CN115568343A - Special crusher for soft reed and processing method thereof - Google Patents

Special crusher for soft reed and processing method thereof Download PDF

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Publication number
CN115568343A
CN115568343A CN202211191055.6A CN202211191055A CN115568343A CN 115568343 A CN115568343 A CN 115568343A CN 202211191055 A CN202211191055 A CN 202211191055A CN 115568343 A CN115568343 A CN 115568343A
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CN
China
Prior art keywords
assembly
cutting
soft
grinding
rotating
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Pending
Application number
CN202211191055.6A
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Chinese (zh)
Inventor
叶康军
关超
张军
张璐
赵斌
叶详权
王力
王建超
冉朔
李建波
张玉爽
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Beijing Shoufa Tianren Ecological Landscape Co ltd
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Beijing Shoufa Tianren Ecological Landscape Co ltd
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Application filed by Beijing Shoufa Tianren Ecological Landscape Co ltd filed Critical Beijing Shoufa Tianren Ecological Landscape Co ltd
Priority to CN202211191055.6A priority Critical patent/CN115568343A/en
Publication of CN115568343A publication Critical patent/CN115568343A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/08Cutting apparatus specially adapted for cutting hay, straw or the like having reciprocating knives
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/005Cutting apparatus specially adapted for cutting hay, straw or the like for disintegrating and cutting up bales of hay, straw or fodder
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/09Details
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/09Details
    • A01F29/10Feeding devices

Abstract

The invention discloses a special crusher for soft reeds and a processing method thereof, belonging to the field of soft reed processing. A special crusher for soft reeds and a processing method thereof comprise a feeding structure, an extrusion cutting assembly, a cutting finish machining assembly, a grinding finish machining assembly and a processing assembly; the extrusion cutting assembly and the cutting and finish machining assembly are arranged below the feeding structure, the machining assembly is arranged below the extrusion cutting assembly, the discharge end of the feeding structure is communicated with the feed end of the extrusion cutting assembly, and the discharge end of the extrusion cutting assembly is communicated with the feed end of the cutting and finish machining assembly; the soft reed finished product produced by the method has better effect and higher efficiency, can be continuously manufactured, does not have rootstocks or leaves more than two centimeters in the finished product, replaces the incineration for processing and producing the originally unnecessary soft reed, and effectively protects the environment.

Description

Special crusher for soft reed and processing method thereof
Technical Field
The invention relates to the technical field of soft reed processing, in particular to a special crusher for soft reeds and a processing method thereof.
Background
Many years of aquatic or hygrophytic tall grass, the rhizomes are well developed. The stalk is upright, 1-3 m high and has 20 sections. The lower part of the leaf sheath is shorter than the upper part of the leaf sheath and longer than the internode of the leaf sheath; the leaf tongue edge is densely provided with a circle of short cilia with the length of about 1 mm, and the cilia can easily fall off; the leaves are in the shape of needles without hairs, and the top ends of the leaves are long and gradually tapered to form filaments. The panicle is large and has a plurality of branches; the spikelets are hairless; the two ridges of the palea are rough; the anther is yellow; caryopsis are about 1.5 mm long;
reeds are various types widely distributed around the world. It is born on rivers, lakes, ponds, ditches, coasts and low wetlands.
Various reeds are arranged on the edge of water, and are particularly beautiful in flowering seasons and can be enjoyed. The leaves, leaf sheaths, stems, rhizomes and adventitious roots of the reeds have ventilating tissues, so the reeds play an important role in purifying sewage, have high reed fiber content and are rare raw materials in the paper industry, new material board making materials or high fiber fertilizers;
the stems and the stems of the reeds are soft and high in toughness, but the reeds need to be cut no matter the reeds are made into paper or board, and when the reeds are used as fertilizers, the reeds are soft, a common cutting machine cannot form tension to cut off the reeds, the existing cutting machine is not fine enough and cannot crush cleanly, pretreatment such as drying and dust removal is needed before cutting, so that the production efficiency is low, partial stems, leaves and the like which are not cut off still exist in semi-finished raw materials, and the yield is low when the plants such as the reeds are cut.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, reeds are soft, a common cutting machine cannot form tension to cut off the reeds, and the existing cutting machine is not fine enough, and provides a special crusher for soft reeds and a processing method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a special crusher for soft reeds comprises a feeding structure, an extrusion cutting assembly, a cutting finish machining assembly, a grinding finish machining assembly and a machining assembly;
the extrusion cutting assembly and the cutting finish machining assembly are arranged below the feeding structure, and the machining assembly is arranged below the extrusion cutting assembly;
the discharge end of the feeding structure is communicated with the feed end of the extrusion cutting assembly, the discharge end of the extrusion cutting assembly is communicated with the feed end of the cutting finish machining assembly, and the discharge end of the cutting finish machining assembly is communicated with the feed end of the machining assembly;
and the connecting part of the extrusion cutting assembly and the cutting finish machining assembly and the connecting part of the cutting finish machining assembly and the machining assembly are provided with valves for controlling the material to be put in.
Preferably, the feeding structure comprises a feeding barrel, a feeding pipe, a first rotating motor, a heating plate, a packing auger and a first rotating rod;
the bottom of the feeding pipe is communicated with the top of the inner wall of the feeding barrel, an output shaft of the first rotating motor is connected with one end of a first rotating rod through a coupler, the other end of the first rotating rod is rotatably connected with the inner wall of the feeding barrel, and the first rotating rod is provided with a packing auger;
and a plurality of heating plates are sequentially arranged in the feeding barrel from left to right.
Preferably, the extrusion cutting assembly comprises a first treatment box, a pushing plate, a second rotating motor, a first fluted disc, a second fluted disc and a connecting rod;
the output shaft of the second rotating motor is connected with the first fluted disc through a coupler, the right side of the first fluted disc is meshed with the second fluted disc, and the number of the three pushing plates is fixedly connected with each other; the left side of connecting rod bottom is articulated with the top of second toothed disc, the right side and the top of connecting rod bottom the top of slurcam is articulated, two the slurcam all with the front of first processing incasement wall, back sliding connection.
Preferably, a plurality of cutting blades are arranged at the connecting part of two adjacent pushing plates.
Preferably, the bottom of first processing incasement wall is installed the air pump, the filter screen is installed to the air outlet of air pump.
Preferably, the cutting and finish machining assembly comprises a finish machining box body, a second rotating rod, a third rotating motor, a fan, a rotating plate and a screen plate;
the third rotating motor is arranged at the top of the cutting and finish machining assembly, an output shaft of the third rotating motor is connected with the top end of the second rotating rod through a coupler, three rotating plates are arranged on the second rotating rod, the three rotating plates are arranged above the screen plate, a plurality of cutting strips are fixedly arranged at the bottoms of the three rotating plates, the screen plate is fixedly connected with the inner wall of the feeding structure, and the bottom end of the second rotating rod penetrates through and is rotatably connected with the inner wall of the screen plate;
the fan has two, a plurality of ventilation holes have been seted up at the top of finish machining box inner wall, and a plurality of ventilation holes evenly distributed is adjacent the air intake department of fan, two the fan is all installed in the top of finish machining box inner wall.
Preferably, the bottom of the cutting finish machining assembly is provided with a grinding finish machining assembly, and the grinding finish machining assembly comprises a grinding block, a servo motor, a threaded cylinder, a threaded rotating rod, a grinding plate and a threaded rotating rod;
the number of the grinding blocks is three, the three grinding blocks are all arranged on a second rotating rod, and the bottom end of the second rotating rod penetrates through the grinding plate and is rotatably connected with the top of the threaded cylinder;
the grinding plate is located three grinding piece under, the top of a screw thread section of thick bamboo links to each other with the grinding plate, and the inner wall and the screw thread dwang threaded connection of a screw thread section of thick bamboo, the output shaft that shaft coupling and servo motor are passed through to the bottom of screw thread dwang links to each other.
Preferably, the processing assembly comprises an upper frame body, a hydraulic rod, a roller, a pressing plate, a dividing blade and a metal conveyor belt, the top of the upper frame body is fixedly connected with the top of the extrusion cutting assembly, and the bottom of the upper frame body is fixedly connected with a shell of the metal conveyor belt;
four groups of hydraulic rods are arranged in parallel from left to right under the upper frame body;
the left side bottom and the cylinder of hydraulic stem output pole are rotated and are connected, and the right side bottom and the segmentation blade fixed connection of hydraulic stem output pole, the left and right sides at clamp plate top respectively with two adjacent bottom fixed connection of hydraulic stem output pole, cylinder, clamp plate and segmentation blade all are located the metal conveyer belt body directly over.
Preferably, a main supporting frame is installed at the bottom of the cutting and finishing assembly, and the right side of the top of the main supporting frame is fixedly connected with the bottom of the machining assembly.
A processing method of a special crusher for soft reed comprises the following steps:
step A: opening a cover of the feeding pipe, throwing the soft reeds into the feeding barrel through the feeding pipe, then starting a first rotating motor, driving a first rotating rod to rotate by the first rotating motor until the soft reeds are thrown into the extrusion cutting assembly through the right side of the bottom of the feeding barrel;
and B, step B: the second rotating motor is started to drive the first fluted disc to rotate, the first fluted disc drives the second fluted disc meshed with the first fluted disc to rotate, when the second fluted disc rotates, the bottom of the connecting rod is located at the outer ring position of the top of the second fluted disc, namely the rotation of the second fluted disc can drive the pushing plate to slide left and right, the soft reed which enters the feeding structure and is dried is circularly cut, after the cutting is finished, the valves between the extrusion cutting assembly and the cutting finish machining assembly are opened, and the air pump in the first processing box can enable the processed soft reed to enter the cutting finish machining assembly through the communication channel between the extrusion cutting assembly and the cutting finish machining assembly;
and C: starting a third rotating motor and a fan, wherein the third rotating motor drives three rotating plates to rotate above the screen plate, and when chopped soft reeds enter the cutting and finish machining assembly, the fan blows the chopped soft reeds downwards after sucking air through the air vents, so that the reeds fall into the grinding and finish machining assembly below after being cut through the rotating plates, the cutting strips and the screen plate;
step D: starting a servo motor to drive a threaded rotating rod to rotate, wherein a grinding plate can only slide up and down, under the limit of the grinding plate, when the threaded rotating rod rotates, a threaded cylinder and the grinding plate can only ascend or descend, when the grinding plate ascends until the grinding plate is close to and attached to the bottom of a grinding block, the grinding plate can be matched with the wind direction of a fan at the moment to perform more precise cutting, after the machining is completed, the servo motor reversely rotates to enable the grinding plate to descend, at the moment, a blower on the left side of a finish machining box body is matched with the fan, and when a valve between a cutting finish machining assembly and a machining assembly is opened, soft reeds are sprayed to the machining assembly according to the wind direction;
step F: the metal conveyor belt can drive the soft reed raw materials to move rightwards, the hydraulic rod on the left side can drive the roller to adjust, the roller is enabled to roll and smooth the soft reed raw materials after being in contact with the soft reed, the thickness of the soft reed board can be screened according to needs, then the soft reed board enters the lower portion of the pressing board, the hydraulic rod is operated up and down in a reciprocating mode at the moment, the soft reed is compacted, and the hydraulic rod on the right side can drive the segmenting blade to move in a reciprocating mode.
Compared with the prior art, the invention provides the special crusher for the soft reed and the processing method thereof, and the special crusher has the following beneficial effects:
1. this special rubbing crusher of soft reed and processing method thereof through being provided with material loading structure, can impel the material to carry out the primary processing in the extrusion cutting subassembly, can also utilize the hot plate to reduce the moisture of soft reed when impelling, makes soft reed become dry and brittle, and it is more convenient to cut, can make subsequent cutting or grinding efficiency higher.
2. According to the special crusher for soft reeds and the processing method thereof, the extrusion cutting assembly is arranged, the soft reeds can be extruded by the aid of the pushing plate, the soft reeds are chopped by the cutting blades, preliminary rough processing is realized, and rough processing raw materials of the soft reeds in the extrusion cutting assembly can be guided into the extrusion cutting assembly for further processing through the air pump after the soft reeds are processed.
3. According to the special crusher for the soft reeds and the processing method thereof, the cutting finish machining assembly and the grinding finish machining assembly are arranged, so that the soft reeds can be subjected to finish machining twice, the soft reeds are finally changed into a degree capable of being subjected to subsequent processing, and the length of each soft reed fragment is not more than two centimeters.
4. According to the special crusher for soft reeds and the processing method thereof, the processing assembly is arranged, so that the soft reed raw materials can be sequentially carded, pressed and cut from left to right, the follow-up processing or decomposition as fertilizer and the like is facilitated, and the transportation is facilitated.
5. The whole device realizes five steps of feeding, rough machining, primary finish machining, secondary finish machining and plate making compaction for the processing assembly through a feeding structure, an extrusion cutting assembly, a cutting finish machining assembly and a grinding finish machining assembly, each step can provide auxiliary operation with higher efficiency for the next operation, heating in the feeding structure can enable the extrusion cutting assembly to cut and extrude more easily, cutting and extruding in the extrusion cutting assembly can reduce abrasion of the cutting part of the cutting finish machining assembly and grinding finish machining assembly and improve the working efficiency of the cutting finish machining assembly and the grinding finish machining assembly, the final processing assembly can further process all raw materials processed by soft reeds into required materials according to requirements, the device has better effect and higher efficiency, can be manufactured continuously, no root stems or blades of more than two centimeters exist in finished products, and the processing production of the unnecessary soft reeds replaces burning, and effectively protects the environment.
Drawings
FIG. 1 is a schematic perspective view of a first perspective of the present invention;
FIG. 2 is a perspective view of a second perspective of the present invention;
FIG. 3 is an elevational, cross-sectional view of the present invention;
FIG. 4 is a structural coupling view from a first perspective of rotation of the finishing assembly according to the present invention;
FIG. 5 is a structural coupling view from a second perspective of rotation of the finishing assembly according to the present invention;
FIG. 6 is an enlarged view of the point A in FIG. 3 according to the present invention;
fig. 7 is an enlarged view of the invention at B in fig. 3.
In the figure: 1. a feeding structure; 11. a feed cylinder; 12. a feed pipe; 13. a first rotating electric machine; 14. heating plates; 15. a packing auger; 16. a first rotating lever; 2. extruding the cutting assembly; 21. a first treatment tank; 22. a push plate; 23. a cutting blade; 24. a second rotating electric machine; 25. a first fluted disc; 26. a second fluted disc; 27. a connecting rod; 28. an air pump; 3. cutting the finish machining assembly; 31. finish machining the box body; 32. a second rotating lever; 33. a third rotating electric machine; 34. a vent hole; 35. a fan; 36. a rotating plate; 37. cutting the strips; 38. a screen plate; 4. grinding the finish machining assembly; 41. grinding blocks; 42. a servo motor; 43. a threaded barrel; 44. a threaded rotating rod; 45. a grinding plate; 5. processing the assembly; 51. an upper frame body; 52. a hydraulic rod; 53. a drum; 54. pressing a plate; 55. a cutting blade; 56. a metal transmission belt; 6. the main supporting frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-7, a special crusher for soft reed comprises a feeding structure 1, an extrusion cutting assembly 2, a cutting finishing assembly 3, a grinding finishing assembly 4 and a processing assembly 5; the extrusion cutting assembly 2 and the cutting finish machining assembly 3 are both arranged below the feeding structure 1, and the machining assembly 5 is arranged below the extrusion cutting assembly 2; the discharge end of the feeding structure 1 is communicated with the feed end of the extrusion cutting assembly 2, the discharge end of the extrusion cutting assembly 2 is communicated with the feed end of the cutting finish machining assembly 3, and the discharge end of the cutting finish machining assembly 3 is communicated with the feed end of the machining assembly 5; wherein, the connecting part of the extrusion cutting component 2 and the cutting finish machining component 3 and the connecting part of the cutting finish machining component 3 and the machining component 5 are provided with valves for controlling the material to be put in.
In this embodiment, the feeding structure 1 comprises a feeding barrel 11, a feeding pipe 12, a first rotating motor 13, a heating plate 14, a packing auger 15 and a first rotating rod 16; the bottom of the feeding pipe 12 is communicated with the top of the inner wall of the feeding barrel 11, an output shaft of a first rotating motor 13 is connected with one end of a first rotating rod 16 through a coupler, the other end of the first rotating rod 16 is rotatably connected with the inner wall of the feeding barrel 11, and a packing auger 15 is arranged on the first rotating rod 16; a plurality of heating plates 14 are installed in the feed cylinder 11 in sequence from left to right.
Through being provided with material loading structure 1, can impel the material to carry out the primary processing in the extrusion cutting subassembly 2, can also utilize hot plate 14 to reduce the moisture of soft reed when impelling, make soft reed become dry and brittle, it is more convenient to cut, can make subsequent cutting or grinding efficiency higher.
In the present embodiment, the extrusion cutting assembly 2 includes a first processing box 21, a pushing plate 22, a second rotating motor 24, a first gear 25, a second gear 26 and a connecting rod 27; an output shaft of the second rotating motor 24 is connected with a first fluted disc 25 through a coupler, the right side of the first fluted disc 25 is meshed with a second fluted disc 26, and the number of the pushing plates 22 is three, and the three pushing plates 22 are fixedly connected with each other; the left side of the bottom of the connecting rod 27 is hinged with the top of the second toothed disc 26, the right side of the bottom of the connecting rod 27 is hinged with the top of the upper pushing plate 22, and the two pushing plates 22 are both in sliding connection with the front and the back of the inner wall of the first treatment box 21.
In the present embodiment, a plurality of cutting blades 23 are mounted at the connecting portions of two adjacent pushing plates 22.
A plurality of cutting blades 23 are added to be matched with the pushing plate 22 to cut and process the soft reed.
In this embodiment, an air pump 28 is installed at the bottom of the inner wall of the first treatment box 21, and a filter screen is installed at the air outlet of the air pump 28.
Through being provided with extrusion cutting assembly 2, can utilize slurcam 22 extrusion soft reed, and a plurality of cutting blade 23 chop soft reed, realize preliminary rough machining, can lead to the interior further processing of extrusion cutting assembly 2 through the soft reed rough machining raw materials of extrusion cutting assembly 2 inside through air pump 28 after the processing is accomplished.
In the present embodiment, the cutting and finishing assembly 3 includes a finishing box 31, a second rotating rod 32, a third rotating motor 33, a fan 35, a rotating plate 36 and a mesh plate 38;
the third rotating motor 33 is installed at the top of the cutting and finish machining assembly 3, the output shaft of the third rotating motor 33 is connected with the top end of the second rotating rod 32 through a coupler, three rotating plates 36 are provided, all three rotating plates 36 are installed on the second rotating rod 32, all three rotating plates 36 are arranged above the screen plate 38, the bottoms of all three rotating plates 36 are fixedly provided with a plurality of cutting strips 37, the screen plate 38 is fixedly connected with the inner wall of the feeding structure 1, and the bottom end of the second rotating rod 32 penetrates through and is rotatably connected with the inner wall of the screen plate 38; fan 35 has two, and a plurality of ventilation holes 34 have been seted up at the top of finish machining box 31 inner wall, and a plurality of ventilation holes 34 evenly distributed is in the air intake department of adjacent fan 35, and two fans 35 are all installed in the top of finish machining box 31 inner wall.
In the present embodiment, the bottom of the cutting and finishing assembly 3 is provided with a grinding and finishing assembly 4, and the grinding and finishing assembly 4 comprises a grinding block 41, a servo motor 42, a threaded cylinder 43, a threaded rotating rod 44, a grinding plate 45 and a threaded rotating rod 44; the number of the grinding blocks 41 is three, the three grinding blocks 41 are all arranged on the second rotating rod 32, and the bottom end of the second rotating rod 32 penetrates through the grinding plate 45 and is rotatably connected with the top of the threaded cylinder 43; the grinding plate 45 is located under the three grinding blocks 41, the top of the thread cylinder 43 is connected with the grinding plate 45, the inner wall of the thread cylinder 43 is in threaded connection with the thread rotating rod 44, and the bottom end of the thread rotating rod 44 is connected with an output shaft of the servo motor 42 through a coupler.
By arranging the cutting finish machining assembly 3 and the grinding finish machining assembly 4, the soft reed can be finished up and down twice, so that the soft reed is finally changed into a degree capable of being subsequently machined, and the length of each piece of soft reed is not more than two centimeters.
In this embodiment, the processing assembly 5 includes an upper frame 51, a hydraulic rod 52, a roller 53, a pressing plate 54, a cutting blade 55 and a metal conveyor belt 56, wherein the top of the upper frame 51 is fixedly connected with the top of the extrusion cutting assembly 2, and the bottom of the upper frame 51 is fixedly connected with the outer shell of the metal conveyor belt 56; four sets of hydraulic rods 52 are arranged in parallel from left to right under the upper frame body 51; the bottom end of the output rod of the left hydraulic rod 52 is rotatably connected with the roller 53, the bottom end of the output rod of the right hydraulic rod 52 is fixedly connected with the dividing blade 55, the left side and the right side of the top of the pressing plate 54 are respectively fixedly connected with the bottom ends of the output rods of the two adjacent hydraulic rods 52, and the roller 53, the pressing plate 54 and the dividing blade 55 are all positioned right above the belt body of the metal conveyor belt 56.
Through being provided with processing subassembly 5, can comb, die mould and cutting processing in proper order to soft reed raw materials from the left hand right side, made things convenient for follow-up other processing or rotten as fertilizer etc. of carrying on, convenient transportation.
In the embodiment, the main support frame 6 is installed at the bottom of the cutting and finishing assembly 3, and the right side of the top of the main support frame 6 is fixedly connected with the bottom of the machining assembly 5.
The main body which can be made as a whole device is provided with a main support frame 6
A processing method of a special crusher for soft reed comprises the following steps:
step A: opening the cover of the feeding pipe 12, throwing the soft reed into the feeding barrel 11 through the feeding pipe 12, then starting the first rotating motor 13, and driving the first rotating rod 16 to rotate by the first rotating motor 13 until the soft reed is thrown into the extrusion cutting assembly 2 through the right side of the bottom of the feeding barrel 11;
and B: when the second rotating motor 24 is started, the first fluted disc 25 is driven to rotate, the first fluted disc 25 drives the second fluted disc 26 meshed with the first fluted disc to rotate, when the second fluted disc 26 rotates, because the bottom of the connecting rod 27 is located at the outer ring position of the top of the second fluted disc 26, namely, the rotation of the second fluted disc 26 can drive the connecting rod 27 to drive the push plate 22 to slide left and right, the soft reed which enters the dried soft reed from the feeding structure 1 is circularly cut, after the cutting is finished, valves between the extrusion cutting assembly 2 and the cutting finish machining assembly 3 are opened, and the air pump 28 in the first processing box 21 can enable the processed soft reed to enter the cutting finish machining assembly 3 through a communication channel between the extrusion cutting assembly 2 and the cutting finish machining assembly 3;
step C: the third rotating motor 33 and the fan 35 are started, the third rotating motor 33 drives the three rotating plates 36 to rotate above the screen plate 38, when shredded soft reeds enter the cutting and finishing assembly 3, the fan 35 sucks air through the air vents 34 and blows the shredded soft reeds towards the lower part, and the reeds are forced to fall into the grinding and finishing assembly 4 below after being cut through the rotating plates 36, the cutting strips 37 and the screen plate 38;
step D: starting the servo motor 42 to drive the threaded rotating rod 44 to rotate, the grinding plate 45 can only slide up and down, under the limit of the grinding plate 45, when the threaded rotating rod 44 rotates, the threaded cylinder 43 and the grinding plate 45 can only ascend or descend, when the grinding plate 45 ascends until being close to and attached to the bottom of the grinding block 41, the grinding plate can be matched with the wind direction of the fan 35 at the moment to perform more precise cutting, after the machining is completed, the servo motor 42 reversely rotates to enable the grinding plate 45 to descend, at the moment, the air blower on the left side of the finish machining box body 31 is matched with the fan 35, and when a valve between the cutting finish machining assembly 3 and the machining assembly 5 is opened, the soft reeds are sprayed to the machining assembly 5 according to the wind direction;
step F: the metal conveyor belt 56 can drive the soft reed raw material to move rightwards, the hydraulic rod 52 on the left side can drive the roller 53 to adjust, the roller 53 is enabled to roll and smooth the soft reed raw material after being contacted with the soft reed, the thickness of the soft reed board can be screened according to needs, then the soft reed board enters the lower portion of the pressing plate 54, at the moment, the hydraulic rod 52 reciprocates up and down to compact the soft reed, and the hydraulic rod 52 on the right side can drive the splitting blade 55 to reciprocate.
Further, in additional example 2,
in this embodiment, the right side of the inner wall of the extrusion cutting assembly 2 is provided with a corresponding grinding plate matched with the pushing plate 22 and the cutting blade 23, and the grinding plate is provided with a plurality of grooves matched with the tips of the right sides of the pushing plate 22 and the cutting blade 23.
The arrangement can ensure that the pushing plate 22 and the cutting blade 23 can be matched with the inner wall of the first treatment box 21, so that the whole extrusion cutting assembly 2 is processed more fully.
Further, in additional example 3,
in the present embodiment, a receiving box and an air pump can be installed inside the extrusion cutting assembly 2 at the position shown in fig. 4, so that when the air pump 28 blows the soft reeds toward the cutting and finishing assembly 3, the soft reeds are sucked into the receiving box with a small portion having almost no weight, thereby reducing the generation of impurities.
Further, in additional example 4,
in this embodiment, a blower similar to the air pump 28 may be installed on the left side of the inner wall of the finishing tank 31, and after the valve between the cutting and finishing module 3 and the processing module 5 is opened, the auxiliary grinding block 41 rotates to put the finely ground soft reed product ground by the grinding and finishing module 4 onto the processing module 5 for further processing.
The working principle of the device is as follows:
when the device needs to process soft reeds;
primary feeding: firstly, opening a cover of a feeding pipe 12, throwing soft reeds into a feeding barrel 11 through the feeding pipe 12, then starting a first rotating motor 13, driving a first rotating rod 16 to rotate by the first rotating motor 13, opening a heating plate 14, utilizing the first rotating rod 16 to push the soft reeds, heating and drying the soft reeds when the soft reeds are attached to the inner wall of the feeding barrel 11, reducing the moisture in the soft reeds by forty percent inside the heating plate 14 when the soft reeds move from the left end of the feeding barrel 11 to the rightmost end of the feeding barrel 11, and then throwing the soft reeds into the extrusion cutting assembly 2 through the right side of the bottom of the feeding barrel 11;
rough machining: in the extrusion cutting assembly 2, the second rotating motor 24 is started to drive the first fluted disc 25 to rotate, the first fluted disc 25 drives the second fluted disc 26 engaged with the first fluted disc 25 to rotate, when the second fluted disc 26 rotates, because the bottom of the connecting rod 27 is located at the outer ring position of the top of the second fluted disc 26, namely, the rotation of the second fluted disc 26 can drive the pushing plate 22 to slide left and right, because the length of the connecting rod 27 is unchanged, namely, when the second fluted disc 26 drives the connecting rod 27 to rotate to the farthest away from the pushing plate 22, the pushing plate 22 is closest to the second fluted disc 26, namely, the pushing plate 22 is in a retraction state, when the second fluted disc 26 drives the connecting rod 27 to rotate to the nearest to the pushing plate 22, the second fluted disc 26 is farthest away from the pushing plate 22, namely, the right end of the pushing plate 22 moves until being attached to the right side of the inner wall of the extrusion cutting assembly 2, so that the reciprocating motion drives the pushing plates 22 and 23 to reciprocate, namely, the soft reed cut from the soft reed fed into the fine processing assembly 3 in the fine processing assembly 3 and the fine processing assembly 3 which is connected with the fine processing and the fine processing assembly 3;
finish machining: in the cutting and finish machining assembly 3, a third rotating motor 33 and a fan 35 are started, the third rotating motor 33 drives three rotating plates 36 to rotate above a screen plate 38, when shredded soft reeds enter the cutting and finish machining assembly 3, the fan 35 sucks air through a vent hole 34 and blows the air to the shredded soft reeds downwards, and the reeds are forced to fall into a grinding and finish machining assembly 4 below after being cut through the rotating plates 36, cutting strips 37 and the screen plate 38;
secondary fine machining: in the soft reed of primary finish machining, the end particle still probably appears, process once more, this process uses the rotating three grinding block 41 and the bottom disk type lapping plate 45 to correspond to, when needing to cut, start the servomotor 42 and drive the threaded dwang 44 to rotate, and the lapping plate 45 can only be slipped up and down, under the limit of lapping plate 45, when the threaded dwang 44 rotates, the threaded cylinder 43 and lapping plate 45 can only rise or fall, when the lapping plate 45 rises until close to each other with the bottom of the grinding block 41, can cooperate with wind direction of the fan 35 at this moment, cut more accurately, make every soft reed will assist to give its a tension, make the fine crushing soft reed will grind more fully, realize the secondary finish machining, after finishing, the servomotor 42 reverses and makes the lapping plate 45 fall, at this moment the left air-blower of the finish machining container 31 cooperates with fan 35, when cutting the valve between the finish machining assembly 3, the machining assembly 5 and opening, spray the soft reed to the subsequent treatment according to the wind direction;
plate making treatment: the metal conveyor belt 56 can drive the soft reed raw material to move rightwards, the hydraulic rod 52 on the left side can drive the roller 53 to adjust, the roller 53 can roll and smooth the soft reed raw material after contacting with the soft reed, the thickness of the soft reed board can be screened according to the requirement, then the soft reed board enters the lower part of the pressing plate 54, at the moment, the hydraulic rod 52 reciprocates up and down to compact the soft reed, the hydraulic rod 52 on the right side can drive the cutting blade 55 to reciprocate, when the compacted soft reed board needs to be cut, the cutting is convenient for operators to carry out subsequent treatment, the operation is finished, the soft reed raw material is finally changed into a board body made of fine and broken soft reed through a plurality of processes, the heating structure in the text can only enable the soft reed to lose nearly half of water, and the metal conveyor belt 56 can be designed with water spray or other adhesives, so that the board body effect of the soft reed board can be increased.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (10)

1. A special crusher for soft reeds is characterized by comprising a feeding structure (1), an extrusion cutting assembly (2), a cutting finish machining assembly (3), a grinding finish machining assembly (4) and a machining assembly (5);
the extrusion cutting assembly (2) and the cutting and finish machining assembly (3) are arranged below the feeding structure (1), and the machining assembly (5) is arranged below the extrusion cutting assembly (2);
the discharge end of the feeding structure (1) is communicated with the feed end of the extrusion cutting assembly (2), the discharge end of the extrusion cutting assembly (2) is communicated with the feed end of the cutting and finishing assembly (3), and the discharge end of the cutting and finishing assembly (3) is communicated with the feed end of the machining assembly (5);
wherein, the connecting part of the extrusion cutting component (2) and the cutting and finish machining component (3) and the connecting part of the cutting and finish machining component (3) and the machining component (5) are provided with valves for controlling the material to be put in.
2. The special crusher for soft reed according to claim 1, wherein the feeding structure (1) comprises a feeding cylinder (11), a feeding pipe (12), a first rotating motor (13), a heating plate (14), a packing auger (15) and a first rotating rod (16);
the bottom of the feeding pipe (12) is communicated with the top of the inner wall of the feeding barrel (11), an output shaft of the first rotating motor (13) is connected with one end of a first rotating rod (16) through a coupler, the other end of the first rotating rod (16) is rotatably connected with the inner wall of the feeding barrel (11), and a packing auger (15) is installed on the first rotating rod (16);
a plurality of heating plates (14) are sequentially arranged in the feeding barrel (11) from left to right.
3. The special crusher for soft reeds according to claim 1, wherein the extrusion cutting assembly (2) comprises a first processing box (21), a pushing plate (22), a second rotating motor (24), a first fluted disc (25), a second fluted disc (26) and a connecting rod (27);
the output shaft of the second rotating motor (24) is connected with a first fluted disc (25) through a coupler, the right side of the first fluted disc (25) is meshed with a second fluted disc (26), the number of the pushing plates (22) is three, and the three pushing plates (22) are fixedly connected with each other; the left side of connecting rod (27) bottom is articulated with the top of second toothed disc (26), the right side and the top of connecting rod (27) bottom the top of slurcam (22) is articulated, two slurcam (22) all with the front of first processing case (21) inner wall, back sliding connection.
4. The special crusher for soft reeds as claimed in claim 3, wherein a plurality of cutting blades (23) are installed at the connecting part of two adjacent pushing plates (22).
5. The special crusher for soft reed according to claim 3, wherein the bottom of the inner wall of the first processing box (21) is provided with an air pump (28), and the air outlet of the air pump (28) is provided with a filter screen.
6. The special crusher for soft reeds according to claim 1, wherein the cutting and finishing assembly (3) comprises a finishing box (31), a second rotating rod (32), a third rotating motor (33), a fan (35), a rotating plate (36) and a screen plate (38);
the third rotating motor (33) is installed at the top of the cutting finish machining assembly (3), the output shaft of the third rotating motor (33) is connected with the top end of the second rotating rod (32) through a coupler, the number of the rotating plates (36) is three, the three rotating plates (36) are installed on the second rotating rod (32), the three rotating plates (36) are all arranged above the screen plate (38), a plurality of cutting strips (37) are fixedly installed at the bottoms of the three rotating plates (36), the screen plate (38) is fixedly connected with the inner wall of the feeding structure (1), and the bottom end of the second rotating rod (32) penetrates through and is rotatably connected with the inner wall of the screen plate (38);
fan (35) have two, a plurality of ventilation holes (34) have been seted up at the top of finish machining box (31) inner wall, and a plurality of ventilation holes (34) evenly distributed are adjacent the air intake department of fan (35), two fan (35) are all installed in the top of finish machining box (31) inner wall.
7. The special crusher for soft reed according to claim 6, wherein the cutting and finishing assembly (3) is provided with a grinding and finishing assembly (4) at the bottom, and the grinding and finishing assembly (4) comprises a grinding block (41), a servo motor (42), a threaded cylinder (43), a threaded rotating rod (44), a grinding plate (45) and a threaded rotating rod (44);
the number of the grinding blocks (41) is three, the three grinding blocks (41) are all arranged on the second rotating rod (32), and the bottom end of the second rotating rod (32) penetrates through the grinding plate (45) and is rotatably connected with the top of the threaded cylinder (43);
grinding plate (45) are located three grinding stone (41) under, the top of screw thread section of thick bamboo (43) links to each other with grinding plate (45), and the inner wall and the screw thread dwang (44) threaded connection of screw thread section of thick bamboo (43), the output shaft that the shaft coupling passes through in the bottom of screw thread dwang (44) and servo motor (42) links to each other.
8. The special crusher for soft reed according to claim 1, wherein the processing assembly (5) comprises an upper frame body (51), a hydraulic rod (52), a roller (53), a pressing plate (54), a dividing blade (55) and a metal conveyor belt (56), the top of the upper frame body (51) is fixedly connected with the top of the extrusion cutting assembly (2), and the bottom of the upper frame body (51) is fixedly connected with the outer shell of the metal conveyor belt (56);
four groups of hydraulic rods (52) are arranged, and the four groups of hydraulic rods (52) are arranged under the upper frame body (51) in parallel from left to right;
the bottom ends of the output rods of the hydraulic rods (52) on the left side are rotatably connected with a roller (53), the bottom ends of the output rods of the hydraulic rods (52) on the right side are fixedly connected with a dividing blade (55), the left side and the right side of the top of the pressing plate (54) are respectively fixedly connected with the bottom ends of the output rods of the two adjacent hydraulic rods (52), and the roller (53), the pressing plate (54) and the dividing blade (55) are all located right above a belt body of a metal conveying belt (56).
9. The special crusher for soft reed according to claim 1, wherein the main support frame (6) is installed at the bottom of the cutting and finishing assembly (3), and the right side of the top of the main support frame (6) is fixedly connected with the bottom of the processing assembly (5).
10. The special crusher for soft reed and the processing method thereof according to claim 1, comprising any one of the crushers for soft reed of claims 1 to 9, wherein the processing method of soft reed comprises the following steps:
step A: the cover of the feeding pipe (12) is opened, soft reeds are thrown into the feeding barrel (11) through the feeding pipe (12), then the first rotating motor (13) is started, the first rotating motor (13) drives the first rotating rod (16) to rotate, and the soft reeds are thrown into the extrusion cutting assembly (2) through the right side of the bottom of the feeding barrel (11);
and B: when the second rotating motor (24) is started, the first fluted disc (25) is driven to rotate, the first fluted disc (25) drives the second fluted disc (26) meshed with the first fluted disc to rotate, when the second fluted disc (26) rotates, because the bottom of the connecting rod (27) is positioned at the outer ring position of the top of the second fluted disc (26), namely the rotation of the second fluted disc (26) can drive the pushing plate (22) to slide left and right, the soft reed which enters the dried soft reed from the feeding structure (1) is circularly cut, after the cutting is finished, valves between the extrusion cutting assembly (2) and the cutting finish machining assembly (3) are opened, and the air pump (28) in the first processing box (21) can enable the processed soft reed to enter the cutting finish machining assembly (3) through a communication channel between the extrusion cutting assembly (2) and the cutting finish machining assembly (3);
and C: the third rotating motor (33) and the fan (35) are started, the third rotating motor (33) drives the three rotating plates (36) to rotate above the screen plate (38), when chopped soft reeds enter the cutting and finishing assembly (3), the fan (35) sucks air through the air vents (34) and blows the chopped soft reeds downwards, and the reeds are forced to fall into the grinding and finishing assembly (4) below after being cut through the rotating plates (36), the cutting strips (37) and the screen plate (38);
step D: starting a servo motor (42) to drive a threaded rotating rod (44) to rotate, a grinding plate (45) can only slide up and down, under the limit of the grinding plate (45), when the threaded rotating rod (44) rotates, a threaded cylinder (43) and the grinding plate (45) can only ascend or descend, when the grinding plate (45) ascends until the grinding plate is mutually close to and attached to the bottom of a grinding block (41), the grinding plate can be matched with the wind direction of a fan (35) at the moment to perform more precise cutting, after the machining is completed, the servo motor (42) rotates reversely to enable the grinding plate (45) to descend, at the moment, a blower on the left side of a finish machining box body (31) is matched with the fan (35), and when a valve between a cutting finish machining assembly (3) and a machining assembly (5) is opened, soft reeds are sprayed to the machining assembly (5) according to the wind direction;
step F: the metal conveyor belt (56) can drive the soft reed raw materials to move rightwards, the hydraulic rod (52) on the left side can drive the roller (53) to adjust, the roller (53) is enabled to be in contact with the soft reed and then the soft reed raw materials are rolled and smoothed, the thickness of the soft reed board can be screened as required, then the soft reed board enters the lower portion of the pressing plate (54), the hydraulic rod (52) is operated up and down in a reciprocating mode at the moment, the soft reed is compacted, and the hydraulic rod (52) on the right side can drive the cutting blade (55) to move in a reciprocating mode.
CN202211191055.6A 2022-09-28 2022-09-28 Special crusher for soft reed and processing method thereof Pending CN115568343A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211191055.6A CN115568343A (en) 2022-09-28 2022-09-28 Special crusher for soft reed and processing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211191055.6A CN115568343A (en) 2022-09-28 2022-09-28 Special crusher for soft reed and processing method thereof

Publications (1)

Publication Number Publication Date
CN115568343A true CN115568343A (en) 2023-01-06

Family

ID=84583383

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211191055.6A Pending CN115568343A (en) 2022-09-28 2022-09-28 Special crusher for soft reed and processing method thereof

Country Status (1)

Country Link
CN (1) CN115568343A (en)

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