CN115504709B - 桥面修补聚氨酯聚合物混凝土及制备方法 - Google Patents

桥面修补聚氨酯聚合物混凝土及制备方法 Download PDF

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CN115504709B
CN115504709B CN202211411159.3A CN202211411159A CN115504709B CN 115504709 B CN115504709 B CN 115504709B CN 202211411159 A CN202211411159 A CN 202211411159A CN 115504709 B CN115504709 B CN 115504709B
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徐世法
任小遇
柳浩�
徐欣
洪钢
刘琳
崔高雅
王中一
杨东丽
石家磊
胡伦福
郭金阳
段彬
丁桂付
翟佳
张小银
宋健
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Beijing Bridge Ruitong Maintenance Center Co ltd
Beijing Municipal Road & Bridge Building Material Group Co ltd
Henan Taihui Expressway Construction Co ltd
Xindeng Branch Of Henan Zhongyuan Expressway Co ltd
Beijing University of Civil Engineering and Architecture
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Beijing Municipal Road & Bridge Building Material Group Co ltd
Henan Taihui Expressway Construction Co ltd
Xindeng Branch Of Henan Zhongyuan Expressway Co ltd
Beijing University of Civil Engineering and Architecture
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Abstract

本发明涉及建筑材料领域,具体涉及桥面修补聚氨酯聚合物混凝土及制备方法,包括质量比为10:(1‑3)的集料和基质沥青,相对于基质沥青添加量5‑25%的聚氨酯胶、相对于基质沥青添加量1‑8%的改性天然纤维。与现有技术相比,与现有技术相比,本发明的桥面修补聚氨酯聚合物混凝土,用于路面冷拌摊铺或修补,施工过程无有毒有害气体的排放,环境友好,与原路面粘结性能良好,能满足封闭后活动裂缝的张合要求,其路用性能优异,马歇尔稳定度可达到70KN,浸水马歇尔残留稳定度可达到95%,高温车辙性能优异,养护时间短,且养护温度可耐受0‑10℃的低温,夏季高温养护效果更佳仅需养护1天即可快速开放交通,具有良好的社会、经济效益和广阔的工程应用前景。

Description

桥面修补聚氨酯聚合物混凝土及制备方法
技术领域
本发明涉及建筑材料领域,具体涉及桥面修补聚氨酯聚合物混凝土及制备方法。
背景技术
桥梁的生命周期都要经历建造、营运和老化三个阶段,虽然桥梁建设初期充分考虑了近、远期经济发展和社会的诸多需求,采用了当时最先进的技术和材料,但仍难以摆脱历史的局限。随着科技的进步车辆载重逐渐增大,车速相续提高,人们对行车的安全性和舒适性也提出了更高的要求。经过多年运营桥梁路面会出现裂缝、坑槽、车辙等多种路面病害,严重影响行车舒适性甚至造成结构承载力逐渐丧失的问题。在修补开裂路面的时候就要求施工工艺快速简单,处理效果良好,无环境污染,目前修补沥青路面损坏的主流方法都是,即采用粘稠沥青作为结合料,需要将沥青与矿料在热态下拌合、热态下铺筑施工,需要的能耗高,对环境的影响大,市面上也有一些冷拌沥青混合料虽然能在一定程度上实现常温下拌和施工,降低能源消耗,但是相对热拌沥青材料,其溶剂的挥发造成环境污染、路用性能差,耐久性差的缺点也逐渐显现,已无法满足现在对沥青材料的要求。
发明内容
为解决背景技术中提到的问题,本发明的目的在于提供桥面修补聚氨酯聚合物混凝土及制备方法。
一方面,本发明提供了包括质量比为10:(1-3)的集料和基质沥青,相对于基质沥青添加量5-25%的聚氨酯胶、相对于基质沥青添加量1-8%的改性天然纤维;
所述聚氨酯胶以双羟烃基聚硅氧烷、聚四氢呋喃二醇及2,4-二异氰酸甲苯酯为原料制得的预聚体及含氟芳香族二醚胺为扩链剂反应制得;由于聚氨酯胶结料采用聚甲基苯基硅氧烷与聚四氢呋喃二醇作为混合软段与异氰酸酯反应得到聚氨酯预聚体,将热稳定性强的有机硅链段引入聚氨酯分子链,并将含氟芳族二醚胺作为扩链剂,由于其含有耐热性杂环基团及刚性基团,获得热稳定性、力学性能优异的聚氨酯材料,被添加至沥青基质中用来提高基质沥青的路面性能及满足活动裂缝的张合要求;
所述改性天然纤维为十八烷基三氯硅烷改性的苎麻纤维;通过在苎麻纤维表面接枝长链疏水硅烷,显著提升了沥青路面的抗水害性能、热稳定性能及动态稳定性。
优选的,所述聚氨酯胶由以下方法制得:
S1.制备扩链剂:将质量比为1:(0.9-1.1)的2,2-双(4-羟基苯基)六氟丙烷、4-氯硝基苯投入盛有反应溶剂和催化剂的反应器中,搅拌加热至140-150℃,反应8-15h,冷却过滤,将滤液结晶、洗涤、干燥得到二硝基化合物;再将二硝基化合物溶解于溶剂中后,滴加水合肼,水合肼和二硝基化合物的摩尔比为1:(0.1-0.3),在80-110℃,回流反应8-12h,过滤,将滤液加入浓盐酸直至产生沉淀,将沉淀过滤、水洗、干燥得到含氟芳香族二醚胺;实际制备时,将电负性强的氟原子和芳基醚键引入扩链剂中,使得硬段中引入更多刚性基团,氟原子则会对相分离产生两种相反的影响,导致硬段微区变小,物理交联点变多;
S2.制备双羟烃基聚硅氧烷:将1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷、甲醇、酸催化剂投入反应器中,氮气保护下,升温至50-70℃,反应7-10h后,减压蒸馏得到醇解产物;再将醇解产物、甲基苯基环硅氧烷、酸催化剂投入反应器中,升温至50-70℃,反应13-15h后,减压蒸馏得到双羟烃基聚硅氧烷;实际制备时,通过将1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷在酸催化作用下与甲醇开环制得的醇解产物作为封端剂,与采用甲基苯基环硅氧烷为原料与1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷在酸催化作用下与甲醇开环制得的醇解产物,制得的双羟烃基聚硅氧烷,成功的将苯基引入到聚硅氧烷分子侧链,具有优异的热稳定性、阻尼性、耐辐射性;
S3.合成-NCO封端的聚氨酯预聚体:将2,4-二异氰酸甲苯酯投入反应器中,在70-80℃下,搅拌滴加双羟烃基聚硅氧烷及部分聚四氢呋喃二醇,N2保护下,反应0.5-1h后,再滴加剩余聚四氢呋喃二醇,反应1.5-2h制得;实际制备时,采用双羟烃基聚硅氧烷作为软段与异氰酸酯反应得到聚氨酯预聚体,由于将热稳定性高的有机硅链引入聚氨酯主链中,有效降低软硬两段的微相分离程度;
S4.聚氨酯预聚体扩链反应:将聚氨酯预聚体预热至70-90℃后,加入扩链剂和溶剂,搅拌直至均匀,减压蒸馏,得到成品;实际制备时,由于扩链剂中不仅含有芳基醚键,使得硬段的刚性增加,位阻增大,削弱结晶能力,而且含有F原子,使得软硬两相的作用力变大,降低软硬两段的微相分离程度,从而使得硬段能均匀分布于软段中,使其强度变大。
优选的,所述S1中催化剂为K2CO3,反应溶剂为DMF;所述S1中所述二硝基化合物溶解于乙二醇单甲醚中。
优选的,所述S2中酸催化剂为三氟甲基磺酸;1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷和甲醇的质量比为1:(1-1.2);醇解产物和甲基苯基环硅氧烷的质量比为1:(1.2-1.4)。
优选的,所述S3中2,4-二异氰酸甲苯酯和聚四氢呋喃二醇的摩尔比为(1.8-2.2):1;所述双羟烃基聚硅氧烷为总体系质量的8-10%。
优选的,所述S4中:聚氨酯预聚体中NCO与扩链剂中活性氢的摩尔比为1:(1-1.1);所述S4中扩链剂溶解后加入预热的聚氨酯预聚体中;所述S4中溶剂及溶解扩链剂的溶剂均为二噁烷,并且溶剂为总体系质量的70%wt。
优选的,所述改性天然纤维采用以下方法制备而成:
S1. 将苎麻纤维粉碎后,进行超声清洗,碱处理,清洗,干燥;通过超声和碱处理的方式对苎麻纤维进行预处理,去除胶质,使得苎麻表面暴露出更多的活化羟基;
S2. 将预处理的苎麻纤维投入正硅酸乙酯乙醇溶液中,在70-90℃下,搅拌反应0.5-1h后,清洗,干燥;通过溶液凝胶法使Si-O-Si与苎麻表面的羟基通过共价键或氢键连接,形成微纳米粗糙结构,增大材料比表面积;
S3. 将表面修饰的苎麻纤维投入十八烷基三氯硅烷溶液中,静置反应2-3h,清洗,干燥制得;通过接枝十八烷基三氯硅烷,降低苎麻纤维的吸水性,避免水分侵入而导致沥青路面侵蚀与湿胀。
优选的,所述超声处理时间为5-10min,所述碱处理工艺为:在质量分数为15-20%的氢氧化钠溶液中浸泡2-3h。
优选的,所述正硅酸乙酯乙醇溶液为体积比为1:(1.5-2):(9-10)的正硅酸乙酯、水和无水乙醇;所述十八烷基三氯硅烷溶液为体积比为1:(100-150)的十八烷基三氯硅烷和正己烷。
另一方面,本发明提供桥面修补聚氨酯聚合物混凝土的制备方法,关键在于:将配方量的基质沥青加热融化后,加入稀释油混合均匀,然后再加入配方量的聚氨酯胶、改性天然纤维、集料,在常温下混合均匀。实际生产时,稀释油可以为汽油、柴油或低粘度的脂肪烃和环烃类,稀释油与基质沥青的质量比可以为(0.1-1):1。
有益效果:与现有技术相比,本发明的桥面修补聚氨酯聚合物混凝土,用于路面冷拌摊铺或修补,施工过程无有毒有害气体的排放,环境友好,与原路面粘结性能良好,能满足封闭后活动裂缝的张合要求,其路用性能优异,马歇尔稳定度可达到70KN,浸水马歇尔残留稳定度可达到95%,高温车辙性能优异,养护时间短,且养护温度可耐受 0 -10℃的低温,夏季高温养护效果更佳仅需养护1天即可快速开放交通,具有良好的社会、经济效益和广阔的工程应用前景。
附图说明
图1为本发明的热失重曲线图;
图2为本发明的差示扫描量热曲线图。
具体实施方式
下面通过具体实施例对本发明进行具体描述,在此指出以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,本领域的技术熟练人员可以根据上述发明内容对本发明做出一些非本质的改进和调整。除特殊说明外,本发明所述份数均为重量份,所述百分比均为质量百分比,所述浓度为质量百分比浓度。
如果没有特殊说明,本发明中的原料均可由市售得到。以下给出本发明的几个具体实施例,但本发明不受实施例的限制。
实施例1
桥面修补聚氨酯聚合物混凝土, 采用如下步骤制得:
S1.制备聚氨酯胶:将质量比为1:(0.9-1.1)的2,2-双(4-羟基苯基)六氟丙烷、4-氯硝基苯投入盛有DMF和K2CO3的反应器中,搅拌加热至140-150℃,反应8-15h,冷却过滤,将滤液结晶、洗涤、干燥得到二硝基化合物;再将二硝基化合物溶解于乙二醇单甲醚中后,滴加水合肼,水合肼和二硝基化合物的摩尔比为1:(0.1-0.3),在80-110℃,回流反应8-12h,过滤,将滤液加入浓盐酸直至产生沉淀,将沉淀过滤、水洗、干燥得到含氟芳香族二醚胺;将质量比为1:(1-1.2)的1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷和甲醇投入反应器中,氮气保护下,加入三氟甲基磺酸,缓慢升温至50-70℃,反应7-10h后,用KOH甲醇溶液和HCl甲醇溶液调节pH值,先常压蒸馏处过量甲醇,再减压蒸馏得到醇解产物;再将质量比为1:(1.2-1.4)的醇解产物和甲基苯基环硅氧烷投入反应器中,氮气保护下,加入三氟甲基磺酸,缓慢升温至50-70℃,反应13-15h后,用KOH甲醇溶液和HCl甲醇溶液调节pH值,先常压蒸馏处过量甲醇,减压蒸馏得到双羟烃基聚硅氧烷;将2,4-二异氰酸甲苯酯投入反应器中,在70-80℃下,搅拌滴加双羟烃基聚硅氧烷及部分聚四氢呋喃二醇,N2保护下,反应0.5-1h后,再滴加剩余聚四氢呋喃二醇,反应1.5-2h制得聚氨酯预聚体;2,4-二异氰酸甲苯酯和聚四氢呋喃二醇的摩尔比为(1.8-2.2):1;所述双羟烃基聚硅氧烷为总体系质量的8-10%;将含氟芳香族二醚胺用二噁烷完全溶解后,加入预热至70-90℃的聚氨酯预聚体中,聚氨酯预聚体中NCO与扩链剂中活性氢的摩尔比为1:(1-1.1),补加二噁烷,使得体系浓度保持为30%wt,搅拌直至均匀,减压蒸馏,得到成品;
S2. 制备改性天然纤维:将苎麻纤维粉碎后,进行超声清洗5min,再置于质量分数为15%的氢氧化钠溶液中浸泡2h,冲洗至中性后干燥;将预处理的苎S2. 制备改性天然纤维:将苎麻纤维粉碎后,进行超声清洗5min,再置于质量分数为15%的氢氧化钠溶液中浸泡2h,冲洗至中性后干燥;将预处理的苎麻纤维投入正硅酸乙酯乙醇溶液中,其中,正硅酸乙酯乙醇溶液为体积比为1: 1.5:9的正硅酸乙酯、水和无水乙醇,在70-90℃下,搅拌反应0.5-1h后,用无水乙醇清洗3次后干燥;再将表面修饰的苎麻纤维投入十八烷基三氯硅烷溶液中,其中,所述十八烷基三氯硅烷溶液为体积比为1: 100的十八烷基三氯硅烷和正己烷,静置反应2-3h,用无水乙醇清洗3次后干燥,得到成品;
S3. 将10份沥青(70#)加热至融化后,加入10份汽油搅拌均匀,然后加入将1份聚氨酯胶、0.8份改性天然纤维、100份集料,集料包括质量比为1:1.5的粒径<4.5mm的细集料和粒径为4.5-9.5mm的粗集料,搅拌均匀制得混凝土。
实施例2
桥面修补聚氨酯聚合物混凝土,采用如下步骤制得:
S1.制备聚氨酯胶:将质量比为1:1.1的2,2-双(4-羟基苯基)六氟丙烷、4-氯硝基苯投入盛有DMF和K2CO3的反应器中,搅拌加热至150℃,反应15h,冷却过滤,将滤液结晶、洗涤、干燥得到二硝基化合物;再将二硝基化合物溶解于乙二醇单甲醚中后,滴加水合肼,水合肼和二硝基化合物的摩尔比为1:0.3,在110℃,回流反应12h,过滤,将滤液加入浓盐酸直至产生沉淀,将沉淀过滤、水洗、干燥得到含氟芳香族二醚胺;将质量比为1:1.2的1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷和甲醇投入反应器中,氮气保护下,加入三氟甲基磺酸,缓慢升温至70℃,反应7-10h后,用KOH甲醇溶液和HCl甲醇溶液调节pH值,先常压蒸馏处过量甲醇,再减压蒸馏得到醇解产物;再将质量比为1:1.4的醇解产物和甲基苯基环硅氧烷投入反应器中,氮气保护下,加入三氟甲基磺酸,缓慢升温至70℃,反应15h后,用KOH甲醇溶液和HCl甲醇溶液调节pH值,先常压蒸馏处过量甲醇,减压蒸馏得到双羟烃基聚硅氧烷;将2,4-二异氰酸甲苯酯投入反应器中,在80℃下,搅拌滴加双羟烃基聚硅氧烷及部分聚四氢呋喃二醇,N2保护下,反应0.5-1h后,再滴加剩余聚四氢呋喃二醇,反应1.5-2h制得聚氨酯预聚体;2,4-二异氰酸甲苯酯和聚四氢呋喃二醇的摩尔比为2.2:1;所述双羟烃基聚硅氧烷为总体系质量的10%;将含氟芳香族二醚胺用二噁烷完全溶解后,加入预热至90℃的聚氨酯预聚体中,聚氨酯预聚体中NCO与扩链剂中活性氢的摩尔比为1:1.1,补加二噁烷,使得体系浓度保持为30%wt,搅拌直至均匀,减压蒸馏,得到成品;
S2. 制备改性天然纤维:将苎麻纤维粉碎后,进行超声清洗10min,再置于质量分数为20%的氢氧化钠溶液中浸泡3h,冲洗至中性后干燥;将预处理的苎麻纤维投入正硅酸乙酯乙醇溶液中,其中,正硅酸乙酯乙醇溶液为体积比为1: 2: 10的正硅酸乙酯、水和无水乙醇,在70-90℃下,搅拌反应0.5-1h后,用无水乙醇清洗3次后干燥;再将表面修饰的苎麻纤维投入十八烷基三氯硅烷溶液中,其中,所述十八烷基三氯硅烷溶液为体积比为1: 150的十八烷基三氯硅烷和正己烷,静置反应2-3h,用无水乙醇清洗3次后干燥,得到成品;
S3. 将30份沥青(70#)加热至融化后,加入30份汽油搅拌均匀,然后加入将5份聚氨酯胶、2.7份改性天然纤维、100份集料,集料包括质量比为1:1.5的粒径<4.5mm的细集料和粒径为4.5-9.5mm的粗集料,搅拌均匀制得混凝土。
实施例3
桥面修补聚氨酯聚合物混凝土,采用以下方法制得:
S1.制备聚氨酯胶:将质量比为1:1的2,2-双(4-羟基苯基)六氟丙烷、4-氯硝基苯投入盛有DMF和K2CO3的反应器中,搅拌加热至140-150℃,反应8-15h,冷却过滤,将滤液结晶、洗涤、干燥得到二硝基化合物;再将二硝基化合物溶解于乙二醇单甲醚中后,滴加水合肼,水合肼和二硝基化合物的摩尔比为1:0.2,在90℃,回流反应10h,过滤,将滤液加入浓盐酸直至产生沉淀,将沉淀过滤、水洗、干燥得到含氟芳香族二醚胺;将质量比为1:1.1的1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷和甲醇投入反应器中,氮气保护下,加入三氟甲基磺酸,缓慢升温至60℃,反应8h后,用KOH甲醇溶液和HCl甲醇溶液调节pH值,先常压蒸馏处过量甲醇,再减压蒸馏得到醇解产物;再将质量比为1:1.3的醇解产物和甲基苯基环硅氧烷投入反应器中,氮气保护下,加入三氟甲基磺酸,缓慢升温至60℃,反应14h后,用KOH甲醇溶液和HCl甲醇溶液调节pH值,先常压蒸馏处过量甲醇,减压蒸馏得到双羟烃基聚硅氧烷;将2,4-二异氰酸甲苯酯投入反应器中,在70℃下,搅拌滴加双羟烃基聚硅氧烷及部分聚四氢呋喃二醇,N2保护下,反应1h后,再滴加剩余聚四氢呋喃二醇,反应1.5h制得聚氨酯预聚体;2,4-二异氰酸甲苯酯和聚四氢呋喃二醇的摩尔比为1.9:1;所述双羟烃基聚硅氧烷为总体系质量的9%;S将含氟芳香族二醚胺用二噁烷完全溶解后,加入预热至80℃的聚氨酯预聚体中,聚氨酯预聚体中NCO与扩链剂中活性氢的摩尔比为1:1.05,补加二噁烷,使得体系浓度保持为30%wt,搅拌直至均匀,减压蒸馏,得到成品;
S2. 制备改性天然纤维:将苎麻纤维粉碎后,进行超声清洗5-10min,再置于质量分数为18%的氢氧化钠溶液中浸泡2.5h,冲洗至中性后干燥;将预处理的苎麻纤维投入正硅酸乙酯乙醇溶液中,其中,正硅酸乙酯乙醇溶液为体积比为1:1.8:9的正硅酸乙酯、水和无水乙醇,在70-90℃下,搅拌反应0.5-1h后,用无水乙醇清洗3次后干燥;再将表面修饰的苎麻纤维投入十八烷基三氯硅烷溶液中,其中,所述十八烷基三氯硅烷溶液为体积比为1:120的十八烷基三氯硅烷和正己烷,静置反应2-3h,用无水乙醇清洗3次后干燥,得到成品;
S3. 将20份沥青(70#)加热至融化后,加入20份汽油搅拌均匀,然后加入将3份聚氨酯胶、1.2份改性天然纤维、100份集料,集料包括质量比为1:1.5的粒径<4.5mm的细集料和粒径为4.5-9.5mm的粗集料,搅拌均匀制得混凝土。
对比例1
与实施例3不同在于,将聚氨酯胶替换为橡胶。
对比例2
与实施例3不同在于,将聚氨酯胶制备中采用的双羟烃基聚硅氧烷替换为聚四氢呋喃二醇。
对比例3
与实施例3不同在于,将聚氨酯胶制备中采用的双羟烃基聚硅氧烷替换为聚四氢呋喃二醇,扩链剂为3, 5- 二乙基甲苯二胺。
对比例4
与实施例3不同在于,将改性天然纤维更换为苎麻纤维。
对比例5
与实施例3不同在于,将改性天然纤维更换为聚丙烯晴纤维。
对比例6
与实施例3不同在于,改性天然纤维采用以下方法制得:
将苎麻纤维浸入到质量比为30:100的单组份聚氨酯和N-甲基吡咯烷酮中,反应1~24小时,然后取出后浸泡在丙三醇的水溶液中,静置反应1~12小时后取出,用大量去离子水清洗后烘干,再将处理后的纤维用十八烷基三氯硅烷/甲苯混合溶液浸泡1分钟~1小时,然后取出用甲苯洗涤3次,再真空干燥,粉碎制得。
将本发明所述的沥青冷拌修补复合材料根据《公路工程沥青及沥青混合料试验规程》(JTGE20—2011)中的试验方法成型、养生及测试,测试结果如下表1所示:
表1
Figure 771939DEST_PATH_IMAGE001
热失重分析:将实施例3与对比例3所制得的聚氨酯胶分别用PE-TGA热重分析仪测定,升温速率20℃/min,如图1中的(1a)的热失重曲线所示,曲线b(实施例3)的热分解曲线的斜率小于曲线a(对比例3),表明本发明的热分解速率较小;图1中的(1b)微分热重曲线所示,曲线b(实施例3)的热分解高峰所对应的温度均大于曲线a(对比例3),具有较高的热分解稳定性。
差示扫描量热分析:用DSC测试仪测定,从室温-120℃,升温速率20℃/min,保持3min;降温至-70℃,降温速率20℃/min ,保持5min;升温至250℃,升温速率10℃/min。如图2所示,两曲线上均未发现明显的玻璃化转变,但曲线a在215.5℃出现一个熔融吸收峰,表明存在局部有序排列或微晶,而曲线b则由于引入氟原子,一方面加强硬段间的氢键作用,另一方面使得软硬段间作用力变大,从而使硬段结晶被两相间作用力破坏,而主链上引入的更多芳环,增大位阻,减弱了结晶形成力,因此表现为无定型态。
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。

Claims (9)

1.桥面修补聚氨酯聚合物混凝土,其特征在于:包括质量比为10:(1-3)集料和基质沥青,相对于基质沥青添加量5-25%的聚氨酯胶、相对于基质沥青添加量1-8%的改性天然纤维;
所述聚氨酯胶以双羟烃基聚硅氧烷、聚四氢呋喃二醇及2,4-二异氰酸甲苯酯为原料制得的预聚体及以含氟芳香族二醚胺为扩链剂进行扩链反应制得;具体由以下方法制得:
S1.制备扩链剂:将质量比为1:(0.9-1.1)的2,2-双(4-羟基苯基)六氟丙烷、4-氯硝基苯投入盛有反应溶剂和催化剂的反应器中,搅拌加热至140-150℃,反应8-15h,冷却过滤,将滤液结晶、洗涤、干燥得到二硝基化合物;再将二硝基化合物溶解于溶剂中后,滴加水合肼,水合肼和二硝基化合物的摩尔比为1:(0.1-0.3),在80-110℃,回流反应8-12h,过滤,将滤液加入浓盐酸直至产生沉淀,将沉淀过滤、水洗、干燥得到含氟芳香族二醚胺;
S2.制备双羟烃基聚硅氧烷:将1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷、甲醇、酸催化剂投入反应器中,氮气保护下,升温至50-70℃,反应7-10h后,减压蒸馏得到醇解产物;再将醇解产物、甲基苯基环硅氧烷、酸催化剂投入反应器中,升温至50-70℃,反应13-15h后,减压蒸馏得到双羟烃基聚硅氧烷;
S3.合成-NCO封端的聚氨酯预聚体:将2,4-二异氰酸甲苯酯投入反应器中,在70-80℃下,搅拌滴加双羟烃基聚硅氧烷及部分聚四氢呋喃二醇,N2保护下,反应0.5-1h后,再滴加剩余聚四氢呋喃二醇,反应1.5-2h制得;
S4.聚氨酯预聚体扩链反应:将聚氨酯预聚体预热至70-90℃后,加入扩链剂和溶剂,搅拌直至均匀,减压蒸馏,得到成品;
所述改性天然纤维为十八烷基三氯硅烷改性的苎麻纤维。
2.根据权利要求1所述的桥面修补聚氨酯聚合物混凝土,其特征在于所述S1中催化剂为K2CO3,反应溶剂为DMF;所述S1中所述二硝基化合物溶解于乙二醇单甲醚中。
3.根据权利要求2所述的桥面修补聚氨酯聚合物混凝土,其特征在于所述S2中酸催化剂为三氟甲基磺酸;1,3-双[2-(2,3-环氧丙氧基)丙基]-四甲基二硅氧烷和甲醇的质量比为1:(1-1.2);醇解产物和甲基苯基环硅氧烷的质量比为1:(1.2-1.4)。
4.根据权利要求2所述的桥面修补聚氨酯聚合物混凝土,其特征在于:所述2,4-二异氰酸甲苯酯和聚四氢呋喃二醇的摩尔比为(1.8-2.2):1;所述双羟烃基聚硅氧烷为总体系质量的8-10%。
5.根据权利要求2所述的桥面修补聚氨酯聚合物混凝土,其特征在于:所述聚氨酯预聚体中NCO与扩链剂中活性氢的摩尔比为1:(1-1.1);所述扩链剂溶解后加入预热的聚氨酯预聚体中;所述溶剂及溶解扩链剂的溶剂均为二噁烷,并且溶剂为总体系质量的70%wt。
6.根据权利要求1所述的桥面修补聚氨酯聚合物混凝土,其特征在于所述改性天然纤维采用以下方法制备而成:
S1. 将苎麻纤维粉碎后,进行超声清洗,碱处理,清洗,干燥;
S2. 将预处理的苎麻纤维投入正硅酸乙酯乙醇溶液中,在70-90℃下,搅拌反应0.5-1h后,清洗,干燥;
S3. 将表面修饰的苎麻纤维投入十八烷基三氯硅烷溶液中,静置反应2-3h,清洗,干燥制得。
7.根据权利要求6所述的桥面修补聚氨酯聚合物混凝土,其特征在于:所述超声处理时间为5-10min,所述碱处理工艺为:在质量分数为15-20%的氢氧化钠溶液中浸泡2-3h。
8.根据权利要求7所述的桥面修补聚氨酯聚合物混凝土,其特征在于:所述正硅酸乙酯乙醇溶液为体积比为1:(1.5-2):(9-10)的正硅酸乙酯、水和无水乙醇;所述十八烷基三氯硅烷溶液为体积比为1:(100-150)的十八烷基三氯硅烷和正己烷。
9.如权利要求1-8任一项所述的桥面修补聚氨酯聚合物混凝土的制备方法,其特征在于:将配方量的基质沥青加热融化后,加入稀释油混合均匀,然后再加入配方量的聚氨酯胶、改性天然纤维、集料,在常温下混合均匀。
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