CN115504766A - 一种可回收陶瓷的配方及其制作方法 - Google Patents

一种可回收陶瓷的配方及其制作方法 Download PDF

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CN115504766A
CN115504766A CN202210936420.5A CN202210936420A CN115504766A CN 115504766 A CN115504766 A CN 115504766A CN 202210936420 A CN202210936420 A CN 202210936420A CN 115504766 A CN115504766 A CN 115504766A
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文礼
王智勇
朱辉
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Liling Top Collection Industrial Co ltd
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Abstract

本发明涉及陶瓷技术领域的一种可回收陶瓷的配方及其制作方法,经球磨的材料依次通过压榨、粗练、精练、出泥条和陈腐工艺,以制作成可回收陶瓷滚压和冲压所用泥条,通过制作出来的泥条,通过化浆工艺制作成注浆所用的泥浆,将制作好的泥条通过滚压模具,冲压模具形成坯体,通过注浆成型形成注浆坯体,将制作好的坯体干燥后,依次通过精坯、洗水、干燥和上釉,以制作装饰工艺形成可回收陶瓷的釉坯,通过废弃泥釉和瓷粉进行制作可回收陶瓷,降低自然资源的浪费,也使陶瓷制作中份废弃物不再以垃圾回到大自然,而可回收陶瓷的产生就是通过回收废坯泥,环保池废弃泥釉压榨物,废瓷粉,再利用生产成泥料,在通过陶瓷的生产加工制作成精美的陶瓷。

Description

一种可回收陶瓷的配方及其制作方法
技术领域
本发明涉及陶瓷技术领域,具体涉及一种可回收陶瓷的配方及其制作方法。
背景技术
可回收陶瓷主要体现在可回收,可重复利用,降低自然资源的浪费,也使陶瓷制作中份废弃物以垃圾回到大自然。
目前,随着自然资源使用的不断增大,对自然环境的破坏也在逐渐升高,为了降低能源的损耗,需要让陶瓷废弃物可以重新使用,以达到陶瓷废料的回收利用对陶瓷废坯、废瓷以及回笼池中废弃泥釉进行回收使用,而目前市面上的大部分的陶瓷制品无法通过废弃泥釉进行制作,针对现有技术的不足,本发明公开了一种可回收陶瓷的配方及其制作方法,其可以通过回收废坯泥、环保池废弃泥釉压榨物、废瓷粉和再利用生产成泥料,再通过陶瓷的生产加工制作成精美的陶瓷。
发明内容
本发明的目的是解决以上缺陷,提供一种可回收陶瓷的配方及其制作方法,以解决上述背景技术中提到的问题。
本发明的目的是通过以下方式实现的:
一种可回收陶瓷的配方,该配方包括如下质量份数的物质:
废坯泥40份;环保池废弃泥釉压榨物30份;废瓷粉20份;高岭土10份;硅酸钠水溶液0.2~0.3份。
上述说明中进一步的,环保池废弃泥釉压榨物包括如下质量份数比的物质:
Figure BDA0003783555470000021
上述说明中进一步的,废坯泥包括如下质量份数比的物质:
Figure BDA0003783555470000022
上述说明中进一步的,废瓷粉包括如下质量份数比的物质:
Figure BDA0003783555470000023
上述说明中进一步的,该制作方法包括以下步骤:
S1:配料,按可回收陶瓷的配方分别称取废坯泥、环保池废弃泥釉压榨物、废瓷粉、高岭土和硅酸钠水溶液;
S2:上一步骤已准备的材料:球:水=1:1.6:0.45,湿法球磨15~17 小时,出球磨后过目筛250目筛;
S3:依次通过压榨、粗练、精练、出泥条和陈腐工艺,以制作成可回收陶瓷滚压和冲压所用泥条;通过制作出来的泥条,通过化浆工艺制作成注浆所用的泥浆;
S4:将制作好的泥条通过滚压模具,冲压模具形成坯体;通过注浆成型形成注浆坯体;
S5:将制作好的坯体干燥后,依次通过精坯、洗水、干燥和上釉,以制作装饰工艺形成可回收陶瓷的釉坯;
S6:将制作好的可回收陶瓷的釉坯放入1100℃~1200℃的辊道窑中烧制而成形成可回收陶瓷。
本发明的有益效果:通过废弃泥釉和瓷粉进行制作可回收陶瓷,降低自然资源的浪费,也使陶瓷制作中份废弃物不再以垃圾回到大自然,而可回收陶瓷的产生就是通过回收废坯泥,环保池废弃泥釉压榨物,废瓷粉,再利用生产成泥料,在通过陶瓷的生产加工制作成精美的陶瓷。
具体实施方式
下面结合具体实施方式对本发明作进一步详细描述。
本实施例,其具体实施的一种可回收陶瓷的配方,该配方包括如下质量份数的物质:
废坯泥40份;环保池废弃泥釉压榨物30份;废瓷粉20份;高岭土10份;硅酸钠水溶液0.25份。
环保池废弃泥釉压榨物包括如下质量份数比的物质:
Figure BDA0003783555470000041
废坯泥包括如下质量份数比的物质:
Figure BDA0003783555470000042
废瓷粉包括如下质量份数比的物质:
Figure BDA0003783555470000043
该制作方法包括以下步骤:
S1:配料,按可回收陶瓷的配方分别称取废坯泥、环保池废弃泥釉压榨物、废瓷粉、高岭土和硅酸钠水溶液;
S2:上一步骤已准备的材料:球:水=1:1.6:0.45,湿法球磨16 小时,出球磨后过目筛250目筛;
S3:依次通过压榨、粗练、精练、出泥条和陈腐工艺,以制作成可回收陶瓷滚压和冲压所用泥条;通过制作出来的泥条,通过化浆工艺制作成注浆所用的泥浆;
S4:将制作好的泥条通过滚压模具,冲压模具形成坯体;通过注浆成型形成注浆坯体;
S5:将制作好的坯体干燥后,依次通过精坯、洗水、干燥和上釉,以制作装饰工艺形成可回收陶瓷的釉坯;
S6:将制作好的可回收陶瓷的釉坯放入1200℃的辊道窑中烧制而成形成可回收陶瓷。
通过废弃泥釉和瓷粉进行制作可回收陶瓷,降低自然资源的浪费,也使陶瓷制作中份废弃物不再以垃圾回到大自然,而可回收陶瓷的产生就是通过回收废坯泥,环保池废弃泥釉压榨物,废瓷粉,再利用生产成泥料,在通过陶瓷的生产加工制作成精美的陶瓷。
以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。

Claims (5)

1.一种可回收陶瓷的配方,其特征在于:该配方包括如下质量份数的物质:
废坯泥40份;环保池废弃泥釉压榨物30份;废瓷粉20份;高岭土10份;硅酸钠水溶液0.2~0.3份。
2.根据权利要求1所述一种可回收陶瓷的配方,其特征在于:环保池废弃泥釉压榨物包括如下质量份数比的物质:
Figure FDA0003783555460000011
3.根据权利要求1所述一种可回收陶瓷的配方,其特征在于:废坯泥包括如下质量份数比的物质:
K02 0.7~1.53%;NaO2 1.7~2.38%;CaO 0.35~0.85%;
MgO 0.5~0.95%;Fe2O3 0.5~0.95%;TiO2 0.15~0.35%;
SiO2 66~68%;Al2O3 17~19%;烧失量3~5%。
4.根据权利要求1所述一种可回收陶瓷的配方,其特征在于:废瓷粉包括如下质量份数比的物质:
Figure FDA0003783555460000012
5.一种可回收陶瓷的制作方法,其特征在于该制作方法包括以下步骤:
S1:配料,按权利要求1-4任意一项中可回收陶瓷的配方分别称取废坯泥、环保池废弃泥釉压榨物、废瓷粉、高岭土和硅酸钠水溶液;
S2:上一步骤已准备的材料:球:水=1:1.6:0.45,湿法球磨15~17小时,出球磨后过目筛250目筛;
S3:依次通过压榨、粗练、精练、出泥条和陈腐工艺,以制作成可回收陶瓷滚压和冲压所用泥条;通过制作出来的泥条,通过化浆工艺制作成注浆所用的泥浆;
S4:将制作好的泥条通过滚压模具,冲压模具形成坯体;通过注浆成型形成注浆坯体;
S5:将制作好的坯体干燥后,依次通过精坯、洗水、干燥和上釉,以制作装饰工艺形成可回收陶瓷的釉坯;
S6:将制作好的可回收陶瓷的釉坯放入1100℃~1200℃的辊道窑中烧制而成形成可回收陶瓷。
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CN102417347A (zh) * 2011-08-08 2012-04-18 信益陶瓷(中国)有限公司 一种陶瓷生产过程中的废料资源化利用的方法
CN103864398A (zh) * 2014-01-23 2014-06-18 佛山市华科陶建材有限公司 一种用陶瓷废固物制造的瓷质砖及其制备方法
CN105330257A (zh) * 2015-12-03 2016-02-17 佛山市奥特玛陶瓷有限公司 一种利用废料制备的陶瓷砖及制备方法
CN108285324A (zh) * 2018-01-15 2018-07-17 恩平市华昌陶瓷有限公司 一种大量利用陶瓷厂废榨泥制备陶瓷砖胚体的方法及产品
CN110606764A (zh) * 2019-09-30 2019-12-24 恩平市华昌陶瓷有限公司 一种陶瓷有釉装饰墙砖及其制造方法
CN113387679A (zh) * 2021-07-02 2021-09-14 湖南仙凤瓷业有限公司 一种高强度可回收环保陶瓷泥料的制备方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417347A (zh) * 2011-08-08 2012-04-18 信益陶瓷(中国)有限公司 一种陶瓷生产过程中的废料资源化利用的方法
CN103864398A (zh) * 2014-01-23 2014-06-18 佛山市华科陶建材有限公司 一种用陶瓷废固物制造的瓷质砖及其制备方法
CN105330257A (zh) * 2015-12-03 2016-02-17 佛山市奥特玛陶瓷有限公司 一种利用废料制备的陶瓷砖及制备方法
CN108285324A (zh) * 2018-01-15 2018-07-17 恩平市华昌陶瓷有限公司 一种大量利用陶瓷厂废榨泥制备陶瓷砖胚体的方法及产品
CN110606764A (zh) * 2019-09-30 2019-12-24 恩平市华昌陶瓷有限公司 一种陶瓷有釉装饰墙砖及其制造方法
CN113387679A (zh) * 2021-07-02 2021-09-14 湖南仙凤瓷业有限公司 一种高强度可回收环保陶瓷泥料的制备方法

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