CN115568343A - A special pulverizer for soft reed and its processing method - Google Patents
A special pulverizer for soft reed and its processing method Download PDFInfo
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- CN115568343A CN115568343A CN202211191055.6A CN202211191055A CN115568343A CN 115568343 A CN115568343 A CN 115568343A CN 202211191055 A CN202211191055 A CN 202211191055A CN 115568343 A CN115568343 A CN 115568343A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/08—Cutting apparatus specially adapted for cutting hay, straw or the like having reciprocating knives
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/005—Cutting apparatus specially adapted for cutting hay, straw or the like for disintegrating and cutting up bales of hay, straw or fodder
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/10—Feeding devices
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Abstract
本发明公开了一种软性芦苇专用粉碎机及其加工方法,属于软性芦苇加工领域。一种软性芦苇专用粉碎机及其加工方法,包括上料结构、挤压切割组件、切割精加工组件、研磨精加工组件及加工组件;所述挤压切割组件、切割精加工组件均设置于上料结构的下方,且加工组件设置有挤压切割组件的下方,所述上料结构的出料端与挤压切割组件的进料端相连通,所述挤压切割组件的出料端与切割精加工组件的进料端相连通;本发明生产出加工出的软性芦苇成品效果更佳,效率更高,并且可以持续制作,成品中不会存在超过两厘米的根茎或者叶片出现,并且将原本不需要的软性芦苇进行加工生产代替了焚烧,有效的起到了对于环境的保护。
The invention discloses a special pulverizer for soft reeds and a processing method thereof, belonging to the field of processing soft reeds. A special pulverizer for soft reeds and a processing method thereof, including a feeding structure, an extrusion cutting assembly, a cutting and finishing assembly, a grinding and finishing assembly, and a processing assembly; The lower part of the feeding structure, and the processing assembly is provided with the lower part of the extrusion cutting assembly, the discharge end of the feeding structure communicates with the feed end of the extrusion cutting assembly, and the discharge end of the extrusion cutting assembly is connected to the The feeding ends of the cutting and finishing components are connected; the soft reed finished product produced by the present invention has better effect and higher efficiency, and can be continuously produced, and there will be no rhizomes or leaves exceeding two centimeters in the finished product, and The originally unnecessary soft reeds are processed and produced instead of incinerated, which effectively protects the environment.
Description
技术领域technical field
本发明涉及软性芦苇加工技术领域,尤其涉及一种软性芦苇专用粉碎机及其加工方法。The invention relates to the technical field of soft reed processing, in particular to a special pulverizer for soft reed and a processing method thereof.
背景技术Background technique
多年水生或湿生的高大禾草,根状茎十分发达。秆直立,高1-3米,具20多节。叶鞘下部者短于其上部者,长于其节间;叶舌边缘密生一圈长约1毫米的短纤毛,易脱落;叶片披针状线形,无毛,顶端长渐尖成丝形。圆锥花序大型,分枝多数;小穗无毛;内稃两脊粗糙;花药黄色;颖果长约1.5毫米;Perennial aquatic or wet-growing tall grass with well-developed rhizomes. Stems erect, 1-3 meters high, with more than 20 knots. The lower part of the leaf sheath is shorter than the upper part and longer than the internode; the edge of the ligule is densely covered with a circle of short cilia about 1 mm long, which is easy to fall off; the leaf blade is lanceolate linear, glabrous, and the apex is long and acuminate to filamentous. Panicle large, many branches; spikelets glabrous; palea two ridges rough; anthers yellow; caryopsis about 1.5mm long;
芦苇为全球广泛分布的多型种。生于江河湖泽、池塘沟渠沿岸和低湿地。Phragmites is a polytypic species widely distributed in the world. Born in rivers and lakes, along the banks of ponds and ditches and in low wetlands.
芦苇多种在水边,在开花季节特别漂亮,可供观赏。由于芦苇的叶、叶鞘、茎、根状茎和不定根都具有通气组织,所以它在净化污水中起到重要的作用,芦苇纤维含量高,是造纸工业、新材料制板材或高纤维肥料中不可多得的原材料;There are many kinds of reeds near the water, which are especially beautiful during the flowering season for viewing. Because the leaves, leaf sheaths, stems, rhizomes and adventitious roots of reeds all have aeration tissues, they play an important role in purifying sewage. Reeds have high fiber content and are indispensable in papermaking industry, new material boards or high-fiber fertilizers. abundant raw materials;
芦苇杆茎较软且韧性较高,但无论造纸或者是制板、当肥料,都需要进行切割,但是芦苇较软,普通的切割机无法形成张力进行切断,并且现有切割机细腻程度不够,粉碎不干净,在切割之前还需要例如烘干、除尘等预处理,导致生产效率较低,半成品原料中仍旧会有部分未切断的杆茎、叶片等,在切割芦苇这样的植物时良品率较低。Reed stems are soft and have high toughness, but they need to be cut whether they are used in papermaking, board making, or as fertilizer. However, the reeds are soft, and ordinary cutting machines cannot form tension to cut them, and the existing cutting machines are not fine enough. The crushing is not clean, and pretreatment such as drying and dust removal is required before cutting, resulting in low production efficiency. There are still some uncut stems and leaves in the semi-finished raw materials, and the yield rate is low when cutting plants such as reeds. Low.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中芦苇较软,普通的切割机无法形成张力进行切断,并且现有切割机细腻程度不够问题,而提出的一种软性芦苇专用粉碎机及其加工方法。The purpose of the present invention is to solve the problems in the prior art that the reeds are relatively soft, ordinary cutting machines cannot form tension for cutting, and the existing cutting machines are not fine enough, and propose a soft reed special pulverizer and its processing method .
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种软性芦苇专用粉碎机,包括上料结构、挤压切割组件、切割精加工组件、研磨精加工组件及加工组件;A special pulverizer for soft reeds, including a feeding structure, an extruding and cutting component, a cutting and finishing component, a grinding and finishing component, and a processing component;
所述挤压切割组件、切割精加工组件均设置于上料结构的下方,且加工组件设置有挤压切割组件的下方;The extruding and cutting components and the cutting and finishing components are all arranged under the feeding structure, and the processing components are arranged under the extruding and cutting components;
所述上料结构的出料端与挤压切割组件的进料端相连通,所述挤压切割组件的出料端与切割精加工组件的进料端相连通,所述切割精加工组件的出料端与加工组件的进料端相连通;The discharge end of the feeding structure communicates with the feed end of the extruding and cutting assembly, the discharge end of the extruding and cutting assembly communicates with the feed end of the cutting and finishing assembly, and the cutting and finishing assembly The discharge end is connected with the feed end of the processing component;
其中,所述挤压切割组件与切割精加工组件连通部位、切割精加工组件与加工组件连通部位均设置有控制物料投放的阀门。Wherein, the connecting parts of the extruding and cutting components and the cutting and finishing components, and the connecting parts of the cutting and finishing components and the processing components are all provided with valves for controlling the delivery of materials.
优选地,所述上料结构包括送料筒、进料管、第一转动电机、加热板、绞龙及第一转动杆;Preferably, the feeding structure includes a feeding cylinder, a feeding pipe, a first rotating motor, a heating plate, an auger and a first rotating rod;
所述进料管的底部与送料筒内壁的顶部相连通,所述第一转动电机的输出轴通过联轴器与第一转动杆的一端相连,且第一转动杆的另一端与送料筒的内壁转动连接,所述第一转动杆上安装有绞龙;The bottom of the feed pipe is connected with the top of the inner wall of the feeding tube, the output shaft of the first rotating motor is connected with one end of the first rotating rod through a coupling, and the other end of the first rotating rod is connected with the feeding tube. The inner wall is rotatably connected, and an auger is installed on the first rotatable rod;
所述送料筒的内部自左向右依次安装有多个加热板。A plurality of heating plates are sequentially installed inside the feeding cylinder from left to right.
优选地,所述挤压切割组件包括第一处理箱、推动板、第二转动电机、第一齿盘、第二齿盘及连杆;Preferably, the extrusion cutting assembly includes a first processing box, a push plate, a second rotating motor, a first toothed disc, a second toothed disc and a connecting rod;
所述第二转动电机的输出轴通过联轴器与第一齿盘相连,所述第一齿盘的右侧与第二齿盘相啮合,所述推动板有三个,且三个推动板相互之间固定连接;所述连杆底部的左侧与第二齿盘的顶部铰接,所述连杆底部的右侧与上方所述推动板的顶部铰接,两个所述推动板均与第一处理箱内壁的正面、背面滑动连接。The output shaft of the second rotating motor is connected to the first toothed plate through a coupling, and the right side of the first toothed plate is meshed with the second toothed plate. There are three push plates, and the three push plates are connected to each other. The left side of the bottom of the connecting rod is hinged with the top of the second chainring, the right side of the bottom of the connecting rod is hinged with the top of the above push plate, and both of the push plates are connected with the first The front and back of the inner wall of the processing box are slidingly connected.
优选地,相邻两个所述推动板的连接部位均安装有多根切割刀片。Preferably, a plurality of cutting blades are installed at the connection positions of two adjacent push plates.
优选地,所述第一处理箱内壁的底部安装有风泵,所述风泵的出风口安装有过滤网。Preferably, an air pump is installed at the bottom of the inner wall of the first processing box, and a filter screen is installed at the air outlet of the air pump.
优选地,所述切割精加工组件包括精加工箱体、第二转动杆、第三转动电机、风扇、转动板及网板;Preferably, the cutting and finishing assembly includes a finishing box, a second rotating rod, a third rotating motor, a fan, a rotating plate and a mesh plate;
所述第三转动电机安装于切割精加工组件的顶部,所述第三转动电机的输出轴通过联轴器与第二转动杆的顶端相连,所述转动板有三个,三个所述转动板均安装于第二转动杆上,三个所述转动板均设置于网板的上方,且三个所述转动板的底部均固定安装有多个切割条,所述网板与上料结构的内壁固定连接,且第二转动杆的底端贯穿并与网板的内壁转动连接;The third rotating motor is installed on the top of the cutting and finishing assembly, the output shaft of the third rotating motor is connected with the top end of the second rotating rod through a coupling, there are three rotating plates, and the three rotating plates are all installed on the second rotating rod, the three rotating plates are all arranged above the screen plate, and the bottoms of the three rotating plates are fixedly equipped with a plurality of cutting strips, and the screen plate and the feeding structure The inner wall is fixedly connected, and the bottom end of the second rotating rod penetrates and is rotatably connected with the inner wall of the screen;
所述风扇有两个,所述精加工箱体内壁的顶部开设有多个通风孔,多个通风孔均匀分布于相邻所述风扇的进风口处,两个所述风扇均安装于精加工箱体内壁的顶部。There are two fans, and the top of the inner wall of the finishing box is provided with a plurality of ventilation holes, and the plurality of ventilation holes are evenly distributed at the air inlets of the adjacent fans, and the two fans are installed in the finishing box. The top of the inner wall of the box.
优选地,所述切割精加工组件的底部安装有研磨精加工组件,所述研磨精加工组件包括研磨块、伺服电机、螺纹筒、螺纹转动杆、研磨板及螺纹转动杆;Preferably, a grinding and finishing assembly is installed on the bottom of the cutting and finishing assembly, and the grinding and finishing assembly includes a grinding block, a servo motor, a threaded cylinder, a threaded rotating rod, a grinding plate and a threaded rotating rod;
所述研磨块有三个,三个所述研磨块均安装于第二转动杆上,所述第二转动杆的底端贯穿研磨板并与螺纹筒的顶部转动连接;There are three grinding blocks, and the three grinding blocks are all installed on the second rotating rod, and the bottom end of the second rotating rod passes through the grinding plate and is rotatably connected with the top of the threaded cylinder;
所述研磨板位于三个研磨块的正下方,所述螺纹筒的顶部与研磨板相连,且螺纹筒的内壁与螺纹转动杆螺纹连接,所述螺纹转动杆的底端通过联轴器与伺服电机的输出轴相连。The grinding plate is located directly below the three grinding blocks, the top of the threaded barrel is connected to the grinding plate, and the inner wall of the threaded barrel is threaded to the threaded rotating rod, and the bottom end of the threaded rotating rod is connected to the servo through a coupling. The output shaft of the motor is connected.
优选地,所述加工组件包括上架体、液压杆、滚筒、压板、分割刀片及金属传送带,所述上架体的顶部与挤压切割组件的顶部固定连接,所述上架体的底部与金属传送带的外壳固定连接;Preferably, the processing assembly includes an upper frame body, a hydraulic rod, a roller, a pressing plate, a splitting blade and a metal conveyor belt, the top of the upper frame body is fixedly connected to the top of the extrusion cutting assembly, and the bottom of the upper frame body is connected to the metal conveyor belt. Shell fixed connection;
所述液压杆有四组,且四组液压杆自左向右平行排列于上架体的正下方;There are four groups of hydraulic rods, and the four groups of hydraulic rods are arranged in parallel from left to right directly under the upper frame;
左侧所述液压杆输出杆的底端与滚筒转动连接,右侧所述液压杆输出杆的底端与分割刀片固定连接,所述压板顶部的左右两侧分别与相邻两个所述液压杆输出杆的底端固定连接,所述滚筒、压板及分割刀片均位于金属传送带带体的正上方。The bottom end of the hydraulic rod output rod on the left side is connected to the drum in rotation, the bottom end of the hydraulic rod output rod on the right side is fixedly connected to the split blade, and the left and right sides of the top of the pressure plate are connected to the two adjacent hydraulic pressure rods respectively. The bottom end of the rod output rod is fixedly connected, and the roller, the pressing plate and the dividing blade are all located directly above the metal conveyor belt body.
优选地,所述切割精加工组件的底部安装有主支撑架,所述主支撑架顶部的右侧与加工组件的底部固定连接。Preferably, a main support frame is installed at the bottom of the cutting and finishing assembly, and the right side of the top of the main support frame is fixedly connected with the bottom of the processing assembly.
一种软性芦苇专用粉碎机的加工方法,包括以下几个步骤:A processing method of a soft reed special pulverizer, comprising the following steps:
步骤A:打开进料管的盖子,将软性芦苇通过进料管投入到送料筒内,随后启动第一转动电机,第一转动电机带动第一转动杆转动,直到软性芦苇进通过送料筒底部的右侧投入到挤压切割组件的内部;Step A: Open the cover of the feeding tube, put the soft reed into the feeding tube through the feeding tube, then start the first rotating motor, and the first rotating motor drives the first rotating rod to rotate until the soft reed passes through the feeding tube The right side of the bottom goes into the inside of the extruded cut assembly;
步骤B:第二转动电机启动会带动第一齿盘转动,第一齿盘带动与之啮合的第二齿盘转动,当第二齿盘转动时,因为连杆的底部是位于第二齿盘顶部的外圈位置,即第二齿盘的转动会使连杆带动推动板左右滑动,循环的对于从上料结构内下入干燥后的软性芦苇切割,在切割完成以后,打开挤压切割组件、切割精加工组件之间的阀门,并在第一处理箱内的风泵会将处理好的软性芦苇通过挤压切割组件、切割精加工组件之间的连通通道进入切割精加工组件;Step B: The start of the second rotating motor will drive the first toothed plate to rotate, and the first toothed plate will drive the second toothed plate to rotate. When the second toothed plate rotates, because the bottom of the connecting rod is located on the second toothed plate The position of the outer ring on the top, that is, the rotation of the second toothed disc will cause the connecting rod to drive the push plate to slide left and right, and to cut the dried soft reed from the feeding structure cyclically. After the cutting is completed, open the extrusion cutting The valve between the component and the cutting and finishing component, and the air pump in the first processing box will enter the cutting and finishing component through the communication channel between the extrusion cutting component and the cutting and finishing component;
步骤C:启动第三转动电机、风扇,第三转动电机带动三个转动板在网板上方转动,当有切碎的软性芦苇进入切割精加工组件时,风扇通过通风孔吸风以后吹向下方切碎的软性芦苇,迫使芦苇通过转动板、切割条与网板进行切割以后,落入下方研磨精加工组件内;Step C: Start the third rotating motor and the fan, the third rotating motor drives the three rotating plates to rotate above the screen plate, when the chopped soft reed enters the cutting and finishing assembly, the fan sucks air through the ventilation hole and blows to the The soft reeds shredded below force the reeds to be cut by the rotating plate, cutting bar and mesh plate, and fall into the grinding and finishing assembly below;
步骤D:启动伺服电机带动螺纹转动杆转动,而研磨板只能够上下滑动,在研磨板的限位下,当螺纹转动杆转动时,螺纹筒与研磨板只能够上升或下降,当研磨板上升直到与研磨块的底部相互接近贴合时,此时可以与风扇的风向配合,进行更加精密的切割,当加工完成以后,伺服电机反转使研磨板降下,此时精加工箱体左侧的鼓风机以及风扇相配合,当切割精加工组件、加工组件之间的阀门打开时,根据风向将软性芦苇喷向加工组件;Step D: Start the servo motor to drive the threaded rotating rod to rotate, while the grinding plate can only slide up and down. Under the limit of the grinding plate, when the threaded rotating rod rotates, the threaded cylinder and the grinding plate can only rise or fall. When the grinding plate rises When it is close to the bottom of the grinding block, it can cooperate with the wind direction of the fan to carry out more precise cutting. After the processing is completed, the servo motor reverses to lower the grinding plate. At this time, the left side of the finishing box is finished. The blower and the fan cooperate to spray soft reeds to the processing component according to the wind direction when the valve between the cutting finishing component and the processing component is opened;
步骤F:金属传送带会带动软性芦苇原料向右移动,左侧的液压杆会带动滚筒调节,让滚筒与软性芦苇接触以后滚动抚平软性芦苇原料,并且可以根据需要来筛选软性芦苇制板厚度,随后进入压板的下方,此时液压杆上下往复操作,将软性芦苇压实,而右侧的液压杆可以带动分割刀片往复运动。Step F: The metal conveyor belt will drive the soft reed raw materials to move to the right, and the hydraulic rod on the left will drive the roller to adjust, so that the roller will roll and smooth the soft reed raw materials after contact with the soft reeds, and the soft reeds can be screened according to needs Then it enters the bottom of the pressing plate. At this time, the hydraulic rod reciprocates up and down to compact the soft reed, and the hydraulic rod on the right side can drive the splitting blade to reciprocate.
与现有技术相比,本发明提供了一种软性芦苇专用粉碎机及其加工方法,具备以下有益效果:Compared with the prior art, the present invention provides a soft reed special pulverizer and a processing method thereof, which have the following beneficial effects:
1、该软性芦苇专用粉碎机及其加工方法,通过设置有上料结构,能够推进物料到挤压切割组件内进行初步加工的同时,在推进时还能够利用加热板减少软性芦苇的水分,使软性芦苇变干变脆,切割更加方便,能够使后续的切割或者研磨效率更高。1. The special pulverizer for soft reeds and its processing method are equipped with a feeding structure, which can push the materials into the extrusion cutting assembly for preliminary processing, and can also use the heating plate to reduce the moisture content of the soft reeds when pushing , making the soft reed dry and brittle, making cutting more convenient, and making subsequent cutting or grinding more efficient.
2、该软性芦苇专用粉碎机及其加工方法,通过设置有挤压切割组件,能够利用推动板挤压软性芦苇,而多个切割刀片切碎软性芦苇,实现初步的粗加工,加工完成以后可以通过风泵将挤压切割组件内部的软性芦苇粗加工原料导入到挤压切割组件内进一步加工。2. The special pulverizer for soft reeds and its processing method are equipped with extrusion cutting components, which can use the push plate to squeeze soft reeds, and a plurality of cutting blades chop soft reeds to achieve preliminary rough processing and processing After completion, the soft reed raw material inside the extruding and cutting assembly can be introduced into the extruding and cutting assembly for further processing through the air pump.
3、该软性芦苇专用粉碎机及其加工方法,通过设置有切割精加工组件、研磨精加工组件,可以对于软性芦苇进行上下两次精加工,使软性芦苇最终变成可以进行后续加工的程度,使每一个软性芦苇碎片长度都不会大于两厘米。3. The special pulverizer for soft reeds and its processing method, through the installation of cutting and finishing components and grinding and finishing components, can perform two finishing operations on soft reeds, so that the soft reeds can finally be processed further The extent that each piece of soft reed is no longer than two centimeters.
4、该软性芦苇专用粉碎机及其加工方法,通过设置有加工组件,能够自左向右的对于软性芦苇原料依次进行梳理、压型以及切割处理,方便了后续进行其他加工或腐熟作为肥料等,方便运输。4. The soft reed special pulverizer and its processing method are provided with processing components, which can sequentially comb, press and cut the soft reed raw materials from left to right, which facilitates subsequent processing or decomposing. Fertilizer, etc., convenient for transportation.
5、该软性芦苇专用粉碎机及其加工方法,整个装置通过上料结构、挤压切割组件、切割精加工组件、研磨精加工组件最终到加工组件实现了送料、粗加工、一次精加工、二次精加工、制板压实五个步骤,每一步都会为了下一个操作提供效率更高的辅助操作,上料结构内部的加温会让挤压切割组件更容易切割挤压,挤压切割组件内部的切割挤压能够减少切割精加工组件、研磨精加工组件切割部位的磨损以及提高切割精加工组件、研磨精加工组件的工作效率,而最终加工组件可以将所有软性芦苇加工后的原料进一步根据需要加工制成需要的物料,该装置生产出加工出的软性芦苇成品效果更佳,效率更高,并且可以持续制作,成品中不会存在超过两厘米的根茎或者叶片出现,并且将原本不需要的软性芦苇进行加工生产代替了焚烧,有效的起到了对于环境的保护。5. The special pulverizer for soft reeds and its processing method, the whole device realizes feeding, rough processing, primary finishing, There are five steps of secondary finishing, plate making and compaction, each step will provide more efficient auxiliary operations for the next operation, the heating inside the feeding structure will make it easier to cut extrusion, extrusion cutting The cutting and extrusion inside the component can reduce the wear of the cutting part of the cutting and finishing component and the grinding and finishing component and improve the work efficiency of the cutting and finishing component and the grinding and finishing component, and the final processing component can process all soft reed raw materials Further process the required materials according to the needs, the device produces the processed soft reed products with better effect and higher efficiency, and can be continuously produced. There will be no rhizomes or leaves exceeding two centimeters in the finished product, and will The originally unnecessary soft reeds are processed and produced instead of incinerated, which effectively protects the environment.
附图说明Description of drawings
图1为本发明第一视角的立体结构示意图;Fig. 1 is the three-dimensional structure diagram of the first viewing angle of the present invention;
图2为本发明第二视角的立体结构示意图;Fig. 2 is a schematic diagram of a three-dimensional structure of a second viewing angle of the present invention;
图3为本发明的正视剖面图;Fig. 3 is the front sectional view of the present invention;
图4为本发明提出的精加工组件中转动第一视角的结构连接图;Fig. 4 is a structural connection diagram of the first rotation angle in the finishing assembly proposed by the present invention;
图5为本发明提出的精加工组件中转动第二视角的结构连接图;Fig. 5 is a structural connection diagram of the rotating second angle of view in the finishing assembly proposed by the present invention;
图6为本发明提出的图3中A处的放大图;Fig. 6 is the enlarged view of place A in Fig. 3 proposed by the present invention;
图7为本发明提出的图3中B处的放大图。Fig. 7 is an enlarged view of B in Fig. 3 proposed by the present invention.
图中:1、上料结构;11、送料筒;12、进料管;13、第一转动电机;14、加热板;15、绞龙;16、第一转动杆;2、挤压切割组件;21、第一处理箱;22、推动板;23、切割刀片;24、第二转动电机;25、第一齿盘;26、第二齿盘;27、连杆;28、风泵;3、切割精加工组件;31、精加工箱体;32、第二转动杆;33、第三转动电机;34、通风孔;35、风扇;36、转动板;37、切割条;38、网板;4、研磨精加工组件;41、研磨块;42、伺服电机;43、螺纹筒;44、螺纹转动杆;45、研磨板;5、加工组件;51、上架体;52、液压杆;53、滚筒;54、压板;55、切割刀片;56、金属传动带;6、主支撑架。In the figure: 1. Feeding structure; 11. Feeding cylinder; 12. Feeding pipe; 13. First rotating motor; 14. Heating plate; 15. Auger; 16. First rotating rod; 2. Extrusion cutting assembly ; 21, the first processing box; 22, the push plate; 23, the cutting blade; 24, the second rotating motor; 25, the first tooth plate; 26, the second tooth plate; 27, the connecting rod; 28, the air pump; , cutting and finishing components; 31, finishing box; 32, the second rotating rod; 33, the third rotating motor; 34, ventilation holes; 35, fan; 36, rotating plate; 37, cutting bar; 38, screen ;4, grinding finishing assembly; 41, grinding block; 42, servo motor; 43, threaded cylinder; 44, threaded rotating rod; 45, grinding plate; 5, processing component; 51, upper frame body; 52, hydraulic rod; 53 , roller; 54, pressing plate; 55, cutting blade; 56, metal transmission belt; 6, main support frame.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参照图1-7,一种软性芦苇专用粉碎机,包括上料结构1、挤压切割组件2、切割精加工组件3、研磨精加工组件4及加工组件5;挤压切割组件2、切割精加工组件3均设置于上料结构1的下方,且加工组件5设置有挤压切割组件2的下方;上料结构1的出料端与挤压切割组件2的进料端相连通,挤压切割组件2的出料端与切割精加工组件3的进料端相连通,切割精加工组件3的出料端与加工组件5的进料端相连通;其中,挤压切割组件2与切割精加工组件3连通部位、切割精加工组件3与加工组件5连通部位均设置有控制物料投放的阀门。Referring to Figures 1-7, a special pulverizer for soft reeds includes a
在本实施例中,上料结构1包括送料筒11、进料管12、第一转动电机13、加热板14、绞龙15及第一转动杆16;进料管12的底部与送料筒11内壁的顶部相连通,第一转动电机13的输出轴通过联轴器与第一转动杆16的一端相连,且第一转动杆16的另一端与送料筒11的内壁转动连接,第一转动杆16上安装有绞龙15;送料筒11的内部自左向右依次安装有多个加热板14。In the present embodiment, the feeding
通过设置有上料结构1,能够推进物料到挤压切割组件2内进行初步加工的同时,在推进时还能够利用加热板14减少软性芦苇的水分,使软性芦苇变干变脆,切割更加方便,能够使后续的切割或者研磨效率更高。By being provided with the feeding
在本实施例中,挤压切割组件2包括第一处理箱21、推动板22、第二转动电机24、第一齿盘25、第二齿盘26及连杆27;第二转动电机24的输出轴通过联轴器与第一齿盘25相连,第一齿盘25的右侧与第二齿盘26相啮合,推动板22有三个,且三个推动板22相互之间固定连接;连杆27底部的左侧与第二齿盘26的顶部铰接,连杆27底部的右侧与上方推动板22的顶部铰接,两个推动板22均与第一处理箱21内壁的正面、背面滑动连接。In this embodiment, the
在本实施例中,相邻两个推动板22的连接部位均安装有多根切割刀片23。In this embodiment, a plurality of cutting blades 23 are installed at the connection positions of two
加入有多根切割刀片23能够与推动板22配合切割加工软性芦苇。Adding a plurality of cutting blades 23 can cooperate with the pushing
在本实施例中,第一处理箱21内壁的底部安装有风泵28,风泵28的出风口安装有过滤网。In this embodiment, an
通过设置有挤压切割组件2,能够利用推动板22挤压软性芦苇,而多个切割刀片23切碎软性芦苇,实现初步的粗加工,加工完成以后可以通过风泵28将挤压切割组件2内部的软性芦苇粗加工原料导入到挤压切割组件2内进一步加工。By being provided with the extruding and cutting
在本实施例中,切割精加工组件3包括精加工箱体31、第二转动杆32、第三转动电机33、风扇35、转动板36及网板38;In this embodiment, the cutting and finishing
第三转动电机33安装于切割精加工组件3的顶部,第三转动电机33的输出轴通过联轴器与第二转动杆32的顶端相连,转动板36有三个,三个转动板36均安装于第二转动杆32上,三个转动板36均设置于网板38的上方,且三个转动板36的底部均固定安装有多个切割条37,网板38与上料结构1的内壁固定连接,且第二转动杆32的底端贯穿并与网板38的内壁转动连接;风扇35有两个,精加工箱体31内壁的顶部开设有多个通风孔34,多个通风孔34均匀分布于相邻风扇35的进风口处,两个风扇35均安装于精加工箱体31内壁的顶部。The third
在本实施例中,切割精加工组件3的底部安装有研磨精加工组件4,研磨精加工组件4包括研磨块41、伺服电机42、螺纹筒43、螺纹转动杆44、研磨板45及螺纹转动杆44;研磨块41有三个,三个研磨块41均安装于第二转动杆32上,第二转动杆32的底端贯穿研磨板45并与螺纹筒43的顶部转动连接;研磨板45位于三个研磨块41的正下方,螺纹筒43的顶部与研磨板45相连,且螺纹筒43的内壁与螺纹转动杆44螺纹连接,螺纹转动杆44的底端通过联轴器与伺服电机42的输出轴相连。In this embodiment, the grinding and finishing
通过设置有切割精加工组件3、研磨精加工组件4,可以对于软性芦苇进行上下两次精加工,使软性芦苇最终变成可以进行后续加工的程度,使每一个软性芦苇碎片长度都不会大于两厘米。By setting the cutting and finishing
在本实施例中,加工组件5包括上架体51、液压杆52、滚筒53、压板54、分割刀片55及金属传送带56,上架体51的顶部与挤压切割组件2的顶部固定连接,上架体51的底部与金属传送带56的外壳固定连接;液压杆52有四组,且四组液压杆52自左向右平行排列于上架体51的正下方;左侧液压杆52输出杆的底端与滚筒53转动连接,右侧液压杆52输出杆的底端与分割刀片55固定连接,压板54顶部的左右两侧分别与相邻两个液压杆52输出杆的底端固定连接,滚筒53、压板54及分割刀片55均位于金属传送带56带体的正上方。In this embodiment, the
通过设置有加工组件5,能够自左向右的对于软性芦苇原料依次进行梳理、压型以及切割处理,方便了后续进行其他加工或腐熟作为肥料等,方便运输。By providing the
在本实施例中,切割精加工组件3的底部安装有主支撑架6,主支撑架6顶部的右侧与加工组件5的底部固定连接。In this embodiment, a
安装有主支撑架6能够作为整个装置制成的主体
一种软性芦苇专用粉碎机的加工方法,包括以下几个步骤:A processing method of a soft reed special pulverizer, comprising the following steps:
步骤A:打开进料管12的盖子,将软性芦苇通过进料管12投入到送料筒11内,随后启动第一转动电机13,第一转动电机13带动第一转动杆16转动,直到软性芦苇进通过送料筒11底部的右侧投入到挤压切割组件2的内部;Step A: Open the cover of the feeding
步骤B:第二转动电机24启动会带动第一齿盘25转动,第一齿盘25带动与之啮合的第二齿盘26转动,当第二齿盘26转动时,因为连杆27的底部是位于第二齿盘26顶部的外圈位置,即第二齿盘26的转动会使连杆27带动推动板22左右滑动,循环的对于从上料结构1内下入干燥后的软性芦苇切割,在切割完成以后,打开挤压切割组件2、切割精加工组件3之间的阀门,并在第一处理箱21内的风泵28会将处理好的软性芦苇通过挤压切割组件2、切割精加工组件3之间的连通通道进入切割精加工组件3;Step B: The start of the second
步骤C:启动第三转动电机33、风扇35,第三转动电机33带动三个转动板36在网板38上方转动,当有切碎的软性芦苇进入切割精加工组件3时,风扇35通过通风孔34吸风以后吹向下方切碎的软性芦苇,迫使芦苇通过转动板36、切割条37与网板38进行切割以后,落入下方研磨精加工组件4内;Step C: Start the third
步骤D:启动伺服电机42带动螺纹转动杆44转动,而研磨板45只能够上下滑动,在研磨板45的限位下,当螺纹转动杆44转动时,螺纹筒43与研磨板45只能够上升或下降,当研磨板45上升直到与研磨块41的底部相互接近贴合时,此时可以与风扇35的风向配合,进行更加精密的切割,当加工完成以后,伺服电机42反转使研磨板45降下,此时精加工箱体31左侧的鼓风机以及风扇35相配合,当切割精加工组件3、加工组件5之间的阀门打开时,根据风向将软性芦苇喷向加工组件5;Step D: Start the
步骤F:金属传送带56会带动软性芦苇原料向右移动,左侧的液压杆52会带动滚筒53调节,让滚筒53与软性芦苇接触以后滚动抚平软性芦苇原料,并且可以根据需要来筛选软性芦苇制板厚度,随后进入压板54的下方,此时液压杆52上下往复操作,将软性芦苇压实,而右侧的液压杆52可以带动分割刀片55往复运动。Step F: The
进一步的,附加实施例2,Further,
在本实施例中,挤压切割组件2内壁的右侧安装有与推动板22、切割刀片23相配合的对应研磨板,且该研磨板上开设有多个与推动板22、切割刀片23右侧尖端相匹配的凹槽。In this embodiment, the right side of the inner wall of the extruding and cutting
这样设置可以让推动板22、切割刀片23能够与第一处理箱21的内壁配合,使挤压切割组件2整体加工得更加充分。Such setting can make the pushing
进一步的,附加实施例3,Further,
在本实施例中,挤压切割组件2的内部可以安装一个收纳箱与一个风泵在如图4所示位置处,这样在风泵28将软性芦苇吹向切割精加工组件3时,会以较为微弱部分几乎没有重量的芦苇的絮吸入收纳箱内,减少杂质的产生。In this embodiment, a storage box and an air pump can be installed inside the
进一步的,附加实施例4,Further,
在本实施例中,在精加工箱体31内壁的左侧可以安装有一个与风泵28相同的鼓风机,在切割精加工组件3、加工组件5之间的阀门打开以后,辅助研磨块41转动将经过研磨精加工组件4研磨好的,细碎的软性芦苇成品投入到加工组件5上进一步的加工。In this embodiment, a blower fan identical to the
该装置的工作原理:How the device works:
该装置在需要进行软性芦苇加工时;When the device needs to process soft reeds;
初步送料:首先打开进料管12的盖子,将软性芦苇通过进料管12投入到送料筒11内,随后启动第一转动电机13,第一转动电机13带动第一转动杆16转动,并打开加热板14,利用第一转动杆16推进软性芦苇,并在软性芦苇贴到送料筒11的内壁时,对于软性芦苇进行加温烘干,当软性芦苇自送料筒11的左端运动到送料筒11的最右端时,加热板14内部可以减少软性芦苇内接近百分之四十的水分,随后软性芦苇进通过送料筒11底部的右侧投入到挤压切割组件2的内部;Preliminary feeding: first open the cover of the feeding
粗加工:在挤压切割组件2内,第二转动电机24启动会带动第一齿盘25转动,第一齿盘25带动与之啮合的第二齿盘26转动,当第二齿盘26转动时,因为连杆27的底部是位于第二齿盘26顶部的外圈位置,即第二齿盘26的转动会使连杆27带动推动板22左右滑动,因为连杆27的长度不变,即第二齿盘26带动连杆27转动到离推动板22最远时,此时推动板22与第二齿盘26最近,即推动板22处于缩回状态,当第二齿盘26带动连杆27转动到离推动板22最近时,此时第二齿盘26离推动板22最远,即推动板22的右端会运动直到与挤压切割组件2墙壁内壁的右侧相贴合,这样往复运动,会带动推动板22、切割刀片23往复运动,即循环的对于从上料结构1内下入干燥后的软性芦苇切割,在切割完成以后,打开挤压切割组件2、切割精加工组件3之间的阀门,并在第一处理箱21内的风泵28会将处理好的软性芦苇通过挤压切割组件2、切割精加工组件3之间的连通通道进入切割精加工组件3;Rough machining: In the extruding and cutting
精加工:在切割精加工组件3内,启动第三转动电机33、风扇35,第三转动电机33带动三个转动板36在网板38上方转动,当有切碎的软性芦苇进入切割精加工组件3时,风扇35通过通风孔34吸风以后吹向下方切碎的软性芦苇,迫使芦苇通过转动板36、切割条37与网板38进行切割以后,落入下方研磨精加工组件4内;Finishing: In the cutting and finishing
二次精加工:一次精加工的软性芦苇中,仍旧可能会有端的颗粒出现,再进行一次加工,这次加工采用转动的三个研磨块41与底部盘式的研磨板45相对应,当需要切割时,启动伺服电机42带动螺纹转动杆44转动,而研磨板45只能够上下滑动,在研磨板45的限位下,当螺纹转动杆44转动时,螺纹筒43与研磨板45只能够上升或下降,当研磨板45上升直到与研磨块41的底部相互接近贴合时,此时可以与风扇35的风向配合,进行更加精密的切割,使每一根软性芦苇都会辅助给予其一个张力,让细碎的软性芦苇都会研磨得更加充分,实现二次精加工,当加工完成以后,伺服电机42反转使研磨板45降下,此时精加工箱体31左侧的鼓风机以及风扇35相配合,当切割精加工组件3、加工组件5之间的阀门打开时,根据风向将软性芦苇喷向加工组件5进行后续处理;Secondary finishing: in the soft reeds of the primary finishing, there may still be end particles appearing, and another processing is carried out. This processing adopts three rotating grinding blocks 41 corresponding to the grinding
制板处理:金属传送带56会带动软性芦苇原料向右移动,左侧的液压杆52会带动滚筒53调节,让滚筒53与软性芦苇接触以后滚动抚平软性芦苇原料,并且可以根据需要来筛选软性芦苇制板厚度,随后进入压板54的下方,此时液压杆52上下往复操作,将软性芦苇压实,而右侧的液压杆52可以带动分割刀片55往复运动,当需要切割已经压实的软性芦苇板时,这样切割方便操作人员后续处理,操作完成,将软性芦苇原料经过多道工序最终变成由细碎的软性芦苇制成的板体,在本文中的加热结构只会使软性芦苇失去近乎一半的水分,并且在金属传送带56上可以设计有喷水或者其他黏合剂,能够增加软性芦苇制板的板体效果。Plate making process: the
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solutions of the present invention and its Any equivalent replacement or change of the inventive concept shall fall within the protection scope of the present invention.
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