CN115595031A - Water-based anticorrosive industrial paint and preparation method thereof - Google Patents

Water-based anticorrosive industrial paint and preparation method thereof Download PDF

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CN115595031A
CN115595031A CN202110765057.0A CN202110765057A CN115595031A CN 115595031 A CN115595031 A CN 115595031A CN 202110765057 A CN202110765057 A CN 202110765057A CN 115595031 A CN115595031 A CN 115595031A
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parts
water
portions
weight
industrial paint
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CN115595031B (en
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陈炳耀
林杰赐
陈明毅
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Guangdong Shunde Sanhe Chemical Co ltd
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Guangdong Shunde Sanhe Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D143/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
    • C09D143/04Homopolymers or copolymers of monomers containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/02Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
    • C09D1/04Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Wood Science & Technology (AREA)
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Abstract

The invention discloses a water-based anticorrosive industrial paint, which comprises 20-30 parts of water, 20-30 parts of pigment and filler, 10-20 parts of fluorine-silicon modified styrene-acrylic emulsion, 20-30 parts of inorganic potassium silicate, 0.1-1 part of thickener, 0.1-1 part of dispersant, 0.1-1 part of defoamer, 0.1-1 part of wetting agent and 0.1-1 part of stabilizer. The water-based anticorrosive industrial paint has the following advantages: 1. inorganic matters with stable silicate are used as auxiliary film forming substances, so that the hardness, wear resistance, corrosion resistance and weather resistance of the coating are improved; 2. the fluorine-containing monomer is used for modifying the benzene emulsion, so that the coating has better water resistance and stain resistance; 3. organic siloxane is added in the emulsion for polymerization as a cross-linking agent, so that the emulsion has self-crosslinking capability, and the addition of a film-forming assistant is reduced; 4. the invention is a water-based product, and is more environment-friendly than the traditional anticorrosive paint.

Description

Water-based anticorrosive industrial paint and preparation method thereof
Technical Field
The invention relates to the technical field of building coatings, and discloses a water-based anticorrosive industrial paint and a preparation method thereof.
Background
The corrosion is a destructive erosion caused by chemical or electrochemical reaction between metal and the surrounding environment, and compared with the 'surprise natural disasters' such as earthquake, typhoon and the like, the damage is easily ignored because the corrosion occurs under the condition of being silent, and the damage is really more serious than the loss caused by the natural disasters, so that the corrosion not only consumes resources, but also causes environmental pollution, and even harms the health and safety of human beings. According to macroscopic statistics and investigation, the economic loss caused by corrosion accounts for about 3-4% of GDP every year, and the economic loss caused by corrosion is several times of the sum of losses caused by various natural disasters. The anticorrosive coating is widely applied to a plurality of fields such as steel structure construction, ship transportation and the like due to the excellent anticorrosive and antirust functions, and the serious waste of resources and energy caused by metal corrosion is effectively avoided. In the common water-based paint, the paint only generally plays a role of decoration, and has no other specific functions, wherein water in the paint even accelerates the corrosion of steel materials, and the paint cannot play a role of corrosion prevention and rust prevention. However, with the process of water-based paint industry, more and more people pay more attention to the water-based anticorrosive paint. Therefore, the developed water-based anticorrosive and antirust coating with excellent performance has great market prospect and social value.
The existing authorized water-based anticorrosive industrial paint is relatively few, such as high-mechanical-performance hydroxyl-containing polyurethane copolymerized acrylic acid water-based industrial paint disclosed in application publication No. CN 104789104A, the coating is called as a two-component coating, the main agent is composed of components of hydroxyl-containing polyurethane/acrylic acid emulsion, defoaming agent, pigment, wetting agent and water, and the curing agent is hydrophilic modified HDI tripolymer. Although the invention has the higher mechanical properties of the hardness of 1H, the impact resistance of 50kg, the adhesive force of 1 grade and the like, the invention is a two-component coating, needs to be baked for 15-30min at 150 ℃ and is inconvenient to use.
Disclosure of Invention
The invention aims to overcome the technical defects and provides the water-based anticorrosive industrial paint which has the advantages of excellent water resistance, weather resistance, corrosion resistance, stain resistance, fire resistance, low VOC (volatile organic compound), long service life and the like.
The invention provides a water-based anticorrosive industrial paint which comprises the following components in percentage by mass:
20 to 30 portions of water
20 to 30 portions of pigment and filler
10-20 parts of fluorine-silicon modified styrene-acrylic emulsion
20 to 30 portions of inorganic potassium silicate
0.1 to 1 portion of thickening agent
0.1 to 1 portion of dispersant
0.1 to 1 portion of defoaming agent
0.1 to 1 portion of wetting agent
0.1-1 part of stabilizer.
Preferably, the pigment filler is titanium dioxide according to the weight ratio: iron oxide red: sericite: silicon micropowder: the heavy calcium = 1-2.
Preferably, the potassium silicate solution is at least one of a silica sol, a silicate solution and a modified silicate solution.
Preferably, the stabilizer is a quaternary ammonium salt compound, such as at least one of Mingjia A60, lotus leaf chemical WJ-100, and concierge assistant Crosfect-CS1 and Crosfect-CS 2.
Preferably, the fluorine-silicon modified styrene-acrylic emulsion comprises the following components in parts by weight: 5 to 10 portions of styrene, 10 to 20 portions of methyl methacrylate, 20 to 30 portions of butyl acrylate, 5 to 10 portions of octafluoropentyl acrylate, 5 to 10 portions of methacryloxy silane, 0.1 to 2 portions of emulsifier, 0.1 to 2 portions of initiator and 50 to 80 portions of deionized water.
Preferably, the emulsifier is prepared by compounding an anionic emulsifier and a nonionic emulsifier according to the weight ratio of 1; the initiator is at least one of potassium persulfate and sodium persulfate.
The preparation method of the water-based anticorrosive industrial paint comprises the following steps of sequentially carrying out:
1) Adding deionized water, an emulsifier and a reaction monomer into a reaction kettle according to the weight parts, stirring at a high speed for 10-30 min, adding an initiator and the deionized water to prepare a solution with the concentration of 6wt%, slowly dripping the solution into the reaction kettle, continuously reacting at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the fluorine-silicon modified styrene-acrylic emulsion;
2) Sequentially adding deionized water, a dispersing agent, a wetting agent, a thickening agent, a 1/2 defoaming agent and a stabilizing agent into a dispersion kettle according to the weight parts, uniformly stirring, then adding titanium dioxide, iron oxide red, sericite, silicon micropowder and heavy calcium, and preparing into pre-slurrying with the fineness of less than or equal to 60 mu m; and then adding the fluorosilicone modified styrene-acrylic emulsion obtained in the step 1) and the inorganic potassium silicate to uniformly disperse to obtain the water-based anticorrosive industrial paint.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. inorganic matters with stable silicate are used as auxiliary film forming substances, so that the hardness, wear resistance, corrosion resistance and weather resistance of the coating are improved;
2. the fluorine-containing monomer is used for modifying the benzene emulsion, so that the coating has better water resistance and stain resistance;
3. organic siloxane is added in the emulsion for polymerization as a cross-linking agent, so that the emulsion has self-crosslinking capability, and the addition of a film-forming assistant is reduced;
4. the invention is a water-based product, and is more environment-friendly than the traditional anticorrosive paint.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention is further described in detail with reference to the following examples.
Example 1:
1) Adding 80 parts by weight of deionized water, 0.2 part by weight of emulsifier, 5 parts by weight of styrene, 10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate, 5 parts by weight of octafluoropentyl acrylate and 5 parts by weight of methacryloxy silane into a reaction kettle, stirring at a high speed for 10-30 min, adding 0.1 part by weight of initiator into deionized water to prepare 6wt% solution, slowly dripping the solution into the reaction kettle, continuously reacting at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the fluorine-silicon modified styrene-acrylic emulsion;
2) Adding 25 parts by weight of deionized water, 0.5 part by weight of dispersing agent, 0.2 part by weight of wetting agent, 0.6 part by weight of thickening agent, 0.2 part by weight of defoaming agent and 0.5 part by weight of stabilizing agent into a dispersion kettle, uniformly stirring, then adding 10 parts by weight of titanium dioxide, 5 parts by weight of iron oxide red, 6 parts by weight of sericite, 5 parts by weight of silicon micropowder and 15 parts by weight of calcium bicarbonate, and preparing pre-pulping with the fineness of less than or equal to 60 mu m; then adding 10 parts of the fluorosilicone modified styrene-acrylic emulsion obtained in the step 1) and 20 parts of the modified potassium silicate solution, and uniformly dispersing to obtain the water-based anticorrosive industrial paint.
Example 2:
1) Adding 80 parts by weight of deionized water, 0.2 part by weight of emulsifier, 5 parts by weight of styrene, 10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate, 5 parts by weight of octafluoropentyl acrylate and 5 parts by weight of methacryloxy silane into a reaction kettle, stirring at a high speed for 10-30 min, adding 0.1 part by weight of initiator into deionized water to prepare 6wt% solution, slowly dripping the solution into the reaction kettle, continuously reacting at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the fluorine-silicon modified styrene-acrylic emulsion;
2) Adding 25 parts of deionized water, 0.5 part of dispersing agent, 0.2 part of wetting agent, 0.6 part of thickening agent, 0.2 part of defoaming agent and 0.5 part of stabilizing agent into a dispersion kettle in sequence according to the parts by weight, uniformly stirring, and then adding 10 parts of titanium dioxide, 5 parts of iron oxide red, 6 parts of sericite, 5 parts of silicon micropowder and 15 parts of heavy calcium to prepare pre-slurried slurry with the fineness of less than or equal to 60 mu m; and then adding 15 parts of the fluorosilicone modified styrene-acrylic emulsion obtained in the step 1) and 15 parts of the modified potassium silicate solution, and uniformly dispersing to obtain the aqueous anticorrosion industrial paint.
Example 3:
1) Adding 80 parts by weight of deionized water, 0.2 part by weight of emulsifier, 5 parts by weight of styrene, 10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate, 5 parts by weight of octafluoropentyl acrylate and 5 parts by weight of methacryloxy silane into a reaction kettle, stirring at a high speed for 10-30 min, adding 0.1 part by weight of initiator into deionized water to prepare 6wt% solution, slowly dripping the solution into the reaction kettle, continuously reacting at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the fluorine-silicon modified styrene-acrylic emulsion;
2) Adding 25 parts of deionized water, 0.5 part of dispersing agent, 0.2 part of wetting agent, 0.6 part of thickening agent, 0.2 part of defoaming agent and 0.5 part of stabilizing agent into a dispersion kettle in sequence according to the parts by weight, uniformly stirring, and then adding 10 parts of titanium dioxide, 5 parts of iron oxide red, 6 parts of sericite, 5 parts of silicon micropowder and 15 parts of heavy calcium to prepare pre-slurried slurry with the fineness of less than or equal to 60 mu m; and then adding 5 parts of the fluorosilicone modified styrene-acrylic emulsion obtained in the step 1) and 25 parts of the modified potassium silicate solution to uniformly disperse to obtain the water-based anticorrosive industrial paint.
Example 4:
1) Adding 80 parts by weight of deionized water, 0.2 part by weight of emulsifier, 5 parts by weight of styrene, 10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate, 5 parts by weight of octafluoropentyl acrylate and 5 parts by weight of methacryloxy silane into a reaction kettle, stirring at a high speed for 10-30 min, adding 0.1 part by weight of initiator into deionized water to prepare 6wt% solution, slowly dripping the solution into the reaction kettle, continuously reacting at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the fluorine-silicon modified styrene-acrylic emulsion;
2) Adding 25 parts of deionized water, 0.5 part of dispersing agent, 0.2 part of wetting agent, 0.6 part of thickening agent, 0.2 part of defoaming agent and 0.5 part of stabilizing agent into a dispersion kettle in sequence according to the parts by weight, uniformly stirring, and then adding 10 parts of titanium dioxide, 6 parts of iron oxide red, 8 parts of sericite, 5 parts of silicon micropowder and 15 parts of heavy calcium to prepare pre-slurried slurry with the fineness of less than or equal to 60 mu m; then adding 10 parts of the fluorosilicone modified styrene-acrylic emulsion obtained in the step 1) and 20 parts of the modified potassium silicate solution, and uniformly dispersing to obtain the water-based anticorrosive industrial paint.
Comparative example:
1) Adding 80 parts by weight of deionized water, 0.2 part by weight of emulsifier, 5 parts by weight of styrene, 10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate and 5 parts by weight of methacryloxy silane into a reaction kettle, stirring at a high speed for 10-30 min, adding 0.1 part by weight of initiator into deionized water to prepare 6wt% solution, slowly dropwise adding into the reaction kettle, continuing to react at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the self-crosslinking styrene-acrylic emulsion;
2) Adding 25 parts of deionized water, 0.5 part of dispersing agent, 0.2 part of wetting agent, 0.6 part of thickening agent, 0.2 part of defoaming agent and 0.5 part of stabilizing agent into a dispersion kettle in sequence according to the parts by weight, uniformly stirring, and then adding 10 parts of titanium dioxide, 5 parts of iron oxide red, 6 parts of sericite, 5 parts of silicon micropowder and 15 parts of heavy calcium to prepare pre-slurried slurry with the fineness of less than or equal to 60 mu m; then adding 10 parts of the self-crosslinking styrene-acrylic emulsion obtained in the step 1) and 20 parts of the modified potassium silicate solution, and uniformly dispersing to obtain the water-based anticorrosive industrial paint.
The relevant technical indexes of the examples 1 to 4 and the comparative example 1 are detected by referring to the industrial standard HG/T5176-2017 waterborne anticorrosive paint for steel structures. Tests prove that the product meets the standard requirements of related self-cleaning coatings, has excellent paint film performance, and has the main performance indexes shown in table 1.
Figure DEST_PATH_IMAGE001
As can be seen from Table 1, comparative example 1, in which no fluorosilicone modified styrene-acrylic emulsion was added, had excellent adhesion and weathering resistance, but the water and salt spray resistance of the paint film was poor due to the strong hydrophilicity of potassium silicate. In the embodiments 1-4 added with the fluorine-silicon modified styrene-acrylic emulsion, the paint film has lower surface energy due to the introduction of the C-F bond and the Si-O bond, so that the corrosion medium can be effectively prevented from permeating into the base material, and the water resistance and the salt spray resistance of the paint film are greatly improved. The product is a water-based paint, the addition of organic solvents such as film forming aids and antifreeze is reduced by a special preparation method, and the content of organic volatile matters is far lower than that specified in HG/T5176-2017 Water-based anticorrosive paint for steel structures.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various modifications and changes without departing from the inventive concept, which falls within the scope of the present invention.

Claims (8)

1. The water-based anticorrosive industrial paint is characterized by comprising the following components in parts by weight: 20 to 30 portions of water, 20 to 30 portions of pigment and filler, 10 to 20 portions of fluorine-silicon modified styrene-acrylic emulsion, 20 to 30 portions of inorganic potassium silicate, 0.1 to 1 portion of thickening agent, 0.1 to 1 portion of dispersing agent, 0.1 to 1 portion of defoaming agent, 0.1 to 1 portion of wetting agent and 0.1 to 1 portion of stabilizing agent.
2. The water-based anticorrosive industrial paint as claimed in claim 1, wherein the pigment and filler are titanium dioxide in parts by weight: iron oxide red: sericite: silicon micropowder: the heavy calcium = 1-2.
3. The aqueous anticorrosive industrial paint of claim 1, wherein the inorganic potassium silicate is at least one of silica sol, a silicate solution and a modified silicate solution.
4. The aqueous anticorrosive industrial paint of claim 1, wherein the stabilizer is a quaternary ammonium salt compound, such as at least one of Mingjia A60, lotus leaf chemical WJ-100, credit adjuvant CROSFECT-CS1 and CROSFECT-CS 2.
5. The water-based anticorrosive industrial paint according to claim 1, wherein the fluorine-silicon modified styrene-acrylic emulsion comprises the following components in parts by weight: 5 to 10 portions of styrene, 10 to 20 portions of methyl methacrylate, 20 to 30 portions of butyl acrylate, 5 to 10 portions of octafluoropentyl acrylate, 5 to 10 portions of methacryloxy silane, 0.1 to 2 portions of emulsifier, 0.1 to 2 portions of initiator and 50 to 80 portions of deionized water.
6. The fluorine-silicon modified styrene-acrylic emulsion according to claim 5, wherein the emulsifier is prepared by compounding an anionic emulsifier and a nonionic emulsifier according to a weight ratio of 1; the initiator is at least one of potassium persulfate and sodium persulfate.
7. The method for producing an aqueous anticorrosive industrial paint according to any one of claims 1 to 6, characterized in that: comprises the following steps which are carried out in sequence:
1) Adding deionized water, an emulsifier and a reaction monomer into a reaction kettle according to the weight parts, stirring at a high speed for 10-30 min, adding an initiator and the deionized water to prepare a solution with the concentration of 6wt%, slowly dropwise adding the solution into the reaction kettle, continuously reacting at a high temperature for 2-4 h, stopping the reaction, and cooling the emulsion to room temperature to obtain the fluorine-silicon modified acrylic emulsion;
2) Adding deionized water, a dispersing agent, a wetting agent, a thickening agent, a 1/2 defoaming agent and a stabilizing agent into a dispersion kettle in sequence according to the parts by weight, uniformly stirring, then adding titanium dioxide, iron oxide red, sericite, silicon micropowder and heavy calcium, and preparing pre-slurrying with the fineness of less than or equal to 60 mu m; and then adding the fluorosilicone modified acrylic emulsion obtained in the step 1) and the inorganic potassium silicate to uniformly disperse to obtain the water-based anticorrosive industrial paint.
8. Use of the aqueous anticorrosive industrial paint according to any one of claims 1 to 7 in the field of coating preparation.
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CN116589889A (en) * 2023-04-11 2023-08-15 苏州鑫新海运有限公司 Wear-resistant and cracking-resistant paint for bottom coating of cargo ship and preparation process of wear-resistant and cracking-resistant paint
CN117229681A (en) * 2023-08-03 2023-12-15 深圳标朗环保新材料科技有限公司 Antirust heat-insulating coating and preparation method and application thereof

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