CN216082733U - Welding seam detects machine with adjustable collection range - Google Patents
Welding seam detects machine with adjustable collection range Download PDFInfo
- Publication number
- CN216082733U CN216082733U CN202121372328.8U CN202121372328U CN216082733U CN 216082733 U CN216082733 U CN 216082733U CN 202121372328 U CN202121372328 U CN 202121372328U CN 216082733 U CN216082733 U CN 216082733U
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- guide post
- mounting bracket
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- 238000003466 welding Methods 0.000 title claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 238000001514 detection method Methods 0.000 abstract description 22
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a welding line detector with an adjustable acquisition range, which comprises a primary mounting rack, wherein a workbench is fixedly mounted at the upper end of the primary mounting rack, a guide rail is fixedly mounted at the upper end of the workbench, a driving motor is fixedly mounted at the rear end of the guide rail, the front end of the driving motor is movably connected with a guide seat, the guide seat is mounted at the upper end of the guide rail, the left end of the guide seat is fixedly connected with a side guide frame, the lower end of the side guide frame is arranged at the upper side of the workbench, the upper end of the guide seat is fixedly connected with a support frame, the upper end of the support frame is fixedly mounted with a vertical guide column, and the right end of the vertical guide column is movably connected with a transverse guide column. According to the utility model, the guide rail, the vertical guide column and the transverse guide column are horizontally or vertically connected with each other, the arrangement range completely covers the upper plane of the support table, and a worker can adjust the spatial position of the detector in a manual or driving motor driving mode, so that flaw detection can be continuously carried out on the lower welding seam structure.
Description
Technical Field
The utility model relates to the technical field of welding line detection equipment, in particular to a welding line detection machine with an adjustable acquisition range.
Background
The weld joint of the steel structural member is mainly used for checking the appearance forming quality of the weld joint, and the checking contents generally include weld leg height, undercut, welding deformation, welding beading, arc crater and weld joint straightness. Also includes the internal quality of the welding seam, such as slag inclusion, air holes, incomplete penetration, cracks, incomplete fusion and the like which can not be observed by naked eyes. The existing welding line detection generally utilizes a professional welding line detection machine and utilizes an infrared or ultrasonic flaw detection mode to carry out detection, and the detection coverage is wide and the accuracy is high.
The welding seam quality of the steel structural member directly influences the strength and the waterproof performance of the whole structural member, so that the steel structural member is used as a quality main control project in the machining process and is required to be qualified in hundreds of percent, and the existing welding seam detection machine needs a worker to hold mobile equipment in a hand and aims a detection head at a welding seam part to move uniformly. However, the detection mode has high requirement on the operation accuracy of workers, the detection speed has great influence on the detection accuracy, more time can be occupied in the detection process of the large steel structural member, and the detection efficiency is not favorable for detection.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the background art, the utility model aims to provide a welding line detector with an adjustable acquisition range, which has the advantage of high welding line detection efficiency and solves the problem that the data acquisition of the welding line detector needs to be followed by a worker.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a welding seam detects machine with adjustable collection range, includes the one-level mounting bracket, one-level mounting bracket upper end fixed mounting has the workstation, workstation upper end fixed mounting has the guide rail, guide rail rear end fixed mounting has driving motor, driving motor front end swing joint has the guide holder, the guide holder is installed in the guide rail upper end, guide holder left end fixedly connected with side guide frame, side guide frame lower extreme sets up in the workstation upside, guide holder upper end fixedly connected with support frame, support frame upper end fixed mounting has vertical guide post, vertical guide post right-hand member swing joint has horizontal guide post, vertical guide post and horizontal guide post set up in one-level mounting bracket right side.
The detector is arranged on the lower side of the right end of the transverse guide post, a camera is fixedly mounted at the lower end of the detector, a sliding seat is fixedly connected to the upper end of the detector, and the sliding seat is movably connected to the inner side of the transverse guide post.
Preferably, the upper end of the sliding seat and the left end of the transverse guide column are both in threaded connection with a locking bolt, guide grooves are formed in the inner sides of the vertical guide column and the transverse guide column, and the locking bolt is movably connected to the inner sides of the guide grooves.
Preferably, a second-stage mounting frame is arranged below the first-stage mounting frame, rollers and supporting legs are arranged between the lower end of the first-stage mounting frame and the upper end of the second-stage mounting frame, and the other rollers and the other supporting legs are arranged at the lower end of the second-stage mounting frame.
Preferably, the rear end of the secondary mounting rack is provided with a control box, the lower side of the secondary mounting rack is provided with a bottom table, and the control box is arranged on the upper side of the bottom table.
Preferably, the upper end of the base table is fixedly provided with a support table, and the support table is arranged on the right side of the primary mounting frame and the secondary mounting frame.
Preferably, the upper end of the support table is provided with a steel plate, a hollow steel pipe is welded between the steel plates, a welding seam is arranged between the hollow steel pipe and the steel plate, and the detector is arranged above the welding seam.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the guide rail, the vertical guide column and the transverse guide column are horizontally or vertically connected with each other, the arrangement range completely covers the upper plane of the support table, and a worker can adjust the spatial position of the detector in a manual or driving motor driving mode, so that flaw detection can be continuously carried out on the lower welding seam structure.
2. According to the utility model, the primary mounting frame is vertically stacked and fixed with the secondary mounting frame through the rollers and the supporting legs, and the overall height of the primary mounting frame can be adjusted by screwing and rotating the supporting legs, so that the primary mounting frame is convenient to butt with the height position of a steel plate.
3. According to the utility model, the side guide frame is arranged on one side of the guide rail in a fitting manner, so that the side guide frame, the guide rail and the workbench form a limiting effect while the guide seat moves at a constant speed along the guide rail, and the detector is prevented from being unstable in state during movement detection.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic perspective view of a workbench according to the present invention;
FIG. 4 is a schematic plan view of the worktable of the present invention.
In the figure: 1. a first-stage mounting rack; 2. a work table; 3. a guide rail; 4. a drive motor; 5. a guide seat; 6. a side guide frame; 7. a support frame; 8. a vertical guide post; 9. a transverse guide post; 10. a detector; 11. a camera; 12. a sliding seat; 13. a locking bolt; 14. a guide groove; 15. a secondary mounting rack; 16. a roller; 17. supporting legs; 18. a control box; 19. a base table; 20. a support table; 21. a steel plate; 22. a hollow steel pipe; 23. and (7) welding seams.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the acquisition range adjustable weld seam detector provided by the utility model comprises a primary mounting frame 1, a workbench 2 is fixedly mounted at the upper end of the primary mounting frame 1, a guide rail 3 is fixedly mounted at the upper end of the workbench 2, a vertical guide post 8 and a transverse guide post 9 are arranged at the right side of the primary mounting frame 1, a secondary mounting frame 15 is arranged below the primary mounting frame 1, a control box 18 is arranged at the rear end of the secondary mounting frame 15, a bottom table 19 is arranged at the lower side of the secondary mounting frame 15, the control box 18 is arranged at the upper side of the bottom table 19, a support table 20 is fixedly mounted at the upper end of the bottom table 19, the support table 20 is arranged at the right side of the primary mounting frame 1 and the secondary mounting frame 15, a steel plate 21 is arranged at the upper end of the support table 20, a hollow steel pipe 22 is welded between the steel plates 21, a weld seam 23 is arranged between the hollow steel pipe 22 and the steel plate 21, and a detector 10 is arranged above the weld seam 23, through setting up vertical guide post 8 and horizontal guide post 9, utilize the mode of manual regulation can change the height and the plane position of detector 10, conveniently carry out welding seam 23 detection to the steel member of the different models in below.
Referring to fig. 3-4, a driving motor 4 is fixedly mounted at the rear end of a guide rail 3, a guide seat 5 is movably connected at the front end of the driving motor 4, the guide seat 5 is mounted at the upper end of the guide rail 3, a side guide frame 6 is fixedly connected at the left end of the guide seat 5, the lower end of the side guide frame 6 is arranged at the upper side of a workbench 2, a support frame 7 is fixedly connected at the upper end of the guide seat 5, a vertical guide post 8 is fixedly mounted at the upper end of the support frame 7, a transverse guide post 9 is movably connected at the right end of the vertical guide post 8, a detector 10 is arranged at the lower end of the transverse guide post 9, a camera 11 is fixedly mounted at the lower end of the detector 10, a sliding seat 12 is fixedly connected at the upper end of the detector 10, the sliding seat 12 is movably connected at the inner side of the transverse guide post 9, locking bolts 13 are respectively in threaded connection with the upper end of the sliding seat 12 and the left end of the transverse guide post 9, guide slots 14 are respectively arranged at the inner sides of the vertical guide post 8 and the transverse guide post 9, locking bolt 13 swing joint is inboard in guide way 14, installs gyro wheel 16 and supporting legs 17 between 1 lower extreme of one-level mounting bracket and the 15 upper ends of second grade mounting bracket, and another gyro wheel 16 and supporting legs 17 are installed in the 15 lower extreme of second grade mounting bracket, through setting up driving motor 4 and guide rail 3, can drive detector 10 along the automatic back-and-forth movement of guide rail 3, detect in succession horizontal welding seam 23, and convenient control detects speed, improves the accuracy that detects.
The working principle and the using process of the utility model are as follows: during the use, the user places the steel member of steel sheet 21 and hollow steel pipe 22 that the welding is accomplished on brace table 20, make the direction of welding seam 23 the same with the direction of guide rail 3, then the user twists manual locking bolt 13 with the hand, adjust the height of horizontal guide post 9 on vertical guide post 8, make it press close to the steel member, then the fixed position of adjustment detector 10 on horizontal guide post 9, make its below camera 11 aim at welding seam 23, then control driving motor 4 and drive guide holder 5 along guide rail 3 uniform motion, simultaneously, form limiting displacement between setting and guide rail 3 of side guide frame 6 and the workstation 2, detector 10 is difficult to vibrate when moving the detection, detector 10 is along with the removal of guide holder 5, detect the detection to rectangular welding seam 23 below.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a welding seam detects machine with adjustable collection scope, includes one-level mounting bracket, its characterized in that: the utility model discloses a vertical guide post, including one-level mounting bracket, workstation, guide rail, driving motor, guide seat upper end fixed mounting, guide rail rear end fixed mounting has driving motor, driving motor front end swing joint has the guide holder, the guide holder is installed in the guide rail upper end, guide holder left end fixedly connected with side guide frame, side guide frame lower extreme sets up in the workstation upside, guide holder upper end fixedly connected with support frame, support frame upper end fixed mounting has vertical guide post, vertical guide post right-hand member swing joint has horizontal guide post, vertical guide post and horizontal guide post set up in one-level mounting bracket right side.
2. The weld joint detector with the adjustable acquisition range according to claim 1, is characterized in that: the detector is arranged on the lower side of the right end of the transverse guide post, a camera is fixedly mounted at the lower end of the detector, a sliding seat is fixedly connected to the upper end of the detector, and the sliding seat is movably connected to the inner side of the transverse guide post.
3. The weld joint detector with the adjustable acquisition range according to claim 2, is characterized in that: the sliding seat is characterized in that the upper end of the sliding seat and the left end of the transverse guide column are in threaded connection with locking bolts, guide grooves are formed in the inner sides of the vertical guide column and the transverse guide column, and the locking bolts are movably connected to the inner sides of the guide grooves.
4. The weld joint detector with the adjustable acquisition range according to claim 3, is characterized in that: a second-stage mounting frame is arranged below the first-stage mounting frame, rollers and supporting legs are mounted between the lower end of the first-stage mounting frame and the upper end of the second-stage mounting frame, and the rollers and the supporting legs are mounted at the lower end of the second-stage mounting frame.
5. The weld joint detector with the adjustable acquisition range according to claim 4, is characterized in that: the utility model discloses a control box, including second grade mounting bracket, control box, the second grade mounting bracket rear end is provided with the control box, second grade mounting bracket downside is provided with the base station, the control box sets up in the base station upside.
6. The weld joint detector with the adjustable acquisition range according to claim 5, is characterized in that: the base platform upper end fixed mounting has a supporting bench, the supporting bench sets up in one-level mounting bracket and second grade mounting bracket right side.
7. The weld joint detector with the adjustable acquisition range of claim 6, wherein: the device comprises a support table, a steel plate, a hollow steel pipe, a detector and a controller, wherein the steel plate is arranged at the upper end of the support table, the hollow steel pipe is welded between the steel plates, a welding seam is arranged between the hollow steel pipe and the steel plate, and the detector is arranged above the welding seam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121372328.8U CN216082733U (en) | 2021-06-21 | 2021-06-21 | Welding seam detects machine with adjustable collection range |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121372328.8U CN216082733U (en) | 2021-06-21 | 2021-06-21 | Welding seam detects machine with adjustable collection range |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216082733U true CN216082733U (en) | 2022-03-18 |
Family
ID=80663759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121372328.8U Active CN216082733U (en) | 2021-06-21 | 2021-06-21 | Welding seam detects machine with adjustable collection range |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216082733U (en) |
-
2021
- 2021-06-21 CN CN202121372328.8U patent/CN216082733U/en active Active
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