CN217167271U - Multi-angle positioning welding mechanism - Google Patents
Multi-angle positioning welding mechanism Download PDFInfo
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- CN217167271U CN217167271U CN202123169419.4U CN202123169419U CN217167271U CN 217167271 U CN217167271 U CN 217167271U CN 202123169419 U CN202123169419 U CN 202123169419U CN 217167271 U CN217167271 U CN 217167271U
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Abstract
Description
技术领域technical field
本实用新型涉及夹具领域,具体为一种多角度定位焊接机构。The utility model relates to the field of clamps, in particular to a multi-angle positioning welding mechanism.
背景技术Background technique
焊接是指通过加热或加压,或两者并用,使焊件达到结合的一种加工方法。根据焊接过程中金属所处的状态不同,焊接方法可分为熔焊、压焊和钎焊三大类,其中又以熔焊中的电弧焊应用最普遍,与铸造相比,焊接工序简单、生产效率高、节省材料、成本低,有利于产品的更新。Welding refers to a processing method in which the weldment is combined by heating or pressing, or both. According to the state of the metal in the welding process, welding methods can be divided into three categories: fusion welding, pressure welding and brazing. Among them, arc welding in fusion welding is the most common application. Compared with casting, the welding process is simple, High production efficiency, material saving and low cost, which is conducive to product renewal.
两个型材在进行焊接时,根据两型材的搭接角度,需要将两个工件定位后再进行固定焊接,两型材在焊接前的定位可以通过人工手扶实现,也可以通过特定的导向工装实现。When two profiles are welded, according to the overlapping angle of the two profiles, the two workpieces need to be positioned and then fixed and welded. The positioning of the two profiles before welding can be achieved by manual hand-holding, or by a specific guide tool. .
但人工手扶定位精度不足,对于需要较高焊接精度的工件加工效果不佳,而专用的焊接定位夹具其定位角度为固定形式,因此对于不同搭接角度焊接的工件来说,需要不同定位角度的工装才能完成焊接定位,这样就提高了模具成本。However, the positioning accuracy of manual hand-holding is insufficient, and the processing effect of workpieces requiring higher welding accuracy is not good, and the positioning angle of the special welding positioning fixture is fixed. Therefore, for workpieces welded with different lap angles, different positioning angles are required. Only the required tooling can complete the welding positioning, which increases the cost of the mold.
实用新型内容Utility model content
基于此,本实用新型的目的是提供一种多角度定位焊接机构,以解决一般焊接机构人工手扶定位精度不足,专用的焊接定位夹具角度固定,模具成本高的技术问题。Based on this, the purpose of the present invention is to provide a multi-angle positioning welding mechanism to solve the technical problems of insufficient manual positioning accuracy of general welding mechanism, fixed angle of special welding positioning fixture and high mold cost.
为实现上述目的,本实用新型提供如下技术方案:一种多角度定位焊接机构,包括安装板,所述安装板的顶部设置有多个定位座,所述定位座的顶部设置活动设置有活动盘,所述活动盘的顶部设置有支撑架,所述支撑架的顶部安装有电机,所述电机的输出端通过联轴器设置有转动轴,所述转动轴一端设置有主动齿轮,所述主动齿轮啮合有齿条,所述支撑架的顶部设置有固定板,所述固定板的顶部设置有安装环,所述安装环的内底壁设置有固定座,所述固定座的两侧设置有固定筒,所述固定筒的内壁设置有弹簧,所述弹簧的一端连接有活动杆,所述活动杆的一端设置有夹板,所述安装环外壁的顶部安装有气缸,所述气缸的输出端设置有压块。In order to achieve the above purpose, the present utility model provides the following technical solutions: a multi-angle positioning welding mechanism, comprising a mounting plate, a plurality of positioning seats are arranged on the top of the mounting plate, and a movable disk is movably arranged on the top of the positioning seat , the top of the movable plate is provided with a support frame, the top of the support frame is installed with a motor, the output end of the motor is provided with a rotating shaft through a coupling, and one end of the rotating shaft is provided with a driving gear, and the driving The gear is engaged with a rack, the top of the support frame is provided with a fixed plate, the top of the fixed plate is provided with a mounting ring, the inner bottom wall of the mounting ring is provided with a fixed seat, and both sides of the fixed seat are provided with A fixed cylinder, the inner wall of the fixed cylinder is provided with a spring, one end of the spring is connected with a movable rod, one end of the movable rod is provided with a splint, a cylinder is installed on the top of the outer wall of the installation ring, and the output end of the cylinder is Set with pressure blocks.
通过采用上述技术方案,不需要更换不同定位角度的工装即可完成焊接工作,有效的降低了模具的生产成本,可以对不同直径的工件进行夹持,使用范围更加广泛,实用性更强。By adopting the above technical solution, the welding work can be completed without replacing the tooling with different positioning angles, the production cost of the mold is effectively reduced, the workpieces of different diameters can be clamped, the use range is wider, and the practicability is stronger.
本实用新型进一步设置为,所述定位座的顶部开设有活动槽,且主动齿轮与齿条皆位于活动槽的内部。The utility model is further provided that the top of the positioning seat is provided with a movable groove, and the driving gear and the rack are located inside the movable groove.
通过采用上述技术方案,活动槽方便了主动齿轮的运动。By adopting the above technical solution, the movable groove facilitates the movement of the driving gear.
本实用新型进一步设置为,所述夹板为弧形结构,所述压块为“V”型结构。The utility model is further provided that the splint is an arc-shaped structure, and the pressing block is a "V"-shaped structure.
通过采用上述技术方案,此种结构的夹板与压块可以更好的对工件进行夹持。By adopting the above technical solution, the splint and pressing block of this structure can better clamp the workpiece.
本实用新型进一步设置为,所述活动杆的一端贯穿固定座的顶部,且活动杆滑动设置于固定筒的内部。In the present invention, one end of the movable rod penetrates through the top of the fixed seat, and the movable rod is slidably arranged inside the fixed cylinder.
通过采用上述技术方案,活动杆可以在弹簧的作用下进行移动。By adopting the above technical solution, the movable rod can move under the action of the spring.
本实用新型进一步设置为,所述气缸通过焊接安装于安装环的外壁。The utility model is further provided that the cylinder is mounted on the outer wall of the mounting ring by welding.
通过采用上述技术方案,增强了气缸的固定效果。By adopting the above technical solution, the fixing effect of the cylinder is enhanced.
综上所述,本实用新型主要具有以下有益效果:To sum up, the utility model mainly has the following beneficial effects:
1、本实用新型通过安装板的顶部设置多个夹持机构来实现多角度焊接,当需要改变工件的焊接角度时,启动电机,电机驱动主动齿轮旋转,主动齿轮沿着齿条运动,带动活动盘顶部整体夹持机构进行角度变换,不需要更换不同定位角度的工装即可完成焊接工作,有效的降低了模具的生产成本;1. The utility model realizes multi-angle welding by arranging a plurality of clamping mechanisms on the top of the mounting plate. When the welding angle of the workpiece needs to be changed, the motor is started, and the motor drives the driving gear to rotate, and the driving gear moves along the rack to drive the movement. The overall clamping mechanism on the top of the plate performs angle conversion, and the welding work can be completed without replacing the tooling with different positioning angles, which effectively reduces the production cost of the mold;
2、本实用新型可以对管状工件进行有效夹持,先将工件穿过安装环,放置于夹板的顶部,随后启动气缸,气缸使压块对工件的顶部进行夹持,配合底部的压块实现工件的稳定焊接,而夹板为可调节结构,当工件放置于夹板的顶部时,夹板挤压活动杆底部的弹簧,使活动杆在固定筒的内部运动,此种结构的夹板可以对不同直径的工件进行夹持,使用范围更加广泛,实用性更强。2. The utility model can effectively clamp the tubular workpiece. First, the workpiece is passed through the mounting ring and placed on the top of the splint, and then the air cylinder is activated, and the air cylinder makes the pressing block clamp the top of the workpiece. Stable welding of the workpiece, and the splint is an adjustable structure. When the workpiece is placed on the top of the splint, the splint squeezes the spring at the bottom of the movable rod, so that the movable rod moves inside the fixed cylinder. The splint of this structure can be used for different diameters. The workpiece is clamped, the scope of use is wider, and the practicability is stronger.
附图说明Description of drawings
图1为本实用新型的结构连接示意图;Fig. 1 is the structural connection schematic diagram of the present utility model;
图2为本实用新型使用状态示意图;Fig. 2 is the schematic diagram of the use state of the utility model;
图3为本实用新型定位座的内部结构示意图;3 is a schematic diagram of the internal structure of the positioning seat of the present invention;
图4为本实用新型固定筒的内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the fixing cylinder of the present invention.
图中:1、安装板;2、定位座;3、活动盘;4、支撑架;5、电机;6、转动轴;7、主动齿轮;8、齿条;9、固定板;10、安装环;11、固定座;12、固定筒;13、活动杆;14、夹板;15、弹簧;16、气缸;17、压块;18、活动槽。In the figure: 1. Mounting plate; 2. Positioning seat; 3. Active plate; 4. Support frame; 5. Motor; 6. Rotating shaft; 7. Driving gear; 8. Rack; 9. Fixed plate; 10. Installation Ring; 11, fixed seat; 12, fixed cylinder; 13, movable rod; 14, splint; 15, spring; 16, cylinder; 17, pressing block; 18, movable groove.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
下面根据本实用新型的整体结构,对其实施例进行说明。The embodiments of the present invention will be described below according to the overall structure of the present invention.
一种多角度定位焊接机构,如图1-4所示,包括安装板1,安装板1的顶部设置有多个定位座2,定位座2的顶部设置活动设置有活动盘3,活动盘3的顶部设置有支撑架4,支撑架4的顶部安装有电机5,电机5的输出端通过联轴器设置有转动轴6,转动轴6一端设置有主动齿轮7,主动齿轮7啮合有齿条8,通过安装板1的顶部设置多个夹持机构来实现多角度焊接,当需要改变工件的焊接角度时,启动电机5,电机5驱动主动齿轮7旋转,主动齿轮7沿着齿条8运动,带动活动盘3顶部整体夹持机构进行角度变换,不需要更换不同定位角度的工装即可完成焊接工作,有效的降低了模具的生产成本,支撑架4的顶部设置有固定板9,固定板9的顶部设置有安装环10,安装环10的内底壁设置有固定座11,固定座11的两侧设置有固定筒12,固定筒12的内壁设置有弹簧15,弹簧15的一端连接有活动杆13,活动杆13的一端设置有夹板14,安装环10外壁的顶部安装有气缸16,气缸16的输出端设置有压块17,可以对管状工件进行有效夹持,先将工件穿过安装环10,放置于夹板14的顶部,随后启动气缸16,气缸16使压块17对工件的顶部进行夹持,配合底部的压块17实现工件的稳定焊接,而夹板14为可调节结构,当工件放置于夹板14的顶部时,夹板14挤压活动杆13底部的弹簧15,使活动杆13在固定筒12的内部运动,此种结构的夹板14可以对不同直径的工件进行夹持,使用范围更加广泛,实用性更强。A multi-angle positioning welding mechanism, as shown in Figures 1-4, includes a mounting plate 1, the top of the mounting plate 1 is provided with a plurality of
请参阅图3,定位座2的顶部开设有活动槽18,且主动齿轮7与齿条8皆位于活动槽18的内部,活动槽18方便了主动齿轮7沿着齿条8运动。Referring to FIG. 3 , a
请参阅图1,夹板14为弧形结构,压块17为“V”型结构,此种结构的夹板14与压块17可以更好的对工件进行夹持。Please refer to FIG. 1 , the clamping
请参阅图4,活动杆13的一端贯穿固定座11的顶部,且活动杆13滑动设置于固定筒12的内部,活动杆13可以在弹簧15的作用下进行移动。Referring to FIG. 4 , one end of the
请参阅图1,气缸16通过焊接安装于安装环10的外壁,增强了气缸16的固定效果。Referring to FIG. 1 , the
本实用新型的工作原理为:先将工件穿过安装环10,放置于夹板14的顶部,随后启动气缸16,气缸16使压块17对工件的顶部进行夹持,配合底部的压块17实现工件的稳定焊接,而夹板14为可调节结构,当工件放置于夹板14的顶部时,夹板14挤压活动杆13底部的弹簧15,使活动杆13在固定筒12的内部运动,当需要改变工件的焊接角度时,启动电机5,电机5驱动主动齿轮7旋转,主动齿轮7沿着齿条8运动,带动活动盘3顶部整体夹持机构进行角度变换。The working principle of the present invention is as follows: first, the workpiece is passed through the mounting
尽管已经示出和描述了本实用新型的实施例,但本具体实施例仅仅是对本实用新型的解释,其并不是对实用新型的限制,描述的具体特征、结构、材料或者特点可以在任何一个或多个实施例或示例中以合适的方式结合,本领域技术人员在阅读完本说明书后可在不脱离本实用新型的原理和宗旨的情况下,可以根据需要对实施例做出没有创造性贡献的修改、替换和变型等,但只要在本实用新型的权利要求范围内都受到专利法的保护。Although the embodiment of the present invention has been shown and described, the specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention, and the described specific features, structures, materials or characteristics may be in any one Or multiple embodiments or examples are combined in a suitable manner, and those skilled in the art can make no creative contributions to the embodiments as required without departing from the principles and purposes of the present invention after reading this specification. Modifications, substitutions and alterations, etc., are protected by the patent law as long as they are within the scope of the claims of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115533440A (en) * | 2022-10-13 | 2022-12-30 | 无锡宝众科技股份有限公司 | Rotary welding clamp for unequal-thickness anti-collision pipes |
| CN116652493A (en) * | 2023-05-23 | 2023-08-29 | 龙创精工(南通)有限公司 | Convenient mechanical part processing clamp |
-
2021
- 2021-12-16 CN CN202123169419.4U patent/CN217167271U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115533440A (en) * | 2022-10-13 | 2022-12-30 | 无锡宝众科技股份有限公司 | Rotary welding clamp for unequal-thickness anti-collision pipes |
| CN116652493A (en) * | 2023-05-23 | 2023-08-29 | 龙创精工(南通)有限公司 | Convenient mechanical part processing clamp |
| CN116652493B (en) * | 2023-05-23 | 2024-02-20 | 湖南荣协机械有限公司 | Convenient mechanical part processing clamp |
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Denomination of utility model: A Multi angle Positioning Welding Mechanism Granted publication date: 20220812 Pledgee: Tonglu branch of China Postal Savings Bank Limited by Share Ltd. Pledgor: Yingtong (Hangzhou) pressure vessel Co.,Ltd. Registration number: Y2024330000011 |
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