CN115463038A - 一种复合树脂义齿瓷块、制备方法及复合树脂义齿 - Google Patents

一种复合树脂义齿瓷块、制备方法及复合树脂义齿 Download PDF

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CN115463038A
CN115463038A CN202210954994.5A CN202210954994A CN115463038A CN 115463038 A CN115463038 A CN 115463038A CN 202210954994 A CN202210954994 A CN 202210954994A CN 115463038 A CN115463038 A CN 115463038A
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resin denture
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dimethacrylate
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张宇
李宗育
刘建君
胡继宗
刘威
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Shenzhen Yurucheng Oral Material Co ltd
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Abstract

本发明公开了一种复合树脂义齿瓷块、制备方法及复合树脂义齿,按质量百分比计,复合树脂义齿瓷块包括氨基甲酸酯二甲基丙烯酸酯0.1‑15%,双酚A‑二甲基丙烯酸缩水甘油酯0.1‑10%,三乙二醇二甲基丙烯酸酯3‑20%,玻璃粉35‑85%,ZrO20.1‑8%,SiO23‑15%,ZrO2‑SiO2复合粉0.1‑40%,硅藻土2‑17%,过氧化苯甲酰0.01‑3%,N,N二羟乙基对甲苯胺0.01‑3%,2,6二叔丁基对甲苯酚0.01‑3%,氧化铁红0.001‑0.2%,氧化铁黑0.001‑0.2%,氧化铁黄0.001‑0.5%。本发明复合树脂义齿瓷块,以氨基甲酸酯二甲基丙烯酸酯、双酚A‑二甲基丙烯酸缩水甘油酯、三乙二醇二甲基丙烯酸酯作为树脂基质,复合树脂义齿瓷块脆性低,切削加工性能优异,可精准磨削,加工过程中无需最终烧结,大幅度提升加工效率。

Description

一种复合树脂义齿瓷块、制备方法及复合树脂义齿
技术领域
本发明涉及义齿材料技术领域,尤其涉及一种复合树脂义齿瓷块、制备方法及复合树脂义齿。
背景技术
义齿就是人们常说的“假牙”,医学上是对上、下颌牙部分或全部牙齿缺失后制作的修复体的总称。义齿分为可摘与固定两种。固定义齿不能由患者自己取戴的,而可摘义齿可以由患者方便地取戴。
义齿的材料多样,例如氧化锆瓷块、玻璃陶瓷。氧化锆瓷块脆性高,切削加工难度高,难以精准磨削。氧化锆瓷块、玻璃陶瓷皆需要最终烧结,工艺复杂,加工效率低。
发明内容
本发明的目的是提供一种复合树脂义齿瓷块、制备方法及复合树脂义齿,脆性低,切削加工性能优异,可精准磨削,无需最终烧结,大幅度提升加工效率。
本发明公开了一种复合树脂义齿瓷块,按质量百分比计,包括:
Figure BDA0003790963810000011
Figure BDA0003790963810000021
可选地,按质量百分比计,包括:
Figure BDA0003790963810000022
Figure BDA0003790963810000031
可选地,按质量百分比计,包括:
Figure BDA0003790963810000032
可选地,按质量百分比计,包括:
Figure BDA0003790963810000033
Figure BDA0003790963810000041
可选地,所述SiO2、ZrO2和ZrO2-SiO2复合粉和为纳米级粉体。
可选地,所述玻璃粉为钡玻璃粉。
本发明还公开了一种复合树脂义齿瓷块的制备方法,用于制备如上述的复合树脂义齿瓷块,包括:
按比例称取各组分原料后混合均匀得到混合原料,在混合原料中加入无水乙醇并研磨;
烘干混合原料,以除去无水乙醇;
将干燥后的混合原料置于真空环境下排除气泡;
将混合原料灌入模具中,在高温高压的环境下进行固化成型,得到复合树脂义齿瓷块。
可选地,所述混合原料与所述无水乙醇的质量比为(1-2):1。
可选地,所述烘干混合原料的烘干温度为40-70℃,保温时间为24-48h。
本发明还公开了一种复合树脂义齿,采用如上述的复合树脂义齿瓷块制成。
本发明复合树脂义齿瓷块,以氨基甲酸酯二甲基丙烯酸酯、双酚A-二甲基丙烯酸缩水甘油酯、三乙二醇二甲基丙烯酸酯作为树脂基质,复合树脂义齿瓷块脆性低,切削加工性能优异,可精准磨削,加工过程中无需最终烧结,大幅度提升加工效率。并且,复合树脂义齿瓷块的弹性模量接近天然牙本质,制成义齿之后咬合舒适。
具体实施方式
需要理解的是,这里所使用的术语、公开的具体结构和功能细节,仅仅是为了描述具体实施例,是代表性的,但是本发明可以通过许多替换形式来具体实现,不应被解释成仅受限于这里所阐述的实施例。
下面参考可选的实施例对本发明作详细说明。
作为本发明的一实施例,公开了一种复合树脂义齿瓷块,按质量百分比计,包括氨基甲酸酯二甲基丙烯酸酯(UDMA)0.1-15%,双酚A-二甲基丙烯酸缩水甘油酯(Bis-GMA)0.1-10%,三乙二醇二甲基丙烯酸酯(TEGDMA)3-20%,玻璃粉35-85%,ZrO2 0.1-8%,SiO23-15%,ZrO2-SiO2复合粉0.1-40%,硅藻土2-17%,过氧化苯甲酰0.01-3%,N,N二羟乙基对甲苯胺0.01-3%,2,6二叔丁基对甲苯酚0.01-3%,氧化铁红0.001-0.2%,氧化铁黑0.001-0.2%,氧化铁黄0.001-0.5%。
本发明复合树脂义齿瓷块,以氨基甲酸酯二甲基丙烯酸酯、双酚A-二甲基丙烯酸缩水甘油酯、三乙二醇二甲基丙烯酸酯作为树脂基质,复合树脂义齿瓷块脆性低,切削加工性能优异,可精准磨削,加工过程中无需最终烧结,大幅度提升加工效率。并且,复合树脂义齿瓷块的弹性模量接近天然牙本质,制成义齿之后咬合舒适。
具体地,氨基甲酸酯二甲基丙烯酸酯(UDMA),双酚A-二甲基丙烯酸缩水甘油酯(Bis-GMA)作为树脂基质赋予其可塑性,固化特性和强度。三乙二醇二甲基丙烯酸酯(TEGDMA):可稀释单体,降低树脂基质黏度。玻璃粉、ZrO2、SiO2、ZrO2-SiO2复合粉、硅藻土为属于无机填料,增加强度和耐磨性。过氧化苯甲酰(BPO)作为引发剂,对树脂基质起到交联固化作用。N,N二羟乙基对甲苯胺(DHET)作为促进剂,用于激活引发剂。2,6二叔丁基对甲苯酚(BHT)作为阻聚剂,阻止交联固化。氧化铁红、氧化铁黑、氧化铁黄:颜料用于着色,氧化铁红显红色,氧化铁黄显黄色,氧化铁黑显灰色。
具体地,按质量百分比计,复合树脂义齿瓷块包括氨基甲酸酯二甲基丙烯酸酯0.1-5%,双酚A-二甲基丙烯酸缩水甘油酯0.1-5%,三乙二醇二甲基丙烯酸酯5-10%,玻璃粉40-60%,ZrO2 0.1-5%,SiO25-10%,ZrO2-SiO2复合粉20-30%,硅藻土5-10%,过氧化苯甲酰0.01-0.5%,N,N二羟乙基对甲苯胺0.01-0.5%,2,6二叔丁基对甲苯酚0.01-0.5%,氧化铁红0.001-0.05%,氧化铁黑0.001-0.05%,氧化铁黄0.001-0.05%。在本方案中,复合树脂义齿瓷块在弯曲强度、弹性模量、维氏硬度和光透过率的综合性能更加优越。
对于各组分的具体配比,在另一实施例中,按质量百分比计,复合树脂义齿瓷块包括氨基甲酸酯二甲基丙烯酸酯0.1-5%,双酚A-二甲基丙烯酸缩水甘油酯0.1-5%,三乙二醇二甲基丙烯酸酯5-10%,玻璃粉60-80%,ZrO2 0.1-5%,SiO2 5-10%,ZrO2-SiO2复合粉0.1-5%,硅藻土5-10%,过氧化苯甲酰0.01-0.5%,N,N二羟乙基对甲苯胺0.01-0.5%,2,6二叔丁基对甲苯酚0.01-0.5%,氧化铁红0.001-0.05%,氧化铁黑0.001-0.05%,氧化铁黄0.001-0.05%。
对于各组分的具体配比,在另一实施例中,按质量百分比计,复合树脂义齿瓷块包括氨基甲酸酯二甲基丙烯酸酯5-10%,双酚A-二甲基丙烯酸缩水甘油酯0.1-5%,三乙二醇二甲基丙烯酸酯5-10%,玻璃粉30-45%,ZrO2 0.1-5%,SiO2 5-10%,ZrO2-SiO2复合粉20-30%,硅藻土5-10%,过氧化苯甲酰0.01-0.5%,N,N二羟乙基对甲苯胺0.01-0.5%,2,6二叔丁基对甲苯酚0.01-0.5%,氧化铁红0.001-0.05%,氧化铁黑0.001-0.05%,氧化铁黄0.001-0.05%。
具体地,所述SiO2、ZrO2和ZrO2-SiO2复合粉和为纳米级粉体。
具体地,所述玻璃粉为钡玻璃粉。
本发明还公开了一种复合树脂义齿瓷块的制备方法,用于制备如上述的复合树脂义齿瓷块,包括:
S100:按比例称取各组分原料后混合均匀得到混合原料,在混合原料中加入无水乙醇并研磨;
S200:烘干混合原料,以除去无水乙醇;
S300:将干燥后的混合原料置于真空环境下排除气泡;
S400:将混合原料灌入模具中,在高温高压的环境下进行固化成型,得到复合树脂义齿瓷块。
具体地,在步骤S100中,无水乙醇起溶剂作用,混合后的原料可均匀分散在无水乙醇中。所述混合原料与所述无水乙醇的质量比为(1-2):1,研磨时间为8-12h。在步骤S200中,所述烘干混合原料的烘干温度为40-70℃,保温时间为24-48h。在步骤S300中,真空时间为15-30h,反复抽真空至少3次。在步骤S400中,高温温度为150-200℃,高压压力为200-300MPa,保压时间为2-4h。
本发明还公开了一种复合树脂义齿,采用如上述的复合树脂义齿瓷块制成。
实施例
按照下表1配方,制成复合树脂义齿瓷块。
表1
Figure BDA0003790963810000081
Figure BDA0003790963810000091
将上述表1的实施例1-3制成复合树脂义齿瓷块,测试复合树脂义齿瓷块弯曲强度、弹性模量、维氏硬度和光透过率,测试结果如下表2:
表2
Figure BDA0003790963810000092
实施例3树脂基质含量最高所以光透过率最高,因无机填料含量较低,物理性能均低于实施例1和实施例2。实施例1的树脂基质含量与实施例2接近,但实施例2中纳米粉体的含量更高,所以实施例2的各项性能更优。
需要说明的是,本方案中涉及到的各步骤的限定,在不影响具体方案实施的前提下,并不认定为对步骤先后顺序做出限定,写在前面的步骤可以是在先执行的,也可以是在后执行的,甚至也可以是同时执行的,只要能实施本方案,都应当视为属于本发明的保护范围。
以上内容是结合具体的可选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。

Claims (10)

1.一种复合树脂义齿瓷块,其特征在于,按质量百分比计,包括:
Figure FDA0003790963800000011
2.如权利要求1所述的复合树脂义齿瓷块,其特征在于,按质量百分比计,包括:
Figure FDA0003790963800000012
Figure FDA0003790963800000021
3.如权利要求1所述的复合树脂义齿瓷块,其特征在于,按质量百分比计,包括:
Figure FDA0003790963800000022
Figure FDA0003790963800000031
4.如权利要求1所述的复合树脂义齿瓷块,其特征在于,按质量百分比计,包括:
Figure FDA0003790963800000032
5.如权利要求1所述的复合树脂义齿瓷块,其特征在于,所述SiO2、ZrO2和ZrO2-SiO2复合粉和为纳米级粉体。
6.如权利要求1所述的复合树脂义齿瓷块,其特征在于,所述玻璃粉为钡玻璃粉。
7.一种复合树脂义齿瓷块的制备方法,用于制备如权利要求1至6任一项所述的复合树脂义齿瓷块,其特征在于,包括:
按比例称取各组分原料后混合均匀得到混合原料,在混合原料中加入无水乙醇并研磨;
烘干混合原料,以除去无水乙醇;
将干燥后的混合原料置于真空环境下排除气泡;
将混合原料灌入模具中,在高温高压的环境下进行固化成型,得到复合树脂义齿瓷块。
8.如权利要求7所述的制备方法,其特征在于,所述混合原料与所述无水乙醇的质量比为(1-2):1。
9.如权利要求7所述的制备方法,其特征在于,所述烘干混合原料的烘干温度为40-70℃,保温时间为24-48h。
10.一种复合树脂义齿,其特征在于,采用如权利要求1至6任一项所述的复合树脂义齿瓷块制成。
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