CN115557013A - Full-automatic box opening and packing workstation and operation method thereof - Google Patents
Full-automatic box opening and packing workstation and operation method thereof Download PDFInfo
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- CN115557013A CN115557013A CN202211438707.1A CN202211438707A CN115557013A CN 115557013 A CN115557013 A CN 115557013A CN 202211438707 A CN202211438707 A CN 202211438707A CN 115557013 A CN115557013 A CN 115557013A
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000012856 packing Methods 0.000 title claims description 66
- 238000007789 sealing Methods 0.000 claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 11
- 239000002390 adhesive tape Substances 0.000 claims description 8
- 238000000151 deposition Methods 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 description 9
- 238000003825 pressing Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/265—Opening, erecting or setting-up boxes, cartons or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
- B65B43/185—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/003—Arrangements to enable adjustments related to the packaging material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closing Of Containers (AREA)
Abstract
The invention discloses a full-automatic unpacking and boxing workstation and an operation method thereof, wherein the workstation comprises a bottom frame, wherein a carton storage module for storing a folding carton, a box in-place conveying module for conveying a package box with a built-in product to a position to be boxed, a mechanical arm module for completing the unpacking and boxing process, an automatic mold switching and storing module for automatically switching molds of various specifications for the mechanical arm module, a bottom sealing box module for sealing the bottom of the unfolded carton, a box arraying module for arraying a plurality of scattered packages, and a boxing station module for loading the arrayed packages into the carton are arranged on the bottom frame. The full-automatic unpacking and boxing workstation and the operation method thereof are workstations integrating full-automatic unpacking and full-automatic boxing functions, and are capable of switching various specifications in a full-automatic mode without manual intervention.
Description
Technical Field
The invention relates to the technical field of packaging equipment, in particular to a full-automatic box opening and packing workstation and an operation method thereof.
Background
At present, a full-automatic packaging workstation on the market generally comprises a box opening device, a box packing device and the like, and in the same assembly line, the full-automatic packaging workstation can only be used for packaging products of one specification and does not have an automatic adjustment function. When the specification of the unpacking device is changed, manual switching and adjustment are needed, so that debugging personnel are required to have a certain professional literacy; similarly, when the boxing device changes the specification, the manual switching adjustment is needed, and the debugging personnel is also required to have a certain professional literacy.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to solve the problems in the background technology, the full-automatic box opening and packing workstation and the operation method thereof are provided, the workstation has the integrated functions of full-automatic box opening and full-automatic box packing, and various specifications are switched in a full-automatic mode without manual intervention.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a full-automatic unpacking and boxing workstation, includes the underframe frame, install on the underframe frame and be used for depositing folding carton deposit the carton module, be used for with built-in packing carton that has the product carry to wait to pack the position department advance the box put in place carry the module, be used for accomplishing the arm module of unpacking and boxing process, be used for the mould automatic switch-over of the various specification moulds of arm module automatic switch-over deposits the module, is used for realizing the bottom to the carton after strutting and seals the bottom closure case module, is used for packing carton permutation module that a plurality of scattered packing carton permutation was arranged and is arranged the packing carton of permutation and pack into the vanning station module in the carton.
Further specifically, in the above technical solution, the mold is a gripper or a suction tool.
Further specifically, in the above technical solution, the working body of the mold includes a first folding portion and a second folding portion hinged to each other; when the mold is used for transferring and folding the carton, an included angle formed between the first folding part and the second folding part is 180 degrees; when the mold is used for unfolding the folding carton or transferring the unfolded carton, an included angle formed between the first folding part and the second folding part is 90 degrees, and the first folding part and the second folding part are respectively contacted with two surfaces which are adjacent to each other in the vertical direction of the carton.
Further specifically restrict, among the above-mentioned technical scheme, this workstation still including be used for with built-in packing carton that has the product carry to advance the box and put in place and carry the module in the middle of advancing of module feed end, advance the box in the middle of carry the module with advance the box and put in place and carry the module and be located same straight line.
Further specifically, in the above technical scheme, the workstation further comprises an electric cabinet for line control, which is matched with the carton storage module, the middle box feeding conveying module, the box feeding in-place conveying module, the automatic mold switching and storage module, the bottom sealing box module, the box arraying module and the box loading station module, and further comprises an electric cabinet for mechanical arm control, which is matched with the mechanical arm module.
An operation method of a full-automatic box opening and packing workstation comprises the following steps:
step 1, firstly, the mechanical arm module automatically switches the moulds with corresponding specifications by means of the mould automatic switching storage module;
step 2, then, the rotation angle of the mechanical arm moduleAngle 1 Enabling the mold to be close to the folded carton at the carton storage module, and grabbing or sucking one folded carton by using the mold;
step 3, next, the rotation angle of the mechanical arm moduleAngle 2 Driving the folding carton to be transferred to a middle area which does not interfere with other modules, and utilizing a mould to open the folding carton;
step 4, then, the rotation angle of the robot module is adjustedAngle 3 Driving the opened paper box to be transferred to the bottom sealing box module, and carrying out bottom sealing action on the opened paper box by the bottom sealing box module;
step 5, then, the rotation angle of the robot module is adjustedAngle 4 Driving the carton with the bottom sealed to be transferred to the boxing station module, and separating the mold from the carton;
step 7, then, the rotation angle of the mechanical arm module is determinedAngle 6 Driving the packing box to be transferred to the box arraying module, and separating the mould from the packing box;
step 8, then, the rotation angle of the robot module is determinedAngle 7 The mould is close to the box-entering in-place conveying module, the mould is used for grabbing or sucking a packing box again, and then the mechanical arm module rotates by an angleAngle 8 Driving the packaging box to be transferred to the box arraying module, and separating the die from the packaging box;
9, repeating the step 8 for multiple times until the number of the packing boxes at the box array module reaches one layer of the fully paved paper box;
11, the rotation angle of the robot moduleAngle 9 Enabling the mold to be close to the carton at the boxing station module, and loading an entire row of packing boxes into the carton by utilizing the mold;
12, finally, repeating the steps 6 to 11 until the carton is filled; simultaneously, the arm module is about to begin unpacking and boxing work of the next round.
Further specifically, in the above technical solution, in any one of the steps 1 to 5, the cassette-in-place conveying module is provided with the conveyed packing cassette.
Further specifically, in the above technical scheme, in the step 6, after each package box is grabbed or sucked at the box feeding in-place conveying module by the mold on the mechanical arm module, one package box is conveyed and filled at the same grabbing and sucking station.
Further specifically, in the above technical solution, in any one of the steps 7 to 9, after each package box is placed on the same placing station of the mold on the mechanical arm module at the box arraying module, the package box is conveyed to a side away from the placing station.
Further specifically, in the above technical solution, the bottom sealing box module seals the bottom of the carton by using an adhesive tape.
The invention has the beneficial effects that: according to the full-automatic box opening and packing workstation and the operation method thereof, provided by the invention, a multi-specification gripping apparatus and a multi-specification suction apparatus are prepared, so that not only can the rapid switching of multiple specifications be realized, but also the automatic adjustment of parameters can be realized without manual intervention, and a series of process flow actions such as robot full-automatic box opening, placing and discharging stations, conveying of small boxes to the loading station through a conveying belt, automatic gripping of a manipulator in placing boxes and the like can be smoothly completed.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a first schematic structural diagram of the present invention;
FIG. 2 is a second schematic structural view of the present invention;
figure 3 is a schematic structural view of the bottom frame;
FIG. 4 is a schematic view of the automatic mold switching and storage module;
FIG. 5 is a schematic structural view of a back cover module;
FIG. 6 is a schematic view of a cassette alignment module;
FIG. 7 is a schematic diagram of the structure of the boxing station module.
The reference numbers in the drawings are: 1. a bottom frame; 2. a carton storage module; 3. a box-in-place conveying module; 4. a mechanical arm module; 5. the mould automatically switches and stores the die set; 6. a back cover box module; 7. a cassette arraying module; 8. a boxing station module; 9. a first fold-over portion; 10. a second fold-over portion; 11. a box feeding middle conveying module; 12. the whole line controls the electric cabinet; 13. the mechanical arm controls the electric cabinet; 101. a first rectangular frame; 102. a second rectangular frame; 501. supporting the vertical plate; 502. supporting a lying plate; 601. a horizontal frame; 602. a vertical profile; 603. a first motor; 604. a first horizontal profile; 605. a cylinder; 606. a slide plate; 607. a first elastic press roller; 608. a second elastic press roller; 609. cutting the tooth sheet by the adhesive tape; 610. a second horizontal profile; 611. a third horizontal section bar; 612. a first pulley; 613. a second pulley; 614. a third belt pulley; 615. a fourth belt pulley; 701. supporting legs; 702. a belt conveying mechanism; 703. a second motor; 704. a limiting frame; 801. a guide rail; 802. a platform; 803. and a limiting plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be understood that the terms "one side", "the other side", "both sides", "between", "middle", "upper end", "lower end", and the like indicate orientations or positional relationships based on those shown in the drawings, only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, 2, 3, 4, 5, 6 and 7, the full-automatic unpacking and packing workstation comprises a bottom frame 1, wherein a paper storage module 2 for storing folding paper boxes, a box in-place conveying module 3 for conveying the packing boxes with products inside to the positions to be packed, a mechanical arm module 4 for completing the unpacking and packing process, an automatic mold switching and storing module 5 for automatically switching molds of various specifications for the mechanical arm module 4, a bottom sealing box module 6 for sealing the bottom of the unfolded paper boxes, a box arranging module 7 for arranging a plurality of scattered packing boxes in an array manner, and a packing station module 8 for loading the arranged packing boxes into the paper boxes.
The initial state of the folded carton at the carton storage module 2 is with the side of the carton facing the robotic arm module 4. What advance box conveying module 3 that targets in place adopted is that the width can freely be adjusted band conveyer, utilizes motor drive, and the automatic adjustment of width is realized to the rack and pinion structure, saves the time cost of artifical adjustment, adapts to the transport of various specification products, and economic utilization improves greatly. The mechanical arm module 4 adopts a four-axis manipulator. The mould adopts a gripping apparatus or a suction apparatus. The working body of the mould comprises a first folding part 9 and a second folding part 10 which are hinged with each other; when the mold is used for transferring and folding the carton, an included angle formed between the first folding part 9 and the second folding part 10 is 180 degrees; when the mold is used for unfolding the folding carton or transferring the unfolded carton, an included angle formed between the first folding portion 9 and the second folding portion 10 is 90 degrees, and the first folding portion 9 and the second folding portion 10 are respectively in contact with two faces of the carton which are adjacent to each other in the vertical direction.
The workstation further comprises a box feeding middle conveying module 11 used for conveying the packing box with the built-in product to a box feeding end of the box feeding middle conveying module 3, wherein the box feeding middle conveying module 11 and the box feeding middle conveying module 3 are located on the same straight line, and the box feeding middle conveying module 11 also adopts a belt conveyor with freely adjustable width. The workstation further comprises an electric wire arrangement control cabinet 12 which is matched with the paper box storage module 2, the middle box feeding conveying module 11, the box feeding in-place conveying module 3, the automatic mould switching storage module 5, the bottom sealing box module 6, the box arrangement module 7 and the boxing station module 8 for use, and an electric mechanical arm control cabinet 13 which is matched with the mechanical arm module 4 for use.
The direction of conveying the packing boxes by the box feeding middle conveying module 11 is set to be transverse, the direction of conveying the packing boxes by the box feeding in-place conveying module 3 is set to be transverse, and the starting side of conveying the packing boxes is set to be the rear side.
The bottom frame 1 is an integrated structure formed by a first rectangular frame 101 and a second rectangular frame 102, the paper storage module 2 is installed at the rear side of the first rectangular frame 101, the paper storage module 2 is arranged along the transverse direction, and the direction of the paper storage module 2 for conveying the folded paper boxes is also transverse. The robot arm module 4 is mounted in the middle of the first rectangular frame 101. The back cover module 6 is installed at the front side of the first rectangular frame 101, and the back cover module 6 is arranged in the longitudinal direction. The cassette-in-place conveying module 3 is mounted on the rear side of the second rectangular frame 102, and the cassette-in-place conveying module 3 is arranged in the lateral direction. The cartridge arraying module 7 is mounted in the middle of the second rectangular frame 102. The boxing station module 8 is arranged on the front side of the second rectangular frame 102, and the boxing station module 8 is arranged along the transverse direction. The mold automatic-switching storage module 5 is mounted on the rear side of the second rectangular frame 102.
The first rectangular frame 101 is set to the right side and the second rectangular frame 102 is set to the left side.
Mould automatic switch deposits module 5 is including supporting riser 501, supporting horizontal plate 502 and the mould of a plurality of different specifications, and two supporting risers 501 intervals are fixed on underframe 1, and supporting horizontal plate 502 fixes at two supporting risers 501's top, and a plurality of different specifications are along supporting horizontal plate 502's length direction evenly distributed.
The bottom sealing box module 6 comprises a horizontal frame 601, a vertical section bar 602, a first motor 603, a first horizontal section bar 604, an air cylinder 605, a sliding plate 606, a first elastic pressing roller 607, a second elastic pressing roller 608, a tape cutting tooth piece 609, a second horizontal section bar 610 and a third horizontal section bar 611; the horizontal type frame 601 is installed on the first rectangular frame 101, the horizontal type frame 601 is arranged along the longitudinal direction, the vertical type section 602 is installed at the middle position of the left side of the horizontal type frame 601, the sliding plate 606 is installed on the vertical type section 602, the first horizontal type section 604 and the second horizontal type section 610 are distributed in parallel and at intervals, the first horizontal type section 604 and the second horizontal type section 610 are distributed along the left-right direction, the first horizontal type section 604 is located at the front side, the second horizontal type section 610 is located at the rear side, the third horizontal type section 611 is installed at the near-left side of the horizontal type frame 601, the third horizontal type section 611 is arranged along the front-rear direction, the first motor 603 is installed on the third horizontal type section 611, the first motor 603 is close to the first horizontal type section 604, a first belt pulley 612 is installed on a power output shaft of the first motor 603, a second belt pulley 613 is installed at the right end of the first horizontal type section 604 through a rotating shaft, the first belt pulley 612 is connected with the second belt pulley 613 through a first flexible belt, and a plurality of teeth 613 matched with the first belt pulley 612 and the second belt are uniformly arranged on the first flexible belt 613; a third belt pulley 614 is mounted at the left end of the second horizontal section 610 through a rotating shaft, a fourth belt pulley 615 is mounted at the right end of the second horizontal section 610 through a rotating shaft, the third belt pulley 614 is connected with the fourth belt pulley 615 through a second flexible belt, and similarly, a plurality of teeth matched with the third belt pulley 614 and the fourth belt pulley 615 are uniformly arranged on the second flexible belt; the first flexible belt and the second flexible belt realize synchronous transmission under the action of the synchronous mechanism. The first elastic pressing roller 607, the second elastic pressing roller 608 and the tape cutting tooth 609 are located at the right side of the sliding plate 606, and the first elastic pressing roller 607, the tape cutting tooth 609 and the second elastic pressing roller 608 are sequentially distributed along the sequence from left to right. The number of the cylinders 605 is two, two cylinders 605 are symmetrically arranged at the front side and the rear side of the horizontal frame 601, and two cylinders 605 are arranged at the two sides of the sliding plate 606. The working process of the bottom sealing box module 6 is as follows: firstly, the mechanical arm module 4 carries the paper box to be transferred above the bottom sealing box module 6; then, the mechanical arm module 4 presses down one inner folded edge in the bottom of the paper box to the straight part of the sliding plate 606; then, the mechanical arm module 4 presses down the other inner folded edge at the bottom of the carton to the curved part of the sliding plate 606, so that the two inner folded edges at the bottom of the carton are folded in place; then, the first motor 603 and the synchronous mechanism act to enable the first flexible belt and the second flexible belt to synchronously transmit, the carton is transmitted rightwards under the transmission action of the first flexible belt and the second flexible belt, the flexible belt does not cause abrasion to the side wall of the carton, and moreover, because the inner walls of the flexible belts are all shaped by the rigid section bars, the reliability of the transmission of the carton driven by the flexible belts on the front side and the rear side is higher; meanwhile, the cylinders 605 on the front and rear sides are respectively ejected out obliquely and upwards so as to respectively fold the two outer sides in the bottom of the carton in place; then, the carton with the folded bottom is continuously conveyed rightwards under the action of the flexible belts on the two sides, once the carton touches the first elastic pressing roller 607, the first elastic pressing roller 607 drives the second elastic pressing roller 608 to sink and draw the carton and the flexible belts together, at the moment, one end of the bottom gap of the carton is automatically stuck with an adhesive tape, the carton is continuously conveyed rightwards under the action of the flexible belts on the two sides, the adhesive tape is fully stuck in the whole bottom gap of the carton, the adhesive tape is cut off under the action of the adhesive tape cutting tooth piece 609, and then the sealing operation of the bottom of the whole carton is completed.
The box arraying module 7 comprises a supporting leg 701, a belt conveying mechanism 702, a second motor 703 and a limiting frame 704; supporting legs 701 are installed on a second rectangular frame 102, a belt conveying mechanism 702 is installed at the top of the supporting legs 701, a second motor 703 is installed at the bottom of the supporting legs 701, a limiting frame 704 is installed at the front side of the belt conveying mechanism 702, the power output end of the second motor 703 is connected with the power input end of the belt conveying mechanism 702, a packaging box on the belt conveying mechanism 702 is conveyed in place under the driving action of the second motor 703 and is limited by the limiting frame 704, and therefore the packaging box on the belt conveying mechanism 702 is prevented from falling off from the box arraying module 7.
Boxing station module 8 includes guide rail 801, platform 802 and limiting plate 803, guide rail 801 is installed on second rectangular frame 102, guide rail 801 arranges along the fore-and-aft direction, platform 802 is used for bearing the carton after the vanning is accomplished, platform 802 arranges along the length direction of guide rail 801, platform 802 drives the carton and slides forward promptly, the rear side at platform 802 is installed to limiting plate 803, in order to avoid the carton on platform 802 to incline backward under the inertia effect, and then guarantee the security in the carton transportation.
Wherein, it needs to be explained that: the robot arm module 4, the first motor 603, the air cylinder 605, the first pulley 612, the second pulley 613, the third pulley 614, the fourth pulley 615 and the second motor 703 are all common components on the market, and they are standard components and can be purchased directly on the market.
An operation method of a full-automatic box opening and packing workstation comprises the following steps:
step 1, firstly, a mechanical arm module 4 automatically switches moulds with corresponding specifications by virtue of a mould automatic switching storage module 5;
step 2, then, the mechanical arm module 4 rotates by an angleAngle 1 Enabling the mold to be close to the folding carton at the carton storage module 2, and grabbing or sucking one folding carton by using the mold;
step 3, next, the rotation angle of the robot module 4Angle 2 Driving the folding carton to be transferred to a middle area which does not interfere with other modules, and utilizing a mould to open the folding carton;
step 4, then, the rotation angle of the robot module 4 is determinedAngle 3 The opened paper box is driven to be transferred to the bottom sealing box module 6, and the bottom sealing box module 6 performs bottom sealing action on the opened paper box;
step 5, then, the rotation angle of the robot module 4 is adjustedAngle 4 Driving the carton with the bottom sealed to be transferred to a carton filling station module 8, and separating the mold from the carton;
step 7, the rotation angle of the robot module 4 is further determinedAngle 6 Driving the packing box to be transferred to the box arraying module 7, and separating the mould from the packing box;
step 8, the rotation angle of the robot module 4 is then adjustedAngle 7 So that the mold is close to the box-entering in-place conveying module 3, the mold is used for grabbing or sucking a packing box again, and immediately, the mechanical arm module 4 rotates by an angleAngle 8 Driving the packing box to be transferred to the box arraying module 7, and separating the mould from the packing box;
step 9, repeating the step 8 for multiple times until the number of the packing boxes at the box arraying module 7 reaches one layer of the fully paved paper box;
11, the rotation angle of the robot module 4Angle 9 Enabling the mold to be close to the carton at the boxing station module 8, and loading an entire row of packing boxes into the carton by utilizing the mold;
12, finally, repeating the steps 6 to 11 until the carton is filled; meanwhile, the mechanical arm module 4 is about to start the next round of unpacking and boxing work.
In any one of the steps 1 to 5, the in-place conveying module 3 is provided with the conveyed packing boxes.
In the 6 th step, the mold on the mechanical arm module 4 can convey and fill a packaging box on the same grasping and sucking station after each grasping or sucking of a packaging box at the box-entering in-place conveying module 3.
In any one of the steps 7 to 9, after each package is placed on the same placing station at the box arraying module 7 by the mold on the mechanical arm module 4, the package is conveyed to the side away from the placing station.
The bottom sealing box module 6 seals the bottom of the carton by using an adhesive tape.
According to the full-automatic box opening and packing workstation and the operation method thereof, the multi-specification gripping devices and the multi-specification suction devices are prepared, so that the rapid switching of multiple specifications can be realized, the parameters can be set without manual intervention to realize automatic adjustment, and a series of process flow actions of robot full-automatic box opening, placing and placing stations, conveying of small boxes to the loading station through a conveying belt, automatic grabbing and placing of boxes in a box body through a manipulator and the like can be smoothly completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic unpacking and boxing workstation which characterized in that: including underframe frame (1), install on underframe frame (1) and be used for depositing the packing carton of folding carton deposit module (2), be used for with built-in packing carton that has the product carry to the box that advances of waiting packing position department to put in place carry module (3), be used for accomplishing arm module (4) of unpacking and boxing process, be used for giving mould automatic switch-over of arm module (4) various specification moulds deposits module (5), be used for realizing bottom sealing's bottom case module (6) of sealing to the carton after strutting, be used for with box permutation module (7) that a plurality of scattered packing carton permutation were arranged and be arranged packing carton that permutation was arranged into vanning station module (8) in the carton.
2. The full-automatic box opening and packing workstation according to claim 1, characterized in that: the mould adopts a gripping apparatus or a suction apparatus.
3. The full-automatic box opening and packing workstation according to claim 1, characterized in that: the working main body of the mould comprises a first folding part (9) and a second folding part (10) which are hinged with each other; when the mould is used for transferring and folding the carton, an included angle formed between the first folding part (9) and the second folding part (10) is 180 degrees; when the die is used for unfolding the folding carton or transferring the unfolded carton, an included angle formed between the first folding part (9) and the second folding part (10) is 90 degrees, and the first folding part (9) and the second folding part (10) are respectively contacted with two surfaces which are adjacent to each other in the vertical direction of the carton.
4. The full-automatic box opening and packing workstation of claim 1, wherein: the workstation further comprises a box feeding middle conveying module (11) used for conveying a packing box with a built-in product to the box feeding middle conveying module (3), wherein the box feeding middle conveying module (11) and the box feeding middle conveying module (3) are located on the same straight line.
5. The full-automatic box opening and packing workstation of claim 4, wherein: the workstation further comprises a whole-line control electric cabinet (12) which is matched with the paper box storage module (2), the box feeding middle conveying module (11), the box feeding in-place conveying module (3), the mold automatic switching storage module (5), the bottom sealing box module (6), the box arraying module (7) and the boxing station module (8) for use, and a mechanical arm control electric cabinet (13) which is matched with the mechanical arm module (4) for use.
6. A method of operating a fully automatic box opening and packing station as claimed in claim 1, comprising the steps of:
step 1, firstly, the mechanical arm module (4) automatically switches the moulds with corresponding specifications by means of the mould automatic switching and storing module (5);
step 2, then, the mechanical arm module (4) rotates by an angleAngle 1 Enabling the mold to be close to the folded carton at the carton storage module (2), and grabbing or sucking one folded carton by using the mold;
step 3, then, the rotation angle of the mechanical arm module (4)Angle 2 Driving the folding carton to be transferred to a middle area which does not interfere with other modules, and utilizing a mould to open the folding carton;
step 4, followed by the machineAngle of rotation of the arm module (4)Angle 3 The opened paper box is driven to be transferred to the bottom sealing box module (6), and the bottom sealing box module (6) performs bottom sealing action on the opened paper box;
step 5, then, the rotation angle of the mechanical arm module (4)Angle 4 Driving the carton with the bottom sealed to be transferred to the boxing station module (8), and separating the mold from the carton;
step 6, then, the rotation angle of the mechanical arm module (4)Angle 5 Enabling the mould to be close to the box feeding in-place conveying module (3), and grabbing or sucking a packing box by using the mould;
7, next, rotating the angle of the mechanical arm module (4)Angle 6 Driving the packaging box to be transferred to the box arraying module (7), and separating the die from the packaging box;
step 8, then, the rotation angle of the mechanical arm module (4)Angle 7 The mould is close to the box-entering in-place conveying module (3), the mould is used for grabbing or sucking a packing box again, and then the mechanical arm module (4) rotates by an angleAngle 8 Driving the packaging box to be transferred to the box arraying module (7), and separating the mould from the packaging box;
step 9, repeating the step 8 for multiple times until the number of the packing boxes at the box array module (7) reaches one layer of the fully paved paper box;
step 10, then, the rotation angle of the mechanical arm module (4)Angle 8 Enabling the mould to be close to an entire row of packing boxes at the box entire row module (7), and grabbing or sucking the entire row of packing boxes by using the mould;
11, and then, rotating the angle of the mechanical arm module (4)Angle 9 Enabling the mold to be close to the carton at the boxing station module (8), and loading an array of packing boxes into the carton by utilizing the mold;
step 12, finally, repeating the steps 6 to 11 until the carton is filled; and simultaneously, the mechanical arm module (4) is about to start the next round of unpacking and boxing work.
7. The method of operating a fully automatic box opening and packing workstation according to claim 6, wherein: in any one of the steps 1 to 5, the box feeding in-place conveying module (3) is provided with the conveyed packaging box.
8. The method of operating a fully automatic box opening and packing workstation according to claim 6, wherein: in the 6 th step, the mould on the mechanical arm module (4) is in the position of the box feeding in-place conveying module (3), and after one packaging box is grabbed or sucked, the packaging box can be conveyed and filled on the same grabbing and sucking station.
9. The method of operating a fully automatic box opening and packing workstation according to claim 6, wherein: in any one of the steps 7 to 9, after each package box is placed on the same placing station of the mold on the mechanical arm module (4) at the box arraying module (7), the package box is conveyed to one side far away from the placing station.
10. The operation method of the full-automatic box opening and packing workstation according to claim 6, characterized in that: the bottom sealing box module (6) seals the bottom of the carton by using an adhesive tape.
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| CN202211438707.1A CN115557013A (en) | 2022-11-17 | 2022-11-17 | Full-automatic box opening and packing workstation and operation method thereof |
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| CN202211438707.1A CN115557013A (en) | 2022-11-17 | 2022-11-17 | Full-automatic box opening and packing workstation and operation method thereof |
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