须的材料,这些材料在降解仓501中与切割后的塑料进行堆积进行降解,并且在降解完成后由降解仓501前端面下端设置的出料口排出降解所产生的残渣。When the plastic reaches the
如图9、10所示:As shown in Figures 9 and 10:
机架101上安装有电机Ⅲ503,电机Ⅲ503的输出轴固定连接在转动盘504上,转动盘504在机架101上转动连接,多个搅拌棒505固定连接在转动盘504下端面,多个搅拌棒505上有开有长孔的挡板,在多个搅拌棒505的长孔的下端面设置为中间高两边底的斜坡。
在塑料和降解塑料的材料加入到降解仓501后,启动电机Ⅲ503,电机Ⅲ503将带动转动盘504的转动,进而带动固定连接在转动盘504下端面的多个搅拌棒505进行转动,通过多个搅拌棒505的转动对降解仓501中的塑料和降解材料进行持续搅拌混合,在多个搅拌棒505搅拌过程中,塑料和降解材料的混合物会通过多个搅拌棒505上的长孔使其混合的更加充分,在塑料和降解材料的混合物在发酵完成排出降解仓501的过程中,塑料和降解材料的混合物会在长孔的下端面设置的斜坡作用下不会停留在长孔中。After the plastic and degradable plastic materials are added to the
如图9-12所示:As shown in Figure 9-12:
机架101中安装有水箱506,降解仓501靠近水箱506的外端面安装有水泵507,水泵507与水箱506固定连接,水泵507的吸水管深入到水箱506中用于抽水箱中的水,降解仓501的上端四个内端面安装有冲水管508,冲水管508固定连接在水泵507上,水泵507的出水管贯穿降解仓501并且与冲水管508内部连通,在多个出水口设置冲水管508下端面。A
在微生物将塑料降解完成后,启动水泵507,水泵507将水箱506中的水抽出,通过水泵507的出水管将水抽到冲水管508中,再通过冲水管508的出水口将水加入到降解仓501中,这时固定连接在转动盘504下端面的多个搅拌棒505将对降解完成后产生的残渣和水进行持续混合,在混合过程中也会对多个搅拌棒505进行持续清洗,防止有污渍固定到搅拌棒505上会影响下一次降解;降解后的残渣和水混合后,将从降解仓501前端面下端设置的出料口排出,在排出后可以再次启动水泵507将降解仓501冲洗干净,将降解仓501中的残渣彻底排出;冲水管508的出水口为斜坡设计,可以通过调整水泵507抽水的功率来调整冲水管508的出水口的出水角度和出水力度,这样可以对降解仓501内部和多个搅拌棒505进行全方位不同力度的冲洗,使降解仓501内部在下一次降解时为最干净的状态,进而使设备的日常保养更加轻松,降低了设备日常保养的人工成本。After the microbe degrades the plastic, start the
如图9-12所示:As shown in Figure 9-12:
机架101上滑动连接有滑动门601,滑动门601上设置有把手,把手上的棱角全部为倒角设计,分离板602固定连接在机架101上,接料箱603固定连接在机架101上,分离板602与接料箱603为固定连接,分离板602为斜坡设计,分离板602靠近降解仓501的一端高,分离板602可以将从降解仓501中排出的水与残渣分离,接料箱603中有隔离板,将接料箱603内部分割为两部分,分离板602下方的部分为收集水的部分,接料箱603内部剩下部分为收集降解后的残渣的部分。The
在降解仓501中混合塑料和降解材料时,以及在降解塑料过程中,滑动门601挡在降解仓501前端面下端设置的出料口处;在通过水泵507将水加入到降解仓501中且转动盘504下端面的多个搅拌棒505对降解完成后产生的残渣和水进行持续混合后,通过滑动门601上的把手将滑动门601从机架101中抽出,使降解仓501中的残渣和水的混合物通过降解仓501前端面下端设置的出料口排出,残渣和水的混合物在经过分离板602时会被分为水和残渣两部分,水会通过分离板602落到接料箱603内部收集水的部分,残渣会通过分离板602的斜坡滑落到接料箱603收集降解后的残渣的部分中,便于进行集中处理。When mixing plastics and degradable materials in the
如图11、12所示:As shown in Figures 11 and 12:
抽水管604的一端与接料箱603固定连接,抽水管604的内部与接料箱603内部收集水的部分连通,抽水管604的另一端与和水泵507固定连接。One end of the
在降解仓501排出残渣和水的混合物时,启动水泵507,通过抽水管604对接料箱603内部的水进行抽取到水箱506中,使接料箱603内部的水不会溢出,在下一次的冲中使用回收的水,不会浪费分离出来的水,提高了水的利用率。When the
如图5所示:As shown in Figure 5:
机架101上安装有太阳能架302,多个太阳能板303设置在太阳能架302中。A
通过太阳能架302中的太阳能板303,将太阳能转化为电能储存在蓄电池中,设备中使用的电能均由太阳能板303提供,降低了设备的碳排放,达到了环保的目的。Through the
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| CN119158876A (en) * | 2024-11-19 | 2024-12-20 | 海安晨希再生资源有限公司 | Environmentally friendly plastic degradation treatment equipment and method |
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| CN117139329A (en) * | 2023-10-31 | 2023-12-01 | 中建三局集团(深圳)有限公司 | Intelligent recycling device and method for processing building waste wood |
| CN119158876A (en) * | 2024-11-19 | 2024-12-20 | 海安晨希再生资源有限公司 | Environmentally friendly plastic degradation treatment equipment and method |
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