CN115383969A - Automatic feeding and discharging injection molding process - Google Patents
Automatic feeding and discharging injection molding process Download PDFInfo
- Publication number
- CN115383969A CN115383969A CN202210877989.9A CN202210877989A CN115383969A CN 115383969 A CN115383969 A CN 115383969A CN 202210877989 A CN202210877989 A CN 202210877989A CN 115383969 A CN115383969 A CN 115383969A
- Authority
- CN
- China
- Prior art keywords
- product
- injection molding
- automatic
- machine
- server
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides an automatic feeding and discharging injection molding process, which comprises the following steps: full-automatic confession material receiving machine ascends to export one by one and goes up the charging tray, and first manipulator takes out the product in going up the charging tray and moves to the visual detection ware, targets in place and carries out blue light scanning by the visual detection ware to the product and shoots, judges whether the product has incomplete or the bad condition of large tracts of land: the positioning platform is vacant, and the first manipulator transfers the product to the positioning platform for secondary accurate positioning; the second mechanical arm clamps and transfers the product to an injection molding machine for the injection molding process of the product; the second manipulator is put the shaping product and is transferred to sweeping yard tool of sweeping yard carving machine, sweeps yard carving machine and scans the discernment product sign indicating number to the shaping product earlier, reads product information and feeds back to the server, binds former product information and the new information of moulding plastics together and forms new two-dimensional code information again, and radium carving two-dimensional code figure on the shaping product is gone up to rethread laser, scans new two-dimensional code figure again at last and carries out the information feedback and gathers.
Description
Technical Field
The invention belongs to the technical field of machinery, relates to an injection molding line body, and particularly relates to an automatic feeding and discharging injection molding process.
Background
The injection molding field has a plurality of feeding and discharging operation modes. At present, in the 3C industry, the injection molding form is still in a semi-automatic form, mainly shows that the combination is difficult to realize in processes of injection molding, feeding and discharging, material supply and receiving, information binding of laser etching product two-dimensional codes and the like. It is difficult to achieve a high utilization rate even when incorporated. Therefore, further research and development and innovation attempts are needed for the full-automatic injection molding feeding and discharging line body.
For example, chinese patent literature discloses a process for preparing an injection-molded body of a PCB panel [ chinese patent No.: CN202110623461.4, the invention discloses a preparation process of a PCB board injection molding body, which comprises the following steps of obtaining a PCB board with a welding pad and/or a welding spot; processing the PCB board by using an OSP process; performing injection molding on the PCB to form an injection molded body on the PCB; laser etching a wire on the injection molding body; removing the protective film on the end surface of the head part of the PCB so as to expose the area to be plated of the end surface of the head part of the PCB; and carrying out chemical plating on the injection molding body and the end face of the head part of the PCB. The CNC machining procedure is cancelled, and an auxiliary structure which needs to be removed in the subsequent working steps does not need to be arranged on the PCB, so that the raw material cost and the process cost are effectively reduced, the yield of the PCB injection molded body is improved, and the manufacturing cost of the PCB injection molded body structural part is reduced; the method solves the problem of limitation of function implementation in the design of consumer electronic products, can greatly reduce the cost of the products of the type, and has very important reference significance for the multi-performance superposition design and the differentiated structure design scheme of the current products.
Although the laser carving process is added into the injection molding line body, reasonable programmed flow control of feeding and discharging, injection molding, laser carving, scanning and the like can not be carried out, and discontinuity or intermittent stagnation still exists between different stations, so that the working efficiency of production is influenced. In addition, in the technical scheme, the product cannot realize the query function of root tracing.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a program integrating an injection molding process, full-automatic feeding and discharging, code scanning and code printing and product detection, and realizes the automatic feeding and discharging injection molding process with high utilization rate and equipment utilization rate.
The purpose of the invention can be realized by the following technical scheme: the utility model provides an automatic go up unloading injection moulding process, the equipment that uses includes full-automatic confession and receives material machine, vision detector, locating platform, injection molding machine, sweeps sign indicating number carving machine, first manipulator, second manipulator, induction system and server, the automatic unloading injection moulding process of going up includes following step:
1) The full-automatic confession of server control is received material machine and is ascended the output and go up the charging tray one by one, and the product of the first manipulator of server control in with the charging tray is taken out and is moved and carry on to the vision detector, and the induction system sensing targets in place and carries out blue light scanning by the vision detector to the product and shoot, judges whether the product has incomplete or the bad condition of large tracts of land:
a. if the product is not good, directly discharging to a waste material position;
b. if the product is good, entering the step 2);
2) The sensing system senses a vacancy on the positioning platform, and the server controls the first mechanical arm to transfer the product to the positioning platform for secondary accurate positioning;
3) When the sensing system senses that the positioning platform is full, the server controls the second mechanical arm to clamp and transfer the product to an injection molding machine to perform a product injection molding process;
4) The server controls the second mechanical arm to place the formed product into a code scanning jig of the code scanning and carving machine for transferring, the sensing system senses that the formed product is in place, the server controls the code scanning and carving machine to scan and identify the product code of the formed product, read product information and feed back the product information to the server, then binds original product information and new injection molding information together to form new two-dimensional code information, laser is used for laser carving a two-dimensional code graph on the formed product, and finally, the new two-dimensional code graph is scanned again for information feedback and summarization;
5) And after the server receives the laser etching completion signal, controlling the first mechanical arm to take out the product subjected to laser etching and transfer the product to a receiving tray in the full-automatic material supplying and receiving machine, and controlling the full-automatic material supplying and receiving machine to gradually descend and superpose the receiving tray by the server.
In the automatic feeding and discharging injection molding process, the server is at least provided with an MIS information management program, a PLC control program, a manipulator program, a visual detection program and an induction signal receiving program; the sensing system at least comprises an infrared sensor and a contact sensor.
In the automatic feeding and discharging injection molding process, the AGV transportation vehicle is controlled through a PLC control program to move the stacked feeding trays fully loaded with products to a feeding port of a full-automatic feeding and receiving machine; control the AGV transport vechicle through PLC control program and remove to the material collecting port that full-automatic confession was received the material machine and receive the material receiving tray of superpose, then PLC control program controls the AGV transport vechicle and leaves and go to receiving the material pier.
In the injection molding process with automatic feeding and discharging, the automatic feeding and discharging injection molding process is characterized in that when the sensing system senses that the feeding tray in the full-automatic feeding and discharging machine is empty and sends a signal to the server, the server controls the AGV (automatic guided vehicle) to supplement the feeding tray; when the sensing system senses that the receiving tray in the full-automatic material receiving machine is fully stacked and sends a signal to the server, the server controls the AGV to take away the receiving tray.
In the automatic feeding and discharging injection molding process, the process is characterized in that in the step 1), product defects specifically mean that the product has unfilled corners and/or deformation; the large-area defective products specifically mean that the surface flatness of the products is unqualified and exceeds a set area.
In the automatic feeding and discharging injection molding process, the positioning platform is positioned in the step 2) in a multi-point inserting and positioning mode through the positioning needles, so that the product is accurately positioned for the second time on the positioning platform to ensure the position accuracy.
In the automatic feeding and discharging injection molding process, the server controls the second mechanical arm to take out a molded product in the injection molding machine by adopting the material taking clamping jaw, and then turns over and switches the material placing clamping jaw to place a non-injection molded product into the injection mold in the step 3).
In the automatic feeding and discharging injection molding process, in the step 3), blue light scanning shooting is carried out on the injection mold through a position detector inside the injection molding machine, if no product exists in the injection mold, a signal sending server controls the second mechanical arm to put in the product, then the position detector is used again to carry out blue light scanning shooting on the injection mold, whether the product is put in place in the injection mold is judged, and the server controls the second mechanical arm to leave until the product is put accurately.
In the automatic feeding and discharging injection molding process, in the step 4), the new injection molding information is the product departure, and is accurate to the injection molding equipment information and the production time.
In the automatic feeding and discharging injection molding process, in the step 1) or 5), the first mechanical arm takes out the product subjected to laser etching by adopting a material taking clamping jaw and puts the product into a material receiving disc in a full-automatic material supplying and receiving machine; and then, the full-automatic material receiving machine is clamped by the non-injection-molded product through turning over the switching discharge clamping jaw and is placed into the visual detector.
Compared with the prior art, the automatic feeding and discharging injection molding process has the following beneficial effects:
1. the invention comprises two systems, one is a mechanical structure matching system; one set is a product information acquisition software information matching system; the mechanical system is matched with the product information acquisition software information matching system. The whole process is automatic from the feeding of the product to the injection molding and finally to the receiving of the product.
2. The invention innovates the full-automatic feeding and discharging procedures of the manufacturing procedure and the equipment, changes the defect of a single process in the injection molding process and realizes the full-procedure doubling. The invention can reduce the manpower requirement during production; the operation errors of personnel can be reduced, and the production efficiency is improved; the production quantity of defective products can be reduced, the utilization rate of the injection molding machine is improved, and therefore the production cost is reduced.
3. The full-automatic injection molding process is realized by fully combining the Internet of things technology and the Internet technology and effectively combining the PLC control and the mechanical arm through the digital IO module. The detection system that goes up unloading, radium carving two-dimensional code information, incessant feed and each step of moulding plastics that will tradition is single combines together effectually, forms one set of full-automatic system, has avoided the drawback of single worker station production, has saved a large amount of manpower and materials.
4. The invention forms a system flow by manual operation in the traditional business through an informatization means, realizes the timely transmission of data to the MIS system, monitors the production in real time, monitors the production in time, can acquire production abnormal information at any time, feeds back the information in time and makes emergency treatment. And each product can find a corresponding production unit, so that the effects of root tracing and source tracing are achieved.
Drawings
FIG. 1 is a schematic view of the line body of the automatic loading and unloading injection molding process.
FIG. 2 is a schematic flow chart of the automatic loading and unloading injection molding process.
In the figure, 1, a full-automatic feeding and receiving machine; 2. a first manipulator; 3. a vision detector; 4. positioning the platform; 5. a second manipulator; 6. an injection molding machine; 7. sweep sign indicating number carving sign indicating number machine.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example one
As shown in figures 1 and 2, the automatic feeding and discharging injection molding process uses equipment comprising a full-automatic feeding and receiving machine 1, a visual detector 3, a positioning platform 4, an injection molding machine 6, a code scanning and carving machine 7, a first mechanical arm 2, a second mechanical arm 5, an induction system and a server, and comprises the following steps:
1) The full-automatic confession of server control is received material machine 1 and is gone up the charging tray by the lift output one by one, and the product of the first manipulator of server control 2 in will going up the charging tray takes out and moves and carry to visual detector 3, and the induction system sensing targets in place and carries out blue light scanning by visual detector 3 to the product and shoot, judges whether the product has incomplete or the bad condition in large tracts of land:
a. if the product is not good, directly discharging to a waste material position; specifically, the defective products are thrown by the first manipulator 2.
b. If the product is good, entering the step 2);
2) The induction system senses the vacancy on the positioning platform 4, and the server controls the first manipulator 2 to transfer the product to the positioning platform 4 for secondary accurate positioning;
3) When the sensing system senses that the positioning platform 4 is full, the server controls the second manipulator 5 to clamp and transfer the product to the injection molding machine 6 for the product injection molding process;
4) The server controls the second mechanical arm 5 to place the formed product into a code scanning jig of the code scanning and carving machine 7 to be transferred, the sensing system senses that the formed product is in place, the server controls the code scanning and carving machine 7 to scan and identify the product code of the formed product, read product information and feed back the product information to the server, bind original product information and new injection molding information together to form new two-dimensional code information, laser is used for laser carving a two-dimensional code graph on the formed product, and finally the new two-dimensional code graph is scanned again to perform information feedback and summarization;
5) And after the server receives the laser etching completion signal, the server controls the first mechanical arm 2 to take out the product subjected to laser etching and transfer the product to a material receiving disc in the full-automatic material supplying and receiving machine 1, and the server controls the full-automatic material supplying and receiving machine 1 to gradually descend and superpose the material receiving discs.
The full-automatic feeding machine transplants the whole material tray to the feeding and discharging positions through the transverse moving module. A feeding system is formed by a full-automatic feeding machine, and full-automatic uninterrupted feeding operation is realized by utilizing an automatic mechanical structural part. The vision detector 3 is specifically a CCD photographing detection. The plurality of products are adjusted to a fixed XY dimension by the positioning mechanism. The injection molding machine 6 is the core, and all the single-station CTs of the feeding and discharging system are controlled in the injection molding system CT, so that the highest effective utilization rate of the injection molding machine 6 is realized.
Whole induction system passes through the control program control of server, moves the flow information through induction system perception product and carries to give the server with response information transmission, through full-automatic material machine 1, the vision detector 3 of receiving, injection molding machine 6 of server control, sweep sign indicating number carving machine 7, first manipulator 2, second manipulator 5 etc. and carry out corresponding execution action, sensing, automatically controlled, execution combine organically, cooperate mutually, become a whole set of automation line body.
The server at least comprises an MIS information management program, a PLC control program, a manipulator program, a visual detection program and an induction signal receiving program; the sensing system at least comprises an infrared sensor and a contact sensor.
The whole injection molding line body, the matching between the in-place of the product and the action of the manipulator and the execution of each process device all need to build induction systems such as infrared induction and contact induction. Meanwhile, signals are obtained through the induction signal receiving program, so that the PLC controls the program installation and set flow to control. The PLC control program is mainly embodied in two modules, one is full-automatic feeding control, and the lifting and the transferring of a feeding unit in the full-automatic feeding and receiving machine 1 are controlled through the PLC control program; and secondly, the PLC controls the code scanning and carving machine 7 to perform program code scanning and carving operation. The MIS information management program is used for recording and displaying related information of products.
In the step 1), product incomplete specifically means that the product has unfilled corners and/or deformation; the large-area defective products specifically mean that the surface flatness of the products is unqualified and exceeds a set area.
In step 2), the positioning platform 4 is positioned by multi-point insertion of the positioning pins, so that the product is precisely positioned on the positioning platform 4 for the second time to ensure the position accuracy.
In the step 3), the server controls the second manipulator 5 to take out the formed product in the injection molding machine 6 by adopting the material taking clamping jaw, and then turns over the material placing clamping jaw to place the product which is not subjected to injection molding into the injection mold. Therefore, the second mechanical arm 5 realizes the process of replacing products in the injection molding machine 6 through a 180-degree turnover switching mode on the same station, so that the working time is reduced, the working efficiency is improved, and the whole process has compactness.
In step 4), the new injection molding information is the product departure, and is accurate to the injection molding equipment information and the production time. The new two-dimensional code through radium carving realizes the effect of tracing to the source to conveniently acquire the product and go out.
In the step 1) or 5), the first mechanical arm 2 takes out the product subjected to laser etching by adopting a material taking clamping jaw and puts the product into a material receiving disc in the full-automatic material supplying and receiving machine 1; then the full-automatic feeding and receiving machine 1 is clamped by the non-injection-molded product through the overturning and switching discharging clamping jaw and is placed into the visual detector 3.
Therefore, the first manipulator 2 realizes two operation processes through 180-degree turnover switching mode on the same station, so that the working time is reduced, the working efficiency is improved, and the whole process has compactness.
Compared with the prior art, the automatic feeding and discharging injection molding process has the following beneficial effects:
1. the invention comprises two systems, one is a mechanical structure matching system; one set is a product information acquisition software information matching system; the mechanical system is matched with the product information acquisition software information matching system. The whole process is automatic from the feeding of the product to the injection molding and finally to the receiving of the product.
2. The invention creates a full-automatic loading and unloading program for the manufacturing process and equipment, changes the defect of a single process in the injection molding process, and realizes full-process doubling. The invention can reduce the manpower requirement during production; the operation errors of personnel can be reduced, and the production efficiency is improved; the production quantity of defective products can be reduced, the utilization rate of the injection molding machine 6 is improved, and therefore the production cost is reduced.
3. The full-automatic injection molding process is realized by fully combining the Internet of things technology and the Internet technology and effectively combining the PLC control and the mechanical arm through the digital IO module. Go up unloading, radium carving two-dimensional code information, incessant feed and the effectual combination of detecting system of each step with traditional single moulding plastics, form one set of full-automatic system, avoided the drawback of single worker station production, saved a large amount of manpower and materials.
4. The invention forms a system flow by manual operation in the traditional business through an informatization means, realizes the timely transmission of data to the MIS system, monitors the production in real time, monitors the production in time, can acquire production abnormal information at any time, feeds back the information in time and makes emergency treatment. And each product can find a corresponding production unit, so that the effects of root tracing and source tracing are achieved.
Example two
Based on the first embodiment, the differences of the present embodiment are:
in step 3), blue light scanning is carried out on the injection mold through a position detector inside the injection molding machine 6, if no product exists in the injection mold, a signal sending server controls the second mechanical arm 5 to put in the product, then the position detector is used again to carry out blue light scanning shooting on the injection mold, whether the product is put in place in the injection mold is judged, and the server controls the second mechanical arm 5 to leave until the product is put accurately. Through the detection to product locating position to avoid putting not in place because of the product, cause damage or other unpredictable trouble to injection mold.
EXAMPLE III
Based on the first embodiment and the second embodiment, the differences of the present embodiment are:
the AGV transporting vehicle is controlled through a PLC control program to transport the stacked loading trays full of products to a feeding port of the full-automatic feeding and receiving machine 1; control the AGV transport vechicle through PLC control program and remove to the material collecting tray that the material collecting opening of full-automatic confession material machine 1 received the superpose, then PLC control program controls the AGV transport vechicle and leaves and go to receiving the material pier.
When the induction system senses that the feeding tray in the full-automatic feeding and receiving machine 1 is empty and sends a signal to the server, the server controls the AGV to supplement the feeding tray; when the sensing system senses that the receiving tray in the full-automatic feeding and receiving machine 1 is full of overlapping and sends a signal to the server, the server controls the AGV to take away the receiving tray.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the fully automatic feeder-receiver 1 is used more herein; a first manipulator 2; a vision detector 3; a positioning platform 4; a second manipulator 5; an injection molding machine 6; the term code scanner 7, etc., does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (10)
1. The utility model provides an automatic go up unloading injection moulding process, the equipment that uses includes full-automatic confession material machine, vision detector, location platform, injection molding machine, sweeps sign indicating number carving machine, first manipulator, second manipulator, induction system and server, and its characterized in that goes up unloading injection moulding process automatically includes following step:
1) The full-automatic confession of server control is received the material machine and is ascended and export and go up the charging tray one by one, and the product of the first manipulator of server control in with the charging tray takes out and moves and carry to the vision detector, and the induction system sensing targets in place and carries out blue light scanning by the vision detector to the product and shoot, judges whether the product has incomplete or the bad condition in large tracts of land:
a. if the product is bad, directly discharging to a waste material position;
b. if the product is good, entering the step 2);
2) The induction system senses the vacancy on the positioning platform, and the server controls the first manipulator to transfer the product to the positioning platform for secondary accurate positioning;
3) The sensing system senses that the positioning platform is full, and the server controls the second mechanical arm to clamp and transfer the product to an injection molding machine for product injection molding;
4) The server controls the second mechanical arm to place the formed product into a code scanning jig of a code scanning and carving machine to be transferred, the sensing system senses that the formed product is in place, the server controls the code scanning and carving machine to scan and identify the product code of the formed product, product information is read and fed back to the server, original product information and new injection molding information are bound together to form new two-dimensional code information, laser is used for laser carving of a two-dimensional code graph on the formed product, and finally the new two-dimensional code graph is scanned again to conduct information feedback and gathering;
5) And after the server receives the laser etching completion signal, controlling the first mechanical arm to take out the product subjected to laser etching and transfer the product to a material receiving disc in the full-automatic material supplying and receiving machine, and controlling the full-automatic material supplying and receiving machine to gradually descend and superpose the material receiving discs by the server.
2. The automatic loading and unloading injection molding process of claim 1, wherein the server is at least provided with an MIS information management program, a PLC control program, a manipulator program, a visual inspection program and an induction signal receiving program; the sensing system at least comprises an infrared sensor and a contact sensor.
3. The automatic loading and unloading injection molding process of claim 2, wherein the AGV transport vehicle is controlled by the PLC control program to move the stacked loading trays full of products to the feeding port of the full-automatic feeding and receiving machine; control the AGV transport vechicle through PLC control program and remove to the material collecting port that full-automatic confession was received the material machine and receive the material collecting disk of superpose, then PLC control program controls the AGV transport vechicle and leaves and go to receiving the material pier.
4. The automatic feeding and discharging injection molding process according to claim 3, wherein when the sensing system senses that the feeding tray in the full-automatic feeding and receiving machine is empty and sends a signal to the server, the server controls the AGV to supplement the feeding tray; when the sensing system senses that the receiving tray in the full-automatic material receiving machine is fully stacked and sends a signal to the server, the server controls the AGV to take away the receiving tray.
5. The automatic loading and unloading injection molding process of claim 1, wherein in step 1), the product defect specifically means that the product has a corner defect and/or deformation; the large-area defective product specifically means that the surface flatness of the product is unqualified and exceeds a set area.
6. The automatic feeding and discharging injection molding process as claimed in claim 1, wherein in the step 2), the positioning platform is positioned in a multi-point inserting manner through the positioning pins, so that the product is precisely positioned for the second time on the positioning platform to ensure the position accuracy.
7. The automatic loading and unloading injection molding process of claim 1, wherein in step 3), the server controls the second manipulator to take out a molded product in the injection molding machine by using the material taking clamping jaws, and then turn over the material placing clamping jaws to place an un-molded product in the injection mold.
8. The automatic loading and unloading injection molding process of claim 7, wherein in step 3), the injection mold is subjected to blue light scanning shooting through a position detector inside the injection molding machine, if no product exists in the injection mold, a signal is sent to a server to control a second manipulator to place the product, and then the position detector is used again to perform blue light scanning shooting on the injection mold so as to judge whether the product is placed in place in the injection mold until the product is placed accurately and the server controls the second manipulator to leave.
9. The automatic feeding and discharging injection molding process as claimed in claim 1, wherein in step 4), the new injection molding information is the product origin, specifically the injection molding equipment information and the production time.
10. The automatic feeding and discharging injection molding process as claimed in claim 1, wherein in step 1) or 5), the first mechanical arm takes out the product subjected to laser etching by using a material taking clamping jaw and puts the product into a material receiving tray in the full-automatic material supplying and receiving machine; then, the material receiving machine is turned over to switch the material discharging clamping jaws to clamp the non-injection-molded product in the full-automatic material receiving machine and put into the vision detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210877989.9A CN115383969A (en) | 2022-07-25 | 2022-07-25 | Automatic feeding and discharging injection molding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210877989.9A CN115383969A (en) | 2022-07-25 | 2022-07-25 | Automatic feeding and discharging injection molding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115383969A true CN115383969A (en) | 2022-11-25 |
Family
ID=84117341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210877989.9A Pending CN115383969A (en) | 2022-07-25 | 2022-07-25 | Automatic feeding and discharging injection molding process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115383969A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115870630A (en) * | 2023-03-01 | 2023-03-31 | 深圳市镭沃自动化科技有限公司 | Control method of laser etching equipment, laser etching equipment and computer readable storage medium |
-
2022
- 2022-07-25 CN CN202210877989.9A patent/CN115383969A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115870630A (en) * | 2023-03-01 | 2023-03-31 | 深圳市镭沃自动化科技有限公司 | Control method of laser etching equipment, laser etching equipment and computer readable storage medium |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210756322U (en) | Automatic production line for processing workpiece by using numerical control machine tool | |
| CN111103853A (en) | Robot control cabinet assembly auxiliary system and method | |
| CN211438589U (en) | Bipolar plate production line | |
| CN115383969A (en) | Automatic feeding and discharging injection molding process | |
| CN211375607U (en) | Machine is swept to full-automatic PCB two-dimensional code line | |
| CN111774833B (en) | Automatic assembly detection equipment and method for connector joint | |
| CN110802320A (en) | Bipolar plate production line | |
| CN112474441A (en) | Full-automatic chip aging test and PCB shielding test assembly line equipment | |
| CN217857436U (en) | Contour dimension detection device | |
| CN210586771U (en) | Multi-axis module full-automatic cell casing machine | |
| CN115931872A (en) | Detection device of automobile sensor and operation method thereof | |
| CN104466224B (en) | Battery hot-pressing equipment | |
| CN214150974U (en) | Battery performance detection equipment | |
| CN210756324U (en) | Assembly platform | |
| CN209465944U (en) | A kind of tapered end is checked card handset | |
| CN211361305U (en) | Mainboard assembly line | |
| CN219201398U (en) | Battery defect detection device | |
| CN212734916U (en) | Automatic assembly production line of 5G dielectric filter | |
| CN115016408A (en) | Method and system for managing and controlling process flow of line body equipment | |
| CN113612016A (en) | Intelligent manufacturing system and manufacturing method for 5G antenna/AFU antenna | |
| CN117638191B (en) | Battery pack production line | |
| CN213672770U (en) | Novel full-automatic kludge | |
| CN115847093B (en) | Wiring board pre-assembling equipment | |
| CN214477368U (en) | Wafer chip product test braid equipment | |
| CN220639287U (en) | DM code reading, spraying and detecting three-in-one machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |