CN113199188A - Corrugated plate welding machine capable of automatically crossing waveform - Google Patents
Corrugated plate welding machine capable of automatically crossing waveform Download PDFInfo
- Publication number
- CN113199188A CN113199188A CN202110683617.8A CN202110683617A CN113199188A CN 113199188 A CN113199188 A CN 113199188A CN 202110683617 A CN202110683617 A CN 202110683617A CN 113199188 A CN113199188 A CN 113199188A
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- wall
- fixedly mounted
- welding machine
- corrugated plate
- plate welding
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 238000006073 displacement reaction Methods 0.000 claims abstract description 19
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012031 short term test Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
Abstract
The invention discloses an automatic waveform-crossing corrugated plate welding machine which comprises a bottom plate, wherein a supporting table is fixedly arranged at the upper end of the bottom plate, a rack is fixedly arranged at the upper end of the supporting table, a machine case is movably arranged on the outer wall of the upper end of the supporting table, a fixing frame is fixedly arranged at the upper end of the machine case, a fixing body is movably arranged at the front end of the machine case, a clamping frame is fixedly arranged at the front end of the fixing body, and a welding gun and a contact type displacement sensor are fixedly arranged on the inner wall of the clamping frame. This corrugated plate welding machine of wave form is crossed in automation through setting up contact displacement sensor, has realized the device detectable welder head apart from the distance of welding seam, has effectively guaranteed welding quality, and three contact displacement sensor's setting can regard one of them displacement sensor as the reference height for contrast with the height value of a sensor in the middle of, when two sensors detect there is the difference in height, begin to walk and cross wavy orbit, convenient to use.
Description
Technical Field
The invention relates to the technical field of welding machines, in particular to a corrugated plate welding machine capable of automatically crossing waveforms.
Background
The welding machines are of various types, including single-point single-function, single-point double-function and single-point multi-function (the welding machine also has only one welding head, and can weld any angle between 90 degrees and 180 degrees after the form of the positioning plate is changed), and the welding machines of two points, three points, four points or even six points, four corners, and the like, and the welding machines of different types have different welding functions and working efficiency.
Present welding machine adopts artifical spot welding simultaneously when using, utilizes welder to treat a welding and carries out the rapid welding, and the degree of automation of present welding machine is not high, is difficult to the distance of short-term test and welding seam, has reduced welding quality, is difficult to remind the staff to in time control the welding gun when the welding, to the problem that the corrugated plate welding machine met in the in-service use, needs to improve urgently.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide an automatic waveform-crossing corrugated plate welding machine, which has the advantages of being capable of quickly detecting the distance from a welding seam and reminding a worker to operate a welding gun, and solves the problems that the conventional welding machine is low in automation degree, difficult to quickly detect the distance from the welding seam, low in welding quality and difficult to remind the worker to operate the welding gun in time during welding.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic corrugated plate welding machine of wave form is crossed, includes the bottom plate, bottom plate upper end fixed mounting has a supporting bench, supporting bench upper end fixed mounting has the rack, supporting bench upper end outer wall activity is provided with quick-witted case, machine case upper end fixed mounting has the mount, machine case front end activity is provided with the fixed body, fixed body front end fixed mounting has the holding frame, holding frame inner wall fixed mounting has welder and contact displacement sensor, fixed body right-hand member fixed mounting has photoelectric sensor.
Preferably, the inner wall of the left end of the case is fixedly provided with a first motor, an output shaft of the first motor penetrates through the lower end of the case and extends to the lower part of the case, and the lower end of the output shaft of the first motor is fixedly provided with a gear which is matched with the rack.
Preferably, the inner wall of the lower end of the case is attached to the lower end of the support table, and the number of the contact displacement sensors is three.
Preferably, the upper end of the case is fixedly provided with a second fixed block, the left end of the second fixed block is fixedly provided with a chain, the right end of the chain is fixedly provided with a first fixed block, and the lower end of the first fixed block is connected with the upper end of the fixed body.
Preferably, the inner wall of the case is fixedly provided with symmetrical supporting seats, the inner wall of each supporting seat is movably provided with a screw rod, and the outer wall of each screw rod is movably sleeved with a screw sleeve.
Preferably, the outer wall of the screw sleeve is connected with the outer wall of the fixing body, a second motor is fixedly mounted on the inner wall of the case, and an output shaft of the second motor is connected with the screw rod.
Compared with the prior art, the invention has the following beneficial effects:
1. the automatic waveform-crossing corrugated plate welding machine has the advantages that the distance from the head of a welding gun to a welding line can be detected by the automatic waveform-crossing corrugated plate welding machine through the arrangement of the three contact type displacement sensors, the welding quality is effectively guaranteed, one of the three contact type displacement sensors can be used as a reference height to be used for comparing with the height value of the middle sensor, when the two sensors detect that the height difference exists, the automatic waveform-crossing corrugated plate welding machine starts to cross a waveform track, and the automatic waveform-crossing corrugated plate welding machine is convenient to use;
2. according to the corrugated plate welding machine capable of automatically crossing the waveform, the distance between a welding gun and a plate to be welded can be quickly detected by arranging the photoelectric sensor, an operator is reminded that the plate to be welded is about to enter a corrugated part, and the operator can conveniently and timely control the welding gun;
3. this corrugated plate welding machine of wave form is crossed in automation through setting up supporting seat, lead screw and silk braid, starts the second motor during the use and drives the lead screw and rotate, and then has realized the effect of quick-witted case along lead screw steady motion, and the device's of being convenient for quick travel is convenient for to treating the welded plate and carry out the stable welding.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top perspective view of the present invention;
FIG. 3 is a perspective front view structural diagram of the present invention;
FIG. 4 is a schematic bottom view of the present invention;
fig. 5 is a perspective view of the internal structure of the present invention.
In the figure: 1. a base plate; 2. a support table; 3. a rack; 4. a chassis; 5. a fixed mount; 6. a chain; 7. a fixed body; 8. a clamping frame; 9. a welding gun; 10. a contact displacement sensor; 11. a photosensor; 12. a first motor; 13. a gear; 14. a second motor; 15. a supporting seat; 16. a screw rod; 17. sleeving the silk; 18. a first fixed block; 19. and a second fixed block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in FIGS. 1-2, the invention provides an automatic crossing corrugated plate welding machine, which comprises a bottom plate 1, wherein a support table 2 is fixedly arranged at the upper end of the bottom plate 1, a rack 3 is fixedly arranged at the upper end of the support table 2, a machine box 4 is movably arranged on the outer wall of the upper end of the support table 2, a fixed frame 5 is fixedly arranged at the upper end of the machine box 4, a fixed body 7 is movably arranged at the front end of the machine box 4, a clamping frame 8 is fixedly arranged at the front end of the fixed body 7, a welding gun 9 and a contact type displacement sensor 10 are fixedly arranged on the inner wall of the clamping frame 8, a photoelectric sensor 11 is fixedly arranged at the right end of the fixed body 7, the inner wall of the lower end of the machine box 4 is attached to the lower end of the support table 2, the contact type displacement sensors 10 are divided into three, one contact type displacement sensor 10 can be used as a reference height to compare with the height value of the middle one contact type displacement sensor 10, when the two sensors detect the height difference, the two sensors start to move over the wavy track, and the use is convenient.
Referring to fig. 4, a first motor 12 is fixedly mounted on the inner wall of the left end of the case 4, an output shaft of the first motor 12 penetrates through the lower end of the case 4 and extends to the lower part of the case 4, a gear 13 is fixedly mounted at the lower end of the output shaft of the first motor 12, and the gear 13 is matched with the rack 3, so that the effect of stable movement of the case 4 in the horizontal direction is realized, and the use is convenient.
Referring to fig. 3, a second fixing block 19 is fixedly mounted at the upper end of the case 4, a chain 6 is fixedly mounted at the left end of the second fixing block 19, a first fixing block 18 is fixedly mounted at the right end of the chain 6, and the lower end of the first fixing block 18 is connected with the upper end of the fixing body 7, so that the effect of stable movement of the case 4 is achieved.
Referring to fig. 5, symmetrical supporting seats 15 are fixedly mounted on the inner wall of the case 4, a screw rod 16 is movably arranged on the inner wall of the supporting seat 15, a screw sleeve 17 is movably sleeved on the outer wall of the screw rod 16, the outer wall of the screw sleeve 17 is connected with the outer wall of the fixing body 7, a second motor 14 is fixedly mounted on the inner wall of the case 4, and an output shaft of the second motor 14 is connected with the screw rod 16, so that the effect of stable movement of the fixing body 7 is achieved, and the use is convenient.
The working principle and the using process of the invention are as follows: when the welding machine is used, the first motor 12 is started to enable the gear 13 to rotate, the gear 13 is meshed with the rack 3 at the moment to drive the case 4 to move in the horizontal direction along the rack 3, when the position of the welding gun 9 needs to be changed, the second motor 14 is started to enable the screw rod 16 to rotate, the screw sleeve 17 is further enabled to move on the screw rod 16, the screw sleeve 17 is connected with the fixing body 7, the fixing body 7 is enabled to move in the horizontal direction, rapid welding of a workpiece to be welded is facilitated, during welding, the contact type displacement sensor 10 can detect the distance between the head of the welding gun 9 and a welding seam, one contact type displacement sensor 10 is used as a reference height and is used for comparing with the height value detected by the middle contact type displacement sensor 10, when the height difference exists between the detection results of the two contact type displacement sensors 10, the wave-shaped track starts to be turned over, and the photoelectric sensor 11 can rapidly detect the distance between the welding gun 9 and the workpiece to be welded, reminding the operator that the plate to be welded is about to enter the corrugation, and facilitating the operator to control the welding gun 9 in time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an automatic corrugated plate welding machine of wave form turns over, includes the bottom plate, its characterized in that: the improved welding machine is characterized in that a supporting table is fixedly mounted at the upper end of the bottom plate, a rack is fixedly mounted at the upper end of the supporting table, a machine case is movably arranged on the outer wall of the upper end of the supporting table, a fixing frame is fixedly mounted at the upper end of the machine case, a fixing body is movably arranged at the front end of the machine case, a clamping frame is fixedly mounted at the front end of the fixing body, a welding gun and a contact type displacement sensor are fixedly mounted on the inner wall of the clamping frame, and a photoelectric sensor is fixedly mounted at the right end of the fixing body.
2. An automatic waveform reversing corrugated plate welding machine according to claim 1, characterized in that: the improved refrigerator is characterized in that a first motor is fixedly mounted on the inner wall of the left end of the cabinet, an output shaft of the first motor penetrates through the lower end of the cabinet and extends to the lower portion of the cabinet, a gear is fixedly mounted at the lower end of the output shaft of the first motor, and the gear is matched with the rack.
3. An automatic waveform reversing corrugated plate welding machine according to claim 1, characterized in that: the inner wall of the lower end of the case is attached to the lower end of the support table, and the number of the contact type displacement sensors is three.
4. An automatic waveform reversing corrugated plate welding machine according to claim 1, characterized in that: the improved cabinet is characterized in that a second fixed block is fixedly mounted at the upper end of the cabinet, a chain is fixedly mounted at the left end of the second fixed block, a first fixed block is fixedly mounted at the right end of the chain, and the lower end of the first fixed block is connected with the upper end of the fixed body.
5. An automatic waveform reversing corrugated plate welding machine according to claim 1, characterized in that: the supporting seat is characterized in that symmetrical supporting seats are fixedly arranged on the inner wall of the case, a screw rod is movably arranged on the inner wall of the supporting seat, and a screw sleeve is movably sleeved on the outer wall of the screw rod.
6. An automatic waveform reversing corrugated plate welding machine as claimed in claim 5, characterized in that: the outer wall of the screw sleeve is connected with the outer wall of the fixing body, a second motor is fixedly mounted on the inner wall of the case, and an output shaft of the second motor is connected with the screw rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110683617.8A CN113199188A (en) | 2021-06-21 | 2021-06-21 | Corrugated plate welding machine capable of automatically crossing waveform |
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CN202110683617.8A CN113199188A (en) | 2021-06-21 | 2021-06-21 | Corrugated plate welding machine capable of automatically crossing waveform |
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CN113199188A true CN113199188A (en) | 2021-08-03 |
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CN202110683617.8A Pending CN113199188A (en) | 2021-06-21 | 2021-06-21 | Corrugated plate welding machine capable of automatically crossing waveform |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113909720A (en) * | 2021-09-24 | 2022-01-11 | 深圳前海瑞集科技有限公司 | Welding device and welding method for deep wave steep slope corrugated plate container |
CN114029590A (en) * | 2021-12-21 | 2022-02-11 | 宁波凯荣新能源有限公司 | Automatic welding moving track control device for wave-shaped plate of thin film type liquid cargo containment system |
-
2021
- 2021-06-21 CN CN202110683617.8A patent/CN113199188A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113909720A (en) * | 2021-09-24 | 2022-01-11 | 深圳前海瑞集科技有限公司 | Welding device and welding method for deep wave steep slope corrugated plate container |
CN113909720B (en) * | 2021-09-24 | 2024-01-26 | 深圳前海瑞集科技有限公司 | Welding device and welding method for deep wave steep slope corrugated plate container |
CN114029590A (en) * | 2021-12-21 | 2022-02-11 | 宁波凯荣新能源有限公司 | Automatic welding moving track control device for wave-shaped plate of thin film type liquid cargo containment system |
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