CN115559076A - Process for improving yarn fiber fixation - Google Patents
Process for improving yarn fiber fixation Download PDFInfo
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- CN115559076A CN115559076A CN202211101438.XA CN202211101438A CN115559076A CN 115559076 A CN115559076 A CN 115559076A CN 202211101438 A CN202211101438 A CN 202211101438A CN 115559076 A CN115559076 A CN 115559076A
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- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000008569 process Effects 0.000 title claims abstract description 43
- 239000000835 fiber Substances 0.000 title claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 97
- 238000004140 cleaning Methods 0.000 claims abstract description 90
- 238000004043 dyeing Methods 0.000 claims abstract description 34
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 238000010009 beating Methods 0.000 claims abstract description 4
- 238000009960 carding Methods 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- 239000007787 solid Substances 0.000 claims abstract description 4
- 238000010025 steaming Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 73
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 52
- 230000001360 synchronised effect Effects 0.000 claims description 37
- 238000003756 stirring Methods 0.000 claims description 25
- 230000000694 effects Effects 0.000 claims description 23
- 238000004804 winding Methods 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 239000010425 asbestos Substances 0.000 claims description 10
- 229910052895 riebeckite Inorganic materials 0.000 claims description 10
- 238000000227 grinding Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000005562 fading Methods 0.000 abstract description 4
- 239000003086 colorant Substances 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 abstract description 2
- 238000005406 washing Methods 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 6
- 239000000975 dye Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004540 pour-on Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000009970 yarn dyeing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/20—Rollers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the field of fabric treatment, and particularly relates to a process for improving yarn fiber fixation, which comprises the following steps: s1: putting the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and then loosening the yarns in a beating and carding mode; s2: processing the yarns in a steaming mode, and adding a loosening agent in the processing process; s3: placing the processed yarn into a dyeing barrel, dyeing the yarn, placing the yarn into processing equipment after dyeing is finished, cleaning and drying the yarn, placing the yarn into the dyeing barrel after drying is finished, and dyeing the yarn again; through the design of repeated cleaning and drying of the yarns and further carrying out color fixation treatment on the yarns, the functions of enabling the colors of the yarns to be more stable and enabling less fading to occur are achieved, and the problem that the common dyeing method easily causes fading of the yarns is effectively solved.
Description
Technical Field
The invention belongs to the field of fabric treatment, and particularly relates to a process for improving yarn fiber color fixation.
Background
The yarn is a product processed by textile processing technology to form certain fineness from textile fibers, and can be used for weaving, rope making, knitting and the like.
A Chinese patent with publication number CN109853175A discloses a yarn dyeing process, which dyes yarns through chamfering, bleaching, dyeing, dehydration drying, heating dyeing, sampling detection, color fixation, cleaning, dehydration drying and packaging, improves the color stability and the quality of dyed yarns after dyeing, and prolongs the service life of the yarns.
In the process of dyeing yarns, the yarns are usually subjected to one-time or multiple-time dip dyeing to change the colors of the yarns, and the dyeing mode is easy to cause the fading of the yarns in the process of long-time use of the yarns, so that the attractiveness of the yarns is deteriorated, and the use of the yarns is influenced.
Therefore, the invention provides a process for improving yarn fiber fixation.
Disclosure of Invention
To remedy the deficiencies of the prior art, at least one of the technical problems set forth in the background is addressed.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a process for improving yarn fiber fixation, which comprises the following steps:
s1: putting the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and then loosening the yarns in a beating and carding mode;
s2: processing the yarns in a steaming mode, and adding a loosening agent in the processing process;
s3: putting the processed yarn into a dyeing barrel, dyeing the yarn, putting the yarn into processing equipment after dyeing is finished, cleaning and drying the yarn, putting the yarn into the dyeing barrel after drying is finished, dyeing the yarn again, putting the yarn into the processing equipment again after dyeing is finished, continuously twisting the yarn, cleaning and drying the yarn again, and repeating the step for 3-5 times according to the dyeing effect;
s4: after the dyed yarns are dried, dividing the yarns into a plurality of bundles, immersing the yarns into a color fixing solution, and stretching the yarns in the process of immersing the yarns into the color fixing solution;
s5: and after the color fixing liquid is completely soaked, the yarns are placed into the microwave heating box for color fixing, after the color fixing is finished, the yarns are placed into the processing equipment again, and after the yarns are cleaned and dried, the yarns are wound.
Preferably, the processing equipment in S1 comprises the following steps:
s11: opening the opening and closing door, penetrating the yarn to be processed through the feed inlet, further penetrating the yarn through the bottom of the material pressing roller, penetrating the yarn through the material passing hole, further penetrating the yarn out of the drying cavity, and further fixing the yarn on the winding equipment;
s12: heating the inside of the drying cavity, injecting cleaning water into the inside of the cleaning cavity, wherein the cleaning water needs not to press the bottom of the material pressing roller, then winding the yarn through winding equipment, simultaneously starting a driving motor, driving the driving gear to rotate by the driving motor, further driving the material guiding roller to rotate through a driven gear, and sending the yarn into the inside of the drying cavity from the cleaning cavity;
s13: when the yarn passes through the cleaning cavity, the cleaning water in the cleaning cavity cleans the yarn, and then when the yarn passes through the drying cavity, the drying cavity can dry the yarn, and then the yarn can be wound by the winding equipment, and after the yarn is cleaned and dried, the yarn can be processed.
Preferably, the processing equipment in S1 includes a processing machine body; a cleaning cavity and a drying cavity are formed in the processing machine body; the cleaning cavity is arranged at a position close to the bottom of the processing machine body, and the drying cavity is arranged at a position close to the top of the processing machine body; a material passing port is formed between the cleaning cavity and the drying cavity; a feeding hole is formed in the position, corresponding to the cleaning cavity, of the side wall of the processing machine body, and a discharging hole is formed in the position, corresponding to the drying cavity, of the side wall of the processing machine body; a driving motor is arranged in the processing machine body; the output end of the driving motor is fixedly connected with a driving gear; the interior of the processing machine body is rotatably connected with a material guide roller; two guide rollers are arranged inside the processing machine body and symmetrically arranged on two sides of the material passing opening; a driven gear is fixedly connected to the end part of one of the guide rollers; the driving gear and the driven gear are arranged in a meshed manner; a material pressing roller is rotatably connected inside the cleaning cavity; the material pressing roller and the material inlet are arranged in parallel; the side wall of the processing machine body is provided with an opening and closing door at the position corresponding to the cleaning cavity and the drying cavity; corners inside the drying cavity are arranged in a fillet smooth transition mode; when the yarn drying device works, when the yarn needs to be cleaned, the opening and closing door can be opened, the yarn penetrates through the feed inlet, the yarn can penetrate through the bottom of the material pressing roller and further penetrates through the material passing opening and then penetrates out of the material discharging opening, the winding device can be arranged at the material discharging opening, the winding device can be started after cleaning water is injected into the cleaning cavity, the winding device can be started to wind the yarn, the material pressing roller can push the yarn in the yarn moving process, the yarn is enabled to be always in the cleaning water, meanwhile, the driving motor can be started, the driving motor drives the driving gear to rotate, the guide roller can be driven to rotate by the driven gear, the yarn can be pushed to move towards the inside of the drying cavity, meanwhile, water in the yarn can be extruded through extrusion of the two side material guiding rollers, and the yarn entering into the drying cavity is enabled to be dried more, after the yarn got into the inside in stoving chamber, the drying equipment of accessible stoving intracavity portion setting dries the yarn, thereby can make the yarn of deriving become dry, wash and drying process the yarn through processing equipment, simultaneously the guide roller of both sides extrudees the yarn, can make the yarn drier's of the inside in stoving chamber structural design, the function of drying is washd to the yarn that can be more convenient has been realized, effectual solution washs and dries man-hour to the yarn, need separately handle two steps, cause the problem of influence to the efficiency of processing easily, corner through the stoving chamber sets up to fillet smooth transition, can make the fan blow when the air of stoving intracavity portion flows, the condition that blocks less appears, thereby can make the air flow effect of stoving intracavity portion better.
Preferably, a sliding block is connected to the inside of the processing machine body in a sliding manner; a spring is fixedly connected between the sliding block and the side wall of the processing machine body; the material guide roller is rotatably connected inside the sliding block, and the material guide roller which is rotatably connected inside the sliding block is a material guide roller of which the end part is not fixedly connected with the driven gear; during operation, in the process that the yarn passes through the material passing opening, if the yarn is thick, the yarn can extrude the guide roller, and further the sliding block can extrude the spring, the sliding block can be retracted into the processing machine body, and further when the yarn passes through the material passing opening, the spring can push the sliding block, and further the guide roller can be more tightly attached to the yarn, so that the effect of extruding water inside the yarn by the two guide rollers is better, meanwhile, the condition that the yarn cannot pass through the material passing opening can not occur, meanwhile, the spring pushes the sliding block, and further the pressure between the guide roller and the yarn can be larger after the guide roller is more tightly attached to the yarn, so that the friction force between the guide roller and the yarn can be larger, the rotating effect of the guide roller can be better, and the slipping condition between the yarn and the guide roller can be reduced.
Preferably, a rotating shaft is rotatably connected inside the cleaning cavity; the side wall of the rotating shaft is provided with a plurality of water stirring grooves, and the side wall of one side of each water stirring groove is perpendicular to the rotating direction tangent of the rotating shaft; the driving gear is provided with an embedded belt groove, and a first synchronous belt is connected between the driving gear and the rotating shaft; when the yarn cleaning machine works, when the driving motor drives the driving gear to rotate, the rotating shaft can be driven to rotate through the first synchronous belt, and then the water stirring groove in the side wall of the rotating shaft can stir water, so that the dissolving speed of impurities or dye liquor in cleaning water in the cleaning cavity is higher, when the rotating speed of the driving gear is higher, the water stirring groove can pour the cleaning water onto yarns, and the yarn cleaning effect is better.
Preferably, the interior of the processing machine body is rotatably connected with an anti-drop block; the side wall of the anti-falling block is fixedly connected with a connecting rod, and the end part of the connecting rod is fixedly connected with a synchronizing wheel; a second synchronous belt is connected between the driving gear and the synchronous wheel; the side wall of the connecting rod is fixedly connected with a plurality of blowing fans which are arranged in a ring shape regularly along the connecting rod; during operation, in the rotating process of the driving gear, the driving gear can drive the blowing fan to rotate through the second synchronous belt, so that the connecting rod can rotate, the blowing fan can drive air in the drying cavity to flow, heat distribution in the drying cavity can be more uniform, the drying effect of yarns is better, and meanwhile, the length of the blowing fan can be adjusted adaptively for adjusting the air flowing speed.
Preferably, an asbestos net layer is arranged inside the processing machine body; the asbestos net layer is arranged at the position around the driving motor; when the drying device works, the asbestos net layers are arranged around the driving motor, so that heat in the drying cavity can be conducted to the driving motor less, and the possibility of influence of the heat on the driving motor is reduced.
Preferably, the processing machine body is rotatably connected with a grinding-proof roller; the anti-grinding roller is arranged at the position corresponding to the first synchronous belt and the second synchronous belt; when the device works, in the process that the first synchronous belt and the second synchronous belt rotate, the anti-grinding roller is arranged, so that the sliding friction between the first synchronous belt and the processing machine body and the sliding friction between the second synchronous belt and the processing machine body are changed into rolling friction, the abrasion between the first synchronous belt and the processing machine body and the abrasion between the second synchronous belt and the processing machine body can be reduced, and the service life of the device is prolonged.
Preferably, a roller frame is fixedly connected inside the drying cavity; the roller frame is arranged at a position corresponding to the material passing port; two squeezing rollers are rotatably connected inside the roller frame; a placing cavity is formed in the extrusion roller; an air passing groove is formed in the position corresponding to the roller frame; when the yarn passes the material passing opening, the squeeze roll of relative setting can carry out further extrusion to the yarn, make its inside moisture retain still less, simultaneously when yarn and squeeze roll contact, can drive the squeeze roll and rotate, and then can make the glass ball of placing the intracavity stereoplasm strike back and forth, the surface of messenger shake, and then shake off the moisture on yarn surface, simultaneously through seting up of wind passing groove, can be so that the wind that blows out of fan of blowing, more blow to the surface of yarn, thereby can make the drying effect to the yarn better.
Preferably, the rotating direction tangent of the rotating shaft and the rotating direction tangent of the rotating shaft are vertically arranged, and a contact groove is formed in the side wall; the contact groove is in an arc-shaped concave arrangement; when the water stirring tank is used for stirring cleaning water in the cleaning cavity, the contact area between the water stirring tank and the cleaning water is larger through the arrangement of the contact groove, so that the force is larger when the rotating shaft stirs water, and the cleaning water stirring effect is better.
The invention has the following beneficial effects:
1. according to the improved yarn fiber color fixing process, the yarn is repeatedly cleaned and dried, and then the color fixing treatment is carried out on the yarn, so that the functions of enabling the color of the yarn to be more stable and causing less fading situations are realized, and the problem that the yarn is easy to fade in a common dyeing method is effectively solved.
2. According to the improved yarn fiber color fixing process, the yarn is cleaned and dried through the processing equipment, and meanwhile, the guide rollers on the two sides extrude the yarn, so that the yarn entering the drying cavity is dried more conveniently, the function of cleaning and drying the yarn is realized, and the problem that the processing efficiency is easily influenced because two steps are required to be processed separately when the yarn is cleaned and dried is effectively solved.
Drawings
The invention will be further described with reference to the accompanying drawings.
Figure 1 is a flow diagram of the laking process of the present invention;
FIG. 2 is a flow chart of the steps of the process equipment of the present invention;
FIG. 3 is a perspective view of the processing block of the present invention;
FIG. 4 is a front sectional perspective view of the processing machine body of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a rear sectional perspective view of the processing machine body of the present invention;
FIG. 7 is a partial enlarged view at B in FIG. 6;
FIG. 8 is a schematic view of a partial structure of a drying chamber according to the present invention;
FIG. 9 is a schematic front sectional view of a roll stand according to the present invention;
fig. 10 is a partial structural schematic view of a rotating shaft in the second embodiment.
In the figure: 1. processing a machine body; 101. opening and closing the door; 2. a cleaning chamber; 3. a drying cavity; 4. a material passing port; 5. a drive motor; 6. a driving gear; 7. a driven gear; 8. a material guide roller; 9. a nip roll; 10. a slider; 11. a first synchronization belt; 12. a rotating shaft; 13. a synchronizing wheel; 14. an anti-drop block; 15. a blower fan; 16. a second synchronous belt; 17. an asbestos web layer; 18. anti-grinding roller; 111. a roller frame; 112. a squeeze roll; 113. a placement chamber; 114. an air passing groove; 19. contacting the recess.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example one
As shown in fig. 1, the process for improving yarn fiber fixation according to the embodiment of the present invention includes the following steps:
s1: putting the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and then loosening the yarns in a beating and carding mode;
s2: processing the yarns in a steaming mode, and adding a loosening agent in the processing process;
s3: putting the processed yarn into a dyeing barrel, dyeing the yarn, putting the yarn into processing equipment after dyeing is finished, cleaning and drying the yarn, putting the yarn into the dyeing barrel after drying is finished, dyeing the yarn again, putting the yarn into the processing equipment again after dyeing is finished, continuously twisting the yarn, cleaning and drying the yarn again, and repeating the step for 3-5 times according to the dyeing effect;
s4: after the dyed yarns are dried, dividing the yarns into a plurality of bundles, immersing the yarns into a color fixing solution, and stretching the yarns in the process of immersing the yarns into the color fixing solution;
s5: and after the color fixing solution is soaked, putting the yarns into a microwave heating box for color fixing, after the color fixing is finished, putting the yarns into processing equipment again, cleaning and drying the yarns, and finishing the winding of the yarns.
As shown in fig. 2, the processing equipment in S1 is used in the following steps:
s11: opening the opening and closing door 101, penetrating the yarn to be processed through the feed inlet, further penetrating the yarn through the bottom of the material pressing roller 9, penetrating the yarn through the material passing opening 4, further penetrating the yarn out of the drying cavity 3, and further fixing the yarn on the winding equipment;
s12: heating the inside of the drying cavity 3, injecting cleaning water into the inside of the cleaning cavity 2, wherein the cleaning water needs to be free of the bottom of the material pressing roller 9, then winding the yarn through winding equipment, simultaneously starting the driving motor 5, enabling the driving motor 5 to drive the driving gear 6 to rotate, further driving the material guiding roller 8 to rotate through the driven gear 7, and sending the yarn from the cleaning cavity 2 into the inside of the drying cavity 3;
s13: when the yarn passes through washing chamber 2, washing chamber 2 is inside washs water and washs the yarn, and then when the yarn passes through stoving chamber 3, stoving chamber 3 is inside can be dried to the yarn, and then accessible coiling equipment carries out the rolling to it, treats that the yarn washs the back of drying, can accomplish the processing of yarn.
As shown in fig. 3 to 5 and 8, the processing device in S1 includes a processing machine body 1; a cleaning cavity 2 and a drying cavity 3 are formed in the processing machine body 1; the cleaning cavity 2 is arranged at a position close to the bottom of the processing machine body 1, and the drying cavity 3 is arranged at a position close to the top of the processing machine body 1; a material passing port 4 is formed between the cleaning cavity 2 and the drying cavity 3; a feed inlet is formed in the position, corresponding to the cleaning cavity 2, of the side wall of the processing machine body 1, and a discharge outlet is formed in the position, corresponding to the drying cavity 3, of the side wall of the processing machine body 1; a driving motor 5 is arranged in the processing machine body 1; the output end of the driving motor 5 is fixedly connected with a driving gear 6; the interior of the processing machine body 1 is rotatably connected with a material guide roller 8; two guide rollers 8 are arranged inside the processing machine body 1 and symmetrically arranged at two sides of the material passing opening 4; a driven gear 7 is fixedly connected to the end part of one of the guide rollers 8; the driving gear 6 and the driven gear 7 are meshed; a material pressing roller 9 is rotatably connected inside the cleaning cavity 2; the material pressing roller 9 is arranged in parallel with the feeding hole; the side wall of the processing machine body 1 is provided with an opening and closing door 101 at the position corresponding to the cleaning cavity 2 and the drying cavity 3; corners inside the drying cavity 3 are arranged in a fillet smooth transition mode; when the yarn cleaning machine works, the opening and closing door 101 can be opened to penetrate the yarn from the feed inlet when the yarn needs to be cleaned, so that the yarn can pass through the bottom of the nip roller 9, further pass through the material passing opening 4 and then pass out of the material outlet, a winding device can be arranged at the discharge port, and after cleaning water is injected into the cleaning cavity 2, the winding device can be started to wind the yarn, during the movement of the yarn, the nip roller 9 can push the yarn, so that the yarn is always inside the washing water, meanwhile, the driving motor 5 can be started, so that the driving motor 5 drives the driving gear 6 to rotate, and further the driven gear 7 drives the material guide roller 8 to rotate, in the process of rotating the guide rollers 8, the yarns can be pushed to move towards the inside of the drying cavity 3, and simultaneously, through the extrusion of the guide rollers 8 at two sides, water in the yarn can be squeezed out, so that the yarn entering the drying cavity 3 is dried more, after the yarn enters the drying cavity 3, the yarn can be dried by the drying equipment arranged in the drying cavity 3, thereby leading out the yarn to be dried, cleaning and drying the yarn through processing equipment, meanwhile, the guide rollers 8 on the two sides extrude the yarns, so that the yarns entering the drying cavity 3 can be dried more conveniently, the function of cleaning and drying the yarns is realized, the problems that when the yarns are cleaned and dried are effectively solved, two steps need to be separately processed, which easily causes influence on the processing efficiency, the corner of the drying cavity 3 is set into round smooth transition, when the air fan 15 blows the air in the drying cavity 3 to flow, the blocking condition is less, and therefore the air flow effect in the drying cavity 3 is better.
As shown in fig. 5 to 7, a sliding block 10 is slidably connected inside the machining machine body 1; a spring is fixedly connected between the sliding block 10 and the side wall of the processing machine body 1; the material guide roller 8 is rotatably connected inside the sliding block 10, and the material guide roller 8 rotatably connected inside the sliding block 10 is a material guide roller 8 of which the end part is not fixedly connected with the driven gear 7; during operation, in the process that the yarn passes through the material passing opening 4, if the yarn is thick, the yarn can extrude the material guiding roller 8, and further the sliding block 10 can extrude the spring, and the sliding block retracts into the processing machine body 1, and further when the yarn passes through the material passing opening 4, the spring can push the sliding block 10, and further the material guiding roller 8 can be more tightly attached to the yarn, so that the effect of extruding water inside the yarn by the two material guiding rollers 8 is better, meanwhile, the situation that the yarn cannot pass through the material passing opening 4 can not occur, meanwhile, the spring pushes the sliding block 10, and further after the material guiding roller 8 is more tightly attached to the yarn, the pressure between the material guiding roller 8 and the yarn can be larger, so that the friction between the material guiding roller 8 and the yarn is larger, the rotating effect of the material guiding roller 8 can be better, and the situation that the yarn slips between the yarn and the material guiding roller 8 can be reduced.
As shown in fig. 4, a rotating shaft 12 is rotatably connected to the inside of the washing chamber 2; a plurality of water stirring grooves are formed in the side wall of the rotating shaft 12, and the side wall of one side of each water stirring groove is perpendicular to the rotating direction tangent line of the rotating shaft 12; the driving gear 6 is provided with an embedded belt groove, and a first synchronous belt 11 is connected between the driving gear 6 and the rotating shaft 12; when the yarn cleaning machine works, when the driving motor 5 drives the driving gear 6 to rotate, the rotating shaft 12 can be driven to rotate through the first synchronous belt 11, and then the water stirring tank on the side wall of the rotating shaft 12 can stir water, so that the dissolving speed of impurities or dye liquor in cleaning water in the cleaning cavity 2 can be higher, when the rotating speed of the driving gear 6 is higher, the water stirring tank can splash the cleaning water onto yarns, and further the cleaning effect on the yarns can be better.
As shown in fig. 6 and 8, an anti-drop block 14 is rotatably connected inside the processing machine body 1; a connecting rod is fixedly connected to the side wall of the anti-falling block 14, and a synchronizing wheel 13 is fixedly connected to the end part of the connecting rod; a second synchronous belt 16 is connected between the driving gear 6 and the synchronous wheel 13; the side wall of the connecting rod is fixedly connected with a plurality of air blowing fans 15 which are arranged in a ring shape regularly along the connecting rod; at the during operation, at driving gear 6 pivoted in-process, driving gear 6 accessible second hold-in range 16 drives and bloies 15 rotations, and then can make the connecting rod rotate to can make 15 the air that drive stoving chamber 3 inside of blowing flow, thereby can make the inside heat distribution in stoving chamber 3 more even, make the stoving effect of yarn better, simultaneously for the speed that the adjustment air flows, can carry out the adjustment of adaptability to the length of blowing fan 15.
As shown in fig. 6 to 7, an asbestos mesh layer 17 is provided inside the processing machine body 1; the asbestos mat layer 17 is arranged at a position around the driving motor 5; in operation, the asbestos mesh layer 17 is arranged around the driving motor 5, so that heat in the drying cavity 3 is less conducted to the driving motor 5, and the possibility of influence of the heat on the driving motor 5 is reduced.
As shown in fig. 5, the anti-grinding roller 18 is rotatably connected to the inside of the processing machine body 1; the anti-grinding roller 18 is arranged at a position corresponding to the first synchronous belt 11 and the second synchronous belt 16; during operation, in the process of rotating the first synchronous belt 11 and the second synchronous belt 16, the anti-grinding roller 18 is arranged, so that sliding friction between the first synchronous belt 11 and the processing machine body 1 and sliding friction between the second synchronous belt 16 and the processing machine body 1 are changed into rolling friction, abrasion between the first synchronous belt 11 and the processing machine body 1 and abrasion between the second synchronous belt 16 and the processing machine body 1 can be reduced, and the service life of the device is prolonged.
As shown in fig. 4 and 9, a roller frame 111 is fixedly connected inside the drying chamber; the roller frame 111 is arranged at a position corresponding to the material passing port 4; two squeezing rollers 112 are rotatably connected inside the roller frame 111; a placing cavity 113 is formed inside the squeezing roller 112; an air passing groove 114 is formed in the position, corresponding to the position 15, of the roller frame 111; when the yarn passes through the material passing port 4, the extruding rollers 112 arranged oppositely can further extrude the yarn, so that the moisture in the yarn is less reserved, meanwhile, when the yarn is in contact with the extruding rollers 112, the extruding rollers 112 can be driven to rotate, and then hard glass balls in the cavities 113 can be placed to impact back and forth, so that the surfaces of the extruding rollers 112 vibrate, the moisture on the surfaces of the yarn can be shaken off, meanwhile, the air passing grooves 114 are formed, the air blown out by the air blowing fan 15 can be made, more air is blown to the surfaces of the yarn, and the drying effect on the yarn is better.
Example two
As shown in fig. 10, a first comparative example, in which another embodiment of the present invention is: a contact groove 19 is formed in the side wall, which is perpendicular to the rotating direction tangent line of the rotating shaft 12 and the rotating direction tangent line of the rotating shaft 12; the contact groove 19 is in an arc-shaped concave arrangement; when the water stirring tank is used for stirring cleaning water in the cleaning cavity 2, the contact area between the water stirring tank and the cleaning water is larger through the arrangement of the contact groove 19, so that the force is larger when the rotating shaft 12 stirs water, and the effect of stirring the cleaning water is better.
When in work, when the yarn needs to be cleaned, the opening and closing door 101 can be opened to lead the yarn to penetrate through the feed inlet, so that the yarn can pass through the bottom of the nip roller 9, further pass through the material passing opening 4 and then pass out of the material outlet, a winding device can be arranged at the discharge port, and after cleaning water is injected into the cleaning cavity 2, the winding device can be started to wind the yarn, during the movement of the yarn, the nip roller 9 can push the yarn, so that the yarn is always inside the washing water, meanwhile, the driving motor 5 can be started, so that the driving motor 5 drives the driving gear 6 to rotate, and further the driven gear 7 can drive the material guide roller 8 to rotate, in the process of rotating the guide roller 8, the yarns can be pushed to move towards the inside of the drying cavity 3, and simultaneously, through the extrusion of the guide rollers 8 at two sides, water in the yarn can be squeezed out, so that the yarn entering the drying cavity 3 is dried more, after the yarn enters the drying cavity 3, the yarn can be dried by the drying equipment arranged in the drying cavity 3, thereby leading out the yarn to be dried, cleaning and drying the yarn through processing equipment, meanwhile, the guide rollers 8 on the two sides extrude the yarns, so that the yarns entering the drying cavity 3 can be dried more conveniently, the function of cleaning and drying the yarns is realized, the problems that when the yarns are cleaned and dried are effectively solved, two steps need to be separately processed, which easily causes influence on the processing efficiency, the corner of the drying cavity 3 is set into round smooth transition, when the air flow in the drying cavity 3 is blown by the blowing fan 15, the blocking condition is less, so that the air flow effect in the drying cavity 3 is better.
In the process that the yarn passes through the material passing opening 4, if the thick condition of yarn appears, the yarn can extrude the guide roller 8, and then can make the sliding block 10 extrude the spring, the inside of processing organism 1 retracts, and then when the yarn passes through the material passing opening 4, the spring can promote the sliding block 10, and then can make the guide roller 8 more inseparable with the yarn laminating, make the effect that two guide rollers 8 extrude the inside water of yarn better, the unable condition that passes through material passing opening 4 of yarn can not appear again simultaneously, the spring promotes the sliding block 10 simultaneously, and then make the inseparabler back of guide roller 8 with the yarn laminating, can make the pressure between guide roller 8 and the yarn bigger, thereby can make the frictional force between guide roller 8 and the yarn bigger, thereby can make the rotation effect of guide roller 8 better, the condition that appears skidding between yarn and the guide roller 8 reduces.
When driving motor 5 drives driving gear 6 and rotates, the first hold-in range 11 of accessible drives axis of rotation 12 and rotates, and then can make the basin that stirs on the 12 lateral walls of axis of rotation stir water to can make and wash the inside impurity of washing water in 2 insides in chamber or dye liquor solution dissolving rate faster, when driving gear 6 slew velocity is faster, stir the basin and can pour on to the yarn with wasing water, and then can make the cleaning performance to the yarn better.
At driving gear 6 pivoted in-process, driving gear 6 accessible second hold-in range 16 drives and bloies 15 rotations, and then can make the connecting rod rotate to can make 15 the air that drive stoving chamber 3 inside of blowing flow, thereby can make the inside more even of heat distribution in stoving chamber 3, make the stoving effect of yarn better, simultaneously for the speed that the adjustment air flows, can carry out the adjustment of adaptability to the length of blowing fan 15.
By arranging the asbestos mesh layer 17 around the driving motor 5, the heat inside the drying cavity 3 can be transmitted to the driving motor 5 less, and the possibility of the heat affecting the driving motor 5 is reduced.
In the process that the first synchronous belt 11 and the second synchronous belt 16 rotate, the anti-grinding roller 18 is arranged, so that sliding friction between the first synchronous belt 11 and the processing machine body 1 and sliding friction between the second synchronous belt 16 and the processing machine body 1 are changed into rolling friction, abrasion between the first synchronous belt 11 and the processing machine body 1 and abrasion between the second synchronous belt 16 and the processing machine body 1 can be reduced, and the service life of the device is prolonged.
When the yarn passes through material passing opening 4, the squeeze roll 112 of relative setting can carry out further extrusion to the yarn, make its inside moisture retain still less, simultaneously when the yarn contacts with squeeze roll 112, can drive squeeze roll 112 and rotate, and then can make and place the inside stereoplasm glass ball of chamber 113 and make a round trip to strike, make 112 surface produce vibrations, and then shake off the moisture on yarn surface, simultaneously through seting up of air passing groove 114, can make the wind that blows out of fan 15 of blowing, more blow to the surface of yarn, thereby can make the drying effect to the yarn better.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing shows and describes the general principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The process for improving yarn fiber fixation is characterized by comprising the following steps:
s1: putting the yarns into processing equipment, cleaning and drying the yarns, cleaning solid impurities in the yarns, and then loosening the yarns in a beating and carding mode;
s2: processing the yarns in a steaming mode, and adding a loosening agent in the processing process;
s3: placing the processed yarn into a dyeing barrel, dyeing the yarn, placing the yarn into processing equipment after dyeing is finished, cleaning and drying the yarn, placing the yarn into the dyeing barrel after drying is finished, dyeing the yarn again, placing the yarn into the processing equipment again after dyeing is finished, continuously twisting the yarn, cleaning and drying the yarn again, and repeating the step for 3-5 times according to the dyeing effect;
s4: after the dyed yarns are dried, dividing the yarns into a plurality of bundles, immersing the yarns into a color fixing solution, and stretching the yarns in the process of immersing the yarns into the color fixing solution;
s5: and after the color fixing liquid is completely soaked, the yarns are placed into the microwave heating box for color fixing, after the color fixing is finished, the yarns are placed into the processing equipment again, and after the yarns are cleaned and dried, the yarns are wound.
2. The process for improving yarn fiber fixation according to claim 1, wherein the processing equipment in S1 comprises the following steps:
s11: opening the opening and closing door (101), penetrating the yarn to be processed through the feed inlet, further penetrating the yarn through the bottom of the material pressing roller (9), penetrating the yarn through the material passing hole (4), penetrating the yarn out of the drying cavity (3), and further fixing the yarn on the winding equipment;
s12: heating the inside of the drying cavity (3), injecting cleaning water into the cleaning cavity (2), wherein the cleaning water needs not to press the bottom of the material pressing roller (9), then winding yarns through winding equipment, simultaneously starting the driving motor (5) to enable the driving motor (5) to drive the driving gear (6) to rotate, further driving the material guiding roller (8) to rotate through the driven gear (7), and conveying the yarns into the drying cavity (3) from the cleaning cavity (2);
s13: when the yarn passes through the cleaning cavity (2), the cleaning water in the cleaning cavity (2) is used for cleaning the yarn, and then when the yarn passes through the drying cavity (3), the yarn can be dried in the drying cavity (3), and then the yarn can be wound by the winding equipment, and after the yarn is cleaned and dried, the yarn can be processed.
3. The process for improving yarn fiber fixation according to claim 2, wherein: the processing equipment in the S1 comprises a processing machine body (1); a cleaning cavity (2) and a drying cavity (3) are formed in the processing machine body (1); the cleaning cavity (2) is arranged at a position close to the bottom of the processing machine body (1), and the drying cavity (3) is arranged at a position close to the top of the processing machine body (1); a material passing hole (4) is formed between the cleaning cavity (2) and the drying cavity (3); a feeding hole is formed in the position, corresponding to the cleaning cavity (2), of the side wall of the processing machine body (1), and a discharging hole is formed in the position, corresponding to the drying cavity (3), of the side wall of the processing machine body (1); a driving motor (5) is arranged in the processing machine body (1); the output end of the driving motor (5) is fixedly connected with a driving gear (6); the interior of the processing machine body (1) is rotatably connected with a material guide roller (8); two guide rollers (8) are arranged inside the processing machine body (1) and symmetrically arranged on two sides of the material passing opening (4); a driven gear (7) is fixedly connected to the end part of one of the guide rollers (8); the driving gear (6) and the driven gear (7) are arranged in a meshed manner; a material pressing roller (9) is rotatably connected inside the cleaning cavity (2); the nip roll (9) is arranged in parallel with the feed inlet; an opening and closing door (101) is arranged on the side wall of the processing machine body (1) corresponding to the positions of the cleaning cavity (2) and the drying cavity (3); the corners inside the drying cavity (3) are arranged in a round-corner smooth transition mode.
4. The process of claim 3 for improving yarn fiber fixation, wherein the process comprises the following steps: a sliding block (10) is connected inside the machining machine body (1) in a sliding manner; a spring is fixedly connected between the sliding block (10) and the side wall of the processing machine body (1); the material guide roller (8) is rotatably connected inside the sliding block (10), and the material guide roller (8) rotatably connected inside the sliding block (10) is the material guide roller (8) of which the end part is not fixedly connected with the driven gear (7).
5. The process of claim 4 for improving yarn fiber fixation, wherein the process comprises the following steps: a rotating shaft (12) is rotatably connected inside the cleaning cavity (2); a plurality of water stirring grooves are formed in the side wall of the rotating shaft (12), and the side wall of one side of each water stirring groove is perpendicular to the tangent of the rotating direction of the rotating shaft (12); the driving gear (6) is provided with a belt embedding groove, and a first synchronous belt (11) is connected between the driving gear (6) and the rotating shaft (12).
6. The process for improving yarn fiber fixation as claimed in claim 5, wherein: the interior of the processing machine body (1) is rotatably connected with an anti-drop block (14); a connecting rod is fixedly connected to the side wall of the anti-falling block (14), and a synchronizing wheel (13) is fixedly connected to the end part of the connecting rod; a second synchronous belt (16) is connected between the driving gear (6) and the synchronous wheel (13); the lateral wall of connecting rod is gone up the rigid coupling and is had a plurality of fan (15) of blowing, and is annular regularity along the connecting rod and arranges.
7. The process for improving yarn fiber fixation according to claim 6, wherein: an asbestos net layer (17) is arranged inside the processing machine body (1); the asbestos screen layer (17) is arranged at the position around the driving motor (5).
8. The process for improving yarn fiber fixation as claimed in claim 7, wherein: the interior of the processing machine body (1) is rotatably connected with an anti-grinding roller (18); the anti-grinding roller (18) is arranged at the position corresponding to the first synchronous belt (11) and the second synchronous belt (16).
9. The process for improving yarn fiber fixation according to claim 8, wherein: a roller frame (111) is fixedly connected inside the drying cavity; the roller frame (111) is arranged at a position corresponding to the material passing port (4); two squeezing rollers (112) are rotatably connected inside the roller frame (111); a placing cavity (113) is formed in the extrusion roller (112); an air passing groove (114) is formed in the position, corresponding to the 15, of the roller frame (111).
10. The process for improving yarn fiber fixation according to claim 9, wherein: a contact groove (19) is formed in the side wall, perpendicular to the rotating direction tangent line of the rotating shaft (12), of the rotating shaft (12); the contact groove (19) is in a circular arc-shaped concave arrangement.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116660090A (en) * | 2023-07-26 | 2023-08-29 | 泗洪佳彩纺织科技有限公司 | A kind of intelligent equipment and detection method for yarn blending component detection |
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| CN116660090B (en) * | 2023-07-26 | 2024-01-26 | 泗洪佳彩纺织科技有限公司 | Intelligent equipment for detecting yarn blending components and detection method |
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