CN115559076B - Color fixation process for improving yarn fiber - Google Patents
Color fixation process for improving yarn fiber Download PDFInfo
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- CN115559076B CN115559076B CN202211101438.XA CN202211101438A CN115559076B CN 115559076 B CN115559076 B CN 115559076B CN 202211101438 A CN202211101438 A CN 202211101438A CN 115559076 B CN115559076 B CN 115559076B
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 230000008569 process Effects 0.000 title claims abstract description 40
- 239000000835 fiber Substances 0.000 title claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 94
- 238000001035 drying Methods 0.000 claims abstract description 92
- 238000004043 dyeing Methods 0.000 claims abstract description 27
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 238000010009 beating Methods 0.000 claims abstract description 4
- 238000009960 carding Methods 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- 239000007787 solid Substances 0.000 claims abstract description 4
- 238000010025 steaming Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 230000001360 synchronised effect Effects 0.000 claims description 38
- 230000000694 effects Effects 0.000 claims description 25
- 238000003756 stirring Methods 0.000 claims description 25
- 238000007664 blowing Methods 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 17
- 230000000149 penetrating effect Effects 0.000 claims description 13
- 239000010425 asbestos Substances 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 10
- 229910052895 riebeckite Inorganic materials 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005299 abrasion Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 3
- 238000005562 fading Methods 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 8
- 238000010030 laminating Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000009970 yarn dyeing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/20—Rollers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the field of fabric treatment, in particular to a process for improving yarn fiber fixation, which comprises the following steps: s1: placing the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and loosening the yarns by beating and carding; s2: treating the yarn by adopting a steaming mode, and adding a loosening agent in the treatment process; s3: placing the treated yarn into a dyeing barrel to dye the yarn, placing the yarn into processing equipment after dyeing, cleaning and drying the yarn, placing the yarn into the dyeing barrel after drying, and dyeing the yarn again; through repeated washing and drying to the yarn, and then the design of carrying out fixation treatment to the yarn, realized can make the colour of yarn more stable, the function of the condition of fading appears less, the problem that the yarn faded is easily led to the ordinary dyeing method has been effectually solved.
Description
Technical Field
The invention belongs to the field of fabric treatment, and particularly relates to a process for improving fixation of yarn fibers.
Background
The yarn is a product which adopts textile processing technology to process textile fibers into certain fineness, can be used for weaving, rope making, knitting and the like, and is usually dyed in order to improve the aesthetic degree of the yarn in the use process of the yarn so as to improve the aesthetic degree of the yarn.
One chinese patent with publication number CN109853175a discloses a yarn dyeing process, which dyes yarn by chamfering, bleaching, dyeing, dewatering and drying, heating and dyeing, sampling and detecting, color fixation, cleaning, dewatering and drying, and packaging, thereby improving the stability of color after dyeing the yarn and the quality of the dyed yarn, and prolonging the service life of the yarn.
In the process of dyeing the yarn, the yarn is generally subjected to one or more dip dyeing to change the color of the yarn, and the dyeing mode is easy to cause the condition of yarn fading in the long-time use process of the yarn, so that the aesthetic degree of the yarn is deteriorated and the use of the yarn is affected.
To this end, the present invention provides an improved process for fixing yarn fibers.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a process for improving yarn fiber fixation, which comprises the following steps:
s1: placing the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and loosening the yarns by beating and carding;
s2: treating the yarn by adopting a steaming mode, and adding a loosening agent in the treatment process;
s3: placing the treated yarn into a dyeing barrel to dye the yarn, placing the yarn into processing equipment after dyeing, cleaning and drying the yarn, placing the yarn into the dyeing barrel to dye the yarn again after drying, placing the yarn into the processing equipment again after dyeing, continuously twisting the yarn to clean and dry again, and repeating the steps for 3-5 times according to the dyeing effect;
s4: after the dyed yarn is dried, the yarn can be divided into a plurality of bundles, and then the bundles are immersed into the color fixing liquid, and the yarn is stretched in the process of immersing the color fixing liquid;
s5: after the color fixing liquid is soaked, the yarns are placed into the microwave heating box to fix colors, after the color fixing is finished, the yarns are placed into the processing equipment again, and after the yarns are washed and dried, the yarns are wound.
Preferably, the processing equipment in S1 is used as follows:
s11: opening the opening and closing door, penetrating the yarn to be treated through the feed inlet, penetrating the yarn through the feed inlet after penetrating the bottom of the pressing roller, penetrating the yarn out of the drying cavity after penetrating the feed inlet, and fixing the yarn on the winding equipment;
s12: heating the interior of the drying cavity, injecting cleaning water into the interior of the cleaning cavity, wherein the cleaning water needs to be not on the bottom of the pressing roller, winding yarns through winding equipment, and simultaneously starting a driving motor to drive a driving gear to rotate, and driving a guide roller to rotate through a driven gear, so that the yarns are fed into the interior of the drying cavity from the cleaning cavity;
s13: when the yarn passes through the cleaning cavity, the cleaning water in the cleaning cavity cleans the yarn, and then when the yarn passes through the drying cavity, the drying cavity can dry the yarn, and then the yarn can be wound by the winding equipment, and after the yarn is cleaned and dried, the yarn processing can be completed.
Preferably, wherein the processing equipment in S1 comprises a processing machine body; a cleaning cavity and a drying cavity are formed in the processing machine body; the cleaning cavity is arranged at a position close to the bottom of the processing machine body, and the drying cavity is arranged at a position close to the top of the processing machine body; a material passing opening is formed between the cleaning cavity and the drying cavity; a feeding hole is formed in the side wall of the processing machine body at a position corresponding to the cleaning cavity, and a discharging hole is formed in the side wall of the processing machine body at a position corresponding to the drying cavity; a driving motor is arranged in the processing machine body; the output end of the driving motor is fixedly connected with a driving gear; the inside of the processing machine body is rotationally connected with a guide roller; the two guide rollers are arranged in the processing machine body and symmetrically arranged at two sides of the material passing opening; a driven gear is fixedly connected to the end part of one of the guide rollers; the driving gear and the driven gear are meshed; the inside of the cleaning cavity is rotationally connected with a material pressing roller; the material pressing roller and the feeding hole are arranged in parallel; the side wall of the processing machine body is provided with an opening and closing door at the position corresponding to the cleaning cavity and the drying cavity; corners inside the drying cavity are smoothly transited by fillets; when the yarn cleaning device works, the opening and closing door can be opened to enable the yarn to penetrate through the feed inlet, so that the yarn can pass through the bottom of the material pressing roller, and then pass through the feed inlet and then pass out of the discharge outlet, the winding device can be arranged at the discharge outlet, and then after cleaning water is injected into the cleaning cavity, the winding device can be started to wind the yarn, the material pressing roller can push the yarn in the cleaning water all the time in the yarn moving process, the driving motor can be started at the same time, the driving motor can drive the driving gear to rotate, the driven gear can drive the material guiding roller to rotate, the yarn can be pushed to move into the drying cavity in the rotation process of the material guiding roller, and meanwhile, the water in the yarn can be extruded out through the extrusion of the material guiding rollers at two sides, so that the yarn entering the drying cavity is more dry, after the yarn gets into the inside of stoving chamber, the drying equipment that accessible stoving intracavity portion set up dries the yarn, thereby can make the yarn of deriving become dry, wash the yarn and dry through processing equipment, the guide roller of both sides extrudees the yarn simultaneously, can make the inside yarn that gets into the stoving chamber dry more structural design, the realization can be more convenient washs dry function to the yarn, the effectual yarn that has solved washs and dry when processing with drying, need separate two steps handle, the problem that leads to the fact the influence to the efficiency of processing easily, the corner through the stoving chamber sets up to the fillet smooth transition, can make the fan blow the air flow of stoving intracavity portion when, less the circumstances that appear blocking, thereby can make the air flow effect of stoving intracavity portion better.
Preferably, a sliding block is connected inside the processing machine body in a sliding way; a spring is fixedly connected between the sliding block and the side wall of the processing machine body; the guide roller is rotationally connected inside the sliding block, and the guide roller rotationally connected inside the sliding block is a guide roller with an end part not fixedly connected with a driven gear; during operation, when the yarn passes through the material passing opening, if the thicker condition of yarn appears, the yarn can extrude the guide roller, and then can make the sliding block extrude the spring, the inside of processing organism is contracted into, and then when the yarn passes through the material passing opening, the spring can promote the sliding block, and then can make the guide roller inseparabler of laminating with the yarn, make two guide rollers better with the effect of the inside water extrusion of yarn, can not appear the condition that the yarn can't pass through the material passing opening again simultaneously, the spring promotes the sliding block simultaneously, and then make the guide roller more closely after with the laminating of yarn, can make the pressure between guide roller and the yarn bigger, thereby can make the frictional force between guide roller and the yarn bigger, thereby can make the rotation effect of guide roller better, reduce the condition that appears skidding between yarn and the guide roller.
Preferably, a rotating shaft is rotatably connected in the cleaning cavity; a plurality of stirring tanks are arranged on the side wall of the rotating shaft, and the side wall of one side of the stirring tank is perpendicular to the tangent line of the rotating direction of the rotating shaft; the driving gear is provided with a recessed groove, and a first synchronous belt is connected between the driving gear and the rotating shaft; when the driving gear is driven by the driving motor to rotate, the first synchronous belt can drive the rotating shaft to rotate, and then the water stirring tank on the side wall of the rotating shaft can stir water, so that impurities or dye liquor inside cleaning water inside the cleaning cavity can be dissolved at a higher speed, and when the driving gear rotates at a higher speed, the cleaning water can be splashed onto yarns by the water stirring tank, and further the cleaning effect on the yarns is better.
Preferably, an anti-falling block is rotatably connected in the processing machine body; a connecting rod is fixedly connected to the side wall of the anti-drop block, and a synchronizing wheel is fixedly connected to the end part of the connecting rod; a second synchronous belt is connected between the driving gear and the synchronous wheel; a plurality of blowing fans are fixedly connected to the side wall of the connecting rod and are regularly arranged in an annular shape along the connecting rod; at during operation, driving gear pivoted in-process, driving gear accessible second hold-in range drives the fan of blowing and rotates, and then can make the connecting rod rotate to can make the fan of blowing drive the inside air flow of stoving intracavity, thereby can make the inside heat distribution of stoving intracavity more even, make the stoving effect of yarn better, simultaneously for the speed of adjusting the air flow, can carry out the adjustment of adaptability to the length of fan of blowing.
Preferably, an asbestos net layer is arranged in the processing machine body; the asbestos screen layer is arranged at the peripheral position of the driving motor; during operation, through set up the asbestos net layer around driving motor, can make the inside heat of stoving chamber conduct to driving motor department less, reduced the possibility that the heat caused the influence to driving motor.
Preferably, the inside of the processing machine body is rotatably connected with an anti-wear roller; the anti-wear roller is arranged at a position corresponding to the first synchronous belt and the second synchronous belt; during operation, the sliding friction between the first synchronous belt and the second synchronous belt and the processing machine body can be changed into rolling friction through the arrangement of the anti-wear rollers in the process of rotating the first synchronous belt and the second synchronous belt, so that the abrasion between the first synchronous belt and the second synchronous belt and the processing machine body can be reduced, and the service life of the device is prolonged.
Preferably, a roller frame is fixedly connected in the drying cavity; the roller frame is arranged at a position corresponding to the material passing opening; the inside of the roller frame is rotationally connected with two squeeze rollers; a placing cavity is formed in the extrusion roller; the position corresponding to the roller frame is provided with an air passing groove; when the yarn passes through the feed opening, the squeeze roller that sets up relatively can further extrude the yarn for its inside moisture remains less, simultaneously when yarn and squeeze roller contact, can drive squeeze roller rotation, and then can make place the hard glass ball round trip impact of intracavity portion, make the surface produce vibrations, and then shake off the moisture on yarn surface, offer through the wind groove simultaneously, can make the wind that the fan of blowing blows off, more blows to the surface of yarn, thereby can make the drying effect better to the yarn.
Preferably, the rotating shaft is provided with a contact groove on the side wall which is perpendicular to the tangent line of the rotating direction of the rotating shaft; the contact groove is arranged in a circular arc-shaped concave manner; when the stirring tank stirs the cleaning water in the cleaning cavity, the contact area between the stirring tank and the cleaning water is larger through the arrangement of the contact groove, so that the force of the rotating shaft in stirring the cleaning water is larger, and the stirring effect of the cleaning water is better.
The beneficial effects of the invention are as follows:
1. according to the yarn fiber fixation process, the yarn is repeatedly cleaned and dried, and the fixation treatment is further carried out on the yarn, so that the function of enabling the color of the yarn to be more stable and less in fading is realized, and the problem that the yarn is easy to fade due to a common dyeing method is effectively solved.
2. According to the yarn fiber fixation process, the yarn is cleaned and dried through the processing equipment, and meanwhile, the guide rollers at two sides extrude the yarn, so that the yarn entering the drying cavity is of a drier structure design, a more convenient yarn cleaning and drying function is realized, and the problem that when the yarn is cleaned and dried, two steps are required to be separately processed, and the processing efficiency is easily affected is effectively solved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a flow chart of a fixing process in the present invention;
FIG. 2 is a flow chart of the steps of use of the processing apparatus of the present invention;
FIG. 3 is a schematic perspective view of a processing machine body according to the present invention;
FIG. 4 is a front cross-sectional perspective view of the processing block of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a rear perspective cutaway view of the processing block of the present invention;
FIG. 7 is a partial enlarged view at B in FIG. 6;
FIG. 8 is a schematic view showing a partial structure of a drying chamber according to the present invention;
FIG. 9 is a schematic cross-sectional front view of a roll housing of the present invention;
fig. 10 is a schematic partial structure of the rotation shaft in the second embodiment.
In the figure: 1. a processing machine body; 101. an opening/closing door; 2. cleaning the cavity; 3. a drying chamber; 4. a material passing opening; 5. a driving motor; 6. a drive gear; 7. a driven gear; 8. a guide roller; 9. a material pressing roller; 10. a sliding block; 11. a first synchronization belt; 12. a rotating shaft; 13. a synchronizing wheel; 14. an anti-falling block; 15. a blowing fan; 16. a second timing belt; 17. an asbestos web layer; 18. an anti-wear roller; 111. a roller frame; 112. a squeeze roll; 113. a placement cavity; 114. a wind passing groove; 19. contact grooves.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1
As shown in fig. 1, the process for improving the color fixation of yarn fibers according to the embodiment of the invention comprises the following steps:
s1: placing the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and loosening the yarns by beating and carding;
s2: treating the yarn by adopting a steaming mode, and adding a loosening agent in the treatment process;
s3: placing the treated yarn into a dyeing barrel to dye the yarn, placing the yarn into processing equipment after dyeing, cleaning and drying the yarn, placing the yarn into the dyeing barrel to dye the yarn again after drying, placing the yarn into the processing equipment again after dyeing, continuously twisting the yarn to clean and dry again, and repeating the steps for 3-5 times according to the dyeing effect;
s4: after the dyed yarn is dried, the yarn can be divided into a plurality of bundles, and then the bundles are immersed into the color fixing liquid, and the yarn is stretched in the process of immersing the color fixing liquid;
s5: after the color fixing liquid is soaked, the yarns are placed into the microwave heating box to fix colors, after the color fixing is finished, the yarns are placed into the processing equipment again, and after the yarns are washed and dried, the yarns are wound.
As shown in fig. 2, the processing equipment in S1 is used as follows:
s11: opening the opening and closing door 101, penetrating the yarn to be processed through the feed inlet, penetrating the yarn through the bottom of the pressing roller 9, penetrating the yarn through the feed inlet 4, penetrating the yarn out of the drying cavity 3, and fixing the yarn on the winding equipment;
s12: heating the interior of the drying cavity 3, injecting cleaning water into the interior of the cleaning cavity 2, wherein the cleaning water is required to be poured out of the bottom of the pressing roller 9, winding yarns through winding equipment, and simultaneously starting the driving motor 5, so that the driving motor 5 drives the driving gear 6 to rotate, and further drives the material guiding roller 8 to rotate through the driven gear 7, and feeding the yarns into the interior of the drying cavity 3 from the cleaning cavity 2;
s13: when the yarn passes through the cleaning cavity 2, the yarn is cleaned by the cleaning water in the cleaning cavity 2, and then when the yarn passes through the drying cavity 3, the yarn can be dried in the drying cavity 3, and then the yarn can be wound by the winding equipment, and after the yarn is cleaned and dried, the yarn processing can be completed.
As shown in fig. 3 to 5 and 8, the processing apparatus in S1 includes a processing machine body 1; a cleaning cavity 2 and a drying cavity 3 are formed in the processing machine body 1; the cleaning cavity 2 is arranged at a position close to the bottom of the processing machine body 1, and the drying cavity 3 is arranged at a position close to the top of the processing machine body 1; a material passing opening 4 is formed between the cleaning cavity 2 and the drying cavity 3; a feed inlet is formed in the side wall of the processing machine body 1 corresponding to the cleaning cavity 2, and a discharge outlet is formed in the side wall of the processing machine body 1 corresponding to the drying cavity 3; a driving motor 5 is arranged in the processing machine body 1; the output end of the driving motor 5 is fixedly connected with a driving gear 6; the inside of the processing machine body 1 is rotatably connected with a guide roller 8; the two guide rollers 8 are arranged in the processing machine body 1 and symmetrically arranged at two sides of the material passing opening 4; the end part of one of the guide rollers 8 is fixedly connected with a driven gear 7; the driving gear 6 and the driven gear 7 are meshed; the inside of the cleaning cavity 2 is rotatably connected with a material pressing roller 9; the material pressing roller 9 is arranged in parallel with the feeding port; the side wall of the processing machine body 1 is provided with an opening and closing door 101 at the position corresponding to the cleaning cavity 2 and the drying cavity 3; corners inside the drying cavity 3 are smoothly transited by fillets; when the yarn cleaning machine works, when the yarn is required to be cleaned, the opening and closing door 101 can be opened, the yarn is penetrated from the feed inlet, so that the yarn can pass through the bottom of the material pressing roller 9, and then passes through the material passing opening 4, and then is penetrated out from the discharge outlet, the material outlet can be provided with the winding equipment, and then the cleaning water is injected into the cleaning cavity 2, the winding equipment can be started, so that the winding equipment winds the yarn, the material pressing roller 9 can push the yarn in the cleaning water all the time in the yarn moving process, the driving motor 5 can be started, the driving motor 5 can drive the driving gear 6 to rotate, the material guiding roller 8 can be driven by the driven gear 7 to rotate, the yarn can be pushed to move towards the drying cavity 3 in the rotating process of the material guiding roller 8, and the water in the yarn can be extruded through the extrusion of the material guiding rollers 8 at two sides, the yarn entering the drying cavity 3 is enabled to be dried more, after the yarn enters the drying cavity 3, the yarn is dried by the drying equipment arranged in the drying cavity 3, so that the exported yarn is dried, the yarn is cleaned and dried by the processing equipment, meanwhile, the yarn is extruded by the guide rollers 8 on two sides, the yarn entering the drying cavity 3 is enabled to be more dry, the function of cleaning and drying the yarn is realized more conveniently, the problem that two steps are required to be separately processed when the yarn is cleaned and dried is effectively solved, the processing efficiency is easy to be influenced is solved, the corner of the drying cavity 3 is set to be a round corner smooth transition, the condition of blocking is less when the air in the drying cavity 3 is blown by the blowing fan 15 to flow, so that the air flowing effect inside the drying chamber 3 can be better.
As shown in fig. 5 to 7, a sliding block 10 is slidably connected to the inside of the processing machine body 1; a spring is fixedly connected between the sliding block 10 and the side wall of the processing machine body 1; the material guiding roller 8 is rotationally connected inside the sliding block 10, and the material guiding roller 8 rotationally connected inside the sliding block 10 is the material guiding roller 8 with the end part not fixedly connected with the driven gear 7; during operation, when the yarn passes through the material passing opening 4, if the condition that the yarn is thicker appears, the yarn can extrude the guide roller 8, and then the sliding block 10 can be made to extrude the spring, the inside of the processing machine body 1 is contracted, and then when the yarn passes through the material passing opening 4, the spring can push the sliding block 10, and then the guide roller 8 can be made to be more compact with the laminating of the yarn, the effect that the two guide rollers 8 extrude the water inside the yarn is better, the condition that the yarn cannot pass through the material passing opening 4 can not appear at the same time, the spring pushes the sliding block 10 simultaneously, and then the guide roller 8 is made to be more compact with the yarn, and then the pressure between the guide roller 8 and the yarn is made to be greater, and thus the friction force between the guide roller 8 and the yarn is made to be greater, the rotating effect of the guide roller 8 is better, and the slipping condition between the yarn and the guide roller 8 is reduced.
As shown in fig. 4, a rotating shaft 12 is rotatably connected to the inside of the cleaning chamber 2; a plurality of stirring tanks are arranged on the side wall of the rotating shaft 12, and the side wall of one side of the stirring tank is perpendicular to the tangent line of the rotating direction of the rotating shaft 12; a groove is formed in the driving gear 6, and a first synchronous belt 11 is connected between the driving gear 6 and the rotating shaft 12; when the driving motor 5 drives the driving gear 6 to rotate in operation, the first synchronous belt 11 can drive the rotating shaft 12 to rotate, and then the water stirring tank on the side wall of the rotating shaft 12 can stir water, so that the dissolution speed of impurities or dye liquor in the cleaning water in the cleaning cavity 2 is higher, and when the driving gear 6 rotates at a higher speed, the water stirring tank can splash the cleaning water onto yarns, and further the cleaning effect on the yarns is better.
As shown in fig. 6 and 8, an anti-falling block 14 is rotatably connected inside the processing machine body 1; a connecting rod is fixedly connected to the side wall of the anti-falling block 14, and a synchronizing wheel 13 is fixedly connected to the end part of the connecting rod; a second synchronous belt 16 is connected between the driving gear 6 and the synchronous wheel 13; a plurality of blowing fans 15 are fixedly connected to the side wall of the connecting rod and are regularly arranged in a ring shape along the connecting rod; during operation, in the process of rotation of the driving gear 6, the driving gear 6 can drive the blowing fan 15 to rotate through the second synchronous belt 16, and then the connecting rod can be made to rotate, so that the blowing fan 15 can drive air inside the drying cavity 3 to flow, heat distribution inside the drying cavity 3 can be made to be more uniform, the drying effect of yarns is better, meanwhile, the length of the blowing fan 15 can be adaptively adjusted for adjusting the air flowing speed.
As shown in fig. 6 to 7, the interior of the processing body 1 is provided with an asbestos web layer 17; the asbestos screen layer 17 is arranged at the surrounding position of the driving motor 5; in operation, by providing the layer of asbestos cloth 17 around the drive motor 5, less heat inside the drying chamber 3 is conducted to the drive motor 5, reducing the likelihood of heat affecting the drive motor 5.
As shown in fig. 5, an anti-wear roller 18 is rotatably connected to the inside of the processing machine body 1; the anti-wear roller 18 is arranged at a position corresponding to the first synchronous belt 11 and the second synchronous belt 16; during operation, the sliding friction between the first synchronous belt 11 and the second synchronous belt 16 and the processing machine body 1 can be changed into rolling friction through the arrangement of the anti-wear roller 18 in the process of rotating the first synchronous belt 11 and the second synchronous belt 16, so that the abrasion between the first synchronous belt 11 and the second synchronous belt 16 and the processing machine body 1 can be reduced, and the service life of the device is prolonged.
As shown in fig. 4 and 9, a roller frame 111 is fixedly connected inside the drying cavity; the roller frame 111 is arranged at a position corresponding to the material passing opening 4; two squeeze rollers 112 are rotatably connected to the inside of the roller frame 111; a placing cavity 113 is formed in the squeeze roller 112; the position of the roller frame 111 corresponding to 15 is provided with an air passing groove 114; when the during operation, when the yarn passes through feed opening 4, the squeeze roller 112 of relative setting can further extrude the yarn for its inside moisture remains still less, simultaneously when yarn and squeeze roller 112 contact, can drive squeeze roller 112 and rotate, and then can make place the inside hard glass ball round trip impact of chamber 113, make 112's surface produce vibrations, and then shake off the moisture on yarn surface, set up through wind groove 114 simultaneously, can make the wind that blowing fan 15 blows out, more blow to the surface of yarn, thereby can make the drying effect to the yarn better.
Example two
As shown in fig. 10, in comparative example one, another embodiment of the present invention is: the rotating shaft 12 and the side wall which is perpendicular to the tangent line of the rotating direction of the rotating shaft 12 are provided with a contact groove 19; the contact groove 19 is arranged in a circular arc-shaped concave manner; during operation, when the stirring tank stirs the cleaning water in the cleaning cavity 2, the contact area between the stirring tank and the cleaning water is larger through the opening of the contact groove 19, so that the force of the rotating shaft 12 for stirring the cleaning water is larger, and the stirring effect of the cleaning water is better.
When the yarn cleaning machine works, when the yarn needs to be cleaned, the opening and closing door 101 can be opened, the yarn is penetrated from the feed inlet, so that the yarn can pass through the bottom of the material guide roller 9, and then passes through the material passing opening 4, and then is penetrated out from the discharge outlet, the material outlet can be provided with the winding equipment, and then the cleaning water is injected into the cleaning cavity 2, the winding equipment can be started, so that the winding equipment winds the yarn, the material guide roller 9 can push the yarn in the cleaning water all the time in the yarn moving process, the driving motor 5 can be started, the driving motor 5 can drive the driving gear 6 to rotate, the material guide roller 8 can be driven by the driven gear 7 to rotate, the yarn can be pushed to move towards the drying cavity 3 in the rotating process of the material guide roller 8, and meanwhile, the water in the yarn can be extruded through the extrusion of the material guide rollers 8 at two sides, the yarn entering the drying cavity 3 is enabled to be dried more, after the yarn enters the drying cavity 3, the yarn is dried by the drying equipment arranged in the drying cavity 3, so that the exported yarn is dried, the yarn is cleaned and dried by the processing equipment, meanwhile, the yarn is extruded by the guide rollers 8 on two sides, the yarn entering the drying cavity 3 is enabled to be more dry, the function of cleaning and drying the yarn is realized more conveniently, the problem that two steps are required to be separately processed when the yarn is cleaned and dried is effectively solved, the processing efficiency is easy to be influenced is solved, the corner of the drying cavity 3 is set to be a round corner smooth transition, the condition of blocking is less when the air in the drying cavity 3 is blown by the blowing fan 15 to flow, so that the air flowing effect inside the drying chamber 3 can be better.
In the process that the yarn passes through the feed opening 4, if the condition that the yarn is thicker appears, the yarn can extrude the guide roller 8, and then can make the sliding block 10 extrude the spring, the inside of processing organism 1 is contracted, and then when the yarn passes through the feed opening 4, the spring can promote the sliding block 10, and then can make the guide roller 8 more inseparable with the yarn laminating, make two guide rollers 8 better with the effect that the yarn inside water extruded, can not appear the condition that the yarn can't pass through the feed opening 4 again simultaneously, simultaneously the spring promotes the sliding block 10, and then make the guide roller 8 more inseparable after the laminating of yarn, can make the pressure between guide roller 8 and the yarn bigger, thereby can make the frictional force between guide roller 8 and the yarn bigger, thereby can make the rotation effect of guide roller 8 better, reduce the condition that the yarn appears skidding between guide roller 8.
When driving motor 5 drives driving gear 6 to rotate, accessible synchronous area 11 drives axis of rotation 12 and rotates, and then can make the stirring groove on the axis of rotation 12 lateral wall stir water to can make the inside impurity of cleaning water or dye liquor dissolution rate of cleaning chamber 2 inside faster, when driving gear 6 rotational speed is faster, the stirring groove can splash the cleaning water to the yarn on, and then can make the cleaning effect to the yarn better.
In the process of rotating the driving gear 6, the driving gear 6 can drive the blowing fan 15 to rotate through the second synchronous belt 16, and then the connecting rod can be made to rotate, so that the blowing fan 15 can drive air inside the drying cavity 3 to flow, the heat distribution inside the drying cavity 3 can be made to be more uniform, the drying effect of yarns is better, meanwhile, the air flow speed is adjusted, and the length of the blowing fan 15 can be adjusted adaptively.
By providing the layer of asbestos 17 around the drive motor 5, less heat inside the drying chamber 3 is conducted to the drive motor 5, reducing the possibility of heat affecting the drive motor 5.
In the process of rotating the first synchronous belt 11 and the second synchronous belt 16, the sliding friction between the first synchronous belt 11 and the second synchronous belt 16 and the processing machine body 1 can be changed into rolling friction through the arrangement of the anti-wear roller 18, so that the abrasion between the first synchronous belt 11 and the second synchronous belt 16 and the processing machine body 1 can be reduced, and the service life of the device is prolonged.
When the yarn passes through the feed port 4, the squeeze roller 112 arranged oppositely can further squeeze the yarn, so that the moisture in the yarn is kept less, meanwhile, when the yarn is contacted with the squeeze roller 112, the squeeze roller 112 is driven to rotate, and then the hard glass ball inside the placing cavity 113 can be impacted back and forth, so that vibration is generated on the surface of the yarn 112, the moisture on the surface of the yarn is shaken off, meanwhile, the air blown by the air blowing fan 15 can be caused by the provision of the air passing groove 114, more air is blown to the surface of the yarn, and the drying effect on the yarn is better.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The process for improving the color fixation of the yarn fiber is characterized by comprising the following steps:
s1: placing the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and loosening the yarns by beating and carding;
s2: treating the yarn by adopting a steaming mode, and adding a loosening agent in the treatment process;
s3: placing the treated yarn into a dyeing barrel to dye the yarn, placing the yarn into processing equipment after dyeing, cleaning and drying the yarn, placing the yarn into the dyeing barrel to dye the yarn again after drying, placing the yarn into the processing equipment again after dyeing, continuously twisting the yarn to clean and dry again, and repeating the steps for 3-5 times according to the dyeing effect;
s4: after the dyed yarn is dried, dividing the yarn into a plurality of bundles, and then immersing the bundles in a fixation liquid, and stretching the yarn in the process of immersing in the fixation liquid;
s5: after the color fixing liquid is soaked, placing the yarns into a microwave heating box for color fixing, after the color fixing is finished, placing the yarns into processing equipment again, cleaning and drying the yarns, and then finishing yarn winding;
wherein the processing equipment in S1 comprises a processing machine body (1); a cleaning cavity (2) and a drying cavity (3) are formed in the processing machine body (1); the cleaning cavity (2) is arranged at a position close to the bottom of the processing machine body (1), and the drying cavity (3) is arranged at a position close to the top of the processing machine body (1); a material passing opening (4) is formed between the cleaning cavity (2) and the drying cavity (3); a feed inlet is formed in the side wall of the processing machine body (1) corresponding to the cleaning cavity (2), and a discharge outlet is formed in the side wall of the processing machine body (1) corresponding to the drying cavity (3); a driving motor (5) is arranged in the processing machine body (1); the output end of the driving motor (5) is fixedly connected with a driving gear (6); the inside of the processing machine body (1) is rotationally connected with a guide roller (8); the two guide rollers (8) are arranged in the processing machine body (1) and symmetrically arranged at two sides of the material passing opening (4); the end part of one of the guide rollers (8) is fixedly connected with a driven gear (7); the driving gear (6) and the driven gear (7) are meshed; a material pressing roller (9) is rotatably connected in the cleaning cavity (2); the material pressing roller (9) is arranged in parallel with the feeding port; an opening and closing door (101) is arranged on the side wall of the processing machine body (1) at the position corresponding to the cleaning cavity (2) and the drying cavity (3); corners inside the drying cavity (3) are smoothly transited by fillets;
a rotating shaft (12) is rotatably connected in the cleaning cavity (2); a plurality of water stirring tanks are arranged on the side wall of the rotating shaft (12), and the side wall of one side of each water stirring tank is perpendicular to the tangent line of the rotating shaft (12) in the rotating direction; a groove is formed in the driving gear (6), and a first synchronous belt (11) is connected between the driving gear (6) and the rotating shaft (12);
a roller frame (111) is fixedly connected in the drying cavity; the roller frame (111) is arranged at a position corresponding to the material passing opening (4); two squeeze rollers (112) are rotatably connected inside the roller frame (111); a placing cavity (113) is formed in the squeeze roller (112); the position of the roller frame (111) corresponding to the blowing fan (15) is provided with an air passing groove (114);
the rotating shaft (12) and a side wall which is perpendicular to the tangent line of the rotating direction of the rotating shaft (12) are provided with contact grooves (19); the contact groove (19) is arranged in a circular arc-shaped concave manner;
when the yarn passes through the feed opening (4), the extrusion roller (112) that sets up relatively carries out further extrusion to the yarn for its inside moisture remains less, simultaneously when yarn and extrusion roller (112) contact, can drive extrusion roller (112) and rotate, and then make the inside hard glass ball round trip impact of placing chamber (113), make the surface of extrusion roller (112) produce vibrations, and then shake off the moisture on yarn surface, offer through wind groove (114) simultaneously, make the wind that blowing fan (15) blew off, more blow to the surface of yarn, thereby make better to the drying effect of yarn.
2. The process for improving the color fixation of yarn fibers according to claim 1, wherein the processing equipment in S1 is used as follows:
s11: opening an opening and closing door (101), penetrating yarn to be treated through a feed inlet, penetrating the yarn through a feed inlet (4) after penetrating the bottom of a pressing roller (9), penetrating the yarn out of a drying cavity (3), and fixing the yarn on winding equipment;
s12: heating the interior of the drying cavity (3), injecting cleaning water into the interior of the cleaning cavity (2), wherein the cleaning water is required to be not pressed at the bottom of the material pressing roller (9), winding yarns through winding equipment, and simultaneously starting the driving motor (5), so that the driving motor (5) drives the driving gear (6) to rotate, and further drives the material guiding roller (8) to rotate through the driven gear (7), and feeding the yarns into the interior of the drying cavity (3) from the cleaning cavity (2);
s13: when yarn passes through the cleaning cavity (2), the yarn is cleaned by the cleaning water in the cleaning cavity (2), and then when the yarn passes through the drying cavity (3), the yarn is dried in the drying cavity (3), and then the yarn is wound by winding equipment, and after the yarn is cleaned and dried, the yarn processing is completed.
3. An improved yarn fiber fixation process as claimed in claim 2, wherein: a sliding block (10) is connected inside the processing machine body (1) in a sliding way; a spring is fixedly connected between the sliding block (10) and the side wall of the processing machine body (1); the guide roller (8) is rotationally connected inside the sliding block (10), and the guide roller (8) rotationally connected inside the sliding block (10) is a guide roller (8) with an end part not fixedly connected with the driven gear (7).
4. An improved yarn fiber fixation process as claimed in claim 3 wherein: an anti-falling block (14) is rotatably connected in the processing machine body (1); a connecting rod is fixedly connected to the side wall of the anti-falling block (14), and a synchronizing wheel (13) is fixedly connected to the end part of the connecting rod; a second synchronous belt (16) is connected between the driving gear (6) and the synchronous wheel (13); the side wall of the connecting rod is fixedly connected with a plurality of blowing fans (15), and the blowing fans are regularly arranged in a ring shape along the connecting rod.
5. An improved yarn fiber fixation process as claimed in claim 4 wherein: an asbestos net layer (17) is arranged in the processing machine body (1); the asbestos screen layer (17) is arranged at the surrounding position of the driving motor (5).
6. An improved yarn fiber fixation process as claimed in claim 5 wherein: the inside of the processing machine body (1) is rotatably connected with an anti-abrasion roller (18); the anti-wear roller (18) is arranged at a position corresponding to the first synchronous belt (11) and the second synchronous belt (16).
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| CN112251872A (en) * | 2020-10-22 | 2021-01-22 | 嵊州市富鸿纺织有限公司 | Production and processing flow of textile yarns |
| CN212800828U (en) * | 2020-06-22 | 2021-03-26 | 建湖县盛峰纱线有限公司 | Yarn immersion cleaning and drying device |
| CN214831144U (en) * | 2021-04-02 | 2021-11-23 | 宁夏丰源纺织有限公司 | Novel yarn drying cabinet is used in weaving |
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| GB811369A (en) * | 1956-04-11 | 1959-04-02 | Wolsey Ltd | Improvements in or relating to methods of and apparatus for treating textiles with liquids |
| CN106192270A (en) * | 2016-08-30 | 2016-12-07 | 宁夏如意科技时尚产业有限公司 | A kind of single-yarn dyeing method and system |
| CN209854365U (en) * | 2019-02-01 | 2019-12-27 | 绍兴蓝忆布艺有限公司 | Yarn cleaning and drying integrated device |
| CN211227669U (en) * | 2019-12-04 | 2020-08-11 | 桐乡市京都印染股份有限公司 | Efficient dyeing device for core-spun yarn by one-bath process |
| CN212800828U (en) * | 2020-06-22 | 2021-03-26 | 建湖县盛峰纱线有限公司 | Yarn immersion cleaning and drying device |
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