CN115582666B - Multi-station integrated welding device for container fittings - Google Patents
Multi-station integrated welding device for container fittings Download PDFInfo
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- CN115582666B CN115582666B CN202211399873.5A CN202211399873A CN115582666B CN 115582666 B CN115582666 B CN 115582666B CN 202211399873 A CN202211399873 A CN 202211399873A CN 115582666 B CN115582666 B CN 115582666B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a multi-station integrated welding device for container accessories, which comprises a processing table, wherein a top plate is arranged on the table top of the processing table through a stand column, a first guide rail is transversely arranged on one side, close to the processing table, of the top plate, a first movable seat is slidably arranged on the first guide rail, a second guide rail is longitudinally arranged on the first movable seat, a second movable seat is slidably arranged on the second guide rail, an electric telescopic rod is arranged on the second movable seat, a welding head is arranged on the electric telescopic rod, the first movable seat is controlled by a controller to transversely move on the first guide rail, so that the first movable seat drives the second guide rail to synchronously transversely move, at the moment, the controller can control the second movable seat to longitudinally move on the second guide rail, the second movable seat can further drive the electric telescopic rod to synchronously move, and the welding head can be controlled to vertically move through the electric telescopic rod, so that multi-station integrated welding processing of the container accessories is facilitated.
Description
Technical Field
The invention relates to the technical field of container fitting welding, in particular to a multi-station integrated welding device for container fittings.
Background
The container can be used for carrying packaged or unpackaged goods for transportation and is a component tool convenient for loading, unloading and carrying by mechanical equipment. The container is a large-sized cargo container with certain strength, rigidity and specification for turnover. With the development of production technology, as the threshold of container manufacturing is lower, the container manufacturing industry is more and more competitive, in order to improve the competitiveness of enterprises, the automation degree of popularizing container manufacturing equipment and reducing labor cost become the necessary requirements of various container manufacturing enterprises, and in the production process of a container, a part of components such as a door vertical beam, a square tube, a door lock, a lock head and the like are required to be installed on the door of the container.
The existing container welding device is used for welding a plurality of locking heads on a container door, but at present, container accessories are welded manually, workers are required to continuously change stations, all welding can be completed, the operation is complex, the welding efficiency is easy to reduce, the production time is prolonged, and the production benefit of enterprises is caused to slide downwards.
Disclosure of Invention
The invention aims to provide a multi-station integrated welding device for container fittings, which is used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: this container accessory multistation integrated form welding set, this container accessory multistation integrated form welding set includes the processing platform, the mesa of processing platform passes through the column mounting roof, the roof is close to one side of processing platform and transversely installs first guide rail, slidable mounting has first movable seat on the first guide rail, first movable seat is gone up and is longitudinally installed the second guide rail, slidable mounting has the second movable seat on the second guide rail, install electric telescopic handle on the second movable seat, install the soldered connection on electric telescopic handle's the flexible end, place the container chamber door that the tapered end will be disposed on the processing bench when the staff, at this moment, carry out lateral shifting on first guide rail through controller control first movable seat to make first movable seat can drive the second guide rail and carry out synchronous lateral shifting at the in-process that removes, simultaneously, the controller can control second movable seat and carry out longitudinal movement on the second guide rail, and then can let the second movable seat drive electric telescopic handle and carry out synchronous movement, the rethread electric telescopic handle can control the soldered connection and carry out vertical movement, be favorable to the staff to carrying out integrated form welding set to container accessory, can improve multistation welding efficiency.
As the preferable technical scheme, the processing table is provided with a first positioning component and a second positioning component, and the first positioning component is matched with the second positioning component.
As a preferable technical scheme, the first positioning component comprises a chute, a cross rod, a first moving block, a linkage plate, a first air bag, a fixed rod, a moving plate, an infrared scanner and a second air bag;
the front end face and the rear end face of the processing table are symmetrically provided with sliding grooves, two cross bars are arranged in the sliding grooves, a first sliding block is arranged on the cross bars, a first sliding hole is arranged on the first sliding block, the cross bars penetrate through the first sliding hole and are in sliding fit, the first sliding block is connected with a second guide rail through a linkage plate, the groove wall of the sliding groove is connected with the first sliding block through a first air bag, two fixing rods are arranged on one side, far away from the first sliding block, of the table top of the processing table, a moving plate is arranged on the fixing rods, a second sliding hole is arranged on the moving plate, the fixing rods penetrate through the second sliding hole and are in sliding fit, an infrared scanner is arranged on one side, close to the second guide rail, of the moving plate through a second positioning assembly, a second air bag is sleeved on the fixing rods, the bottom of second gasbag is connected with the mesa of processing platform, and the top of second gasbag is connected with the movable plate, first gasbag is connected through first hose with the second gasbag, when first movable seat drove the second guide rail and carry out lateral shifting, because the horizontal pole is sliding fit with the first slide hole on the first movable block, the second guide rail can drive first movable block and sideslip on the horizontal pole through the linkage board in the removal process, at this moment, first movable block can extrude first gasbag in the removal process, the air current that receives the extrusion in the first gasbag can enter into in the second gasbag through first hose, make the second gasbag volume take place fast expansion, let the second gasbag can jack up the movable plate, thereby let the movable plate can drive infrared scanner and reciprocate, be favorable to expanding infrared scanner's scanning height.
As a preferable technical scheme, the second positioning component comprises a limiting plate, a toothed plate, a slot, a rotary hole, a rotary shaft, a rotary column and gear teeth;
limiting plate is installed at the top of dead lever, the pinion rack is installed to the bottom of limiting plate, the pinion rack has been seted up to one side that the pinion rack is close to the second guide rail, all seted up the change hole on grooved front and back cell wall, the quantity of change hole is two, install the pivot in the change hole, pivot and change hole be normal running fit, two the adjacent face of pivot is connected through the revolving post, infrared scanner is installed to the bottom of revolving post, and installs the teeth of a cogwheel on the revolving post, when the pinion rack moves up at the dead lever, can restrict the rising height of pinion rack through the limiting plate to when the pinion rack moves up to the limiting plate position, at this moment, along with the continuation of pinion rack moves up, can drive the revolving post anticlockwise rotation 90 under the meshing effect of pinion rack and teeth of a cogwheel, and then can let the revolving post scan the in step and rotate in step with the infrared scanner, can be quick in the scanning rotation in the in-process scan position to the container place, can be convenient for carry out scanning to the position on the container place, can be accurate to the control the position of a sensor, can be the door position of a sensor can be the face-down welded to the position of a sensor, can be accurate to the position the sensor can be the face-down to the sensor in the position of a sensor.
As the preferable technical scheme, the rotary column is semi-cylindrical, and a plurality of gear teeth are uniformly arranged on one half of the arc surface of the rotary column, when the movable plate moves to the limiting plate, the toothed plate is matched with the gear teeth, so that the rotary column can rotate anticlockwise by 90 degrees, and after the rotary column rotates by 90 degrees, the infrared scanner can maintain horizontal irradiation.
As the preferable technical scheme, be provided with fixed subassembly on the processing platform, fixed subassembly cooperatees with second locating component, and second locating component provides fixed support driving force for fixed subassembly.
As a preferable technical scheme, the fixing component comprises a reaction box, a mounting hole, a heat conducting plate, an opening hole, a vertical rod, a second moving block, a third sliding hole, a pressing plate and a third air bag;
the reaction box is arranged on one side of the second guide rail, which is close to the fixed rod, a mounting hole is formed in one side of the reaction box, which is far away from the second guide rail, a heat-conducting plate is arranged in the mounting hole, an opening is formed in the linkage plate, a vertical rod is arranged in the opening, a second moving block is arranged on the vertical rod, a third sliding hole is formed in the second moving block, the vertical rod penetrates through the third sliding hole and is in sliding fit, the number of the second moving blocks is two, the two second moving blocks are connected through a pressing plate, the pressing plate is a square annular plate, a third air bag is sleeved on the vertical rod and is positioned above the second moving block, the bottom of the third air bag is connected with the second moving block, the top of the third air bag is connected with the empty top of the opening, the third air bag is connected with the reaction box through the second hose, when the electric telescopic rod drives the welding head to move downwards, the welding head can penetrate through the pressing plate, at the moment, the electric telescopic rod can press the pressing plate downwards, so that the pressing plate can drive the second moving block to move downwards on the vertical rod, the pressing plate is convenient to contact with accessories on the box door, the effect of preliminary fixing is achieved, meanwhile, when the infrared rays emitted by the infrared scanner continuously irradiate the heat conducting plate, the heat conducting plate can absorb the heat of the infrared rays and heat the heated and easily-expanded gas in the reaction box, the expanded gas can enter the third air bag through the second hose, so that the third air bag is expanded in volume, the third air bag can limit the second moving block, the pressing plate can be clung to the accessories, the accessories can not deviate in the welding process, the continuity of the welding line is ensured.
As the preferable technical scheme, the bottom of the second movable block is connected with the bottom of the hole with the hole, when the station is switched, the second movable block can move upwards under the action of the elasticity of the connecting spring, so that the upward movement of the pressing plate can be realized, and the collision between the pressing plate and the accessory in the station switching process can be avoided.
As the preferable technical scheme, when the movable plate moves to the limiting plate, at the moment, the infrared scanner on the movable plate and the heat conducting plate are positioned on the same horizontal plane, so that the infrared rays emitted by the infrared scanner can be directly emitted to the heat conducting plate.
Compared with the prior art, the invention has the following beneficial effects:
1. when a worker places the container door with the configured lock head on the processing table, at the moment, the controller controls the first movable seat to transversely move on the first guide rail, so that the first movable seat can drive the second guide rail to transversely move synchronously in the moving process, meanwhile, the controller can control the second movable seat to longitudinally move on the second guide rail, the second movable seat can further drive the electric telescopic rod to synchronously move, the welding head can be controlled to vertically move through the electric telescopic rod, and the welding machine is favorable for the worker to carry out multi-station and integrated welding processing on container fittings and can improve welding efficiency.
2. When the first movable seat drives the second guide rail to transversely move, the first sliding hole on the cross rod and the first movable block are in sliding fit, the second guide rail can drive the first movable block to transversely move on the cross rod through the linkage plate in the moving process, at the moment, the first movable block can extrude the first air bag in the moving process, extruded air flow in the first air bag can enter the second air bag through the first hose, so that the second air bag can be rapidly expanded in volume, the second air bag can lift the movable plate, the movable plate can drive the infrared scanner to move upwards, and the scanning height of the infrared scanner can be expanded.
3. When the movable plate moves upwards at the dead lever, the lifting height of the movable plate can be limited through the limiting plate, and when the movable plate moves upwards to the position of the limiting plate, the toothed plate can be meshed with gear teeth on the rotary column, at the moment, the rotary column can be driven to rotate 90 degrees anticlockwise under the meshing action of the toothed plate and the gear teeth along with the continuous upwards movement of the movable plate, and then the rotary column can be driven to synchronously rotate in the rotating process, the position of a fitting on a container can be rapidly scanned in the rotating process of the infrared scanner, the space coordinates of the position of the fitting on a box door can be conveniently fed back to a control system, accurate welding of the fitting on the box door is facilitated, and the infrared scanner can provide operation driving force for a fixed assembly after the scanning is completed.
4. When the electric telescopic rod drives the welding head to move downwards, the welding head can penetrate through the pressing plate, at the moment, the electric telescopic rod can press the pressing plate downwards, so that the pressing plate can drive the second moving block to move downwards in the vertical rod, the pressing plate is convenient to contact with accessories on the box door, the preliminary fixing effect is achieved, meanwhile, when the infrared rays emitted by the infrared scanner continuously irradiate the heat conducting plate, the heat conducting plate can absorb the heat of the infrared rays and heat the heated and easily-expanded gas in the reaction box, the expanded gas can enter into the third air bag through the second hose, the third air bag is enabled to expand in volume, the third air bag can limit the second moving block, the pressing plate can be clung to the accessories, the accessories are not offset in the welding process, and the continuity of welding seams is guaranteed.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of a first view angle structure of the present invention;
FIG. 2 is a schematic view of a second view angle structure of the present invention;
FIG. 3 is a schematic view of a first cut-away configuration of the present invention;
FIG. 4 is a second cut-away schematic view of the present invention;
FIG. 5 is an enlarged schematic view of the structure at a of FIG. 3;
FIG. 6 is an enlarged schematic view of the structure at b of FIG. 2;
FIG. 7 is an enlarged schematic view of the structure at c of FIG. 4;
fig. 8 is an enlarged schematic view of the structure of fig. 3 at d.
In the figure: 1. a processing table; 2. a column; 3. a top plate; 4. a first guide rail; 5. a first movable seat; 6. a second guide rail; 7. a second movable seat; 8. an electric telescopic rod; 9. a welding head;
10. a first positioning assembly; 1001. a chute; 1002. a cross bar; 1003. a first moving block; 1004. a first slide hole; 1005. a linkage plate; 1006. a first air bag; 1007. a fixed rod; 1008. a moving plate; 1009. an infrared scanner; 1010. a second slide hole; 1011. a second air bag;
11. a second positioning assembly; 1101. a limiting plate; 1102. a toothed plate; 1103. slotting; 1104. a turning hole; 1105. a rotating shaft; 1106. a rotating column; 1107. gear teeth;
12. a fixing assembly; 1201. a reaction cassette; 1202. a mounting hole; 1203. a heat conductive plate; 1204. opening holes; 1205. a vertical rod; 1206. a second moving block; 1207. a third slide hole; 1208. pressing the plate; 1209. a connecting spring; 1210. and a third airbag.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1 to 8, the present invention provides the following technical solutions: the utility model provides a container accessory multistation integrated form welding set, this container accessory multistation integrated form welding set includes processing platform 1, the mesa of processing platform 1 passes through stand 2 installation roof 3, roof 3 is close to one side of processing platform 1 and transversely installs first guide rail 4, slidable mounting has first movable seat 5 on the first guide rail 4, first movable seat 5 is gone up and is longitudinally installed second guide rail 6, slidable mounting has second movable seat 7 on the second guide rail 6, install electric telescopic handle 8 on the second movable seat 7, install weld joint 9 on electric telescopic handle 8's the flexible end, the staff carries out lateral shifting on first guide rail 4 with the container chamber door of configuration tapered end through controller control first movable seat 5 at this moment to make first movable seat 5 carry out synchronous lateral shifting in the removal in-process, simultaneously, controller can control second movable seat 7 carry out longitudinal shifting on second guide rail 6, and then can let second movable seat 7 drive electric telescopic handle 8 and carry out synchronous shifting, can carry out the welding joint 9 through electric telescopic handle 8, can improve the welding efficiency to the integrated form welding set of welding set, can carry out the welding set work personnel, and can carry out the welding set to the welding set with high efficiency.
The processing table 1 is provided with a first positioning assembly 10 and a second positioning assembly 11, and the first positioning assembly 10 is matched with the second positioning assembly 11.
As shown in fig. 1 to 5, the first positioning assembly 10 includes a chute 1001, a cross bar 1002, a first moving block 1003, a linkage plate 1005, a first airbag 1006, a fixing rod 1007, a moving plate 1008, an infrared scanner 1009, and a second airbag 1011;
the front and back end faces of the processing table 1 are symmetrically provided with a chute 1001, two cross bars 1002 are arranged in the chute 1001, a first sliding block 1003 is arranged on the cross bars 1002, a first sliding hole 1004 is arranged on the first sliding block 1003, the cross bars 1002 penetrate through the first sliding hole 1004 and are in sliding fit, the first sliding block 1003 is connected with a second guide rail 6 through a linkage plate 1005, the groove wall of the chute 1001 is connected with the first sliding block 1003 through a first air bag 1006, two fixing rods 1007 are arranged on one side of the table surface of the processing table 1 far away from the first sliding block 1003, a moving plate 1008 is arranged on the fixing rods 1007, a second sliding hole 1010 is arranged on the moving plate 1008, the fixing rods 1007 penetrate through the second sliding hole 1010 and are in sliding fit, an infrared scanner 1009 is arranged on one side of the moving plate 1008 close to the second guide rail 6 through a second positioning assembly 11, the fixing rod 1007 is sleeved with a second air bag 1011, the bottom of the second air bag 1011 is connected with the table top of the processing table 1, the top of the second air bag 1011 is connected with the moving plate 1008, the first air bag 1006 is connected with the second air bag 1011 through a first hose, when the first moving seat 5 drives the second guide rail 6 to move transversely, the second guide rail 6 can drive the first moving block 1003 to move transversely on the cross rail 1002 through the linkage plate 1005 due to the sliding fit of the cross rail 1002 and the first sliding hole 1004 on the first moving block 1003 in the moving process, at this time, the first moving block 1003 can squeeze the first air bag 1006 in the moving process, the air flow squeezed in the first air bag 1006 can enter the second air bag 1011 through the first hose, the volume of the second air bag 1011 can expand rapidly, the second air bag 1011 can lift the moving plate 1008, the moving plate 1008 can drive the infrared scanner 1009 to move upwardly, advantageously extending the scan height of the infrared scanner 1009.
As shown in fig. 1-4 and fig. 6-7, the second positioning assembly 11 includes a limiting plate 1101, a toothed plate 1102, a slot 1103, a rotating hole 1104, a rotating shaft 1105, a rotating post 1106, and gear teeth 1107;
the top of the fixing rod 1007 is provided with a limiting plate 1101, the bottom of the limiting plate 1101 is provided with a toothed plate 1102, one side of the moving plate 1008 close to the second guide rail 6 is provided with a slot 1103, the front and rear slot walls of the slot 1103 are provided with two rotating holes 1104, the rotating holes 1104 are internally provided with rotating shafts 1105, the rotating shafts 1105 are in running fit with the rotating holes 1104, the adjacent surfaces of the two rotating shafts 1105 are connected through a rotating column 1106, the bottom of the rotating column 1106 is provided with an infrared scanner 1009, and the rotating column 1106 is provided with gear teeth 1107, when the moving plate 1008 moves upwards on the fixing rod 1007, the lifting height of the moving plate 1008 can be limited through the limiting plate 1101, and when the movable plate 1008 moves up to the position of the limiting plate 1101, the toothed plate 1102 can be meshed with the gear teeth 1107 on the rotary column 1106, at this time, along with the continuous upward movement of the movable plate 1008, the rotary column 1106 can be driven to rotate 90 degrees anticlockwise under the meshing action of the toothed plate 1102 and the gear teeth 1107, so that the rotary column 1106 can drive the infrared scanner 1009 to synchronously rotate in the rotating process, the position of the accessory on the container can be rapidly scanned in the rotating process of the infrared scanner 1009, the space coordinates of the position of the accessory on the box door can be conveniently fed back to the control system, accurate welding of the accessory on the box door is facilitated, and the infrared scanner 1009 can provide operation driving force for the fixed assembly 12 after the scanning is completed.
The rotating column 1106 is a semi-cylinder, a plurality of gear teeth 1107 are uniformly arranged on one half of the arc surface of the rotating column 1106, when the moving plate 1008 moves to the position of the limiting plate 1101, the toothed plate 1102 is matched with the gear teeth 1107, so that the rotating column 1106 can rotate 90 degrees anticlockwise, and after the rotating column 1106 rotates 90 degrees, the infrared scanner 1009 can maintain horizontal irradiation.
The processing table 1 is provided with a fixing component 12, the fixing component 12 is matched with the second positioning component 11, and the second positioning component 11 provides a fixed supporting driving force for the fixing component 12.
As shown in fig. 1 to 4 and 8, the fixing assembly 12 includes a reaction box 1201, a mounting hole 1202, a heat conductive plate 1203, an opening 1204, a vertical rod 1205, a second moving block 1206, a third sliding hole 1207, a pressing plate 1208, and a third air bag 1210;
a reaction box 1201 is arranged on one side of the second guide rail 6 close to the fixing rod 1007, heated and easily-expanded gas is stored in the reaction box 1201, a mounting hole 1202 is formed on one side of the reaction box 1201 far away from the second guide rail 6, a heat-conducting plate 1203 is arranged in the mounting hole 1202, an opening 1204 is formed on the linkage plate 1005, a vertical rod 1205 is arranged in the opening 1204, a second moving block 1206 is arranged on the vertical rod 1205, a third sliding hole 1207 is formed on the second moving block 1206, the vertical rod 1205 penetrates through the third sliding hole 1207 and is in sliding fit, the number of the second moving blocks 1206 is two, the two second moving blocks 1206 are connected through a pressing plate 1208, the pressing plate 1208 is a square annular plate, a third air bag 1210 is sleeved on the vertical rod 1205, the third air bag 1210 is positioned above the second moving block 1206, the bottom of the third air bag 1210 is connected with the second moving block 1206, the top of the third air bag 1210 is connected with the empty top of the opening 1204, the third air bag 1210 is connected with the reaction box 1201 through a second hose, when the electric telescopic rod 8 drives the welding head 9 to move downwards, the welding head 9 can penetrate the pressing plate 1208, at this time, the electric telescopic rod 8 can press the pressing plate 1208 downwards, the pressing plate 1208 can drive the second moving block 1206 to move downwards on the upright rod 1205, the pressing plate 1208 is convenient to contact with accessories on the box door, the effect of preliminary fixing is achieved, meanwhile, when the infrared rays emitted by the infrared scanner 1009 continuously irradiate the heat conducting plate 1203, the heat conducting plate 1203 can absorb the heat of the infrared rays and heat the heated and easily-expanded gas in the reaction box 1201, the expanded gas can enter the third air bag 1210 through the second hose to expand the volume of the third air bag 1210, therefore, the third air bag 1210 can limit the second moving block 1206, and the pressing plate 1208 can be tightly attached to the accessory, so that the accessory cannot deviate in the welding process, and the continuity of the welding seam is guaranteed.
The bottom of the second moving block 1206 and the bottom of the opening 1204 are connected with a connecting spring 1209, when the station is switched, the second moving block 1206 can move upwards under the action of the elastic force of the connecting spring 1209, so that the pressing plate 1208 can move upwards, and the pressing plate 1208 can be prevented from colliding with the accessory in the station switching process.
When the moving plate 1008 moves to the position of the limiting plate 1101, at this time, the infrared scanner 1009 on the moving plate 1008 and the heat conducting plate 1203 are on the same horizontal plane, so that the infrared light emitted by the infrared scanner 1009 can be directly emitted to the heat conducting plate 1203.
The working principle of the invention is as follows:
when a worker places the container door with the configured lock head on the processing table 1, at this time, the controller controls the first moving seat 5 to transversely move on the first guide rail 4, so that the first moving seat 5 can drive the second guide rail 6 to synchronously transversely move in the moving process, meanwhile, the controller can control the second moving seat 7 to longitudinally move on the second guide rail 6, so that the second moving seat 7 can drive the electric telescopic rod 8 to synchronously move, and the welding head 9 can be controlled to vertically move by the electric telescopic rod 8, thereby being beneficial to the worker to carry out multi-station and integrated welding processing on container accessories and improving the welding efficiency.
When the first moving seat 5 drives the second guide rail 6 to move transversely, the first sliding hole 1004 on the cross bar 1002 and the first moving block 1003 are in sliding fit, the second guide rail 6 can drive the first moving block 1003 to move transversely on the cross bar 1002 through the linkage plate 1005 in the moving process, at this time, the first moving block 1003 can extrude the first air bag 1006 in the moving process, and the extruded air flow in the first air bag 1006 can enter the second air bag 1011 through the first hose, so that the volume of the second air bag 1011 expands rapidly, and the second air bag 1011 can lift the moving plate 1008, so that the moving plate 1008 can drive the infrared scanner 1009 to move upwards, which is beneficial to expanding the scanning height of the infrared scanner 1009.
When the movable plate 1008 moves upwards on the fixed rod 1007, the lifting height of the movable plate 1008 can be limited through the limiting plate 1101, and when the movable plate 1008 moves upwards to the position of the limiting plate 1101, the toothed plate 1102 can be meshed with the gear teeth 1107 on the rotating column 1106, at this time, along with the continuous upwards movement of the movable plate 1008, the rotating column 1106 can be driven to rotate 90 degrees anticlockwise under the meshing effect of the toothed plate 1102 and the gear teeth 1107, and then the rotating column 1106 can drive the infrared scanner 1009 to synchronously rotate in the rotating process, the position of a fitting on a container can be rapidly scanned in the rotating process of the infrared scanner 1009, the space coordinates of the position of the fitting on a container door can be conveniently fed back to a control system, accurate welding of the fitting on the container door is facilitated, and the infrared scanner 1009 can provide a running driving force for the fixed assembly 12 after the scanning is completed.
When the electric telescopic rod 8 drives the welding head 9 to move downwards, the welding head 9 can penetrate through the pressing plate 1208, at this time, the electric telescopic rod 8 can press the pressing plate 1208 downwards, so that the pressing plate 1208 can drive the second movable block 1206 to move downwards on the vertical rod 1205, the pressing plate 1208 is convenient to contact with accessories on the box door, the preliminary fixing effect is achieved, meanwhile, when the infrared rays emitted by the infrared scanner 1009 continuously irradiate the heat conducting plate 1203, the heat conducting plate 1203 can absorb the heat of the infrared rays and heat the heated and easily-expanded gas in the reaction box 1201, the expanded gas can enter into the third air bag 1210 through the second hose, the third air bag 1210 is expanded in volume, the third air bag 1210 can limit the second movable block 1206, the pressing plate 1208 can be tightly attached to the accessories, the accessories cannot deviate in the welding process, and the continuity of the welding seam is guaranteed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (2)
1. A container accessory multistation integrated form welding set, its characterized in that: the multi-station integrated welding device for the container fittings comprises a processing table (1), wherein a top plate (3) is arranged on a table top of the processing table (1) through a stand column (2), a first guide rail (4) is transversely arranged on one side, close to the processing table (1), of the top plate (3), a first movable seat (5) is arranged on the first guide rail (4) in a sliding mode, a second guide rail (6) is longitudinally arranged on the first movable seat (5), a second movable seat (7) is arranged on the second guide rail (6) in a sliding mode, an electric telescopic rod (8) is arranged on the second movable seat (7), a welding head (9) is arranged on a telescopic end of the electric telescopic rod (8), a first positioning component (10) and a second positioning component (11) are arranged on the processing table (1), the first positioning component (10) is matched with the second positioning component (11), a fixing component (12) is arranged on the processing table (1), and the fixing component (12) is matched with the second positioning component (11), and the second positioning component (12) provides a fixing and supporting driving force for the fixing and supporting component (12).
The first positioning assembly (10) comprises a chute (1001), a cross rod (1002), a first moving block (1003), a linkage plate (1005), a first air bag (1006), a fixed rod (1007), a moving plate (1008), an infrared scanner (1009) and a second air bag (1011);
the processing table is characterized in that sliding grooves (1001) are symmetrically formed in the front end face and the rear end face of the processing table (1), two cross bars (1002) are arranged in the sliding grooves (1001), a first moving block (1003) is arranged on the cross bars (1002), a first sliding hole (1004) is formed in the first moving block (1003), the cross bars (1002) penetrate through the first sliding hole (1004) and are in sliding fit, the first moving block (1003) and a second guide rail (6) are connected through a linkage plate (1005), the groove wall of the sliding groove (1001) is connected with the first moving block (1003) through a first air bag (1006), two fixed rods (1007) are arranged on one side, far away from the first moving block (1003), of the table top of the processing table (1), a moving plate (1008) is arranged on the fixed rods (1007), a second sliding hole (1010) is formed in the moving plate (1008), the fixed rods (1007) penetrate through the second sliding hole (1010), the moving plate (1008) is in sliding fit, the side, close to the second guide rail (6), of the second guide rail (6) is connected with the second air bag (11), the top of the second air bag (1011) through a second air bag (1011) and is connected with the top of the second air bag (1011) through a second air bag (1011), the first airbag (1006) is connected with the second airbag (1011) through a first hose;
the second positioning assembly (11) comprises a limiting plate (1101), a toothed plate (1102), a slot (1103), a rotary hole (1104), a rotary shaft (1105), a rotary column (1106) and gear teeth (1107);
the top of dead lever (1007) is installed limiting plate (1101), pinion rack (1102) are installed to the bottom of limiting plate (1101), slot (1103) have been seted up to one side that movable plate (1008) is close to second guide rail (6), all seted up on the front and back cell wall of slot (1103) and changeed hole (1104), the quantity of changeing hole (1104) is two, install pivot (1105) in changeing hole (1104), pivot (1105) are normal running fit with changeing hole (1104), two adjacent faces of pivot (1105) are connected through swivel post (1106), infrared scanner (1009) are installed to the bottom of swivel post (1106), and install teeth of a cogwheel (1107) on swivel post (1106);
the rotary column (1106) is a semi-cylinder, and gear teeth (1107) are uniformly arranged on one half of the arc surface of the rotary column (1106), and when the moving plate (1008) moves to the position of the limiting plate (1101), the toothed plate (1102) is matched with the gear teeth (1107);
the fixing assembly (12) comprises a reaction box (1201), a mounting hole (1202), a heat conducting plate (1203), an opening (1204), a vertical rod (1205), a second moving block (1206), a third sliding hole (1207), a pressing plate (1208) and a third air bag (1210);
a reaction box (1201) is arranged on one side, close to a fixing rod (1007), of the second guide rail (6), heated easily-expanded gas is stored in the reaction box (1201), a mounting hole (1202) is formed in one side, far away from the second guide rail (6), of the reaction box (1201), a heat-conducting plate (1203) is arranged in the mounting hole (1202), an opening (1204) is formed in the linkage plate (1005), a vertical rod (1205) is arranged in the opening (1204), a second moving block (1206) is arranged on the vertical rod (1205), a third sliding hole (1207) is formed in the second moving block (1206), the vertical rod (1205) penetrates through the third sliding hole (1207) and is in sliding fit, the number of the second moving blocks (1206) is two, the two second moving blocks (1206) are connected through pressing plates (1208), the pressing plates (1208) are square annular plates, a third air bag (1210) is sleeved on the vertical rod (1205), the third moving block (1210) is positioned above the second moving block (1210), and the top of the third air bag (1206) is connected with the top of the third air bag (1210) through the second air bag (1201);
when the moving plate (1008) moves to the position of the limiting plate (1101), the infrared scanner (1009) on the moving plate (1008) and the heat conducting plate (1203) are on the same horizontal plane.
2. The container fitting multi-station integrated welding device according to claim 1, wherein: the bottom of the second moving block (1206) and the hole bottom of the hole (1204) are connected with a connecting spring (1209).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211399873.5A CN115582666B (en) | 2022-11-09 | 2022-11-09 | Multi-station integrated welding device for container fittings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211399873.5A CN115582666B (en) | 2022-11-09 | 2022-11-09 | Multi-station integrated welding device for container fittings |
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| Publication Number | Publication Date |
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| CN115582666A CN115582666A (en) | 2023-01-10 |
| CN115582666B true CN115582666B (en) | 2023-05-02 |
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| CN202211399873.5A Active CN115582666B (en) | 2022-11-09 | 2022-11-09 | Multi-station integrated welding device for container fittings |
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| CN116000779B (en) * | 2023-03-24 | 2023-07-04 | 泰州学院 | Panel surface spot treatment robot with self-interacting locate function |
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| CN104858575B (en) * | 2015-05-04 | 2017-04-05 | 绍兴汉立工业自动化科技有限公司 | A kind of three-dimensional seam track recognition methodss |
| CN107639321A (en) * | 2016-07-21 | 2018-01-30 | 上海中集宝伟工业有限公司 | Automatic welding device and automatic soldering method for container |
| CN109366632B (en) * | 2018-11-28 | 2020-11-17 | 温州莱益机械有限公司 | Bent willow wood blank device of papermaking usefulness |
| WO2022040980A1 (en) * | 2020-08-26 | 2022-03-03 | 唐山哈船科技有限公司 | Conveying device capable of easily and quickly transferring port containers and method for said device |
| CN112045330A (en) * | 2020-09-15 | 2020-12-08 | 汪杉杉 | Logistics container welding process |
| CN115056048B (en) * | 2022-07-04 | 2023-09-12 | 盐城得力飞机械有限公司 | Transmission shaft machining device with eccentric detection function |
| CN115194896B (en) * | 2022-09-15 | 2022-12-16 | 江苏国森装配式建筑科技有限公司 | Compound plank forming device for modularization log cabin |
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