CN221064936U - Three-dimensional welding device for large-size rack module - Google Patents
Three-dimensional welding device for large-size rack module Download PDFInfo
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- CN221064936U CN221064936U CN202322591915.1U CN202322591915U CN221064936U CN 221064936 U CN221064936 U CN 221064936U CN 202322591915 U CN202322591915 U CN 202322591915U CN 221064936 U CN221064936 U CN 221064936U
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- 238000003466 welding Methods 0.000 title claims abstract description 75
- 230000005012 migration Effects 0.000 claims 3
- 238000013508 migration Methods 0.000 claims 3
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Abstract
The utility model provides a three-dimensional welding device for a large-size rack module, which comprises a supporting component, a moving component, a bottom plate, a supporting rod, a fixing seat, a lifting plate, a supporting frame, a fixing buckle, a pushing hydraulic cylinder, a gear, a limiting block, a sliding guide rail, a horizontal moving motor, a threaded rod, a fixing plate, a double-headed motor, a moving block, a movable plate, a rotating motor, a welding gun base and a rack, wherein the welding gun is driven to move up and down by the double-headed motor, the welding gun base is connected to a rotating shaft of the rotating motor, so that welding of different positions can be realized by driving the welding gun base to rotate by the rotating motor, the angle of the welding gun base is rotationally connected with the rotating shaft of the rotating motor, and each corner position on a rack can be welded according to a welding angle, so that the welding efficiency is effectively improved, the labor cost is reduced, and the whole welding quality of the rack can be ensured.
Description
Technical Field
The utility model relates to the technical field of welding processing equipment, in particular to a three-dimensional welding device for a large-size rack module.
Background
Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure. The energy sources of modern welding are numerous and include gas flames, electric arcs, lasers, electron beams, friction and ultrasound.
In the prior art, when welding frames with larger sizes, a welding device is arranged at the corner of the frame, and the welding device is not welded, and the welding efficiency is lower and the labor cost is increased in spite of the fact that the welding device at the corner of the frame is not welded in a supplementary manner by adopting a manual welding mode.
Disclosure of utility model
In view of the foregoing, it is desirable to provide a three-dimensional welding device for a large-sized rack module, so as to solve or alleviate the technical problems in the prior art, and at least provide a beneficial choice.
The technical scheme of the embodiment of the utility model is realized as follows: the three-dimensional welding device for the large-size rack module comprises a supporting component and a moving component, wherein the supporting component comprises a bottom plate, a supporting rod, a fixing seat, a lifting plate, a supporting frame, a fixing buckle, a pushing hydraulic cylinder, a gear and a limiting block, the supporting rod is fixedly connected to the bottom plate, the lifting plate is slidably connected to the supporting rod, the pushing hydraulic cylinder is fixed to the bottom plate, the pushing hydraulic cylinder is connected with the bottom of the lifting plate, and the fixing seat is fixedly connected to the upper side of the lifting plate; the movable assembly comprises a sliding guide rail, a horizontal movable motor, a threaded rod, a fixed plate, a double-headed motor, a movable block, a movable plate, a rotating motor and a welding gun base, wherein the sliding guide rail is fixed on a bottom plate, the support frame is slidably connected to the sliding guide rail, the horizontal movable motor is fixed at the top of the support frame, the fixed plate is arranged at the top of the support frame, the threaded rod is fixed at the end part of the horizontal movable motor, the threaded rod is rotationally connected to the fixed plate, the movable block is slidably connected to the support frame, the threaded rod is rotationally connected to the movable block, the double-headed motor is arranged on the upper side of the movable block, the fixed buckle is fixed on two side walls of the movable block, the movable plate is connected to the fixed buckle, and the rotating motor is fixed on the movable plate.
Further preferably, the movable plate is provided with a rack, the end parts of the two rotating shafts of the double-headed motor are fixed with gears, the gears are meshed with the rack on the movable plate, the end parts of the racks are provided with limiting blocks, and the limiting blocks are fixedly arranged on the upper side and the lower side of the movable plate.
Further preferably, the fixing seat is fixed at a position, close to the supporting column, on the upper side of the lifting plate, the fixing seat is an L-shaped plate body, and a sponge cushion is arranged on the upper side of the fixing seat.
Further preferably, a threaded hole is formed in the side wall of the moving block, the threaded rod is rotatably connected with the threaded hole in the moving block, the moving block is provided with a penetrating square hole, and the moving block is slidably connected to the upper side of the supporting frame.
Further preferably, the support frame is composed of two rod bodies which are vertically arranged and rod bodies which are horizontally arranged, and the moving block is slidably connected to the rod bodies which are horizontally arranged on the support frame.
Further preferably, the fixing plate is vertically arranged at the end part of the upper side of the supporting frame, the horizontal moving motor is fixed at the end part of the other side of the supporting frame, the threaded rod is a cylindrical rod which is horizontally arranged, the end part of the threaded rod is rotationally connected to the fixing plate, and the other side of the threaded rod is fixed at the end part of the rotating shaft of the horizontal moving motor.
Further preferably, the bottom of the movable plate is provided with a plate body which is horizontally arranged, the rotating motor is fixed at the bottom of the movable plate, and a welding gun base is rotatably connected to a rotating shaft of the rotating motor.
Further preferably, the piston rod of the pushing hydraulic cylinder is fixed at the bottom of the lifting plate, the lifting plate is provided with a square hole, and the supporting rod passes through the square hole on the lifting plate.
By adopting the technical scheme, the embodiment of the utility model has the following advantages:
1. According to the utility model, the pushing hydraulic cylinder is arranged on the bottom plate, the lifting plate is arranged at the end part of the pushing hydraulic cylinder, when the welding machine frame works, the machine frame to be welded is placed on the fixed seat on the lifting plate, and the lifting plate can be pushed up by the pushing hydraulic cylinder, so that the machine frame is driven to ascend and descend, and the welding of the machine frame can be conveniently carried out during welding, so that the welding efficiency of the machine frame is improved.
2. According to the welding machine, the support frame is connected to the bottom plate in a sliding manner, the support frame moves on the bottom plate to realize welding of different parts of the machine frame, the welding gun is driven to move horizontally by the horizontal moving motor during welding, the welding gun is driven to move up and down by the double-headed motor, the welding gun base is connected to the rotating shaft of the rotating motor, so that welding of different positions can be realized by driving the welding gun base to rotate by the rotating motor, the welding gun base is rotationally connected with the rotating shaft of the rotating motor, the angle of the welding gun can be adjusted according to the welding angle, and each corner position on the machine frame can be welded when the machine frame with larger size is welded, so that the welding efficiency is effectively improved, the labor cost is reduced, and the integral welding quality of the machine frame can be ensured.
The foregoing summary is for the purpose of the specification only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will become apparent by reference to the drawings and the following detailed description.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is an overall block diagram of the present utility model;
FIG. 2 is a block diagram of a mobile assembly of the present utility model;
FIG. 3 is a cross-sectional block diagram of FIG. 1 of the present utility model;
FIG. 4 is a side cross-sectional block diagram of FIG. 1 of the present utility model;
Fig. 5 is a block diagram of a moving block according to the present utility model.
Reference numerals: 10. a support assembly; 20. a moving assembly; 11. a bottom plate; 12. a support rod; 13. a fixing seat; 14. a lifting plate; 15. a support frame; 16. a fixing buckle; 17. pushing the hydraulic cylinder; 18. a gear; 19. a limiting block; 21. a sliding guide rail; 22. a horizontal movement motor; 23. a threaded rod; 24. a fixing plate; 25. a double-ended motor; 26. a moving block; 27. a movable plate; 28. a rotating motor; 29. a welding gun base; 101. a rack.
Detailed Description
Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.
Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1-5, the embodiment of the utility model provides a three-dimensional welding device for a large-size rack module, which comprises a supporting component 10 and a moving component 20, wherein the supporting component 10 comprises a bottom plate 11, a supporting rod 12, a fixed seat 13, a lifting plate 14, a supporting frame 15, a fixed buckle 16, a pushing hydraulic cylinder 17, a gear 18 and a limiting block 19, the supporting rod 12 is fixedly connected on the bottom plate 11, the lifting plate 14 is slidingly connected on the supporting rod 12, the pushing hydraulic cylinder 17 is fixed on the bottom plate 11, the pushing hydraulic cylinder 17 is connected with the bottom of the lifting plate 14, and the fixed seat 13 is fixedly connected on the upper side of the lifting plate 14; the moving assembly 20 comprises a sliding guide rail 21, a horizontal moving motor 22, a threaded rod 23, a fixed plate 24, a double-headed motor 25, a moving block 26, a movable plate 27, a rotating motor 28 and a welding gun base 29, wherein the sliding guide rail 21 is fixed on a bottom plate 11, a supporting frame 15 is slidably connected on the sliding guide rail 21, the horizontal moving motor 22 is fixed on the top of the supporting frame 15, the fixed plate 24 is arranged on the top of the supporting frame 15, the threaded rod 23 is fixed on the end part of the horizontal moving motor 22, the threaded rod 23 is rotatably connected on the fixed plate 24, the moving block 26 is slidably connected on the supporting frame 15, the threaded rod 23 is rotatably connected on the moving block 26, the double-headed motor 25 is arranged on the upper side of the moving block 26, the fixed buckle 16 is fixed on two side walls of the moving block 26, the movable plate 27 is connected on the fixed buckle 16, the rotating motor 28 is fixed on the movable plate 27, and the welding gun base 29 is fixed on the rotating shaft of the rotating motor 28.
In some embodiments, a rack 101 is disposed on the movable plate 27, the end parts of two rotating shafts of the double-headed motor 25 are fixed with gears 18, the gears 18 are meshed with the rack 101 on the movable plate 27, the double-headed motor 25 drives the movable plate 27 to move up and down, so as to drive the welding gun to move up and down, a limiting block 19 is disposed on the end part of the rack 101, the limiting block 19 is fixedly disposed on the upper side and the lower side of the movable plate 27, and the limiting block 19 can limit the moving range of the movable plate 27.
In some embodiments, the fixing base 13 is fixed at a position, close to the supporting column, on the upper side of the lifting plate 14, the fixing base 13 is an L-shaped plate body, a sponge cushion is arranged on the upper side of the fixing base 13, the frame is placed on the fixing base 13 when welding, and the sponge cushion on the fixing base 13 can prevent the frame from being scratched.
In some embodiments, a threaded hole is formed on a side wall of the moving block 26, the threaded rod 23 is rotatably connected in the threaded hole on the moving block 26, the moving block 26 is provided with a square hole penetrating through, the moving block 26 is slidably connected on the upper side of the supporting frame 15, and the threaded rod 23 is driven to rotate by the horizontal moving motor 22 so as to drive the moving block 26 to slide on the supporting frame 15, so that the welding gun is driven to horizontally move.
In some embodiments, the support 15 is composed of two vertically arranged rods and a horizontally arranged rod, the moving block 26 is slidably connected to the horizontally arranged rods of the support 15, and the support 15 moves on the bottom plate 11 to drive the welding gun to move, so that different parts on the support can be welded.
In some embodiments, the fixing plate 24 is vertically disposed at an upper end of the support frame 15, the horizontal moving motor 22 is fixed at an opposite end of the support frame 15, the threaded rod 23 is a horizontally disposed cylindrical rod, the end of the threaded rod 23 is rotatably connected to the fixing plate 24, and the opposite end of the threaded rod 23 is fixed at an end of a rotating shaft of the horizontal moving motor 22.
In some embodiments, the bottom of the movable plate 27 is provided with a plate body which is horizontally arranged, the rotating motor 28 is fixed at the bottom of the movable plate 27, the welding gun base 29 is rotationally connected to the rotating shaft of the rotating motor 28, and the welding gun base 29 is driven to rotate by the rotating motor 28, so that the welding gun is driven to rotate, and the welding gun can weld different positions on the frame.
In some embodiments, the piston rod of the pushing hydraulic cylinder 17 is fixed at the bottom of the lifting plate 14, the lifting plate 14 is provided with a square hole, the supporting rod 12 passes through the square hole on the lifting plate 14, and the lifting plate 14 can slide on the supporting rod 12, so that the rack is driven to move up and down.
The utility model works when in work: firstly, a rack to be welded is placed on a fixed seat 13, a lifting plate 14 is pushed to move up and down by a pushing hydraulic cylinder 17, so that the proper height is determined, a supporting frame 15 slides on a bottom plate 11 to drive a welding gun to move, the welding gun is driven by a horizontal moving motor 22 and a double-headed motor 25 to move along the horizontal direction and the vertical direction, the welding gun is driven to weld the rack, meanwhile, a rotating motor 28 rotates to drive the welding fixed seat 13 to rotate, the welding gun is driven to rotate, a welding gun base 29 is rotationally connected to a rotating shaft of the rotating motor 28, so that the angle of the welding gun can be adjusted according to welding requirements, and therefore, any position on the rack can be welded.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that various changes and substitutions are possible within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims (8)
1. A three-dimensional welding set of jumbo size frame module, its characterized in that: the lifting device comprises a supporting assembly (10) and a moving assembly (20), wherein the supporting assembly (10) comprises a bottom plate (11), a supporting rod (12), a fixing seat (13), a lifting plate (14), a supporting frame (15), a fixing buckle (16), a pushing hydraulic cylinder (17), a gear (18) and a limiting block (19), the supporting rod (12) is fixedly connected to the bottom plate (11), the lifting plate (14) is slidably connected to the supporting rod (12), the pushing hydraulic cylinder (17) is fixed to the bottom plate (11), the pushing hydraulic cylinder (17) is connected with the bottom of the lifting plate (14), and the fixing seat (13) is fixedly connected to the upper side of the lifting plate (14); the utility model provides a welding gun welding machine, including moving subassembly (20), including sliding guide (21), horizontal migration motor (22), threaded rod (23), fixed plate (24), double-end motor (25), movable block (26), fly leaf (27), rotation motor (28) and welding gun base (29), sliding guide (21) are fixed on bottom plate (11), support frame (15) sliding connection is on sliding guide (21), horizontal migration motor (22) are fixed at the top of support frame (15), fixed plate (24) set up at support frame (15) top, threaded rod (23) are fixed at the tip of horizontal migration motor (22), threaded rod (23) rotate and are connected on fixed plate (24), movable block (26) sliding connection is on support frame (15), threaded rod (23) rotate and are connected on movable block (26), movable block (26) upside is equipped with double-end motor (25), fixed buckle (16) are fixed on the both sides wall of movable block (26), fly leaf (27) are connected on fixed buckle motor (16), fixed on movable plate (27) have rotation base (28).
2. The three-dimensional welding device for large-size rack modules according to claim 1, wherein: the movable plate (27) is provided with a rack (101), the end parts of two rotating shafts of the double-headed motor (25) are fixedly provided with gears (18), the gears (18) are meshed with the rack (101) on the movable plate (27), the end part of the rack (101) is provided with a limiting block (19), and the limiting block (19) is fixedly arranged on the upper side and the lower side of the movable plate (27).
3. The three-dimensional welding device for large-size rack modules according to claim 1, wherein: the fixing seat (13) is fixed at the position, close to the supporting column, of the upper side of the lifting plate (14), the fixing seat (13) is an L-shaped plate body, and a sponge cushion is arranged on the upper side of the fixing seat (13).
4. The three-dimensional welding device for large-size rack modules according to claim 1, wherein: the side wall of the moving block (26) is provided with a threaded hole, the threaded rod (23) is rotationally connected with the threaded hole on the moving block (26), the moving block (26) is provided with a square hole which penetrates through the threaded hole, and the moving block (26) is slidingly connected to the upper side of the supporting frame (15).
5. The three-dimensional welding device for large-size rack modules according to claim 4, wherein: the support frame (15) comprises two vertically arranged rod bodies and horizontally arranged rod bodies, and the moving block (26) is connected to the rod bodies horizontally arranged on the support frame (15) in a sliding mode.
6. The three-dimensional welding device for large-size rack modules according to claim 1, wherein: the fixing plate (24) is vertically arranged at the end part of the upper side of the supporting frame (15), the horizontal moving motor (22) is fixed at the end part of the other side of the supporting frame (15), the threaded rod (23) is a cylindrical rod which is horizontally arranged, the end part of the threaded rod (23) is rotationally connected to the fixing plate (24), and the other side of the threaded rod (23) is fixed at the end part of the rotating shaft of the horizontal moving motor (22).
7. The three-dimensional welding device for large-size rack modules according to claim 1, wherein: the bottom of fly leaf (27) has the plate body of level setting, rotation motor (28) are fixed in the bottom of fly leaf (27), rotation motor (28) pivot is gone up to rotate and is connected with welder base (29).
8. The three-dimensional welding device for large-size rack modules according to claim 1, wherein: the piston rod of the pushing hydraulic cylinder (17) is fixed at the bottom of the lifting plate (14), a square hole is formed in the lifting plate (14), and the supporting rod (12) penetrates through the square hole in the lifting plate (14).
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221064936U true CN221064936U (en) | 2024-06-04 |
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| Date | Code | Title | Description |
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| GR01 | Patent grant |