CN115568520B - Loquat tea manufacturing method - Google Patents
Loquat tea manufacturing method Download PDFInfo
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- CN115568520B CN115568520B CN202211363490.2A CN202211363490A CN115568520B CN 115568520 B CN115568520 B CN 115568520B CN 202211363490 A CN202211363490 A CN 202211363490A CN 115568520 B CN115568520 B CN 115568520B
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- loquat
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- tea
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/14—Tea preparations, e.g. using additives
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention provides a preparation method of loquat tea, which comprises the following steps: s1, de-enzyming loquat leaves; s2, softening tea leaves; s3, forming a roll bundle; s3.1, winding and wrapping; s3.2, binding and trimming; s4, drying; the roll-up equipment includes the bottom plate, the bottom plate top surface is provided with transports the subassembly, it includes blown down tank body and conveying group to transport the subassembly, conveying group sets up in blown down tank body inside, blown down tank body top surface is fixed with the backup pad, operating window has been seted up to the backup pad inside, the front wall of backup pad is connected with the second fixed plate, the second fixed plate top surface is provided with the blowing box, the backup pad back wall is connected with the second limiting plate. According to the invention, the loquat leaves are put into the rolling and bundling equipment, and the rolling and bundling equipment is utilized to manufacture the loquat tea, so that the flow needing manual operation is reduced, the operation is simple and convenient, and the manufacturing efficiency of the loquat tea is improved.
Description
Technical Field
The invention relates to the technical field of loquat tea production, in particular to a loquat tea production method.
Background
The loquat tea is health-preserving tea with slightly cold nature, can clear heat toxin disease in a body, can relieve stomach heat of a human, can enable symptoms such as nausea, vomiting, anorexia, abdominal distension and the like caused by the stomach heat of the human to be improved as soon as possible, has a certain benefit for maintaining the gastrointestinal health of the human, and has good promotion effect on recovery of illness when people have bad symptoms such as dry mouth and tongue, dry throat, hot disease, thirst and the like;
the existing loquat tea manufacturing process comprises the following steps: cutting, namely, she Qiexi of the loquat; a cleaning step of putting the cut loquat leaves into water in a stirring state for cleaning; a soaking step of soaking the cleaned loquat leaves in water to remove bitter and astringent tastes; sun-drying, namely sun-drying loquat leaves after soaking the loquat leaves in water;
the loquat tea is prepared from only loquat leaves, so that the loquat tea has single flavor and bitter taste.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a preparation method of loquat tea, which solves the problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
a loquat tea manufacturing method, which comprises the following steps:
s1, de-enzyming loquat leaves;
selecting fresh and mature loquat leaves, cutting off leaf stems of the loquat leaves, brushing off impurities such as fluff on the surfaces of the loquat leaves by using a brush, cleaning, putting the treated loquat leaves and the palm leaves which are cut into strips into boiled water together, deactivating enzymes at high temperature for 5-10min, fishing out and airing;
s2, softening tea leaves;
steaming folium Camelliae sinensis in steamer for 3-5min;
s3, forming a roll bundle;
s3.1, winding and wrapping;
weighing 3-7g of dried orange peel and 3-7g of steamed and soft tea leaves, uniformly mixing the weighed dried orange peel and the steamed and soft tea leaves together, and bundling the mixed dried orange peel and tea leaves in loquat leaves to prepare loquat leaf rolls;
s3.2, binding and trimming;
binding palm leaves on the loquat leaf rolls wrapped by the winding;
s4, drying;
drying the loquat leaf roll in an oven at 55-80 deg.c for 2-8 hr.
Further, in S3, the winding, wrapping, binding and trimming are all completed by manual operation.
Further, in S3, wrapping, binding and trimming are all completed by the wrapping device.
Further, in S3.1, the winding package is specifically; weighing 3-7g of dried orange peel and 3-7g of steamed and soft tea leaves, uniformly mixing the weighed dried orange peel and the steamed and soft tea leaves together, and introducing the mixed dried orange peel and tea leaves into loquat leaves through a rolling and bundling device; starting the rolling equipment to clamp two sides of folium Eriobotryae, and wrapping folium Camelliae sinensis and pericarpium Citri Tangerinae to obtain folium Eriobotryae roll
Further, in S3.2, binding and trimming specifically includes: the workers bind the palm leaves on the loquat leaf rolls wrapped by the rolls, start the roll binding equipment to cut off the two ends of the loquat leaf rolls, and respectively convey and collect the loquat leaf rolls and convey and recycle the cut end scraps.
Further, the bundling device comprises a bottom plate, a transfer assembly is arranged on the top surface of the bottom plate, the transfer assembly comprises a discharge chute body and a transfer group, the transfer group is arranged inside the discharge chute body, a supporting plate is fixed on the top surface of the discharge chute body, an operation window is formed inside the supporting plate, a second fixing plate is connected to the front wall of the supporting plate, a discharging box is arranged on the top surface of the second fixing plate, a second limiting plate is connected to the rear wall of the supporting plate, two second limiting plates are arranged in parallel, and a cutting knife is connected to the top surface of the second limiting plate;
the utility model discloses a discharging chute body, including backup pad, flat clamp plate, bottom plate top surface, backup pad top surface is fixed with the standing groove body, the internal torsional spring rotation of standing groove is connected with the flat clamp plate, flat clamp plate bottom surface is provided with the compression roller, flat clamp plate top surface is connected with the guide box, the bottom plate top surface is connected with the book of multistage over-and-under type and divides the mechanism, book branch mechanism is located discharging groove body both sides symmetry and is provided with two sets of.
Further, the coiling mechanism comprises a base, a first motor, a side plate, a screw rod, a guide rail, a coiling assembly and a fixing frame, wherein the base is fixed on the top surface of a bottom plate, the top surface of the base is connected with the first motor, the side wall of the base is fixed with the side plate, a sliding interface is formed in the side plate, the fixing frame is fixed on the outer wall of the side plate, the screw rod is connected to the rotating top end of the first motor, the top end of the screw rod is rotationally connected to the inside of the fixing frame, the coiling assembly is sleeved with threads of the outer wall of the screw rod, the coiling assembly is slidingly inserted into the sliding interface, the guide rail is fixed on the inner wall of the side plate, the side section of the guide rail is in a convex shape, and the protruding part of the guide rail is in an isosceles trapezoid structure.
Further, the winding assembly comprises a lifting plate, a first fixing plate, a second motor, a rotating shaft, a baffle and an electric claw, wherein threads of the lifting plate are sleeved on the outer wall of a screw rod, the side wall of the lifting plate is connected with the first fixing plate, the first fixing plate is attached to the outer wall of a side plate, the outer wall of the first fixing plate is connected with the second motor, a rotating section of the second motor penetrates through the first fixing plate to be connected with the rotating shaft, the rotating shaft is slidably inserted inside a sliding interface, the end part of the rotating shaft penetrates through the sliding interface to be connected with the electric claw, the baffle is fixedly sleeved on the outer wall of the rotating shaft, and the baffle is attached to the inner wall of the side plate.
The winding assembly further comprises an end cover, a spring and a roller, the end cover is sleeved on the outer wall of the rotating shaft in a sliding manner, the inner diameter of the end cover is larger than the diameter of the electric claw, the spring is arranged between the inner end face of the end cover and the end face of the electric claw in a fitting manner, the spring is sleeved on the outer wall of the rotating shaft, the roller is connected to the outer wall of the end cover in a rotating manner, the guide rail is provided with a groove along the convex surface, and the roller is in rolling fit with the inside of the groove.
Further, the surface of the guide rail is sequentially provided with a first vertical section, a first inclined surface section, a second vertical section, a second inclined surface section and a third vertical section from top to bottom, and the winding assembly sequentially moves with the first vertical section, the first inclined surface section, the second vertical section, the second inclined surface section and the third vertical section;
the winding assembly is on the first vertical section: the winding assembly winds the loquat leaves;
the winding assembly moves over the first ramp section: the winding assembly is used for limiting the sleeve joint of the end part of the loquat leaf roll;
the winding assembly moving on a second vertical section;
the winding assembly reaches the operation window, and a worker binds the palm leaves on the loquat leaf rolls;
the winding assembly reaches a cutting knife, and the cutting knife cuts off the end part of the loquat leaf roll;
when the winding assembly moves on the second inclined plane section, the winding assembly releases the sleeve joint restriction on the cut end part of the loquat leaf;
the winding assembly is reverse wound and separated from the cut ends of the loquat leaves when the winding assembly is on the third vertical section.
Further, the conveying group comprises a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are both arranged inside the discharging chute body, the second conveying belt is arranged at the top of the first conveying belt, the width of the first conveying belt is equal to the width between the two second limiting plates, the width of the first conveying belt is smaller than the width of the second conveying belt, and the first conveying belt and the second conveying belt are reversely driven.
The invention provides a preparation method of loquat tea. Compared with the prior art, the device comprises the following components
The beneficial effects are that:
1. the dried orange peel and the tea leaves are wrapped in the loquat leaves, and then the palm leaves are wrapped outside the loquat leaves, so that the flavor and the taste of the loquat tea can be effectively improved;
2. in order to ensure better taste, the invention adopts a plurality of raw materials for compounding, and simultaneously ensures that the loquat leaves can be firmly wrapped with the dried orange peel and the tea leaves and the palm leaves can be firmly wrapped with the loquat leaves while ensuring the flavor and improving the production efficiency, and meets the requirement of production line production, the invention provides the following scheme: the side edges of the loquat leaves are clamped through the rolling and bundling equipment, the dried orange peel, the tea leaves and the loquat She Juanrao are together, the rolling and bundling equipment is utilized to limit the end parts of the loquat leaf rolls, the palm leaves are bound on the loquat leaf rolls by workers, and finally the rolling and bundling equipment is driven to move to cut the end parts of the loquat leaf rolls, so that the manual operation links are greatly reduced in the making process of the loquat tea.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic view of the structure of the baling device of the present invention;
FIG. 2 shows a schematic view of the back side structure of the baling device of the present invention;
FIG. 3 shows a schematic structural view of the winding mechanism of the present invention;
FIG. 4 is a schematic view showing the mating connection of the guide rail and the winding assembly of the present invention;
FIG. 5 shows a schematic view of the winding assembly of the present invention;
FIG. 6 shows a schematic view of the transfer assembly of the present invention;
FIG. 7 is a cross-sectional view showing the internal structure of the flat pressing plate of the present invention;
fig. 8 shows a schematic structural view of the electric claw in a state of clamping the loquat She Juanrao;
FIG. 9 shows a schematic diagram of the connection structure of the cutting blade and the second limiting plate of the present invention;
FIG. 10 is a schematic view showing the structure of the rolling device of the present invention in a state of rolling loquat leaves;
FIG. 11 is a schematic view showing a structure of the rolling device of the present invention in a state of cutting both ends of a roll of loquat leaves;
fig. 12 is a schematic view showing a state structure of the rolling apparatus of the present invention after cutting and separating both ends of the loquat leaf roll;
FIG. 13 shows a schematic drawing of the loquat tea making process of the present invention;
the figure shows: 1. a bottom plate; 2. a transfer assembly; 21. a discharge chute body; 22. a sloping plate; 23. a first conveyor belt; 24. a second conveyor belt; 3. a rolling and separating mechanism; 31. a base; 32. a first motor; 33. a side plate; 331. a sliding interface; 332. a first limiting plate; 34. a screw; 35. a guide rail; 351. a groove; 36. a winding assembly; 361. a lifting plate; 362. a first fixing plate; 363. a second motor; 364. a rotating shaft; 365. a baffle; 366. an end cap; 367. a spring; 368. an electric claw; 369. a roller; 37. a fixing frame; 4. a guide box; 5. a flat pressing plate; 51. a press roller; 6. placing a groove body; 7. a discharging box; 8. a support plate; 81. an operation window; 82. a second fixing plate; 83. a cutting knife; 84. a second limiting plate; 9. loquat leaves; 9a, tea leaves; 9b, dried orange peel; 9c, palm leaves.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In order to solve the technical problems in the background technology, a loquat tea manufacturing method is provided as follows:
s1, de-enzyming loquat leaves;
selecting fresh and mature loquat leaves, cutting off leaf stems of the loquat leaves, brushing off impurities such as fluff on the surfaces of the loquat leaves by using a brush, cleaning, putting the treated loquat leaves and the palm leaves which are cut into strips into boiled water together, deactivating enzymes at high temperature for 5-10min, fishing out and airing;
s2, softening tea leaves;
steaming folium Camelliae sinensis in steamer for 3-5min;
s3, forming a roll bundle;
s3.1, manually winding and wrapping;
weighing 3-7g of dried orange peel and 3-7g of steamed and soft tea leaves, uniformly mixing the weighed dried orange peel and the steamed and soft tea leaves together, and bundling the mixed dried orange peel and tea leaves in loquat leaves to prepare loquat leaf rolls;
s3.2, manually binding and trimming;
binding palm leaves on the loquat leaf rolls wrapped by the winding;
s4, drying;
drying the loquat leaf roll in an oven at 55-80 deg.c for 2-8 hr.
Example two
In order to solve the technical problems in the background technology, a loquat tea manufacturing method is provided as follows:
since this method is manually operated, the following three problems are likely to occur:
1. the coiling, binding and trimming operations of the loquat leaves are complicated, and the loquat leaves are manually operated, so that the making efficiency of the loquat tea is low;
2. when the loquat leaves are coiled, the loquat leaves are coiled through multiple times of coiling and pressing, but the coiling pressure degree of the loquat leaves is difficult to grasp in the coiling and pressing process, the loquat leaves are easy to crack, and the quality of the loquat tea is reduced;
3. when binding the loquat leaf, the loquat leaf roll that is preliminarily rolled up loquat leaf and dried orange peel and tealeaves is because of lacking the design restriction, loosens easily, is difficult to guarantee the compactness of loquat leaf after the winding is binded, causes dried orange peel and tealeaves to spill out from the loquat leaf roll inside easily.
Referring to fig. 1-12, the preparation method of the loquat tea provided by the invention comprises the following steps:
s1, de-enzyming loquat leaves 9;
selecting fresh and mature loquat leaves 9, cutting off leaf stems of the loquat leaves 9, brushing off impurities such as fluff on the surfaces of the loquat leaves 9 by using a brush, cleaning, putting the treated loquat leaves 9 and the palm leaves 9c cut into strips into boiled water together, deactivating enzymes at high temperature for 5-10min, fishing out and airing;
s2, softening tea leaves 9 a;
steaming folium Camelliae sinensis 9a in steamer for 3-5min;
s3, forming a roll bundle;
s3.1, winding and wrapping;
placing the loquat leaves 9 into a rolling and bundling device, weighing dried orange peel 9b and steamed and softened tea leaves 9a, introducing the dried orange peel 9b and the steamed and softened tea leaves to the loquat leaves 9 through the rolling and bundling device, starting the rolling and bundling device to clamp two side edges of the loquat leaves 9, and winding and wrapping the tea leaves 9a and the dried orange peel 9b to form loquat leaf rolls;
s3.2, binding and trimming;
the worker binds the palm leaves 9c on the loquat leaf rolls wrapped by the rolls, starts the roll binding equipment to cut off two ends of the loquat leaf rolls, and respectively conveys and collects the loquat leaf rolls and conveys and recovers the cut end scraps;
s4, drying;
drying the loquat leaf roll in an oven at 55-80 deg.c for 2-8 hr.
As an improvement of the above technical solution, in step S3.1, the weighing of the dried orange peel 9b and the steamed and softened tea leaf 9a specifically includes: weighing pericarpium Citri Tangerinae 9b3-7g, steaming soft tea 9a3-7g, and mixing the pericarpium Citri Tangerinae 9b and the steamed soft tea 9 a.
As an improvement of the above technical solution, the bundling device comprises a bottom plate 1, a transfer assembly 2 is arranged on the top surface of the bottom plate 1, the transfer assembly 2 comprises a discharge chute body 21 and a transfer group, the transfer group is arranged inside the discharge chute body 21, a supporting plate 8 is fixed on the top surface of the discharge chute body 21, an operation window 81 is arranged inside the supporting plate 8, a second fixing plate 82 is connected to the front wall of the supporting plate 8, a discharging box 7 is arranged on the top surface of the second fixing plate 82, a second limiting plate 84 is connected to the rear wall of the supporting plate 8, two second limiting plates 84 are arranged in parallel, and a cutter 83 is connected to the top surface of the second limiting plate 84;
the top surface of the supporting plate 8 is fixedly provided with a placing groove body 6, a torsion spring in the placing groove body 6 is rotationally connected with a flat pressing plate 5, the bottom surface of the flat pressing plate 5 is provided with a pressing roller 51, the top surface of the flat pressing plate 5 is connected with a material guiding box 4, the top surface of the bottom plate 1 is connected with a multi-section lifting type rolling mechanism 3, and two groups of rolling mechanisms 3 are symmetrically arranged on two sides of the discharging groove body 21;
through putting into the standing groove body 6 with the loquat leaf 9 after the petiole is sheared, after the flat press, with tealeaves 9a and dried orange peel 9b leading-in on loquat leaf 9, utilize two sets of book branch mechanism 3 to coil together and form the loquat leaf and roll up, then drive the loquat leaf of coiling and roll down, when descending through operating window 81, the manual work is binded palm leaf 9c on the loquat leaf and is rolled up, then continue to descend to two cutting knife 83 positions and cut off the loquat leaf and roll up the tip, reduced the flow that needs manual operation, easy and simple to handle has improved the preparation efficiency of loquat tea.
As an improvement of the above technical solution, the winding mechanism 3 includes a base 31, a first motor 32, a side plate 33, a screw 34, a guide rail 35, a winding assembly 36 and a fixing frame 37, the base 31 is fixed on the top surface of the base 1, the top surface of the base 31 is connected with the first motor 32, the side plate 33 is fixed on the side wall of the base 31, a sliding interface 331 is provided inside the side plate 33, the fixing frame 37 is fixed on the outer wall of the side plate 33, the screw 34 is connected with the rotating top end of the first motor 32, the top end of the screw 34 is rotatably connected inside the fixing frame 37, the winding assembly 36 is sheathed on the outer wall of the screw 34 in a threaded manner, the winding assembly 36 is slidably inserted inside the sliding interface 331, the guide rail 35 is fixed on the inner wall of the side plate 33, the side section of the guide rail 35 is in a convex shape, and the protruding part of the guide rail 35 is in an isosceles trapezoid structure;
the loquat leaves 9 are coiled through the coiling assembly 36, the coiling assembly 36 is driven to descend by the first motor 32 and the screw 34, and in the descending process of the coiling assembly 36, the coiling assembly 36 moves on the guide rail 35 and drives the loquat She Juanjin to be bundled and cut, so that a plurality of processing actions of the loquat She Juanjin rows can be realized in one descending process, and the processing efficiency and convenience are improved.
As an improvement of the above technical solution, the winding assembly 36 includes a lifting plate 361, a first fixing plate 362, a second motor 363, a rotating shaft 364, a baffle 365 and an electric claw 368, where the lifting plate 361 is screwed and sleeved on the outer wall of the screw 34, the side wall of the lifting plate 361 is connected with the first fixing plate 362, the first fixing plate 362 is attached to the outer wall of the side plate 33, the outer wall of the first fixing plate 362 is connected with the second motor 363, the rotating section of the second motor 363 penetrates through the first fixing plate 362 and is connected with the rotating shaft 364, the rotating shaft 364 is slidably inserted in the sliding interface 331, the end of the rotating shaft 364 penetrates through the sliding interface 331 and is connected with the electric claw 368, the outer wall of the rotating shaft 364 is sleeved and fixed with the baffle 365, and the baffle 365 is attached to the inner wall of the side plate 33;
the side edges of the loquat leaves 9 are clamped by the electric clamping jaws 368, the second motor 363 drives the rotating shaft 364 to rotate, the side edges of the loquat leaf rolls are wound on the outer walls of the electric clamping jaws 368, then the lifting plate 361 is driven by the screw 34, the first fixing plate 362 slides on the outer walls of the side plates 33, the second motor 363 is driven to move, the rotating shaft 364 slides in the sliding interface 331, and the wound loquat leaf rolls are driven to move.
As an improvement of the above technical solution, the outer wall of the side plate 33 is fixed with two first limiting plates 332, the two first limiting plates 332 are arranged in parallel, and the first fixing plate 362 is arranged between the two first limiting plates 332 in a fitting manner;
when the first fixing plate 362 moves up and down, the two first limiting plates 332 limit the lateral sides of the first fixing plate 362, so that the moving guidance of the lifting plate 361 is improved, and the moving stability of the winding assembly 36 is ensured.
As an improvement of the above technical solution, the cross section of the cutter 83 is in an obtuse triangle structure, and the distance between the top ends of the two cutters 83 is smaller than the distance between the two second limiting plates 84;
when the loquat leaf rolls are moved, after the ends of the loquat leaf rolls are cut off by the two cutting knives 83, the length of the loquat leaf rolls cut off the two ends is smaller than the distance between the two second limiting plates 84, so that the loquat leaf rolls can flexibly fall onto the second conveyor belt 24.
Example III
After the loquat leaves 9 are coiled into the loquat leaf rolls, the loquat She Juanjin lines are required to be shaped and limited, then the loquat She Juanjin lines are bound and cut, and the limitation on the loquat leaf rolls is required to be released after the cutting is finished, so that the loquat She Juanjin lines are required to be shaped and limited and the stop is required in the shaping and limiting releasing process, the manufacturing efficiency of the loquat leaf rolls is reduced, and the following structure is adopted to solve the problems;
as shown in fig. 2 to 5, on the basis of the above embodiment, the present embodiment further provides the following:
the winding assembly 36 further comprises an end cover 366, a spring 367 and a roller 369, wherein the end cover 366 is sleeved on the outer wall of the rotating shaft 364 in a sliding manner, the inner diameter of the end cover 366 is larger than the diameter of the electric claw 368, the spring 367 is arranged between the inner end surface of the end cover 366 and the end surface of the electric claw 368 in a fitting manner, the spring 367 is sleeved on the outer wall of the rotating shaft 364, the roller 369 is rotationally connected to the outer wall of the end cover 366, the guide rail 35 is provided with a groove 351 along the convex surface, and the roller 369 is in rolling fit with the inside of the groove 351;
in the process of driving the winding assembly 36 to descend, the roller 369 rolls in the groove 351 on the convex surface of the guide rail 35 to enable the roller 369 to push the end cover 366 to slide on the rotating shaft 364, so that the end cover 366 can be movably sleeved outside the electric claw 368, the end part of the loquat leaf roll wound outside the electric claw 368 is limited inside, the rolled loquat leaf roll can be prevented from being scattered, the operation efficiency is high, and the stability of the loquat leaf roll after being rolled is ensured.
As an improvement of the above technical solution, the surface of the guide rail 35 is sequentially provided with a first vertical section, a first inclined surface section, a second vertical section, a second inclined surface section and a third vertical section from top to bottom, and the winding assembly 36 sequentially moves with the first vertical section, the first inclined surface section, the second vertical section, the second inclined surface section and the third vertical section;
the winding assembly 36 is on the first vertical segment: the winding assembly 36 winds the loquat leaf 9;
the winding assembly 36 moves over the first ramp section: the winding assembly 36 performs sleeve joint restriction on the ends of the rolls of loquat leaves;
the winding assembly 36 moves on the second vertical section;
the winding assembly 36 reaches the operation window 81, and the worker binds the palm leaf 9c to the loquat leaf roll;
the winding assembly 36 reaches the cutting knife 83, and the cutting knife 83 cuts off the end part of the loquat leaf roll;
when the winding assembly 36 moves on the second inclined plane section, the winding assembly 36 releases the sleeve connection limit on the cut end part of the loquat leaf 9;
when the winding assembly 36 is on the third vertical section, the winding assembly 36 is reversely wound and separated from the cut end of the loquat leaf 9;
the loquat leaf 9 is processed in a sectional mode by driving the winding assembly 36 to move downwards to sequentially pass through the first vertical section, the first inclined surface section, the second vertical section, the second inclined surface section and the third vertical section, the processing action is simple and clear, the making process of the loquat leaf 9 tea is more stable, and the quality of the loquat leaf 9 tea is guaranteed.
Example IV
After the superfluous parts at the two ends of the loquat leaf roll are cut off, the loquat leaf roll with the cut end part and the cut end part waste fall together, and the loquat leaf roll is selected, so that the manufacturing efficiency of the loquat tea is reduced, and the following structure is adopted to solve the problems;
as shown in fig. 6 and 10, on the basis of the above-described embodiment, the present embodiment further gives the following:
the conveying set comprises a first conveying belt 23 and a second conveying belt 24, the first conveying belt 23 and the second conveying belt 24 are both arranged in the discharge chute body 21, the second conveying belt 24 is arranged at the top of the first conveying belt 23, the width of the first conveying belt 23 is equal to the width between two second limiting plates 84, the width of the first conveying belt 23 is smaller than the width of the second conveying belt 24, and the first conveying belt 23 and the second conveying belt 24 are reversely driven;
the transfer assembly 2 further comprises inclined plates 22, wherein the inclined plates 22 are fixed on the inner wall of the discharge chute body 21, two inclined plates 22 are symmetrically arranged about the vertical central line of the discharge chute body 21, and the width of the first conveyor belt 23 is larger than the distance between the two inclined plates 22;
after the ends of the movable loquat leaf roll are cut off by the cutting knife 83, the whole loquat leaf roll slides off in the two second limiting plates 84 and falls on the second conveyor belt 24, the two cut ends of the loquat leaf roll fall on the first conveyor belt 23 along the inclined plane of the inclined plate 22 along with the falling separation of the winding assembly 36, and the cut ends and the loquat leaf roll are respectively reversely conveyed by the first conveyor belt 23 and the second conveyor belt 24, so that the loquat leaf roll and cut waste materials are conveniently collected;
the working principle and the using flow of the invention are as follows:
s1, de-enzyming loquat leaves 9;
selecting fresh and mature loquat leaves 9, cutting off leaf stems of the loquat leaves 9, brushing off impurities such as fluff on the surfaces of the loquat leaves 9 by using a brush, cleaning, putting the treated loquat leaves 9 and the palm leaves 9c which are cut into strips into boiled water together, deactivating enzymes at high temperature for 10min, fishing out and airing;
s2, softening tea leaves 9 a;
steaming folium Camelliae sinensis 9a in steamer for 5min;
s3, forming a roll bundle;
s3.1, winding and wrapping;
placing folium Eriobotryae 9 into a rolling and bundling device, weighing pericarpium Citri Tangerinae 9b7g, steaming soft tea 9a7g, uniformly mixing the pericarpium Citri Tangerinae 9b and the steaming soft tea 9a, introducing into folium Eriobotryae 9 via the rolling and bundling device, starting the rolling and bundling device to clamp two sides of folium Eriobotryae 9,
wrapping tea 9a and dried orange peel 9b by winding, and forming into loquat leaf rolls;
the specific steps of winding the package are as follows, according to the figures 1-12:
the loquat leaf 9 is horizontally placed in the placing groove body 6, after being flattened by the pressing roller 51 on the bottom surface of the flat pressing plate 5, the loquat leaf 9 extends out of the placing groove body 6 and reaches the bottom of the material guiding box 4, the weighed dried orange peel 9b and the steamed and soft tea 9a are placed in the material guiding box 4 and led out of the material guiding box 4 to the loquat leaf 9, and meanwhile, two electric clamping jaws 368 are started to clamp the two side edges of the extending loquat leaf 9 respectively;
the winding assembly 36 is integrally arranged on the first vertical section of the guide rail 35, the second motor 363 is started to drive the rotating shaft 364 to rotate, the rotating shaft 364 drives the electric claw 368 to rotate, the side edge of the loquat leaf 9 is wound on the electric claw 368, the loquat She Juanrao is wound into a loquat leaf roll, the dried orange peel 9b and the tea 9a are wound inside the loquat leaf roll, and meanwhile, the loquat leaf 9 is pulled out from the inside of the placing groove 6 until the loquat She Juanrao is completed;
when the loquat leaves 9 are wound, the leaves of the outermost layer of the loquat She Juanrao are attached to the rear wall of the supporting plate 8, the first motor 32 is started immediately, the screw 34 is rotated, the lifting plate 361 is driven to descend, the winding assembly 36 integrally moves on the first inclined surface section of the guide rail 35, the first fixing plate 362 is attached to the outer wall of the side plate 33 and slides, the rotating shaft 364 slides in the sliding interface 331 to drive the end cover 366 to move downwards, meanwhile, the roller 369 on the outer wall of the end cover 366 rolls in the groove 351 on the first inclined surface section, the roller 369 pushes the end cover 366 to move towards the electric claw 368 along the rotating shaft 364 in the rolling process, the spring 367 is compressed between the inner end surface of the end cover 366 and the claw until the end cover 366 is movably sleeved on the outer side of the electric claw 368, and the end part of the loquat leaf roll wound on the electric claw 368 is clamped inside the end cover 366;
s3.2, binding and trimming;
the worker binds the palm leaves 9c on the loquat leaf rolls wrapped by the rolls, starts the roll binding equipment to cut off two ends of the loquat leaf rolls, and respectively conveys and collects the loquat leaf rolls and conveys and recovers the cut end scraps;
the binding and trimming method comprises the following specific steps:
continuing to start the first motor 32, driving the winding assembly 36 to integrally move to the second vertical section of the guide rail 35, clamping the end part of the loquat leaf roll by the end cover 366 and the electric claw 368 and driving the end part to the operation window 81 of the supporting plate 8, taking out the palm leaves 9c placed in the discharging box 7 by a worker, and binding the loquat She Juanjin by passing through the operation window 81;
the end cover 366 and the electric claw 368 drive the loquat leaf roll to descend, when the loquat leaf roll passes through the two cutting knives 83, the end parts of the electric claw 368 are tangent to the cutting knives 83, the two ends and the middle section of the loquat leaf roll are cut off, the middle section of the loquat leaf roll slides downwards between the two second limiting plates 84 until the loquat leaf roll slides onto the second conveyor belt 24, and the loquat leaf roll is transferred and collected;
continuing to start the first motor 32, driving the winding assembly 36 to integrally drive the cut loquat leaf roll end to move to the second inclined surface section of the guide rail 35, and during the moving process, the end cover 366 rolls in the groove 351 of the second inclined surface section through the roller 369 and pushes the end cover 366 to be separated from the electric claw 368 under the elasticity of the compressed spring 367;
continuing to start the first motor 32, driving the winding assembly 36 to integrally drive the end part of the cut loquat leaf roll to move to the third vertical section of the guide rail 35, closing the first motor 32, completely separating the end cover 366 from the electric claw 368 and removing the limit on the end part of the cut loquat leaf roll, then starting the second motor 363 to reversely rotate, expanding the end part of the cut loquat leaf roll into a loquat leaf 9 side strip by the electric claw 368, then starting the electric claw 368 to loosen the cut loquat leaf 9 side strip, and guiding the loquat leaf 9 side strip to fall onto the first conveyor belt 23 as waste materials through the inclined plate 22 and conveying and recycling the loquat leaf 9 side strip in the opposite direction to the second conveyor belt 24;
s4, drying;
and (3) putting the loquat leaf rolls with the two ends cut off into an oven for drying at the temperature of 80 ℃ for 2 hours to obtain the loquat tea.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A preparation method of loquat tea is characterized in that: the manufacturing method comprises the following steps:
s1, de-enzyming loquat leaves;
selecting fresh and mature loquat leaves, cutting off leaf stems of the loquat leaves, brushing off impurities such as fluff on the surfaces of the loquat leaves by using a brush, cleaning, putting the treated loquat leaves and the palm leaves which are cut into strips into boiled water together, deactivating enzymes at high temperature for 5-10min, fishing out and airing;
s2, softening tea leaves;
steaming folium Camelliae sinensis in steamer for 3-5min;
s3, forming a roll bundle;
s3.1, winding and wrapping;
weighing 3-7g of dried orange peel and 3-7g of steamed and soft tea leaves, uniformly mixing the weighed dried orange peel and the steamed and soft tea leaves together, and bundling the mixed dried orange peel and tea leaves in loquat leaves to prepare loquat leaf rolls;
s3.2, binding and trimming;
binding palm leaves on the loquat leaf rolls wrapped by the winding;
s4, drying;
drying the loquat leaf roll in an oven at 55-80 deg.c for 2-8 hr.
2. The method for preparing loquat tea according to claim 1, wherein the steps of: in S3, winding, wrapping, binding and trimming are completed through manual operation.
3. The method for preparing loquat tea according to claim 1, wherein the steps of: in S3, winding, wrapping and binding trimming are completed through a rolling and bundling device.
4. A method for making loquat tea as claimed in claim 3, wherein: in S3.1, the winding package is specifically; weighing 3-7g of dried orange peel and 3-7g of steamed and soft tea leaves, uniformly mixing the weighed dried orange peel and the steamed and soft tea leaves together, and introducing the mixed dried orange peel and tea leaves into loquat leaves through a rolling and bundling device; starting the rolling equipment to clamp two side edges of the loquat leaf, and winding and wrapping the tea leaves and the dried orange peel to obtain the loquat leaf roll.
5. The method for preparing loquat tea according to claim 4, wherein: s3.2, binding and trimming specifically comprises the following steps: the workers bind the palm leaves on the loquat leaf rolls wrapped by the rolls, start the roll binding equipment to cut off the two ends of the loquat leaf rolls, and respectively convey and collect the loquat leaf rolls and convey and recycle the cut end scraps.
6. The method for preparing loquat tea according to claim 5, wherein: the rolling equipment comprises a bottom plate, a transfer assembly is arranged on the top surface of the bottom plate, the transfer assembly comprises a discharge chute body and a transfer group, the transfer group is arranged inside the discharge chute body, a supporting plate is fixed on the top surface of the discharge chute body, an operation window is formed inside the supporting plate, a second fixing plate is connected to the front wall of the supporting plate, a discharging box is arranged on the top surface of the second fixing plate, a second limiting plate is connected to the rear wall of the supporting plate, two limiting plates are arranged in parallel, and a cutting knife is connected to the top surface of the second limiting plate;
the utility model discloses a discharging chute body, including backup pad, flat clamp plate, bottom plate top surface, backup pad top surface is fixed with the standing groove body, the internal torsional spring rotation of standing groove is connected with the flat clamp plate, flat clamp plate bottom surface is provided with the compression roller, flat clamp plate top surface is connected with the guide box, the bottom plate top surface is connected with the book of multistage over-and-under type and divides the mechanism, book branch mechanism is located discharging groove body both sides symmetry and is provided with two sets of.
7. The method for preparing loquat tea according to claim 6, wherein: the coiling mechanism comprises a base, a first motor, a side plate, a screw rod, a guide rail, a coiling assembly and a fixing frame, wherein the base is fixed on the top surface of a bottom plate, the top surface of the base is connected with the first motor, the side plate is fixed on the side wall of the base, a sliding interface is formed in the side plate, the fixing frame is fixed on the outer wall of the side plate, the screw rod is connected to the rotating top end of the first motor, the screw rod is rotationally connected to the inner portion of the fixing frame, the coiling assembly is sleeved with threads of the screw rod, the coiling assembly is slidingly inserted into the sliding interface, the guide rail is fixed on the inner wall of the side plate, the side section of the guide rail is in a convex shape, and the protruding portion of the guide rail is in an isosceles trapezoid structure.
8. The method for preparing loquat tea according to claim 7, wherein: the winding assembly comprises a lifting plate, a first fixing plate, a second motor, a rotating shaft, a baffle and an electric claw, wherein the lifting plate is in threaded sleeve joint with the outer wall of a screw rod, the side wall of the lifting plate is connected with the first fixing plate, the first fixing plate is attached to the outer wall of a side plate, the outer wall of the first fixing plate is connected with the second motor, the rotating section of the second motor penetrates through the first fixing plate to be connected with the rotating shaft, the rotating shaft is in sliding sleeve joint with the inside of a sliding joint, the end part of the rotating shaft penetrates through the sliding joint to be connected with the electric claw, the baffle is fixedly in sleeve joint with the outer wall of the rotating shaft, and the baffle is attached to the inner wall of the side plate;
the winding assembly further comprises an end cover, a spring and a roller, the end cover is sleeved on the outer wall of the rotating shaft in a sliding manner, the inner diameter of the end cover is larger than the diameter of the electric claw, the spring is arranged between the inner end face of the end cover and the end face of the electric claw in a fitting manner, the spring is sleeved on the outer wall of the rotating shaft, the roller is connected to the outer wall of the end cover in a rotating manner, the guide rail is provided with a groove along the convex surface, and the roller is in rolling fit with the inside of the groove.
9. The method for preparing loquat tea according to claim 8, wherein: the surface of the guide rail is sequentially provided with a first vertical section, a first inclined surface section, a second vertical section, a second inclined surface section and a third vertical section from top to bottom, and the winding assembly sequentially moves with the first vertical section, the first inclined surface section, the second vertical section, the second inclined surface section and the third vertical section;
the winding assembly is on the first vertical section: the winding assembly winds the loquat leaves;
the winding assembly moves over the first ramp section: the winding assembly is used for limiting the sleeve joint of the end part of the loquat leaf roll;
the winding assembly moving on a second vertical section;
the winding assembly reaches the operation window, and a worker binds the palm leaves on the loquat leaf rolls;
the winding assembly reaches a cutting knife, and the cutting knife cuts off the end part of the loquat leaf roll;
when the winding assembly moves on the second inclined plane section, the winding assembly releases the sleeve joint restriction on the cut end part of the loquat leaf;
the winding assembly is reverse wound and separated from the cut ends of the loquat leaves when the winding assembly is on the third vertical section.
10. The method for preparing loquat tea according to claim 9, wherein: the conveying group comprises a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are both arranged inside the discharging chute body, the second conveying belt is arranged at the top of the first conveying belt, the width of the first conveying belt is equal to the width between two second limiting plates, the width of the first conveying belt is smaller than the width of the second conveying belt, and the first conveying belt and the second conveying belt are reversely driven.
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