CN113510421A - Automatic welding robot based on intelligent control - Google Patents
Automatic welding robot based on intelligent control Download PDFInfo
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- CN113510421A CN113510421A CN202110888152.XA CN202110888152A CN113510421A CN 113510421 A CN113510421 A CN 113510421A CN 202110888152 A CN202110888152 A CN 202110888152A CN 113510421 A CN113510421 A CN 113510421A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0258—Electric supply or control circuits therefor
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Abstract
The invention discloses an automatic welding robot based on intelligent control, which comprises a bottom plate and a support column, wherein the top of the bottom plate is provided with the support column through a bolt, the top of the support column is provided with a shell, the inner side of the shell is provided with a lead screw in a penetrating way, the outer side of the lead screw is provided with a movable ring in a threaded way, the rear end of the lead screw penetrates through the rear wall of the shell and is connected with a motor, and the motor is arranged at the rear end of the shell; the fixed plate is installed through the bolt in the top of bottom plate, and the guide spout is located one side of support column, the fixed box is installed at the top of fixed plate. According to the invention, the control motor is installed, after welding is completed at one position, the control motor operates to drive the rotating rod at the output end to rotate, the rotating rod rotates to drive the second extrusion plate to rotate, the second extrusion plate rotates to drive the workpiece to adjust the angle, and the second extrusion plate rotates to drive the workpiece and the first extrusion plate to adjust the angle, so that the device can conveniently process other angles of the workpiece, and the processing quality is ensured.
Description
Technical Field
The invention relates to the technical field of welding robots, in particular to an automatic welding robot based on intelligent control.
Background
Automatic welding robot carries out controlling means's operation through intelligent control system, places welding equipment in attraction welded article junction, gets up two kinds of article welding, accomplishes processing, makes things convenient for the device to process, and automatic welding robot has liberated workman's both hands, has improved machining efficiency.
The automatic welding robot in the prior art has the following defects:
1. the reference CN208067536U discloses an automatic welding robot with a rotary welding gun, which is composed of three parts, namely a column part, a cantilever beam part and a slide part with a rotary welding gun. The column component is assembled and fixed on the ground, the cantilever beam component is assembled on the column component, and the rotary welding gun sliding seat component is assembled on the cantilever beam component. The column part can control the cantilever beam part to rotate around the column and move vertically, the rotary welding gun sliding seat part can move along the cantilever beam, and the welding gun is controlled to do horizontal linear motion, vertical lifting movement, revolution rotation around the welding gun seat and rotation. The utility model discloses automatic welding robot of rotatory welder can satisfy the condition of individualized customization, modularization combination, and more high-efficient, more swift realization differentiation production satisfies the welding requirement of the all-round weldment of different shapes, size, and the device is inside to lack the structure that provides the locating position to bulky work piece, and the condition that the work piece squints easily takes place, influences welding quality;
2. the reference CN208696611U discloses an automatic welding robot for circular tubes, which comprises a base, a six-axis robot and a welding device; six robots are installed in the base, and welding set installs in six robots. The welding device comprises a connecting plate, a welding movement control mechanism, a welding positioning mechanism and a welding gun; one end of the connecting plate is arranged on the six-axis robot, the welding positioning mechanism is arranged at the other end of the connecting plate, the welding movement control mechanism is connected with the welding positioning mechanism, the welding gun is arranged on the welding movement control mechanism, and the welding gun is connected with the welding seam tracker. The utility model discloses a pipe automatic weld robot can in time calibrate the welding seam position, improves welding quality ", and the inside calibration structure of the device is fairly simple, when confirming needs welded place, and the device takes place the condition of skew easily.
3. The reference document CN212264976U discloses an automatic welding robot for producing special-performance steel and alloy products, which comprises a base, wherein a circular groove is formed in the center of the upper surface of the base, supporting columns are arranged at the four corners of the base, a supporting plate is arranged above the base, a movable rod of an electric telescopic rod extends into a T-shaped sliding groove, a T-shaped sliding block is arranged at the center of the upper surface of a cross beam, an output shaft of a motor extends into the cross beam, a threaded rod is arranged at the tail end of the output shaft, and the welding robot is arranged below the cross beam; according to the automatic welding robot for producing the special-performance steel and alloy products, the hydraulic cylinder is convenient for lifting the height of the supporting plate and is convenient for welding the special-performance steel and alloy products with different sizes, the T-shaped sliding block is arranged in the T-shaped sliding groove through the matching of the electric telescopic rod, the front and back movement of the whole welding robot is convenient to adjust, the motor is fixed on the cross beam and is convenient to adjust the left and right movement of the whole welding robot, a structure for fixing a small-volume workpiece is lacked in the device, and the processing quality of the device is influenced;
4. the reference CN212884336U discloses a multifunctional full-automatic welding robot, which comprises a full-automatic welding robot component, a workbench component, a protective outer plate, an opening, a supporting plate, a welding working disc, a strong magnet and a first baffle, wherein the welding robot component comprises a welding robot base which is horizontally arranged, a full-automatic welding robot body which is connected with the welding robot base, the opening is formed in the side face of the protective outer plate, the supporting plate is positioned on the side wall of the protective outer plate and is fixedly connected with the protective outer plate, the welding working disc is in sliding connection with the supporting plate through the opening, the strong magnet is embedded in the side wall of the protective outer plate, the first baffle is fixedly connected with the tail end of the welding working disc, the sliding component comprises a connecting shaft and a roller, the connecting shaft is connected with the bottom of the welding working disc, and a protective structure is formed when a user takes a workpiece, move out welded part fast to full-automatic welding robot's working range, guarantee the security of staff when getting, the device is inside to lack the angle modulation structure, and the device can't adjust the work piece angle as required, can't carry out comprehensive welding to the work piece.
Disclosure of Invention
The invention aims to provide an automatic welding robot based on intelligent control, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic welding robot based on intelligent control comprises a bottom plate and a support column, wherein the support column is installed at the top of the bottom plate through a bolt, a shell is installed at the top of the support column, a lead screw penetrates through the inner side of the shell, a movable ring is installed on the outer side of the lead screw in a threaded mode, the rear end of the lead screw penetrates through the rear wall of the shell and is connected with a motor, and the motor is installed at the rear end of the shell;
the fixed plate is installed through the bolt in the top of bottom plate, and the guide spout is located one side of support column, fixed case is installed at the top of fixed plate, control motor is installed to inner wall one side of fixed case, control motor's output runs through fixed case one side outer wall, the bull stick is installed to control motor's output, and the second stripper plate is installed to the one end of bull stick, and the backup pad is installed through the bolt in the top of bottom plate, and the telescopic link is installed to one side of backup pad.
Preferably, two groups of guide sliding grooves which are symmetrically distributed are installed at the top of the shell, a movable groove is formed in the top of the shell, and the movable groove is located on the inner sides of the two groups of guide sliding grooves.
Preferably, the connecting plate is installed at the top of activity ring, and the connecting plate is located the inboard in activity groove, the fly leaf is installed at the top of connecting plate, and the bearing frame is installed to the top inboard of fly leaf, and the bearing frame is located the both sides of connecting plate, and the inboard swing joint of bearing frame has the gyro wheel, and the gyro wheel is installed in the inboard of guide spout.
Preferably, the install bin is installed at the top of fly leaf, and driving motor is installed to inside one side of install bin, driving motor's output runs through install bin one side outer wall, and the support arm is installed through the bolt in one side of install bin, the mounting panel is installed in the front of support arm, driving screw is installed to the inboard of mounting panel, and driving screw's one end is connected with driving motor's output, and the guide slide bar is installed to the inboard of mounting panel, and the guide slide bar is located driving screw's top.
Preferably, an internal thread lantern ring is installed on the outer side of the driving screw in a threaded mode, a moving plate is installed at the front end of the internal thread lantern ring, an assembling plate is installed at the front end of the moving plate, a supporting table is installed at the bottom of the assembling plate, a connecting rod is installed on the back face of the assembling plate, a guide ring is installed at the rear end of the connecting rod, and the guide ring is sleeved on the outer side of the guide sliding rod.
Preferably, the inside of brace table is run through and is installed the regulation pole, and first solid fixed ring is installed to the bottom of adjusting the pole, and the solid fixed ring of second is installed to one side of first solid fixed ring, and the welding rifle is installed to the solid fixed ring's of second inboard.
Preferably, the butt joint is installed on the top of welding gun, and the soldered connection is installed to the bottom of welding gun, and the equipment ring is installed in the outside of welding gun, and the adjustable ring is installed through the bolt in one side of equipment ring, and the infrared locator is installed to the inboard of adjustable ring.
Preferably, a separating seat is installed at one end of the telescopic rod, and a first extrusion plate is installed at one end, close to the second extrusion plate, of the separating seat.
Preferably, bearing seats are respectively installed at the tops of the supporting plate and the fixing box, the inner side of each bearing seat is connected with the rotating plate, an L-shaped plate is installed on one side of the rotating plate, and an anti-skid layer is installed at the top of each L-shaped plate.
Preferably, the working steps of the device are as follows:
s1, firstly, a worker places a workpiece to be welded between a second extrusion plate and a first extrusion plate, then a controller controls a telescopic rod to extend, the output end of the telescopic rod moves forwards to drive a separating seat and the first extrusion plate to move forwards, the distance between the first extrusion plate and the second extrusion plate is shortened, the product on the inner side is extruded and fixed through the first extrusion plate and the second extrusion plate to ensure the stability of the product, the workpiece is kept stable during welding, then a motor operates to drive a lead screw on the output end to rotate, the lead screw rotates to drive a movable ring on the outer side to displace, a worker can conveniently adjust the position of the movable ring as required, the movable ring moves to drive a connecting plate on the top to move forwards, the connecting plate moves to drive a movable plate on the top to move forwards, a roller supports the movable plate on the top through a bearing seat, and the movable plate is ensured to be stable, in the moving process of the movable plate, the roller moves along the guide sliding groove, so that a worker can conveniently move the mounting box at the top of the movable plate to a specified position;
s2, then, a driving motor in the installation box operates, the driving motor drives a driving screw rod of an output end to rotate, the driving screw rod rotates to drive an internal thread lantern ring outside to take up thread influence to move, an assembly plate is driven to move, the assembly plate supports an adjusting rod through a supporting table, the assembly plate moves to drive one end of a welding gun at the bottom of the adjusting rod to a designated position, the welding gun can move to the designated position at will, and large-size workpieces can be conveniently welded;
s3, then the adjusting rod extends to drive the welding gun at the bottom end to move downwards, meanwhile, the infrared positioner shoots things below, the infrared positioner transmits detected information to the control system, the control system analyzes images and confirms the position of a joint between two workpieces, it is guaranteed that the welding gun moves downwards, the welding head moves to the joint of the two groups of workpieces, the welding gun is powered on when in operation, the temperature of the welding head rises, the welding head fuses substances at the joint of the two workpieces, the two workpieces are welded together, after one welding is completed, the control motor operates to drive the rotating rod at the output end to rotate, the rotating rod rotates to drive the second extrusion plate to rotate, the second extrusion plate rotates to drive the workpieces to adjust the angle, the device can conveniently process other angles of the workpieces, and machining quality is guaranteed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the device, the L-shaped plate is installed, the supporting plate and the fixing box are used for fixing the bearing seat, the stability of the bearing seat is guaranteed, the bearing seat is connected with the rotating plate through the connecting structure, workers can adjust the angle of the L-shaped plate conveniently, the bottom of the L-shaped plate is abutted to the top of the fixing plate, the device is made to form a processing platform, the anti-skid layer is provided with anti-skid lines for fixing workpieces, the stability of the workpieces is guaranteed, and the device is convenient to place large-size workpieces.
2. According to the invention, the infrared positioner is arranged, the infrared positioner shoots objects below, the infrared positioner transmits detected information to the control system, the control system analyzes images, confirms the position of a joint between two workpieces, and controls the transmission equipment to adjust the position of the welding gun through the controller, so that the device can accurately weld the workpieces.
3. The invention is provided with the second extrusion plate and the first extrusion plate, when a workpiece which is small in size and easy to move needs to be processed, the L-shaped plate is opened, the workpiece to be welded is placed between the second extrusion plate and the first extrusion plate, then the extension of the telescopic rod is controlled by the controller, the output end of the telescopic rod moves forward to drive the separation seat and the first extrusion plate to move forward, the distance between the first extrusion plate and the second extrusion plate is shortened, and products on the inner side are extruded and fixed through the first extrusion plate and the second extrusion plate, so that the stability of the products is ensured, and the large workpiece and the small workpiece are processed.
4. According to the invention, the control motor is installed, after welding is completed at one position, the control motor operates to drive the rotating rod at the output end to rotate, the rotating rod rotates to drive the second extrusion plate to rotate, the second extrusion plate rotates to drive the workpiece to adjust the angle, the second extrusion plate rotates to drive the workpiece and the first extrusion plate to adjust the angle, and meanwhile, the first extrusion plate and the telescopic rod are separated by the separating seat, so that the device can be ensured to rotate stably, the device is convenient to process other angles of the workpiece, and the processing quality is ensured.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a support pillar structure according to the present invention;
FIG. 3 is a schematic view of a lead screw structure according to the present invention;
FIG. 4 is a schematic diagram of an assembled board structure according to the present invention;
FIG. 5 is a schematic view of the structure of the mounting box of the present invention;
FIG. 6 is a schematic view of an adjusting lever structure of the present invention;
FIG. 7 is a schematic view of a fixing plate according to the present invention;
FIG. 8 is a schematic view of the L-shaped plate of the present invention.
In the figure: 1. a base plate; 2. a support pillar; 201. a housing; 202. a movable groove; 203. a screw rod; 204. an electric motor; 205. a guide chute; 3. a movable plate; 301. a bearing seat; 302. a roller; 303. a connecting plate; 304. a movable ring; 4. installing a box; 401. a support arm; 402. mounting a plate; 403. a guide slide bar; 5. a drive motor; 501. a drive screw; 502. an internal thread collar; 503. moving the plate; 504. assembling a plate; 505. a support table; 506. a connecting rod; 507. a guide ring; 6. adjusting a rod; 601. a first retaining ring; 602. a second retaining ring; 7. welding a gun; 701. welding a head; 702. a butt joint; 703. assembling a ring; 704. an adjusting ring; 705. an infrared locator; 8. a fixing plate; 801. a support plate; 802. a bearing seat; 803. a telescopic rod; 804. a separating seat; 805. a first squeeze plate; 806. a fixed box; 807. controlling the motor; 808. a rotating rod; 809. a second compression plate; 9. an L-shaped plate; 901. a rotating plate; 902. and an anti-slip layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2, fig. 3 and fig. 5, an embodiment of the present invention: an automatic welding robot based on intelligent control,
embodiment one, including bottom plate 1 and support column 2, support column 2 is installed through the bolt in the top of bottom plate 1, casing 201 is installed at the top of support column 2, two sets of symmetrically distributed's guide spout 205 are installed at the top of casing 201, support column 2 to the top by bottom plate 1 supports, guarantee the stability of support column 2, casing 201 to the top through support column 2 is fixed, conveniently can fix the guide spout 205 to the top, guarantee the stability of guide spout 205, be used for the removal of guide roller 302 by guide spout 205, avoid the condition that the in-process that roller 302 removed takes place the skew, movable groove 202 has been seted up at the top of casing 201, movable groove 202 provides the space for the removal of connecting plate 303, and movable groove 202 is located the inboard of two sets of guide spout 205, lead screw 203 is installed to the inboard of casing 201 run through, movable ring 304 is installed to the outside screw thread of lead screw 203, the top of the movable ring 304 is provided with a connecting plate 303, the connecting plate 303 is positioned at the inner side of the movable groove 202, the top of the connecting plate 303 is provided with a movable plate 3, the inner side of the top of the movable plate 3 is provided with a bearing seat 301, the bearing seat 301 is positioned at two sides of the connecting plate 303, the inner side of the bearing seat 301 is movably connected with a roller 302, the roller 302 is arranged at the inner side of the guide chute 205, the rear end of the screw rod 203 penetrates through the rear wall of the shell 201 and is connected with a motor 204, the motor 204 is arranged at the rear end of the shell 201, the motor 204 operates to drive the screw rod 203 at the output end to rotate, the screw rod 203 rotates to drive the movable ring 304 at the outer side to displace, a worker can conveniently adjust the position of the movable ring 304 as required, the movable ring 304 moves to drive the connecting plate 303 at the top to move forwards, the connecting plate 303 moves to drive the movable plate 3 at the top to move forwards, and the roller 302 supports the movable plate 3 at the top through the bearing seat 301, the movable plate 3 is ensured to be stable, and in the moving process of the movable plate 3, the roller 302 moves along the guide chute 205, so that a worker can conveniently move the installation box 4 on the top of the movable plate 3 to a specified position;
referring to fig. 1, 2, 7 and 8, an automatic welding robot based on intelligent control,
in the second embodiment, a fixing plate 8 is installed on the top of the bottom plate 1 through a bolt, the guide chute 205 is located on one side of the support column 2, a fixing box 806 is installed on the top of the fixing plate 8 and fixed by the fixing plate 8 to the fixing box 806 on the top, so as to ensure the stability of the fixing box 806 and facilitate the fixing of a control motor 807 on the inner side of the fixing box 806, a control motor 807 is installed on one side of the inner wall of the fixing box 806, the output end of the control motor 807 penetrates through the outer wall of one side of the fixing box 806, a rotating rod 808 is installed on the output end of the control motor 807, a second extrusion plate 809 is installed at one end of the rotating rod 808, a support plate 801 is installed on the top of the bottom plate 1 through a bolt, the support plate 801 on the top of the bottom plate 1 is fixed, the support plate 803 on the top of the support plate 801 is facilitated, an expansion rod 803 is installed on one side of the support plate 801, and a separation seat 804 is installed at one end of the expansion rod 803, a first extrusion plate 805 is arranged at one end of the separation seat 804 close to the second extrusion plate 809, a workpiece to be welded is placed between the second extrusion plate 809 and the first extrusion plate 805, then the controller controls the extension of the expansion link 803, the output end of the expansion link 803 moves forward to drive the separation seat 804 and the first extrusion plate 805 to move forward, the distance between the first extrusion plate 805 and the second extrusion plate 809 is shortened, the product at the inner side is extruded and fixed through the first extrusion plate 805 and the second extrusion plate 809, the stability of the product is ensured, after one welding is completed, the motor 807 is controlled to operate to drive the rotating rod 808 at the output end to rotate, the rotating rod 808 rotates to drive the second extrusion plate 809 to rotate, the second extrusion plate 809 rotates to drive the workpiece to adjust the angle, the second extrusion plate 809 rotates to drive the workpiece and the first extrusion plate 805 to adjust the angle, and the separation seat 804 separates the first extrusion plate 805 from the expansion link 803, the device is ensured to rotate stably, the device can process other angles of a workpiece conveniently, the processing quality is ensured, the top parts of the supporting plate 801 and the fixed box 806 are respectively provided with the bearing seat 802, the inner side of the bearing seat 802 is connected with the rotating plate 901, one side of the rotating plate 901 is provided with the L-shaped plate 9, the top part of the L-shaped plate 9 is provided with the anti-slip layer 902, the supporting plate 801 and the fixed box 806 fix the bearing seat 802 to ensure the stability of the bearing seat 802, the bearing seat 802 is connected with the rotating plate 901 through a connecting structure, the angle of the L-shaped plate 9 can be adjusted conveniently by a worker, the bottom part of the L-shaped plate 9 is supported on the top part of the fixed plate 8, so that the device forms a processing platform, the anti-slip layer 902 is provided with anti-slip lines for fixing the workpiece, the stability of the workpiece is ensured, the device can be convenient to place large-volume workpieces, the stability of the workpiece is ensured, the required processing volume is smaller, when the movable workpieces are easy to move, the L-shaped plate 9 is opened, and the workpieces on the inner sides of the second extrusion plate 809 and the first extrusion plate 805 are clamped and fixed, so that the large workpieces and the small workpieces are machined.
Referring to fig. 1, 2, 3, 4, 5 and 6, an automatic welding robot based on intelligent control,
in the third embodiment, an installation box 4 is installed at the top of the movable plate 3, a driving motor 5 is installed on one side inside the installation box 4, the movable plate 3 is fixed to the installation box 4, the stability of the installation box 4 is ensured, the installation box 4 is conveniently fixed to the driving motor 5 on the inner side, the stable operation of the driving motor 5 is ensured, the output end of the driving motor 5 penetrates through the outer wall on one side of the installation box 4, a supporting arm 401 is installed on one side of the installation box 4 through a bolt, a mounting plate 402 is installed on the front surface of the supporting arm 401, the installation box 4 supports the supporting arm 401, the stability of the supporting arm 401 is ensured, the supporting arm 401 is conveniently fixed to the mounting plate 402, the stability of the mounting plate 402 is ensured, the mounting plate 402 is conveniently fixed to the driving screw 501 on the inner side, a driving screw 501 is installed on the inner side of the mounting plate 402, one end of the driving screw 501 is connected with the output end of the driving motor 5, a guide slide bar 403 is installed on the inner side of the mounting plate 402, the guide slide bar 403 is positioned above the drive screw 501, an internal thread collar 502 is installed on the outer thread of the drive screw 501, a moving plate 503 is installed at the front end of the internal thread collar 502, the drive motor 5 drives the drive screw 501 at the output end to rotate, the drive screw 501 rotates to drive the external internal thread collar 502 to move under the influence of thread take-up, one end of the moving plate 503 is driven, the assembling plate 504 is driven to move and displace in the process of one end of the moving plate 503, the assembling plate 504 is installed at the front end of the moving plate 503, a support platform 505 is installed at the bottom of the assembling plate 504, a connecting rod 506 is installed on the back surface of the assembling plate 504, a guide ring 507 is installed at the rear end of the connecting rod 506, the guide ring 507 is sleeved on the outer side of the guide slide bar 403, the assembling plate 504 fixes the support platform 505, the stability of the support platform 505 is ensured, the support platform 505 is convenient to install the adjusting rod 6, and the guide ring 507 is connected with the assembling plate 504 through the connecting rod 506, during the movement of the assembly plate 504, the guide rod 403 restricts the movement of the guide ring 507, ensuring that the device can move smoothly.
Referring to fig. 1, 2, 5 and 6, an automatic welding robot based on intelligent control,
in the fourth embodiment, an adjusting rod 6 is installed on the inner side of the supporting table 505 in a penetrating manner, a first fixing ring 601 is installed at the bottom end of the adjusting rod 6, a second fixing ring 602 is installed on one side of the first fixing ring 601, a welding gun 7 is installed on the inner side of the second fixing ring 602, a butt joint 702 is installed at the top end of the welding gun 7, a welding head 701 is installed at the bottom end of the welding gun 7, an assembling ring 703 is installed on the outer side of the welding gun 7, an adjusting ring 704 is installed on one side of the assembling ring 703 through a bolt, an infrared positioner 705 is installed on the inner side of the adjusting ring 704, the adjusting rod 6 is extended to drive the welding gun 7 at the bottom end to move downwards, the infrared positioner 705 shoots the things below at the same time, the detected information is transmitted to a control system by the infrared positioner 705, the control system analyzes images, confirms the position of a joint between two workpieces, and ensures that the welding gun 7 moves downwards to move the joint 701 to the two groups of workpieces, the welding gun 7 is energized to cause the temperature of the welding head 701 to rise, and the welding head 701 fuses the materials at the junction of the two workpieces to weld the two workpieces together.
The working steps of the device are as follows:
s1; firstly, a worker places a workpiece to be welded between a second extrusion plate 809 and a first extrusion plate 805, then controls an extension rod 803 to extend through a controller, an output end of the extension rod 803 moves forward to drive a separation seat 804 and the first extrusion plate 805 to move forward, the distance between the first extrusion plate 805 and the second extrusion plate 809 is shortened, the inner side product is extruded and fixed through the first extrusion plate 805 and the second extrusion plate 809 to ensure the stability of the product, the workpiece is kept stable during welding, then a motor 204 operates to drive a lead screw 203 of the output end to rotate, the lead screw 203 rotates to drive a movable ring 304 on the outer side to move, a worker can conveniently adjust the position of the movable ring 304 according to needs, the movable ring 304 moves to drive a connecting plate 303 on the top to move forward, the connecting plate 303 moves to drive a top movable plate 3 to move forward, and a roller 302 supports the movable plate 3 on the top through a bearing seat 301, the movable plate 3 is ensured to be stable, and in the moving process of the movable plate 3, the roller 302 moves along the guide chute 205, so that a worker can conveniently move the installation box 4 on the top of the movable plate 3 to a specified position;
s2, then a driving motor 5 in the installation box 4 operates, the driving motor 5 drives a driving screw 501 at the output end to rotate, the driving screw 501 rotates to drive an internal thread lantern ring 502 at the outer side to take up thread influence to move, an assembly plate 504 is driven to move, the assembly plate 504 supports the adjusting rod 6 through a support table 505, the assembly plate 504 moves to drive one end of a welding gun 7 at the bottom of the adjusting rod 6 to a designated position, the welding gun 7 can move to the designated position at will, and large-size workpieces can be conveniently welded;
s3, then the adjusting rod 6 is extended to drive the welding gun 7 at the bottom end to move downwards, meanwhile, the infrared positioner 705 shoots things below, the infrared positioner 705 transmits the detected information to the control system, the control system analyzes the image, the position of the joint between the two workpieces is confirmed, the welding gun 7 moves downwards, the welding head 701 moves to the joint of the two workpieces, the welding gun 7 is electrified, the temperature of the welding head 701 is raised, the welding head 701 fuses the substances at the joint of the two workpieces, so that the two workpieces are welded together, after welding is completed, the control motor 807 runs to drive the rotating rod 808 at the output end to rotate, the rotating rod 808 rotates to drive the second extrusion plate 809 to rotate, the second extrusion plate 809 rotates to drive the workpiece to adjust the angle, the device is convenient to process other angles of the workpiece, and the processing quality is guaranteed.
The working principle is as follows: firstly, a worker places a workpiece to be welded between a second extrusion plate 809 and a first extrusion plate 805, then controls an extension rod 803 to extend through a controller, an output end of the extension rod 803 moves forward to drive a separation seat 804 and the first extrusion plate 805 to move forward, the distance between the first extrusion plate 805 and the second extrusion plate 809 is shortened, the inner side product is extruded and fixed through the first extrusion plate 805 and the second extrusion plate 809 to ensure the stability of the product, the workpiece is kept stable during welding, then a motor 204 operates to drive a lead screw 203 of the output end to rotate, the lead screw 203 rotates to drive a movable ring 304 on the outer side to move, a worker can conveniently adjust the position of the movable ring 304 according to needs, the movable ring 304 moves to drive a connecting plate 303 on the top to move forward, the connecting plate 303 moves to drive a top movable plate 3 to move forward, and a roller 302 supports the movable plate 3 on the top through a bearing seat 301, the movable plate 3 is ensured to be kept stable, in the moving process of the movable plate 3, the roller 302 moves along the guide chute 205, a worker can conveniently move the installation box 4 at the top of the movable plate 3 to a specified position, then the driving motor 5 in the installation box 4 operates, the driving motor 5 drives the driving screw 501 at the output end to rotate, the driving screw 501 rotates to drive the external internal thread lantern ring 502 to take up thread influence to move, the assembling plate 504 is driven to move, the assembling plate 504 supports the adjusting rod 6 through the supporting table 505, the assembling plate 504 moves to drive one end of the welding gun 7 at the bottom of the adjusting rod 6 to a specified position, the welding gun 7 moves to a specified position at will, a large-volume workpiece can be conveniently welded, then the adjusting rod 6 extends to drive the welding gun 7 at the bottom end to move downwards, meanwhile, the infrared positioner shoots things below, and the infrared positioner 705 transmits detected information to the control system, the control system analyzes the image, the position of the joint between two workpieces is confirmed, it is ensured that the welding gun 7 moves the welding head 701 downwards to move to the joint of two groups of workpieces, the welding gun 7 is powered on in operation, the temperature of the welding head 701 is increased, the welding head 701 fuses substances at the joint of the two workpieces, the two workpieces are welded, after one welding is completed, the control motor 807 operates to drive the rotating rod 808 of the output end to rotate, the rotating rod 808 rotates to drive the second extrusion plate 809 to rotate, the second extrusion plate 809 rotates to drive the workpiece to adjust the angle, the second extrusion plate 809 rotates to drive the workpiece and the first extrusion plate 805 to adjust the angle, meanwhile, the separating seat 804 separates the first extrusion plate 805 from the telescopic rod 803, the device can be ensured to rotate stably, the device can process other angles of the workpieces conveniently, and the processing quality is ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides an automatic welding robot based on intelligent control, includes bottom plate (1) and support column (2), its characterized in that: the top of the bottom plate (1) is provided with a support column (2) through a bolt, the top of the support column (2) is provided with a shell (201), the inner side of the shell (201) is provided with a screw rod (203) in a penetrating manner, the outer side of the screw rod (203) is provided with a movable ring (304) in a threaded manner, the rear end of the screw rod (203) penetrates through the rear wall of the shell (201) and is connected with a motor (204), and the motor (204) is arranged at the rear end of the shell (201);
fixed plate (8) are installed through the bolt in the top of bottom plate (1), and guide spout (205) and be located one side of support column (2), fixed case (806) is installed at the top of fixed plate (8), control motor (807) are installed to inner wall one side of fixed case (806), the output of control motor (807) runs through fixed case (806) one side outer wall, bull stick (808) is installed to the output of control motor (807), second stripper plate (809) are installed to the one end of bull stick (808), backup pad (801) are installed through the bolt in the top of bottom plate (1), and telescopic link (803) are installed to one side of backup pad (801).
2. The automatic welding robot based on intelligent control of claim 1, characterized in that: two sets of guide sliding grooves (205) which are symmetrically distributed are installed at the top of the shell (201), a movable groove (202) is formed in the top of the shell (201), and the movable groove (202) is located on the inner side of the two sets of guide sliding grooves (205).
3. The automatic welding robot based on intelligent control of claim 1, characterized in that: connecting plate (303) are installed to the top of activity ring (304), and connecting plate (303) are located the inboard of activity groove (202), fly leaf (3) are installed at the top of connecting plate (303), and bearing frame (301) are installed to the top inboard of fly leaf (3), and bearing frame (301) are located the both sides of connecting plate (303), and the inboard swing joint of bearing frame (301) has gyro wheel (302), and the inboard at guide spout (205) is installed in gyro wheel (302).
4. The automatic welding robot based on intelligent control of claim 3, characterized in that: install bin (4) at the top of fly leaf (3), driving motor (5) are installed to inside one side of install bin (4), the output of driving motor (5) runs through install bin (4) one side outer wall, and support arm (401) are installed through the bolt to one side of install bin (4), mounting panel (402) are installed in the front of support arm (401), driving screw (501) are installed to the inboard of mounting panel (402), and the one end of driving screw (501) is connected with the output of driving motor (5), and guide slide bar (403) are installed to the inboard of mounting panel (402), and guide slide bar (403) are located the top of driving screw (501).
5. The automatic welding robot based on intelligent control of claim 4, characterized in that: an internal thread sleeve ring (502) is installed on the outer side of the driving screw (501) in a threaded mode, a moving plate (503) is installed at the front end of the internal thread sleeve ring (502), an assembling plate (504) is installed at the front end of the moving plate (503), a supporting table (505) is installed at the bottom of the assembling plate (504), a connecting rod (506) is installed on the back face of the assembling plate (504), a guide ring (507) is installed at the rear end of the connecting rod (506), and the guide ring (507) is sleeved on the outer side of the guide sliding rod (403).
6. The automatic welding robot based on intelligent control of claim 5, characterized in that: the inboard of brace table (505) is run through and is installed regulation pole (6), and first solid fixed ring (601) are installed to the bottom of adjusting pole (6), and solid fixed ring (602) of second is installed to one side of first solid fixed ring (601), and welding rifle (7) are installed to the inboard of the solid fixed ring (602) of second.
7. The automatic welding robot based on intelligent control of claim 6, characterized in that: butt joint (702) is installed on the top of welding gun (7), and soldered connection (701) is installed to the bottom of welding gun (7), and equipment ring (703) is installed to the outside of welding gun (7), and adjustable ring (704) is installed through the bolt in one side of equipment ring (703), and infrared locator (705) are installed to the inboard of adjustable ring (704).
8. The automatic welding robot based on intelligent control of claim 1, characterized in that: one end of the telescopic rod (803) is provided with a separating seat (804), and one end of the separating seat (804) close to the second extrusion plate (809) is provided with a first extrusion plate (805).
9. The automatic welding robot based on intelligent control of claim 1, characterized in that: bearing blocks (802) are respectively installed at the tops of the supporting plate (801) and the fixing box (806), the inner side of each bearing block (802) is connected with a rotating plate (901), an L-shaped plate (9) is installed on one side of each rotating plate (901), and an anti-skid layer (902) is installed at the top of each L-shaped plate (9).
10. An intelligent control based automatic welding robot according to any one of claims 1-9, characterized in that the working steps of the device are as follows:
s1; firstly, a worker places a workpiece to be welded between a second extrusion plate (809) and a first extrusion plate (805), then a controller controls an expansion link (803) to extend, the output end of the expansion link (803) moves forwards to drive a separation seat (804) and the first extrusion plate (805) to move forwards, the distance between the first extrusion plate (805) and the second extrusion plate (809) is shortened, the product at the inner side is extruded and fixed through the first extrusion plate (805) and the second extrusion plate (809), the stability of the product is ensured, the workpiece is convenient to keep stable during welding, then a motor (204) operates to drive a screw rod (203) at the output end to rotate, the screw rod (203) rotates to drive a movable ring (304) at the outer side to displace, the worker can conveniently adjust the position of the movable ring (304) as required, the movable ring (304) moves to drive a connecting plate (303) at the top to move forwards, the connecting plate (303) moves to drive the top movable plate (3) to move forwards, the roller (302) supports the top movable plate (3) through the bearing seat (301), the movable plate (3) is guaranteed to be stable, and the roller (302) moves along the guide sliding groove (205) in the moving process of the movable plate (3), so that a worker can conveniently move the mounting box (4) at the top of the movable plate (3) to a designated position;
s2, then a driving motor (5) inside the installation box (4) runs, the driving motor (5) drives a driving screw rod (501) of an output end to rotate, the driving screw rod (501) rotates to drive an internal thread lantern ring (502) on the outer side to take up thread influence to move, an assembly plate (504) is driven to move, the assembly plate (504) supports an adjusting rod (6) through a supporting table (505), the assembly plate (504) moves to drive one end of a welding gun (7) at the bottom of the adjusting rod (6) to a designated position, the welding gun (7) can move to the designated position at will, and large-size workpieces can be conveniently welded;
s3, then the adjusting rod (6) extends to drive the welding gun (7) at the bottom end to move downwards, the infrared positioner (705) shoots objects below, the infrared positioner (705) transmits detected information to the control system, the control system analyzes images, the position of a joint between two workpieces is confirmed, it is ensured that the welding gun (7) moves the welding head (701) downwards to move to the joint between the two groups of workpieces, the welding gun (7) is powered on in operation, the temperature of the welding head (701) is raised, the welding head (701) fuses substances at the joint between the two workpieces, so that the two workpieces are welded together, after one welding is completed, the motor (807) is controlled to operate to drive the rotating rod (808) at the output end to rotate, the rotating rod (808) rotates to drive the second extrusion plate (809) to rotate, the second extrusion plate (809) rotates to drive the workpieces to adjust the angle, the device is convenient to machine other angles of the workpiece, and the machining quality is guaranteed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110888152.XA CN113510421A (en) | 2021-08-03 | 2021-08-03 | Automatic welding robot based on intelligent control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110888152.XA CN113510421A (en) | 2021-08-03 | 2021-08-03 | Automatic welding robot based on intelligent control |
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| CN113510421A true CN113510421A (en) | 2021-10-19 |
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| CN202110888152.XA Withdrawn CN113510421A (en) | 2021-08-03 | 2021-08-03 | Automatic welding robot based on intelligent control |
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| CN (1) | CN113510421A (en) |
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| CN114039177A (en) * | 2021-11-10 | 2022-02-11 | 南通联航通讯科技有限公司 | Filter assembly with stable connection effect of wire harness |
| CN114131587A (en) * | 2021-11-19 | 2022-03-04 | 南通茂业电子科技有限公司 | Mechanical arm assembly with joint lubricating structure |
| CN114178491A (en) * | 2021-12-06 | 2022-03-15 | 江苏锦航机械制造有限公司 | Roller casting equipment with structure of detecting a flaw |
| CN114227082A (en) * | 2022-01-19 | 2022-03-25 | 浙江益可森医疗科技有限公司 | Bracket disposable welding clamp and bracket welding method using same |
| CN114360631A (en) * | 2022-03-17 | 2022-04-15 | 江苏华存电子科技有限公司 | Detection equipment with positioning adsorption structure for storage chip |
| CN114536314A (en) * | 2022-01-21 | 2022-05-27 | 重庆智能机器人研究院 | Combined special robot and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114039177A (en) * | 2021-11-10 | 2022-02-11 | 南通联航通讯科技有限公司 | Filter assembly with stable connection effect of wire harness |
| CN114131587A (en) * | 2021-11-19 | 2022-03-04 | 南通茂业电子科技有限公司 | Mechanical arm assembly with joint lubricating structure |
| CN114178491A (en) * | 2021-12-06 | 2022-03-15 | 江苏锦航机械制造有限公司 | Roller casting equipment with structure of detecting a flaw |
| CN114178491B (en) * | 2021-12-06 | 2023-06-16 | 江苏锦航机械制造有限公司 | Roller casting equipment with flaw detection structure |
| CN114227082A (en) * | 2022-01-19 | 2022-03-25 | 浙江益可森医疗科技有限公司 | Bracket disposable welding clamp and bracket welding method using same |
| CN114536314A (en) * | 2022-01-21 | 2022-05-27 | 重庆智能机器人研究院 | Combined special robot and use method thereof |
| CN114360631A (en) * | 2022-03-17 | 2022-04-15 | 江苏华存电子科技有限公司 | Detection equipment with positioning adsorption structure for storage chip |
| CN114750419A (en) * | 2022-05-13 | 2022-07-15 | 南通理工学院 | Welding tool for automobile parts |
| CN114682964A (en) * | 2022-05-19 | 2022-07-01 | 安徽双骏智能科技有限公司 | Welding device for engine fuel manifold and using method thereof |
| CN114682964B (en) * | 2022-05-19 | 2023-06-09 | 安徽双骏智能科技有限公司 | Welding device for engine fuel manifold and application method thereof |
| CN114654142A (en) * | 2022-05-24 | 2022-06-24 | 广州市星康科技有限公司 | Intelligent welding set is used in computer hardware processing |
| CN115351617A (en) * | 2022-08-22 | 2022-11-18 | 昆明医科大学 | Grinding device of glass electrode |
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Application publication date: 20211019 |