Full-automatic wave forming welding machine
Technical Field
The utility model relates to an automatic weld machine technical field especially relates to a full-automatic wave shaping welding machine.
Background
The automatic welding machine is based on motor control technology, single-chip microcomputer control technology, PLC control technology, numerical control technology and the like.
Along with the improvement of living standards of people, many linear or planar materials cannot meet the requirements of daily life of people, more various articles made of wave-shaped materials can be selected for aesthetic consideration, various wave forming machines appear on the market, and when a welding head of the conventional wave forming machine is used for welding contact points of two wave-shaped materials, the contact points cannot be uniformly and annularly welded, so that the welding point is not firm, and the falling is easy to occur.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the wave make-up machine's that exists among the prior art soldered connection and when welding the contact point of two wavy materials, can't carry out even annular welding to its contact point, cause the welding point insecure, the shortcoming of the condition that easily takes place to drop, and the full-automatic wave shaping welding machine who provides.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic wave forming welding machine comprises a welding table, wherein the top of the welding table is connected with two movable plates which are symmetrically arranged in a sliding mode, a material supporting cylinder is fixedly arranged at the top of each movable plate, welding workpieces are placed in the material supporting cylinder, one side, far away from each other, of each welding workpiece extends to the two sides of each material supporting cylinder, one side, close to each other, of each welding workpiece extends to the position between the two material supporting cylinders, a clamping assembly is fixedly connected onto each material supporting cylinder, each welding workpiece is fixed onto the material supporting cylinder through the clamping assembly, a power assembly is fixedly connected onto each movable plate, the power assemblies can provide moving force for each welding workpiece, an arc-shaped mounting plate is fixedly arranged at the top of the welding table and located between the two welding workpieces, a welding pipe is connected to the top of the arc-shaped mounting plate in a rolling mode, and a, the driving assembly can achieve the purpose that the welding pipe rotates, and a welding head is fixedly installed on the inner wall of the welding pipe.
Preferably, the power assembly comprises two driving motors fixedly installed at the top of the welding table, first gears are welded on output shafts of the driving motors, racks are fixedly installed on one sides of the moving plates, the two first gears are respectively meshed with the two racks, when the welding workpiece is driven to move, the driving motors are started, the driving motors can drive the first gears to rotate, the first gears are meshed with the racks, the moving plates can be driven to move, the moving plates can drive the welding workpiece to move, and therefore the driving motors can provide power for transverse movement of the welding workpiece.
Preferably, clamping component includes two nuts that the symmetry of slidable mounting in holding in the palm feed cylinder one side set up, one side fixed mounting of nut has the slurcam, and the equal fixed mounting in one side that two slurcams that are located the homonymy are close to each other has the arc, and just one side that two arcs are close to each other all laminates with the outside of welding workpiece mutually, the last swivelling joint of holding in the palm feed cylinder has two screw rods that the symmetry set up, and two screw rods run through two nuts respectively and with nut threaded connection, through rotating the screw rod, can carry out vertical regulation to the position of arc, therefore can realize two arcs to the fixed purpose of welding workpiece.
Preferably, drive assembly includes the step motor of fixed mounting at arc mounting panel top, the welding has the second gear on step motor's the output shaft, the fixed cover in outside of welding pipe is equipped with outer ring gear, and second gear and outer ring gear mesh mutually, and when starting step motor, can drive the second gear and rotate, and second gear and outer ring gear mesh mutually, so can drive the welding pipe and rotate, therefore utilize the soldered connection can carry out the annular removal welding to the point that two welding work pieces laminated each other, improved the homogeneity of solder joint.
Preferably, the top fixed mounting of arc mounting panel has two bracing pieces that the symmetry set up, the top fixed mounting of bracing piece has the arc slider, the outside fixed cover of welding pipe is equipped with annular slide rail, and two arc sliders all with annular slide rail sliding connection, utilize bracing piece, arc slider and annular slide rail to provide the rotation support for welding the pipe.
In the utility model, when the welding head of the wave forming machine in the prior art welds the contact points of two wave-shaped materials, the contact points can not be welded evenly and annularly, which causes the problem that the welding point is not firm and easy to fall off, the application document improves the prior problem, when welding the welding workpieces, firstly, the two welding workpieces are respectively inserted into the two material supporting cylinders, so that the end of the two welding workpieces close to each other is positioned between the two material supporting cylinders, and then the purpose of fixing the welding workpieces by the two arc plates can be realized by rotating the screw rod;
at the moment, the two driving motors are started, the driving motors can drive the movable plate to move, and the movable plate can drive the welding workpieces to move, so that the two welding workpieces can move to the side close to each other by using the two driving motors, and when the ends, close to each other, of the two welding workpieces move into the welding pipe and are attached to each other, the driving motors can be stopped;
then the stepping motor is started to drive the welding pipe to rotate, so that the welding head can be used for carrying out annular moving welding on the points of the two welding workpieces which are contacted with each other.
The utility model discloses simple structure utilizes this welding machine body can realize carrying out mechanical butt joint with two welding workpiece, after the butt joint finishes, can utilize the welding head to carry out annular welding to two welding workpiece's contact point, therefore has improved the homogeneity of solder joint for the welding point is more firm, has made things convenient for people's use greatly.
Drawings
FIG. 1 is a schematic view of a structure of a full-automatic wave forming welder according to the present invention;
FIG. 2 is an enlarged schematic structural view of part A of a full-automatic wave forming welder according to the present invention;
fig. 3 is the utility model provides a structural schematic diagram is looked sideways at to a welding section of thick bamboo of full-automatic wave shaping welding machine.
In the figure: the welding machine comprises a welding table 1, a charging barrel 2, a welding workpiece 3, a pushing plate 4, a nut 5, a screw 6, an arc plate 7, a driving motor 8, a first gear 9, an arc mounting plate 10, a supporting rod 11, a welding pipe 12, a welding head 13, an outer toothed ring 14, a stepping motor 15, a second gear 16 and a rack 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example one
Referring to fig. 1-3, a full-automatic wave forming welding machine comprises a welding table 1, the top of the welding table 1 is slidably connected with two movable plates which are symmetrically arranged, the top of each movable plate is fixedly provided with a material supporting cylinder 2, a welding workpiece 3 is placed in each material supporting cylinder 2, one sides of the two welding workpieces 3 which are far away from each other respectively extend to two sides of the two material supporting cylinders 2, one sides of the two welding workpieces 3 which are close to each other respectively extend to a position between the two material supporting cylinders 2, the material supporting cylinders 2 are fixedly connected with clamping components, the welding workpieces 3 are fixed on the material supporting cylinders 2 through the clamping components, the movable plates are fixedly connected with power components, the power components can provide moving force for the welding workpieces 3, the top of the welding table 1 is fixedly provided with an arc-shaped mounting plate 10, the arc-shaped mounting plate 10 is positioned between the two welding workpieces 3, the, the outside fixedly connected with drive assembly of welding pipe 12, drive assembly can realize that welding pipe 12 carries out the pivoted purpose, and fixed mounting has soldered connection 13 on the inner wall of welding pipe 12.
In this embodiment, the power assembly includes two driving motors 8 fixedly mounted on the top of the welding table 1, first gears 9 are welded on output shafts of the driving motors 8, racks 17 are fixedly mounted on one side of the moving plate, and the two first gears 9 are respectively meshed with the two racks 17.
In this embodiment, clamping component includes two nuts 5 that the symmetry of slidable mounting in holding in the palm feed cylinder 2 one side set up, one side fixed mounting of nut 5 has slurcam 4, the equal fixed mounting in one side that two slurcams 4 that are located the homonymy are close to each other has arc 7, and just one side that two arc 7 are close to each other all laminates with the outside of welding workpiece 3 mutually, hold in the palm and rotate two screw rods 6 that are connected with the symmetry and set up on the feed cylinder 2, and two screw rods 6 run through two nuts 5 respectively and with 5 threaded connection of nut.
In this embodiment, the driving assembly includes a stepping motor 155 fixedly installed on the top of the arc-shaped mounting plate 10, a second gear 16 is welded on an output shaft of the stepping motor 155, an outer ring gear 14 is fixedly sleeved on the outer side of the welding pipe 12, and the second gear 16 is meshed with the outer ring gear 14.
In this embodiment, the top fixed mounting of arc mounting panel 10 has two bracing pieces 11 that the symmetry set up, and the top fixed mounting of bracing piece 11 has an arc slider, and the outside fixed cover of welding pipe 12 is equipped with annular slide rail, and two arc sliders all with annular slide rail sliding connection.
Example two
Referring to fig. 1-3, a full-automatic wave forming welding machine comprises a welding table 1, the top of the welding table 1 is slidably connected with two movable plates which are symmetrically arranged, the top of each movable plate is fixedly provided with a material supporting cylinder 2, a welding workpiece 3 is placed in each material supporting cylinder 2, one sides of the two welding workpieces 3 which are far away from each other respectively extend to two sides of the two material supporting cylinders 2, one sides of the two welding workpieces 3 which are close to each other respectively extend to a position between the two material supporting cylinders 2, the material supporting cylinders 2 are fixedly connected with clamping components, the welding workpieces 3 are fixed on the material supporting cylinders 2 through the clamping components, the movable plates are fixedly connected with power components, the power components can provide moving force for the welding workpieces 3, the top of the welding table 1 is fixedly provided with an arc-shaped mounting plate 10, the arc-shaped mounting plate 10 is positioned between the two welding workpieces 3, the, the outside fixedly connected with drive assembly of welding pipe 12, drive assembly can realize that welding pipe 12 carries out the pivoted purpose, and fixed mounting has soldered connection 13 on the inner wall of welding pipe 12.
In this embodiment, power component includes two driving motor 8 of fixed mounting at welding bench 1 top, the welding has first gear 9 on driving motor 8's the output shaft, one side fixed mounting of movable plate has rack 17, and two first gear 9 mesh with two racks 17 respectively, when drive welding work piece 3 removes, start driving motor 8 this moment, driving motor 8 can drive first gear 9 and rotate, and first gear 9 meshes with rack 17 mutually, so can drive the movable plate and remove, the movable plate then can drive welding work piece 3 and remove, therefore utilize driving motor 8 can provide power to the lateral shifting of welding work piece 3.
In this embodiment, clamping component includes two nuts 5 that the symmetry of slidable mounting in holding in the palm feed cylinder 2 one side set up, one side fixed mounting of nut 5 has slurcam 4, the equal fixed mounting in one side that two slurcams 4 that are located the homonymy are close to each other has arc 7, and two arc 7 equal and the outside of welding workpiece 3 of one side that is close to each other laminate mutually, hold in the palm and rotate two screw rods 6 that are connected with the symmetry setting on the feed cylinder 2, and two screw rods 6 run through two nuts 5 respectively and with nut 5 threaded connection, through rotating screw rod 6, can vertically adjust the position of arc plate 7, therefore can realize two arc 7 fixed purposes to welding workpiece 3.
In this embodiment, drive assembly includes the step motor 155 of fixed mounting at arc mounting panel 10 top, the welding has second gear 16 on step motor 155's the output shaft, the fixed cover in outside of welding pipe 12 is equipped with outer ring gear 14, and second gear 16 and outer ring gear 14 mesh mutually, when starting step motor 155, can drive second gear 16 and rotate, and second gear 16 and outer ring gear 14 mesh mutually, so can drive welding pipe 12 and rotate, therefore utilize soldered connection 13 can carry out the annular removal welding to the point of two welding work piece 3 mutual laminatings, the homogeneity of solder joint has been improved.
In this embodiment, the top fixed mounting of arc mounting panel 10 has two bracing pieces 11 that the symmetry set up, and the top fixed mounting of bracing piece 11 has the arc slider, and the fixed cover in outside of welding pipe 12 is equipped with annular slide rail, and two arc sliders all with annular slide rail sliding connection, utilize bracing piece 11, arc slider and annular slide rail can provide the rotation support for welding pipe 12.
In the embodiment, when two welding workpieces 3 need to be welded and fixed, firstly, the two welding workpieces 3 are respectively inserted into the two material supporting barrels 2, so that the ends of the two welding workpieces 3, which are close to each other, are positioned between the two material supporting barrels 2, then the positions of the arc plates 7 can be longitudinally adjusted by rotating the screw rods 6, thereby achieving the purpose that the two arc plates 7 fix the welding workpieces 3, at this time, the two driving motors 8 are started, the driving motors 8 can drive the first gear 9 to rotate, the first gear 9 is meshed with the rack 17, so that the moving plate can be driven to move, the moving plate can drive the welding workpieces 3 to move, therefore, the two driving motors 8 can be used for enabling the two welding workpieces 3 to move to the side close to each other, when the ends of the two welding workpieces 3, which are close to each other, are moved into the welding pipe 12 and attached to each other, at this time, the driving motor 8 can be stopped, and then the stepping motor 15 is started to drive the second gear 16 to rotate, and the second gear 16 is meshed with the outer gear ring 14, so that the welding pipe 12 can be driven to rotate, and the welding head 13 can be used for performing annular moving welding on the mutual contact points of the two welding workpieces 3, so that the uniformity of welding points can be improved, and the welding points are firmer.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.