CN115537993A - Multi-component mixed spinning production method - Google Patents
Multi-component mixed spinning production method Download PDFInfo
- Publication number
- CN115537993A CN115537993A CN202211207104.0A CN202211207104A CN115537993A CN 115537993 A CN115537993 A CN 115537993A CN 202211207104 A CN202211207104 A CN 202211207104A CN 115537993 A CN115537993 A CN 115537993A
- Authority
- CN
- China
- Prior art keywords
- plucker
- carding
- blowing
- raw materials
- cotton
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000009987 spinning Methods 0.000 title claims abstract description 13
- 229920000742 Cotton Polymers 0.000 claims abstract description 56
- 239000002994 raw material Substances 0.000 claims abstract description 35
- 238000009960 carding Methods 0.000 claims abstract description 28
- 238000005303 weighing Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000012856 packing Methods 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 3
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 238000009985 spun yarn production Methods 0.000 claims 3
- 238000007664 blowing Methods 0.000 claims 2
- UHZZMRAGKVHANO-UHFFFAOYSA-M chlormequat chloride Chemical compound [Cl-].C[N+](C)(C)CCCl UHZZMRAGKVHANO-UHFFFAOYSA-M 0.000 claims 2
- 238000002156 mixing Methods 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
- D01G23/02—Hoppers; Delivery shoots
- D01G23/04—Hoppers; Delivery shoots with means for controlling the feed
- D01G23/045—Hoppers; Delivery shoots with means for controlling the feed by successive weighing; Weighing hoppers
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides a production method of multicomponent mixed spinning, which is characterized by comprising the following steps: the method comprises the following steps: step 1: premixing at least three raw materials in a multi-component weighing cotton feeder according to a specified proportion, and conveying the premixed raw materials to an automatic packaging machine; step 2: the premixed mixed raw materials are packed into a raw material bag to be processed by an automatic packing machine; and step 3: placing the mixed raw materials in the raw material packet in the step 2 into a packet arranging area of a bale plucker in an blowing-carding system; and 4, step 4: the mixed raw materials placed in the bale arranging area are grabbed by a bale plucker and then enter other equipment in the blowing-carding system to be subsequently processed according to the conventional process flow. The problems that the mixing uniformity of the traditional manual cotton mixing is poor, the mixing precision of a cotton feeding machine is poor and the efficiency is low are solved. The equipment configuration is simple, reasonable and flexible, the cotton mixing effect is good, and the efficiency is high.
Description
Technical Field
The invention belongs to the technical field of spinning, relates to improvement of a multi-component blending production technology, and particularly relates to a multi-component mixed spinning production method.
Background
The blowing-carding unit is a fore-spinning unit composed of plucker, single axial flow opener, multi-bin mixer, cleaner, cotton conveying pipeline and carding machine, and is usually equipped with fan, gold fire detector, dust remover and other auxiliary units. For blended products with high processing requirements, a multi-component weighing cotton mixing unit is usually required to be configured.
The existing traditional blowing-carding process flow can not meet the requirements. At present, the following methods are generally available for multicomponent hybrid spinning: 1. the traditional manual cotton mixing process has poor mixing uniformity and low efficiency; 2. the method is influenced by factors such as a sensor installation mode, the weighing precision of the method, deviation generated after long-time use and the like, and has the defects of large error, poor weighing accuracy, poor cotton mixing precision, low efficiency and the like.
How to design a blowing-carding-drawing blending production method and a blowing-carding-drawing system, which solve the problems of poor mixing uniformity of the traditional manual cotton mixing and poor mixing precision and low efficiency of a weighing cotton feeder, and is a technical problem to be solved urgently in the field.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a production method of multi-component mixed spinning, and solves the problems of poor mixing uniformity of the traditional manual cotton mixing and poor mixing precision and low efficiency of a weighing cotton feeder.
The purpose of the invention is realized by the following technical scheme:
the production method of the multi-component blended yarn is characterized by comprising the following steps:
step 1: premixing at least three raw materials in a multi-component weighing cotton feeder according to a specified proportion, and conveying the premixed raw materials to an automatic packaging machine;
step 2: the premixed mixed raw materials are packed into a raw material bag to be processed by an automatic packing machine;
and step 3: placing the mixed raw materials in the raw material packet in the step 2 into a packet arranging area of a bale plucker in an blowing-carding system;
and 4, step 4: the mixed raw materials placed in the bale arranging area are grabbed by the bale plucker and then enter other equipment in the blowing-carding system to be subsequently processed according to the conventional process flow.
The improvement of the technical scheme is as follows: the raw materials are 3, and the multi-component weighing cotton feeder is a three-component weighing cotton feeder; in the step 1, 3 raw materials are respectively placed in the bale arranging areas of three premixing bale pluckers to be respectively grabbed, and then are respectively sent into a three-component weighing cotton feeder through a cotton conveying pipeline to be premixed, wherein the premixing bale plucker is a disc bale plucker or a reciprocating bale plucker.
The technical scheme is further improved as follows: the cotton conveying pipeline is internally provided with a cotton conveying fan and a metal spark detector.
The technical scheme is further improved as follows: the cotton grabbing machine for premixing adopts a reciprocating cotton grabbing machine or a disc cotton grabbing machine.
The technical scheme is further improved as follows: the bale plucker in the blowing-carding system is a reciprocating bale plucker or a disc bale plucker.
The technical scheme is further improved as follows: the other equipment in the blowing-carding-drawing system comprises a cotton opener, a multi-bin cotton mixer, a cotton cleaner and a cotton carding machine which are sequentially arranged and connected, wherein the cotton opener is connected with the cotton picker in the blowing-carding-drawing system.
Compared with the prior art, the invention has the following advantages and positive effects:
1. the blending production method comprises the premixing step carried out by using a multi-component weighing cotton feeder and the conventional process step carried out by entering a blowing-carding system, so that the cotton blending mode has the characteristics of high blending uniformity and high production efficiency, and the blending accuracy is high;
2. the blowing-carding system used in the blending production method has simple, reasonable and flexible equipment configuration and good cotton blending effect.
Drawings
FIG. 1 is a diagram showing the arrangement of an apparatus used in a pre-mixing step in a multi-component hybrid spinning production method of the present invention;
FIG. 2 is a schematic structural diagram of a blowing-carding system used in a multicomponent hybrid spinning production method of the present invention.
In the figure: 1-disc plucker, 2-cotton conveying fan, 3-metal mars detector, 4-three-component weighing cotton feeder, 5-automatic packing machine, 6-raw material bag, 7-reciprocating plucker, 8-bale arranging area, 9-opener, 10-multi-bin cotton mixer, 11-scutcher and 12-cotton carding machine.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, the embodiment of the production method of the multicomponent blended yarn of the invention comprises the following steps:
step 1: premixing at least three raw materials in a multi-component weighing cotton feeder according to a specified ratio, and conveying the premixed raw materials to an automatic packing machine 5;
step 2: the premixed mixed raw materials are packed into a raw material bag to be processed by an automatic packing machine 5;
and 3, step 3: placing the mixed raw materials in the raw material packet in the step 2 into a packet arranging area 8 of a bale plucker in an blowing-carding system;
and 4, step 4: the mixed raw materials placed in the bale arranging area are grabbed by the bale plucker and then enter other equipment in the blowing-carding system to be subsequently processed according to the conventional process flow.
Further, the raw materials are 3, and the multi-component weighing cotton feeder is a three-component weighing cotton feeder 4; in the step 1, 3 raw materials are respectively placed in bag arrangement areas of three premixing cotton grabs and then are respectively sent into a three-component weighing cotton feeder 4 through a cotton conveying pipeline for premixing.
Still further, a cotton conveying fan 2 and a metal spark detector 3 are arranged in the cotton conveying pipeline.
Still further, the above described bale plucker for preliminary mixing employs a disc bale plucker 1 (or a reciprocating bale plucker).
Further, the plucker in the blowing-carding system is a reciprocating plucker 7 (or a disc plucker).
Specifically, the method comprises the following steps: the other devices in the blowing-carding system comprise a cotton opener 9, a multi-bin cotton mixer 10, a cotton cleaner 11 and a cotton carding machine 12 which are sequentially arranged and connected, wherein the cotton opener 9 is connected with a reciprocating bale plucker 7 in the blowing-carding system.
It is understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make various changes, modifications, additions or substitutions within the spirit and scope of the present invention.
Claims (10)
1. The production method of the multi-component blended yarn is characterized by comprising the following steps:
step 1: premixing at least three raw materials in a multi-component weighing cotton feeder according to a specified proportion, and conveying the premixed raw materials to an automatic packaging machine;
step 2: the premixed mixed raw materials are packed into a raw material bag to be processed by an automatic packing machine;
and 3, step 3: placing the mixed raw materials in the raw material bag in the step 2 into a bag arranging area of a bale plucker in a blowing-carding system;
and 4, step 4: the mixed raw materials placed in the bale arranging area are grabbed by the bale plucker and then enter other equipment in the blowing-carding system to be subsequently processed according to the conventional process flow.
2. The multicomponent hybrid spinning production method according to claim 1, wherein the number of the raw materials is 3, and the multicomponent weighing cotton feeder is a three-component weighing cotton feeder; in the step 1, 3 raw materials are respectively placed in bag arrangement areas of three premixing cotton grabs and then are respectively sent into a three-component weighing cotton feeder through cotton conveying pipelines for premixing.
3. The multicomponent hybrid spinning production method according to claim 1 or 2, wherein a cotton conveying fan and a metal spark detector are arranged in the cotton conveying pipeline.
4. The multi-component hybrid spun yarn production method according to claim 1 or 2, wherein the pre-mix plucker is a disc plucker or a reciprocating plucker.
5. The multi-component hybrid spun yarn production method of claim 3, wherein the pre-mix plucker employs a disc plucker or a reciprocating plucker.
6. A multicomponent hybrid spinning production method according to claim 1 or 2, wherein the bale plucker in the blowing-carding system is a reciprocating bale plucker or a disc bale plucker.
7. The multi-component hybrid spun yarn production method of claim 5, wherein the bale plucker in the blowing-carding system is a reciprocating bale plucker or a disc bale plucker.
8. The multi-component blended yarn manufacturing method according to claim 1 or 2, wherein the rest of the equipments in the blowing-carding-drawing system include an opener, a multi-bin mixer, a cleaner and a carding machine, which are arranged and connected in sequence, and the opener is connected with the plucker in the blowing-carding-drawing system.
9. The multi-component blended yarn manufacturing method as claimed in claim 3, wherein the other equipments in the blowing-carding-drawing system include an opener, a multi-bin mixer, a cleaner and a carding machine, which are arranged and connected in sequence, and the opener is connected with the plucker in the blowing-carding-drawing system.
10. The multi-component blended yarn manufacturing method as claimed in claim 7, wherein the remaining devices in the blowing and carding system include an opener, a multi-bin mixer, a cleaner and a carding machine, which are arranged and connected in sequence, the opener is connected to the reciprocating griping machine, and the opener is connected to the griping machine in the blowing and carding system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211207104.0A CN115537993A (en) | 2022-09-30 | 2022-09-30 | Multi-component mixed spinning production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211207104.0A CN115537993A (en) | 2022-09-30 | 2022-09-30 | Multi-component mixed spinning production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115537993A true CN115537993A (en) | 2022-12-30 |
Family
ID=84731076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211207104.0A Pending CN115537993A (en) | 2022-09-30 | 2022-09-30 | Multi-component mixed spinning production method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115537993A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB919636A (en) * | 1959-10-02 | 1963-02-27 | Tmm Research Ltd | Improvements in the blending of textile fibres |
| JPH0790726A (en) * | 1993-09-21 | 1995-04-04 | Nippon Spindle Mfg Co Ltd | Weighing fiber-blending and mixed-spinning method |
| CN103603091A (en) * | 2013-11-28 | 2014-02-26 | 山东联润新材料科技有限公司 | Multi-component differential blowing mixing process for cotton spinning |
| CN110629329A (en) * | 2019-10-18 | 2019-12-31 | 盐城金大纺织机械制造有限公司 | Multi-variety blending automatic control system |
| CN115045013A (en) * | 2022-07-06 | 2022-09-13 | 青岛宏大纺织机械有限责任公司 | Blowing-carding-drawing blending production method and blowing-carding-drawing system |
-
2022
- 2022-09-30 CN CN202211207104.0A patent/CN115537993A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB919636A (en) * | 1959-10-02 | 1963-02-27 | Tmm Research Ltd | Improvements in the blending of textile fibres |
| JPH0790726A (en) * | 1993-09-21 | 1995-04-04 | Nippon Spindle Mfg Co Ltd | Weighing fiber-blending and mixed-spinning method |
| CN103603091A (en) * | 2013-11-28 | 2014-02-26 | 山东联润新材料科技有限公司 | Multi-component differential blowing mixing process for cotton spinning |
| CN110629329A (en) * | 2019-10-18 | 2019-12-31 | 盐城金大纺织机械制造有限公司 | Multi-variety blending automatic control system |
| CN115045013A (en) * | 2022-07-06 | 2022-09-13 | 青岛宏大纺织机械有限责任公司 | Blowing-carding-drawing blending production method and blowing-carding-drawing system |
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