CN115361607B - Automatic-feeding intelligent doorbell speaker assembly system and assembly method thereof - Google Patents

Automatic-feeding intelligent doorbell speaker assembly system and assembly method thereof Download PDF

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Publication number
CN115361607B
CN115361607B CN202210970719.2A CN202210970719A CN115361607B CN 115361607 B CN115361607 B CN 115361607B CN 202210970719 A CN202210970719 A CN 202210970719A CN 115361607 B CN115361607 B CN 115361607B
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China
Prior art keywords
assembly
voice coil
automatic
lower die
basin frame
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CN202210970719.2A
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CN115361607A (en
Inventor
邢秀宏
张松枝
丁贤
石伟丰
石益丰
陈庆
魏伟
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Changzhou Chengming Electronic Technology Co ltd
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Changzhou Chengming Electronic Technology Co ltd
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Publication of CN115361607A publication Critical patent/CN115361607A/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • H04R1/02Casings; Cabinets ; Supports therefor; Mountings therein
    • H04R1/025Arrangements for fixing loudspeaker transducers, e.g. in a box, furniture
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/003Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/006Interconnection of transducer parts
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/16Mounting or tensioning of diaphragms or cones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • H04R9/04Construction, mounting, or centering of coil
    • H04R9/045Mounting
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Manufacturing & Machinery (AREA)
  • Multimedia (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)

Abstract

The application relates to an intelligent doorbell speaker assembly system with automatic feeding and an assembly method thereof, belonging to the field of speaker production, wherein the intelligent doorbell speaker assembly system comprises a conveyor belt, a basin frame automatic placement device, a first positioning mechanism and an automatic voice film placement device, wherein the first positioning mechanism and the automatic voice film placement device are used for determining the positions of a voice coil and the basin frame, and the automatic voice film placement device, the first positioning mechanism and the automatic voice film placement device are arranged along the transmission direction of the conveyor belt; the first positioning mechanism comprises a first drying assembly and a first dispensing assembly used for dispensing glue at the positions of the guide wires of the basin frame and the voice coil. When the loudspeaker assembly device is used, the first drying component is matched with the first adhesive dispensing component, so that the lead wire of the voice coil is not easy to move randomly, the step that an operator does not judge the position between the guide of the voice coil and the basin frame is reduced, the automatic basin frame placing device and the automatic voice film placing device improve the degree of automation of assembling the loudspeaker, and the assembling efficiency of assembling the loudspeaker is improved.

Description

Automatic-feeding intelligent doorbell speaker assembly system and assembly method thereof
Technical Field
The application relates to the field of loudspeaker assembly, in particular to an intelligent doorbell loudspeaker assembly system capable of automatically feeding and an assembly method thereof.
Background
The loudspeaker is a transducer for converting electric signals into acoustic signals, and the performance of the loudspeaker has great influence on sound quality. The loudspeaker is the weakest element in the sound equipment and is in turn the most important component for the sound effect.
Referring to fig. 1, the speaker is generally composed of a diaphragm, a voice coil, a bobbin, a magnet, and a housing from the outside to the inside.
In the related art, in the process of production, an operator can generally use a corresponding installation tool to assemble, the installation tool mainly comprises a lower die used for installing a basin frame and a voice coil, an upper die used for installing a sound membrane on the basin frame and a disassembling die used for separating the sound membrane and the upper die, the operator sequentially places the basin frame and the voice coil on the lower die, then coats glue on the sound membrane and the basin frame, covers the upper die on the lower die, and then separates the sound membrane from the upper die by using the disassembling die so as to complete the installation among the sound membrane, the voice coil and the basin.
For the related art, the inventor finds that when an operator connects the voice diaphragm with the voice coil and the basin frame, the positions of the voice coil and the basin frame in the lower die and the positions of the voice diaphragm in the upper die need to be determined, the voice coil and the basin frame are continuously installed after the positions of the voice coil and the basin frame are determined, the positioning accuracy of naked eyes is low, and after the operator covers the upper die on the lower die and the installation of the voice diaphragm, the voice coil and the basin frame is completed, the defective rate is high, so that improvement is needed.
Disclosure of Invention
In order to improve the assembly efficiency of a loudspeaker, the application provides an intelligent doorbell loudspeaker assembly system capable of automatically feeding.
The application provides an automatic feeding intelligent doorbell speaker assembly system, which adopts the following technical scheme:
the intelligent doorbell speaker assembly system comprises a conveyor belt, a basin frame automatic placement device, a first positioning mechanism and an automatic voice film placement device, wherein the first positioning mechanism and the automatic voice film placement device are used for determining the positions of a voice coil and the basin frame, and the automatic basin frame placement device, the first positioning mechanism and the automatic voice film placement device are arranged along the transmission direction of the conveyor belt;
the first positioning mechanism comprises a first drying assembly and a first dispensing assembly, wherein the first dispensing assembly is used for dispensing glue at the positions of the basin stand and the wires of the voice coil;
the first dispensing assembly and the first drying assembly are arranged between the automatic basin frame placing device and the automatic voice film placing device along the conveying direction of the conveying belt.
By adopting the technical scheme, an operator places the lower die on the conveyor belt, the conveyor belt conveys the lower die to the automatic basin frame placing device, and the automatic basin frame placing device moves the basin frames into the lower die one by one, so that the steps of manual placement are reduced, and the degree of automation of producing the loudspeaker is improved; the voice coil is placed in the basin frame by an operator, the voice coil is conveyed to the first adhesive dispensing assembly by the conveyor belt, and the first motor assembly dispenses adhesive on the contact part of the wire of the voice coil and the basin frame, so that the voice coil is not easy to move in guiding, and convenience is provided for covering the voice film on the basin frame and the voice coil by subsequent operators; the conveyer belt is carried to the first stoving subassembly in again with the last mould that has voice coil loudspeaker voice coil and basin put up, and first stoving subassembly dries the wire of voice coil loudspeaker voice coil and the wire of the contact department of basin put up for the speed that glue solidifies has made things convenient for glue to carry out spacingly to the wire of voice coil loudspeaker voice coil, and under the effect of first gluey subassembly of point and first stoving subassembly, glue provides spacingly to the wire of voice coil loudspeaker voice coil, has reduced the manual work and has carried out spacing step to the wire of voice coil loudspeaker voice coil and basin put up again for follow-up operating personnel and has covered the sound membrane and have provided convenience, has improved the efficiency of operating personnel processing speaker simultaneously.
Preferably, the automatic basin frame placing device, the first adhesive dispensing component and the automatic voice film placing device are respectively and correspondingly provided with a group of supporting and moving mechanisms, each supporting and moving mechanism comprises a frame, a locating piece and a transferring component, the frames are arranged on the conveyor belt, the automatic basin frame placing device, the first adhesive dispensing component and the automatic voice film placing device are respectively arranged on the corresponding frames, a feeding hole and a discharging hole are formed in the frames along the conveying direction of the conveyor belt, the locating piece is arranged in the feeding hole, the transferring component corresponding to the automatic basin frame placing device transports the lower die and the basin frame towards the conveying direction of the conveyor belt, the transferring component corresponding to the first adhesive dispensing component transports the lower die, the basin frame and the voice coil towards the conveying direction of the conveyor belt, and the transferring component corresponding to the automatic voice film placing device transports the voice film towards the conveying direction of the conveyor belt.
By adopting the technical scheme, the lower die is transported to the frame corresponding to the automatic basin frame placing device by the conveyor belt, after the lower die is abutted against the positioning piece, the transfer assembly corresponding to the automatic basin frame placing device grabs the lower die from the feeding hole and moves the lower die into the automatic basin frame placing device, the automatic basin frame placing device places the basin frame into the lower die, and after the placement is finished, the transfer assembly corresponding to the automatic basin frame placing device moves the lower die provided with the basin frame from the discharging hole to the conveyor belt, so that the conveyor belt is moved to the first dispensing assembly for dispensing limiting treatment, under the action of the positioning piece and the transfer assembly, the steps of manual intervention of operators are reduced, the degree of automation of producing the loudspeaker is improved, and the production efficiency of producing the loudspeaker is improved; the supporting and moving mechanism corresponding to the first dispensing assembly and the automatic voice film placing device also works in the steps, so that the steps of manual intervention of operators are reduced, and the production efficiency of producing the loudspeaker is improved.
Preferably, the automatic voice film placing device further comprises a second positioning mechanism, a group of supporting and moving mechanisms are correspondingly arranged on the second positioning mechanism, the second positioning mechanism is arranged on one side, far away from the first drying component, of the automatic voice film placing device, the second positioning mechanism comprises a pressing component used for pressing the voice coil and the basin frame, the pressing component is connected with the corresponding supporting and moving mechanism, and a transferring component corresponding to the pressing component is used for transferring a lower die provided with the voice coil and the basin frame to the pressing component and then transporting the lower die provided with the voice coil and the basin frame towards the conveying direction of the conveying belt after the lower die is pressed by the pressing component.
Through adopting above-mentioned technical scheme, the last mould that is equipped with the basin frame is when moving to compressing tightly the subassembly department, with compressing tightly the subassembly corresponding transport subassembly and will be equipped with the lower mould of basin frame and voice coil loudspeaker voice coil from the feed inlet and remove to compressing tightly the subassembly, compressing tightly the subassembly and exerting pressure to basin frame and voice coil loudspeaker voice coil for basin frame and voice coil are supported tightly with last mould, have improved the laminating degree between basin frame and voice coil loudspeaker voice coil and the lower mould, have reduced follow-up operating personnel manual observation basin frame and voice coil loudspeaker voice coil and the step of laminating degree between the lower mould, have improved the laminating degree between follow-up sound membrane and voice coil loudspeaker voice coil and the lower mould, thereby further improved the efficiency of producing the speaker.
Preferably, the automatic basin stand placing device comprises a feeding mechanism and a material moving mechanism, wherein the feeding mechanism and the material moving mechanism are arranged on the corresponding machine frame;
the feeding mechanism comprises a feeding channel for feeding the basin stand, the feeding channel is connected with the frame, one end of the feeding channel, which is far away from the frame, is externally connected with a vibration disc, and the feeding mechanism is arranged on one side of the feeding channel, which is far away from the vibration disc;
the material moving mechanism comprises a middle rotary table, a material sucking component and a material moving component, the middle rotary table reciprocates on a workbench along the length direction of a conveying belt, a moving seat is slidably connected on a rack along the direction perpendicular to the conveying direction of the conveying belt, a transfer component corresponding to the automatic basin frame placing device clamps a lower die and conveys the lower die to the moving seat, the material sucking component is arranged on the rack, the material moving component is connected with the material sucking component, the feeding mechanism controls the basin frames to move to the middle rotary table one by one, and after the material sucking component sucks the basin frames in the middle rotary table, the material sucking component controls the material sucking component to move the basin frames to the lower die.
Through adopting above-mentioned technical scheme, snatch the lower mould with the corresponding transfer subassembly of basin frame automatic placement device from the feed inlet to remove on the seat, remove the seat and remove towards feeding mechanism again, the vibration dish carries the material to in the feed channel, well carousel removes to feed channel department again, feeding mechanism removes the basin frame one by one in the well carousel, well carousel removes to inhaling material subassembly department again, inhale the basin frame in the material subassembly and absorb well carousel, it removes the lower mould department on removing the seat to remove the material subassembly that will inhale the basin frame again, place the basin frame in the lower mould again, accomplish the automatic placement of basin frame this moment, under feeding mechanism, inhale material subassembly and remove the effect of material subassembly, the step of manual placement of operating personnel has been reduced, after placing, the lower mould that will be equipped with the basin frame is again placed to the conveyer belt from the feed inlet to the lower mould that is equipped with the basin frame automatic placement device corresponding is supported to follow.
Preferably, the feeding channel is provided with a leakage-proof plate, and the leakage-proof plate is provided with a moving hole for controlling the moving range of the output end of the feeding mechanism.
By adopting the technical scheme, when the vibrating plate conveys the basin frame into the feeding channel, the leakage-proof plate can provide limit for the basin frame, so that the basin frame stays on the feeding channel more smoothly; the moving hole provides limit for the output end of the feeding mechanism, so that stability of feeding when the basin frame is moved to the middle rotary table is improved, steps of manually observing the laminating degree between the basin frame and the lower die by an operator are reduced, and assembly efficiency of assembling the loudspeaker is improved.
Preferably, the conveyor belt comprises an upper die conveying part and a lower die conveying part which are arranged side by side, a feeding hole and a discharging hole on a frame corresponding to the automatic basin frame placing device and the positioning device are arranged opposite to the lower die conveying part, and a feeding hole and a discharging hole on a frame corresponding to the automatic voice film placing device are arranged opposite to the upper die conveying part;
the automatic sound membrane placing device comprises a positioning seat, a feeding table and a feeding component, wherein the positioning seat, the feeding table and the feeding component are arranged on a corresponding frame, and after an upper die is conveyed to the positioning seat by a transferring component opposite to the automatic sound membrane placing device, the feeding component absorbs the sound membrane in the feeding table and conveys the sound membrane to the upper die.
Through adopting above-mentioned technical scheme, the lower mould removes along the lower mould transport portion of conveyer belt, go up the mould and remove along the last mould transport portion of conveyer belt, when last mould removes to the support department corresponding with the automatic placer of sound membrane, the transfer subassembly that corresponds with the automatic house device of sound membrane first valley bottom snatchs the mould and moves the upper mould to the positioning seat from the feed inlet that corresponds, feeding subassembly starts and absorbs the sound membrane on the feed table this moment, after the absorption is accomplished, feeding subassembly carries the sound membrane to the upper mould, after carrying the completion, transfer subassembly again will be equipped with the upper mould of sound membrane and remove to the conveyer belt from the feed inlet that corresponds, so that follow-up to handling the last mould of being equipped with the sound membrane, under transfer subassembly and feeding subassembly's effect, the step of having reduced the manual place sound membrane of operating personnel has improved the degree of automation of assembly speaker, thereby assembly efficiency of assembly speaker has been improved.
Preferably, a transfer table is arranged between the positioning seat and the feeding table, a plurality of transfer grooves are formed in the transfer table, and positioning inclined planes are formed in the bottoms of the transfer grooves.
Through adopting above-mentioned technical scheme, before the pay-off subassembly removes the sound membrane in the upper die, the pay-off subassembly absorbs the sound membrane from the feed table and carries the sound membrane to the transfer groove of transfer platform in, the pay-off subassembly loosens the sound membrane this moment, the sound membrane slides to the transfer groove along the location inclined plane this moment, with compare the roughness in the upper die to the calibration sound membrane, make the sound membrane comparatively smoothly stay in the transfer groove, after the calibration is accomplished, the pay-off subassembly absorbs the sound membrane again and removes upper die department, after the pay-off subassembly places the sound membrane in the upper die, the output of pay-off subassembly carries out calibration processing again to the sound membrane, the laminating degree between sound membrane and the upper die has been improved, follow-up operating personnel has reduced the step of laminating degree between manual inspection sound membrane and the upper die, thereby further improved the assembly efficiency of speaker.
Preferably, the automatic sound film placing device further comprises an assembling station, the assembling station is arranged on one side, far away from the automatic sound film placing device, of the pressing component, a first gluing component used for gluing the sound film is arranged between the pressing component and the automatic sound film placing device, a second gluing component used for gluing the basin frame and the voice coil is arranged between the assembling station and the pressing component, and a group of supporting and moving mechanisms are correspondingly arranged on the first gluing component and the second gluing component;
the assembly station comprises a lower film curing assembly, an upper die curing assembly, a second dispensing assembly and a second drying assembly which are arranged along the conveying direction of the conveying belt, and a group of supporting and moving mechanisms are correspondingly arranged on the lower die curing assembly, the upper die curing assembly, the second dispensing assembly and the second drying assembly.
By adopting the technical scheme, the upper die moves along the upper die conveying part on the conveyor belt, the lower die moves along the lower die conveying part on the conveyor belt, when the upper die with the sound film moves to the first gluing component, the support moving mechanism corresponding to the first gluing component moves the upper die with the sound film into the first gluing component, after the first gluing component gluing the sound film, the support moving mechanism corresponding to the first gluing component moves the upper die with the sound film into the conveyor belt, when the lower die with the sound coil and the basin frame moves to the second gluing component, the support moving mechanism corresponding to the second gluing component moves the lower die with the sound coil and the basin frame into the second gluing component, the second gluing component glues the sound coil and the basin frame, after gluing is finished, the support moving mechanism corresponding to the second gluing component moves the lower die with the sound coil and the basin frame onto the conveyor belt, the lower die is covered on the upper die by an operator to glue the sound film to the voice coil and the basin frame, when the upper die and the lower die are moved to the lower die curing assembly, the upper die and the lower die are moved to the lower die curing assembly by the support moving mechanism corresponding to the lower die curing assembly, the lower die curing assembly cures the glue on one sides of the sound film, the voice coil and the basin frame, after curing, the upper die and the lower die are moved to the conveyor belt by the support moving mechanism corresponding to the lower die curing assembly, when the upper die and the lower die are moved to the upper die curing assembly, the sound film, the voice coil and the glue on the other side of the basin frame are cured by the lower die curing assembly, at the moment, the lower die with the sound film, the voice coil and the basin frame is continuously moved along the conveyor belt by the operator, and when the lower die is moved to the second point glue assembly, the support moving mechanism corresponding to the second point glue assembly is provided with the sound film, the lower mould of voice coil loudspeaker voice coil and basin frame removes to the second in the subassembly is glued to the second point, the second glues the wire of voice coil loudspeaker voice coil and the junction rubber coating of basin frame, further reduced the guide of voice coil loudspeaker voice coil and remove the possibility of moving, after the rubber coating is accomplished, the corresponding support moving mechanism of second point glues the lower mould that the subassembly will be equipped with sound membrane, voice coil loudspeaker voice coil and basin frame removes to the conveyer belt, the conveyer belt removes the lower mould of sound membrane, voice coil loudspeaker voice coil and basin frame to the second stoving subassembly in, the second stoving subassembly dries the glue of the junction of the guide of voice coil loudspeaker voice coil and basin frame, install between sound membrane, voice coil loudspeaker voice coil and the basin frame this moment, under the effect of first rubber coating subassembly, second rubber coating subassembly, go up mould solidification subassembly and lower mould solidification subassembly, the connection stability between sound membrane, voice coil loudspeaker voice coil and the basin frame has been improved further under the effect of second point glues subassembly and second stoving subassembly, the step that has reduced the manual gluing sound membrane, voice coil loudspeaker voice coil and basin frame, assembly efficiency has been improved.
Preferably, a pressurizing assembly is arranged on the frame corresponding to the lower die curing assembly;
the pressurizing assembly comprises a pressurizing plate and a pressurizing connector, the pressurizing plate and the lower die curing mechanism are oppositely arranged, the pressurizing connector is arranged on the pressurizing plate, an air source is externally connected to the pressurizing connector, the transferring assembly corresponding to the lower die curing mechanism grabs the upper die and the lower die and then conveys the upper die and the lower die to the lower die curing mechanism, the pressurizing plate moves towards the upper die and presses the upper die and the lower die on the lower die curing mechanism, and the pressurizing connector pressurizes the upper die and enables the upper die and the lower die to be abutted to the lower die curing mechanism.
Through adopting above-mentioned technical scheme, when the lower mould that will be equipped with sound membrane, voice coil loudspeaker voice coil and basin frame with the support moving mechanism of lower mould curing unit moves to lower mould curing unit on, the pressurization board moves towards last mould and applys to last mould and keep away from for last mould after the lid closes supports tight lower mould curing unit with the lower mould, the last pressurized tube of pressurization board is further for exerting pressure to last mould this moment, make the lower mould further support tightly with lower mould curing unit, thereby the curing effect of lower mould curing unit to sound membrane, voice coil loudspeaker voice coil and basin frame one side has been improved, connection stability between sound membrane, voice coil loudspeaker voice coil and the basin frame has been improved.
A method of speaker assembly comprising the steps of:
the automatic basin rack placing device is used for automatically placing the basin rack in the lower die, and a transfer assembly corresponding to the automatic basin rack placing device is used for moving the lower die provided with the basin rack onto the conveying belt;
the operator places the voice coil in the basin stand;
after an operator places a positioning block for positioning the voice coil in the basin frame, a transfer assembly corresponding to the first dispensing assembly moves a lower die provided with the voice coil and the basin frame to the first dispensing assembly, and the first dispensing assembly dispenses glue at the contact position of a wire of the voice coil and the basin frame;
the first drying component dries the contact part of the guide of the voice coil and the basin frame;
the automatic sound film placing device automatically places the sound film in the upper die;
the first gluing component is used for gluing the sound membrane;
after an operator takes down the positioning block, the pressing assembly flattens the voice coil and the basin stand;
the second gluing component glues the voice coil and the basin frame;
after the lower die is covered on the upper die by an operator, the upper die and the lower die are conveyed into the lower die curing assembly by a transfer assembly corresponding to the lower die curing assembly, and the upper die and the lower die are pressurized by the pressurizing assembly and driven by the pressurizing assembly to abut against the lower die curing assembly;
The upper die curing assembly cures the glue on the voice coil in the upper die;
after the operator separates the upper die from the lower die, the second dispensing assembly is used for gluing the contact parts of the sound film, the wire of the voice coil and the basin frame;
and after the second drying assembly dries the adhesive positions of the sound membrane, the wire of the voice coil and the basin frame, the assembly of the loudspeaker is completed.
By adopting the technical scheme, under the action of the first adhesive dispensing component and the first drying component, the wire of the voice coil is not easy to move at will, the step of manually positioning the position between the wire of the voice coil and the basin frame by an operator is reduced, and the subsequent assembly efficiency of the loudspeaker by the operator is improved; the automatic basin frame placing device and the automatic sound film placing device improve the degree of automation of assembling the loudspeaker, reduce the possibility of incorrect assembly of operators, and improve the efficiency of assembling the loudspeaker for the operators; the pressing component improves the laminating degree between the voice coil and the basin frame, and further improves the efficiency of subsequent assembly of the loudspeaker by operators.
In summary, the present application includes at least one of the following beneficial technical effects:
1. by arranging the first positioning mechanism and the second positioning mechanism, the first positioning mechanism and the second positioning mechanism provide limit for the position between the voice coil and the basin frame, so that a wire of the voice coil is not easy to move, the step of guiding the voice coil to be continuously moved by an operator during subsequent assembly of the loudspeaker is reduced, and the efficiency of the operator for assembling the loudspeaker is improved;
2. The pressurizing assembly is arranged, so that the contact force between the upper die and the lower die after being covered and the lower die curing assembly is increased, and the lower die curing assembly is convenient for drying the glued positions of the sound film, the voice coil and the basin frame;
3. through setting up basin frame automatic placement device and audio amplifier automatic placement device, reduced the step that the manual work of operating personnel placed basin frame and audio amplifier, improved the degree of automation of assembly speaker to follow-up operating personnel assembly efficiency of assembly speaker has been improved.
Drawings
Fig. 1 is a schematic diagram of an exploded structure of a speaker according to the related art;
FIG. 2 is a schematic overall structure of a first embodiment of the present application;
FIG. 3 is a schematic diagram showing the positional relationship between an automatic basin stand placement device and a conveyor belt according to an embodiment of the present application;
FIG. 4 is an enlarged schematic view of the portion A in FIG. 3;
FIG. 5 is an enlarged schematic view of the portion B in FIG. 3;
FIG. 6 is a schematic diagram of a structure for embodying the positional relationship of a first positioning mechanism and a conveyor belt according to an embodiment of the present application;
FIG. 7 is an enlarged schematic view of the portion C in FIG. 6;
FIG. 8 is a schematic diagram of a structure for embodying the positional relationship between a relay assembly and an automatic voice film placement device according to an embodiment of the present application;
Fig. 9 is an enlarged schematic view of the portion D in fig. 8;
FIG. 10 is an enlarged schematic view of the portion E of FIG. 8;
FIG. 11 is a schematic illustration of an embodiment of the present application showing the positional relationship of a hold down assembly to a conveyor belt;
fig. 12 is an enlarged schematic view of the portion F in fig. 11;
FIG. 13 is a schematic view showing the structure of a lower mold curing assembly and an upper mold curing assembly according to an embodiment of the present application;
FIG. 14 is a schematic view of a second embodiment of the present application for embodying a first dispensing assembly;
fig. 15 is an enlarged schematic view of the portion G in fig. 14.
Reference numerals illustrate: 1. a basin stand; 11. a voice coil; 12. a sound membrane; 13. a magnet; 14. a housing; 2. a work table; 21. a conveyor belt; 211. an upper die transport section; 212. a lower die transport section; 22. a lower die; 23. an upper die; 24. a motor; 241. a first synchronous pulley; 242. a belt; 25. a return conveyor belt; 26. a transfer assembly; 261. a middle rotating frame; 262. transferring a lead screw; 263. a transfer clamping jaw; 264. middle rotating seat; 265. a first transfer cylinder; 266. a second transfer cylinder; 3. automatic basin rack placing device; 31. a feed channel; 311. a leakage-proof plate; 312. a moving hole; 32. a feeding mechanism; 321. a first feed cylinder; 322. a second feed cylinder; 323. a connecting plate; 324. a moving rod; 33. a material moving mechanism; 331. a middle rotary disc; 3311. an opening; 332. a material moving assembly; 3321. a first material moving cylinder; 3322. a second material moving cylinder; 333. a suction assembly; 3331. a suction rack; 3332. a clamping cylinder; 3333. a clamping plate; 3334. a suction head; 334. a movable seat; 335. a placement groove; 4. a first positioning mechanism; 41. a first dispensing assembly; 411. a translation cylinder; 412. a lifting cylinder; 413. a glue injection head; 414. a fixing plate; 415. a receiving plate; 42. a first drying assembly; 421. a UV curing lamp; 43. a fixing seat; 431. a positioning groove; 432. a positioning rod; 433. a positioning cavity; 434. a second gear; 435. a fixing groove; 436. fixing the column; 437. a fixed spring; 44. a positioning table; 441. a relief groove; 442. a relief hole; 45. a connecting seat; 451. a connecting groove; 452. a connecting rod; 453. a connecting cavity; 454. a first gear; 455. a control lever; 5. an automatic sound film placement device; 51. a positioning seat; 52. a feed table; 53. a feeding assembly; 531. a first feeding cylinder; 532. a second feeding cylinder; 533. a feeding head; 534. a feeding plate; 54. a transfer table; 541. a transfer tank; 542. positioning an inclined plane; 6. supporting a moving mechanism; 61. a frame; 611. a feeding hole; 612. a blanking hole; 62. a positioning piece; 621. a limiting plate; 622. a guide plate; 623. a guide groove; 624. a notch; 63. a transfer assembly; 631. a support column; 632. a clamping plate; 633. a control groove; 64. a horizontal cylinder; 65. a vertical cylinder; 66. a clamping jaw cylinder; 7. a first glue assembly; 8. a second positioning mechanism; 81. a compression assembly; 811. a bearing plate; 812. a compacting cylinder; 813. a compressing seat; 814. a compaction block; 815. a buffer spring; 82. a second glue assembly; 9. an assembly station; 91. a lower die curing assembly; 92. an upper mold curing assembly; 93. the second dispensing assembly; 94. a second drying assembly; 95. a pressurizing assembly; 951. a pressurizing plate; 952. a pressurized joint; 953. a first control cylinder; 954. and a second control cylinder.
Detailed Description
The application is described in further detail below with reference to fig. 1-15.
Embodiment one:
the embodiment of the application discloses an intelligent doorbell speaker assembly system capable of automatically feeding. Referring to fig. 1 and 2, an automatic feeding intelligent doorbell speaker assembly system comprises a basin frame automatic placement device 3, a first positioning mechanism 4 for determining the positions of a voice coil 11 and a basin frame 1, an automatic voice film placement device 5 and a conveyor belt 21 placed on a workbench 2, wherein the basin frame automatic placement device 3, the first positioning mechanism 4 and the automatic voice film placement device 5 are sequentially erected on the conveyor belt 21 along the moving direction of the conveyor belt 21, the first positioning mechanism 4 comprises a first adhesive dispensing component 41 and a first drying component 42, the first adhesive dispensing component 41 and the first drying component 42 are sequentially erected on the conveyor belt 21 along the conveying direction of the conveyor belt 21, the basin frame automatic placement device 3, the first adhesive dispensing component 41 and the automatic voice film placement device 5 are all connected with a group of supporting and moving mechanisms 6, each group of supporting and moving mechanisms 6 are all erected on the conveyor belt 21 side by side along the conveying direction of the conveyor belt 21, and the conveyor belt 21 comprises an upper die conveying part 211 and a lower die conveying part 212 which are arranged side by side.
The operator places lower mould 22 on lower mould transport portion 212, lower mould transport portion 212 carries lower mould 22 in proper order to basin frame automatic placement device 3, first point is glued subassembly 41 and first stoving subassembly 42, with basin frame 1 and voice coil 11 settle lower mould 22 in, the operator places last mould 23 on last mould transport portion 211 again, go up mould transport portion 211 and remove last mould 23 and to sound membrane automatic placement device 5, with in putting last mould 23 with sound membrane 12, the operator covers last mould 23 and lower mould 22 again, with the installation between accomplishing sound membrane 12, voice coil 11 and basin frame 1, under the effect of first point is glued subassembly 41 and first stoving subassembly 42, make the wire of voice coil 11 be difficult for removing, step that sound membrane 12, voice coil 11 and basin frame 1 were fixed again after having reduced the position that the manual guide of stirring of operator, the efficiency of equipment speaker has been improved.
Referring to fig. 2 and 3, the supporting and moving mechanism 6 includes a frame 61, a positioning member 62 and a transferring assembly 63, the frame 61 is fixed on the conveyor belt 21, a gap is reserved between the frame 61 and the surface of the conveyor belt 21, the automatic basin stand placing device 3, the first adhesive dispensing assembly 41 and the automatic sound film placing device 5 are all arranged on the corresponding frame 61, the frame 61 is provided with a feeding hole 611 and a discharging hole 612 along the conveying direction of the conveyor belt 21, the feeding hole 611 and the discharging hole 612 are matched, the positioning member 62 is arranged in the discharging hole 612, and the transferring assembly 63 is arranged on the frame 61;
the positioning piece 62 comprises a limiting plate 621 and two opposite guide plates 622, the limiting plate 621 is fixed on the inner wall of the feeding hole 611, the two opposite guide plates 622 are fixed on the limiting plate 621, a guide groove 623 for guiding the upper die 23 or the lower die 22 (not shown in the figure) is formed between the two opposite guide plates 622 and the limiting plate 621, the opening 624 of the guide groove 623 is opposite to the transmission direction of the conveyor belt 21, and the inner wall of the guide groove 623 is matched with the upper die 23 and the lower die 22;
the transferring assemblies 63 on each frame 61 are arranged in two groups, and the two groups of transferring assemblies 63 are respectively arranged on the frame 61 corresponding to the feeding hole 611 and the discharging hole 612; the transfer assembly 63 comprises a support column 631 and clamping plates 632, the support column 631 is fixed on the frame 61 through a horizontal air cylinder 64, the horizontal air cylinder 64 drives the support column 631 to reciprocate along the length direction of the conveyor belt 21, a control groove 633 is formed in one side, close to the conveyor belt 21, of the support column 631 in the vertical direction, a vertical air cylinder 65 is fixed in the control groove 633, clamping jaw air cylinders 66 are connected to output ends of the vertical air cylinders 65, the clamping plates 632 are arranged at two output ends of the clamping jaw air cylinders 66 respectively, the clamping plates 632 are opposite to the feeding holes 611, the cross section of the clamping plates 632 is of a C shape, and openings 624 for the clamping plates 632 to move are formed in the two guide plates 622.
The lower die conveying part 212 drives the lower die 22 to move towards the automatic basin frame placing device 3, when the basin frame 1 moves between the two guide plates 622, the two guide plates 622 provide guide for the lower die 22, so that the lower die 22 moves relatively flatly to a feeding hole 611 corresponding to the automatic basin frame placing device 3, when the lower die 22 moves to a limiting plate 621, the limiting plate 621 provides limiting for the lower die 22, so that the vertical air cylinder 65 corresponding to the blanking hole 612 starts and drives the clamping jaw air cylinder 66 and the clamping plate 632 to move towards the lower die 22, when the clamping plate 632 is positioned at a notch 624 of the guide plate 622, the clamping jaw air cylinder 66 starts and controls the clamping plate 632 to clamp the lower die 22, after clamping is completed, the vertical air cylinder drives the clamping jaw air cylinder 66 to move towards a direction away from the conveyor belt 21, the horizontal air cylinder 64 drives the supporting column 631 to move to the automatic basin frame placing device 3, the automatic basin frame placing device 3 automatically places the basin frame 1 into the lower die 22, the placement of the basin frame 1 is completed, the step of an operator is reduced, and the automation degree of assembling the loudspeaker is improved.
Referring to fig. 3 and 4, the automatic basin stand placement device 3 includes a feeding channel 31, a feeding mechanism 32 and a moving mechanism 33, the feeding channel 31 is fixed on the workbench 2, a vibrating disc for providing the basin stand 1 (not shown in the figure) is externally connected to one end of the feeding channel 31, the other end of the feeding channel is opposite to the feeding mechanism 32, the feeding mechanism 32 and the moving mechanism 33 are both fixed on the workbench 2, the moving mechanism 33 is opposite to the frame 61, the feeding mechanism 32 includes a first feeding cylinder 321 and a second feeding cylinder 322, the first feeding cylinder 321 is fixed on the workbench 2 perpendicular to the conveying direction of the cylinders, the first feeding cylinder 321 is set as a sliding table cylinder, the second feeding cylinder 322 is fixed on the first feeding cylinder 321 through a connecting plate 323, a moving rod 324 matched with the inner wall of the basin stand 1 is arranged at the output end of the second feeding cylinder 322, a leakage-proof plate 311 is fixed on the feeding channel 31, the leakage-proof plate 311 provides a limit for the basin stand 1, the vibrating machine is conveyed to the basin stand 1 in the feeding channel 31, the leakage-proof plate 311 is not stacked on the conveying direction of the cylinder is not easy, and the moving rod 324 is provided with a moving range of the moving rod 324 is set up to the moving rod 312 and is in the moving range of the movement rod 312 is matched with the moving rod 324.
Referring to fig. 3 and 5, the material transferring mechanism 33 includes a middle rotary table 331, a material transferring assembly 332 and a material sucking assembly 333, the middle rotary table 331 is reciprocally moved on the workbench 2 along the length direction of the conveyor belt 21, a motor 24 is fixed on the workbench 2, the motor 24 is set as a stepping motor 24, a first synchronous pulley 241 is fixed on the output end of the motor 24, a second synchronous pulley (not shown in the drawing) is rotatably connected on the workbench 2, a belt 242 is wound on the first synchronous pulley 241 and the second synchronous pulley, the middle rotary table 331 is fixed on the belt 242, a movable seat 334 is slidably connected on the rack 61 along the direction perpendicular to the conveying direction of the conveyor belt 21, the movable seat 334 is driven by a cylinder, the cylinder is fixed on the rack 61, and six placing grooves 335 for placing the basin frame 1 are formed on the middle rotary table 331; the material moving component 332 is arranged on the workbench 2, and the material sucking component 333 is connected with the material moving component 332;
the material moving assembly 332 comprises a first material moving cylinder 3321 and a second material moving cylinder 3322, the first material moving cylinder 3321 is fixed on the workbench 2, the first material moving cylinder 3321 is set to be a sliding table cylinder, the second material moving cylinder 3322 is fixed on the output end of the first material moving cylinder 3321, the output end of the second material moving cylinder 3322 moves back and forth along the vertical direction, and the material sucking assembly 333 is arranged on the output end of the second material moving cylinder 3322; the material sucking component 333 comprises a material sucking frame 3331, material clamping cylinders 3332, material clamping plates 3333 and a sucking head 3334, wherein the material sucking frame 3331 is fixed on the output end of the second material moving cylinder 3322, the material clamping cylinders 3332 are fixed on the material sucking frame 3331, the number of the material clamping plates 3333 is two and respectively fixed on the two output ends of the material clamping cylinders 3332, an opening 3311 for the movement of the material clamping plates 3333 is formed in the middle rotary table 331, the opening 3311 is communicated with the placing groove 335, the number of the material clamping cylinders 3332 is three and uniformly arranged on the material sucking frame 3331, the sucking heads 3334 are respectively arranged between the two material clamping plates 3333, the sucking heads 3334 are matched with the inner wall of the basin frame 1, and the air source is externally connected with the sucking heads 3334.
The clamping plate 632 corresponding to the automatic basin frame placing device 3 moves the lower die 22 from the feeding hole 611 to the moving seat 334, the air cylinder corresponding to the moving seat 334 controls the moving seat 334 with the lower die 22 to move towards the middle rotary plate 331, the motor 24 corresponding to the middle rotary plate 331 is started and drives the belt 242 to rotate, the belt 242 drives the middle rotary plate 331 to move to the feeding channel 31, the second feeding air cylinder 322 controls the moving rod 324 to be inserted into the moving hole 312, so that the moving rod 324 is in contact with the inner wall of the basin frame 1, the first feeding air cylinder 321 moves the moving rod 324 again, the moving rod 324 moves the basin frame 1 into the placing groove 335 of the middle rotary plate 331, after one basin frame 1 moves to the middle rotary plate 331, the motor 24 is started and controls the middle rotary plate 331 to gradually move towards the direction away from the feeding channel 31, the feeding mechanism 32 is convenient to move the basin frame 1 into the placing groove 335 of the middle rotary plate 331 one by one, on the one hand, the step of manually placing the basin frame 1 by an operator is reduced, on the other hand, under the limiting effect of the moving hole 312 and the control of the stepping motor 24, the possibility of stacking the basin frame 1 in the middle rotary plate 331 is reduced, and the subsequent assembly of the speakers 331 is facilitated.
When the motor 24 controls the middle rotary table 331 to move to the material moving component 332, the second material moving cylinder 3322 is started and drives the material clamping cylinder 3332 to move towards the middle rotary table 331, when the material clamping plate 3333 is opposite to the opening 3311, the material clamping cylinder 3332 is started and drives the material clamping plate 3333 to clamp the basin frame 1, meanwhile, the suction head 3334 sucks the basin frame 1, at the moment, the material clamping plate 3333 and the suction head 3334 clamp three basin frames 1, and under the double matching of the material clamping plate 3333 and the suction head 3334, the possibility that the basin frame 1 falls when the basin frame 1 is subsequently transferred is reduced. After the clamping plate 3333 and the suction head 3334 clamp the pot frame 1, the second material moving cylinder 3322 controls the clamping plate 3333 and the suction head 3334 to drive the pot frame 1 to move towards a direction away from the middle rotary table 331, meanwhile, the first material moving cylinder 3321 drives the second material moving cylinder 3322 to move towards the moving seat 334, when the pot frame 1 is opposite to the lower die 22, the first material moving cylinder 3321 stops moving, meanwhile, the second material moving cylinder 3322 moves towards the lower die 22, when the pot frame 1 is moved to be positioned in the lower die 22, the clamping cylinder 3332 and the suction head 3334 simultaneously loosen the pot frame 1, and the first material moving cylinder 3321, the second material moving cylinder 3322 and the clamping cylinder 3332 reset and clamp the rest three pot frames 1 in the middle rotary table 331 into the lower die 22 as in the steps above, which are not repeated.
After the basin frame 1 in the middle rotary table 331 is completely moved to the lower die 22, the installation of the basin frame 1 and the lower die 22 is completed, the cylinder drives the moving seat 334 to move towards the direction away from the middle rotary table 331, and at this time, the transferring assembly 63 corresponding to the discharging hole 612 moves the lower die 22 with the basin frame 1 from the discharging hole to the lower die conveying part 212, so that the operator can install the loudspeaker later. Before the lower die conveying part 212 moves the part with the lower die 22 to the first dispensing assembly 41, an operator manually places the voice coil 11 in the frame 1 and moves the wire of the voice coil 11 into the clamping groove of the frame 1, and then places a positioning block for limiting the positions of the voice coil 11 and the frame 1 at the voice coil 11, so that the subsequent first dispensing assembly 41 can dispense glue at the connection part between the guide of the voice coil 11 and the frame 1.
Referring to fig. 6 and 7, the first dispensing assembly 41 includes a translation cylinder 411, a lifting cylinder 412 and a dispensing head 413, the translation cylinder 411 is fixed on a frame 61 corresponding to the first dispensing assembly 41 along a horizontal direction, the translation cylinder 411 is set as a sliding table cylinder, the lifting cylinder 412 is fixed on an output end of the translation cylinder 411 along a vertical direction, the output end of the lifting cylinder 412 is set towards the conveyor belt 21, the dispensing head 413 is connected with the output end of the lifting cylinder 412 through a fixing plate 414, one end of the dispensing head 413 far away from the conveyor belt 21 is externally connected with a dispensing water tank, a receiving plate 415 is slidingly connected on the frame 61 corresponding to the first dispensing assembly 41 along a direction perpendicular to the conveying direction of the conveyor belt 21, and the receiving plate 415 is driven by the cylinder.
When the lower die 22 provided with the positioning block, the voice coil 11 and the basin frame 1 is conveyed to the feeding hole 611 of the frame 61 corresponding to the first point glue assembly 41 by the lower die conveying part 212, the transfer assembly 63 corresponding to the first point glue assembly 41 grabs the lower die 22 provided with the positioning block, the voice coil 11 and the basin frame 1 from the feeding hole 611 and moves the lower die 22 provided with the positioning block, the voice coil 11 and the basin frame 1 onto the receiving plate 415 (the transfer assembly 63 at the position corresponds to the transfer assembly 63 corresponding to the basin frame automatic placement device 3 and is not repeated here), the cylinder drives the receiving plate 415 to move towards the glue injection head 413, when the contact position of the voice coil 11 and the contact position of the basin frame 1 correspond to each other, the cylinder stops moving, and at the moment, the lifting cylinder 412 starts to drive the fixing plate 414 and the glue injection head 413 to move towards the direction close to the conveyor 21, when the contact position of the wire of the glue injection head 413 and the basin frame 1 are opposite, the wire of the glue injection head 413 carries out point glue 411 on the contact position of the wire of the voice coil 11 and the basin frame 1, the wire of the voice coil 11 is moved, the wire of the voice coil 11 is driven by the moving cylinder 414 and the voice coil 11 is not required to be continuously adjusted, and the subsequent assembly step of the voice coil 11 is reduced, and the subsequent assembly efficiency of the voice coil 11 can be continuously adjusted when the wire positions of the voice coil 11 is continuously adjusted; after dispensing, the transfer assembly 63 corresponding to the blanking hole 612 moves the lower die 22 with the positioning block, the voice coil 11 and the frame 1 from the blanking hole 612 to the lower die conveying part 212, and the lower die conveying part 212 continuously conveys the lower die 22 with the positioning block, the voice coil 11 and the frame 1 so that an operator can assemble the speaker later.
Referring to fig. 1 and 6, the first drying assembly 42 includes a UV curing lamp 421, the UV curing lamp 421 is installed on the conveyor belt 21, and an illumination end of the UV curing lamp 421 is disposed toward the conveyor belt 21. The lower die conveying part 212 conveys the lower die 22 provided with the positioning block, the voice coil 11 and the basin frame 1 to the UV curing lamp 421, the UV curing lamp 421 dries the gluing part of the wire of the voice coil 11 and the basin frame 1, so that the glue solidification speed is accelerated, meanwhile, the connection stability between the wire of the voice coil 11 and the basin frame 1 is enhanced, the possibility that the wire of the voice coil 11 influences the subsequent operator to assemble the loudspeaker is further reduced, and the assembly efficiency of the operator to assemble the loudspeaker is improved.
Referring to fig. 2 and 8, a reflow conveyer belt 25 is provided on the workbench 2, the reflow conveyer belt 25 and the conveyer belt 21 are arranged on the workbench 2 side by side, the conveying direction of the reflow conveyer belt 25 and the conveying direction of the conveyer belt 21 are opposite, the reflow conveyer belt 25 is used for conveying the upper die 23, the reflow conveyer belt 25 and the conveyer belt 21 are connected through a transfer assembly 26, and the transfer assembly 26 is arranged between the first drying assembly 42 and the automatic sound film placing device 5;
referring to fig. 8 and 9, the transfer assembly 26 includes a transfer frame 261, a transfer screw 262 and transfer clamping jaws 263, the transfer frame 261 is fixed on the workbench 2, the transfer frame 61 spans the conveyor belt 21 and the return conveyor belt 25, the transfer screw 262 is fixed on the transfer frame 261, the transfer screw 262 is driven by the motor 24, a transfer seat 264 is connected to the transfer screw 262 in a threaded manner, a first transfer cylinder 265 is arranged on the transfer seat 264, an output end of the first transfer cylinder 265 moves reciprocally in a vertical direction, a second transfer cylinder 266 is fixed on an output end of the first transfer cylinder 265, the second transfer cylinder 266 is set as a clamping jaw cylinder, and the output ends of the second transfer cylinders 266 are respectively correspondingly connected with one transfer clamping jaw 263;
Referring to fig. 8 and 10, the automatic sound film placement device 5 is provided on a corresponding frame 61, a feeding hole 611 and a discharging hole 612 on the frame 61 corresponding to the automatic sound film placement device 5 are provided opposite to the upper die conveying part 211, the automatic sound film placement device 5 includes a positioning seat 51, a feeding table 52 and a feeding assembly 53, the positioning seat 51 reciprocally slides on the frame 61 corresponding to the automatic sound film 12 placement in a direction perpendicular to the conveying direction of the conveyor belt 21, the feeding table 52 is fixed on the frame 61, the feeding assembly 53 is provided on the table 2, and the feeding assembly 53 is provided opposite to the feeding table 52;
the feeding assembly 53 includes a first feeding cylinder 531, a second feeding cylinder 532 and a feeding head 533, the first feeding cylinder 531 is fixed on the workbench 2, the output end of the first feeding cylinder 531 is arranged on the workbench 2 along the direction perpendicular to the movement direction of the conveyor belt 21, the second feeding cylinder 532 is fixed on the output end of the first feeding cylinder 531, the output end of the second feeding cylinder 532 is arranged towards the conveyor belt 21 and moves reciprocally along the vertical direction, a feeding plate 534 is arranged on the output end of the second feeding cylinder 532, the feeding head 533 is fixed on the feeding plate 534, the feeding heads 533 are six and are uniformly arranged on one side of the feeding plate 534 close to the conveyor belt 21, and the feeding head 533 is externally connected with an air source.
A transfer table 54 is arranged between the feeding table 52 and the positioning seat 51, six evenly arranged transfer grooves 541 are arranged on the transfer table 54, and positioning inclined planes 542 are arranged at the bottoms of the transfer grooves 541.
The lower die 22 equipped with the positioning block, the voice coil 11, and the frame 1 continues to move in the conveying direction of the conveyor belt 21 by the lower die transporting portion 212 and passes under the frame 61 corresponding to the automatic sound film placement device 5. Meanwhile, the motor 24 corresponding to the transfer screw 262 is started and drives the middle rotary seat 264 to move onto the backflow conveying belt 25, when the transfer clamping jaw 263 corresponds to the upper die 23 on the backflow conveying belt 25, the first transfer cylinder 265 is started and drives the transfer clamping jaw 263 to move towards the upper die 23, the second transfer cylinder 266 is started and controls the transfer clamping jaw 263 to grab the upper die 23, after grabbing is finished, the motor 24 corresponding to the transfer screw 262 is restarted and controls the middle rotary seat 264 to move towards the conveying belt 21, when the upper die 23 moves to the upper die conveying part 211, the first transfer cylinder 265 controls the transfer clamping jaw 263 clamped with the upper die 23 to move towards the upper die conveying part 211, and at the moment, the second transfer cylinder 266 controls the transfer clamping jaw 263 to loosen the upper die 23, so that the subsequent automatic voice film placing device 5 automatically places the voice film 12 into the upper die 23, the steps of manual operation are reduced, and the efficiency of assembling the loudspeaker by operators is improved.
The upper mold conveying part 211 conveys the upper mold 23 to the feeding hole 611 of the frame 61 corresponding to the automatic sound film placing device 5, and the transferring assembly 63 corresponding to the feeding hole 611 grabs the upper mold 23 and moves the upper mold 23 onto the positioning seat 51 (the transferring assembly 63 has the same structure as the corresponding transferring assembly 63 in the automatic basin frame placing device 3, and will not be repeated here).
After the upper die 23 moves onto the positioning seat 51, the first feeding cylinder 531 starts and drives the second feeding cylinder 532 and the feeding head 533 to move towards the direction close to the positioning seat 51, when the feeding head 533 moves to correspond to the feeding table 52, the second feeding cylinder 532 starts and drives the feeding head 533 to move towards the feeding table 52, when the feeding head 533 contacts with the sound membrane 12 in the feeding table 52, the feeding head 533 sucks the sound membrane 12, the first feeding cylinder 531 moves the feeding head 533 sucked with the sound membrane 12 to the position where the middle table 54 is located, the second feeding cylinder 532 starts and drives the sound membrane 12 to move into the middle groove 541, the feeding head 533 stops sucking the sound membrane 12, the sound membrane 12 falls to the bottom of the middle groove 541 under the action of gravity of the second feeding cylinder, and when the sound membrane 12 contacts with the positioning inclined surface 542, the positioning inclined surface 542 provides guidance for the sound membrane 12, so that the flatness of the sound membrane 12 is improved, the sound membrane 12 is subsequently moved into the upper die 23, the flatness of the sound membrane 12 is manually checked by an operator is reduced, the subsequent step of checking the flatness of the sound membrane 12 in the upper die 23 is improved, and the subsequent speaker is mounted by the operator.
After determining the flatness of the sound membrane 12, the second feeding cylinder 532 drives the feed head 533 to move towards the sound membrane 12, the feed head 533 sucks the sound membrane 12 again, the first feeding cylinder 531 drives the feed head 533 sucked with the sound membrane 12 to move towards the upper die 23 after the suction is completed, when the sound membrane 12 moves to be opposite to the upper die 23, the second feeding cylinder 532 drives the sound membrane 12 to move towards the upper die 23, the feed head 533 releases the sound membrane 12, so that the sound membrane 12 is placed on the upper die 23, and the second feeding cylinder 532 drives the feed head 533 to reciprocate once in the vertical direction, so that the feed head 533 presses the sound membrane 12, and the step of checking the flatness of the sound membrane 12 in the upper die 23 by an operator is further reduced, so that the efficiency of subsequent assembly of the speaker body by the operator is further improved.
After the placement of the sound membrane 12 is completed, the transfer member 63 corresponding to the blanking hole 612 moves the upper die 23 with the sound membrane 12 from the blanking hole 612 onto the upper die transporting portion 211 so that the upper die transporting portion 211 continues to transport the upper die 23 with the sound membrane 12.
Referring to fig. 2 and 3, a first glue spreading component 7 for spreading glue for the sound film 12 is disposed on a side of the sound film automatic placement device 5 away from the transfer component 26, a set of support moving mechanisms 6 are correspondingly disposed on the first glue spreading component 7, the support moving mechanisms 6 corresponding to the first glue spreading component 7 are identical to the support moving mechanisms 6 corresponding to the basin stand automatic placement device 3 in structure, which will not be described in detail herein, the structure of the first glue spreading component 7 is identical to the structure of the first glue dispensing component 41, which will not be described in detail herein, and a feeding hole 611 and a discharging hole 612 on the frame 61 corresponding to the first glue spreading component 7 are disposed opposite to the upper die conveying portion 211.
The lower die 22 provided with the positioning block, the voice coil 11 and the frame 1 continues to move in the conveying direction of the conveyor belt 21 by the lower die conveying portion 212 and passes under the frame 61 corresponding to the first glue assembly 7. The upper die conveying part 211 moves the upper die 23 provided with the sound film 12 to the feeding hole 611 of the frame 61 corresponding to the first glue spreading component 7, and the transfer component 63 corresponding to the first glue spreading component 7 moves the upper die 23 provided with the sound film 12 to the first glue spreading component 7, where the transfer component 63 has the same structure as the transfer component 63 corresponding to the automatic basin frame placement device 3, and will not be described again. The first gluing component 7 glues the sound membrane 12, so that the steps of manual gluing are reduced, and the efficiency of assembling the loudspeaker by subsequent operators is improved. After the glue is applied, the transfer assembly 63 corresponding to the blanking hole 612 moves the upper die 23 with the sound membrane 12 from the blanking hole 612 to the upper die transporting portion 211, so that the upper die transporting portion 211 continues to transport the upper die 23 with the sound membrane 12.
Referring to fig. 11 and 12, a second positioning mechanism 8 is disposed on a side of the first glue spreading component 7 away from the automatic voice film placement device 5, the second positioning structure includes a pressing component 81 for pressing the voice coil 11 and the basin frame 1, the pressing component 81 is correspondingly provided with a set of support moving mechanisms 6, the support moving mechanisms 6 are identical to the support moving mechanisms 6 corresponding to the automatic basin frame placement device 3 in structure, and not described herein, and a feeding hole 611 and a discharging hole 612 on the frame 61 corresponding to the pressing component 81 are disposed opposite to the lower die conveying portion 212, at this time, the upper die conveying portion 211 drives the upper die 23 with the voice film 12 to pass through from below the frame 61 corresponding to the pressing component 81.
The compressing assembly 81 comprises a supporting plate 811, compressing air cylinders 812, compressing seats 813 and compressing blocks 814, wherein the supporting plate 811 is fixed on a frame 61 corresponding to the compressing assembly 81, the compressing air cylinders 812 are fixed on the frame 61 corresponding to the compressing assembly 81, the output ends of the compressing air cylinders 812 are arranged towards the conveyor belt 21, the compressing seats 813 are fixed on the output ends of the compressing air cylinders 812, the compressing blocks 814 are six and are uniformly arranged on the compressing seats 813, each compressing block 814 moves back and forth on the compressing seat 813 along the vertical direction, and a buffer spring 815 is connected between each compressing block 814 and the compressing seat 813.
Referring to fig. 2, a second glue spreading component 82 is disposed on a side of the pressing component 81 away from the first glue spreading component 7, the second glue spreading component 82 has the same structure as the first glue spreading component 41, which is not described herein, and the second glue spreading component 82 is correspondingly provided with a set of support moving mechanisms 6, where the support moving mechanisms 6 have the same structure as the support moving mechanisms 6 corresponding to the first glue spreading component 41, which is not described herein.
The lower die 22 conveying part moves the lower die 22 provided with the voice coil 11 and the basin frame 1 to the pressing assembly 81, the transferring assembly 63 corresponding to the pressing assembly 81 moves the lower die 22 provided with the voice coil 11 and the basin frame 1 from the feeding hole 611 to the supporting plate 811 (the transferring assembly 63 corresponding to the basin frame automatic placement device 3 is the same as the transferring assembly 63 corresponding to the basin frame automatic placement device 3, and is not repeated here), the pressing cylinder 812 starts and drives the pressing seat 813 and the pressing block 814 to move towards the lower die 22 provided with the voice coil 11 and the basin frame 1, the pressing block 814 contacts with the voice coil 11 and the basin frame 1 and flattens the voice coil 11 and the basin frame 1, flatness between the voice coil 11 and the basin frame 1 is improved, flatness between the voice coil 11 and the basin frame 1 and the lower die 22 is improved, possibility of position deviation before the voice coil 11 is further reduced, and accordingly assembly efficiency of subsequent operators during assembly of the loudspeaker is further improved.
When the compressing block 814 contacts with the voice coil 11 and the basin frame 1, the buffer spring 815 is in a compressed state, at this time, under the resilience force of the buffer spring 815, the compressing block 814 further flattens the voice coil 11 and the basin frame 1, and meanwhile, under the action of the buffer spring 815, the impact force of the compressing block 814 when contacting with the voice coil 11 and the basin frame 1 is reduced, so that the possibility of damage of the voice coil 11 and the basin frame 1 is reduced.
After the pressing block 814 presses the voice coil 11 and the bobbin 1, the transfer assembly 63 corresponding to the discharging hole 612 moves the lower die 22 having the voice coil 11 and the bobbin 1 from the discharging hole 612 to the lower die transporting portion 212 so that the lower die transporting portion 212 continues to transport the lower die 22 having the voice coil 11 and the bobbin 1. The lower die conveying part 212 conveys the lower die 22 provided with the voice coil 11 and the basin frame 1 to the second gluing component 82, and the transit component 26 corresponding to the second gluing component 82 conveys the lower die 22 provided with the voice coil 11 and the basin frame 1 to the second gluing component 82 for gluing, so that subsequent operators can assemble the loudspeaker.
Referring to fig. 2 and 13, an assembling station 9 is disposed on a side of the pressing assembly 81 far away from the first glue spreading assembly 7, a lower die curing assembly 91, an upper die curing assembly 92, a second glue dispensing assembly 93 and a second drying assembly 94 are sequentially disposed at the assembling station 9 along a conveying direction of the conveyor belt 21, wherein the lower die curing assembly 91 and the second glue dispensing assembly 93 are respectively and correspondingly provided with a group of supporting and moving mechanisms 6, and a feeding hole 611 and a discharging hole 612 of the frame 61 corresponding to the lower die curing assembly 91 and the second glue dispensing assembly 93 are disposed opposite to the lower die conveying portion 212, and here, the supporting and moving mechanisms 6 corresponding to the lower die curing assembly 91 and the second glue dispensing assembly 93 are identical to the supporting and moving mechanisms 6 corresponding to the automatic basin stand placing device 3 in structure, which is not repeated herein.
The lower mold curing assembly 91 and the upper mold curing assembly 92 each include a UV curing lamp 421, where the UV curing lamps 421 are identical to the UV curing lamps 421 in the first drying assembly 42, and the illumination ends of the UV curing lamps 421 corresponding to the lower mold curing assembly 91 are disposed in a direction away from the conveyor belt 21, and the illumination ends of the UV curing lamps 421 corresponding to the upper mold curing assembly 92 are disposed in a direction toward the conveyor belt;
the frame 61 corresponding to the lower die curing assembly 91 is provided with a pressurizing assembly 95, the pressurizing assembly 95 comprises a pressurizing plate 951 and a pressurizing joint 952, the frame 61 corresponding to the lower die curing assembly 91 is provided with a first control cylinder 953 and a second control cylinder 954, the first control cylinder 953 is fixed on the frame 61 corresponding to the lower die curing assembly 91 along the direction perpendicular to the conveying direction of the conveying belt 21, the second control cylinder 954 is fixed on the output end of the first control cylinder 953, the output end of the second control cylinder 954 is arranged towards the conveying belt 21, the pressurizing plate 951 is fixed on the output end of the second control cylinder 954, the pressurizing joint 952 is fixed on one side, far away from the conveying belt 21, of the pressurizing plate 951, and the pressurizing joint 952 is externally connected with an air source.
The second dispensing assembly 93 has the same structure as the first dispensing assembly 41, and will not be described herein; and the second drying assembly 94 has the same structure as the first drying assembly 42, and will not be described herein.
The upper die conveying part 211 conveys the upper die 23 with the sound film 12 to the assembling station 9, the lower die conveying part 212 conveys the lower die 22 with the voice coil 11 and the basin frame 1 to the assembling station 9, at this time, an operator manually covers the lower die 22 on the upper die 23, then places the covered upper die 23 and lower die 22 on the lower die conveying part 212, the lower die conveying part 212 moves the upper die 23 and lower die 22 to the lower die curing assembly 91, and the transfer assembly 63 corresponding to the lower die curing assembly 91 moves the upper die 23 and lower die 22 to the illumination end of the UV curing lamp 421 (the transfer assembly 63 corresponding to the basin frame automatic placement device 3 has the same structure as the transfer assembly 63 herein and is not repeated here);
at this time, the first control cylinder 953 is started and controls the second control cylinder 954 and the pressurizing plate 951 to move towards the upper die 23 and the lower die 22, when the positions of the pressurizing plate 951 and the upper die 23 are opposite, the second control cylinder 954 drives the pressurizing plate 951 and the pressurizing connector 952 to move towards the upper die 23, the pressurizing plate 951 enables the upper die 23 and the lower die 22 to further abut, and simultaneously the pressurizing connector 952 ventilates and further increases the pressure of the pressurizing plate 951 to the upper die 23 and the lower die 22, so that on one hand, the contact force between the sound membrane 12 and the voice coil 11 and the basin frame 1 is improved, the fixation between the sound membrane 12 and the voice coil 11 and the basin frame 1 is facilitated, and on the other hand, the distance between the light end of the UV curing lamp 421 in the lower die curing assembly 91 and the basin frame 1, the voice coil 11 and the sound membrane 12 is reduced, and the adhesive stability between the basin frames 1, 11 and the sound membrane 12 is improved; after the glue on one surface of the basin frame 1, the voice coil 11 and the sound membrane 12 is cured, the transferring assembly 63 corresponding to the lower die curing assembly 91 moves the lower die 22 of the upper die 23 from the blanking hole 612 to the lower die conveying part 212;
The lower mold transporting part 212 moves the upper mold 23 and the lower mold 22 to the upper mold curing assembly 92, at this time, the UV curing lamp 421 corresponding to the upper mold curing assembly 92 cures the glue on the other surfaces of the frame 1, the voice coil 11 and the sound membrane 12, after curing, the lower mold transporting part 212 transports the upper mold 23 and the lower mold 22 between the upper mold curing assembly 92 and the second dispensing assembly 93, at this time, the operator removes the upper mold 23 and places the upper mold 23 on the reflow conveyor 25, so as to reuse the upper mold 23, and after removing, the sound membrane 12 is glued on the voice coil 11 and the frame 1. The lower die conveying part 212 moves the lower die 22 provided with the sound film 12, the voice coil 11 and the basin frame 1 to the second dispensing assembly 93, the transfer assembly 63 corresponding to the second dispensing assembly 93 moves the lower die 22 provided with the sound film 12, the voice coil 11 and the basin frame 1 to the second dispensing assembly 93, the second dispensing assembly 93 coats the connection part of the wire of the voice coil 11 and the basin frame 1, the possibility of moving the wire of the voice coil 11 is further reduced, and accordingly the efficiency of assembling the loudspeaker by an operator is improved, after the dispensing is finished, the transfer assembly 63 corresponding to the blanking hole 612 moves the lower die 22 provided with the sound film 12, the voice coil 11 and the basin frame 1 to the lower die conveying part 212, the lower die 22 provided with the sound film 12, the voice coil 11 and the basin frame 1 is conveyed to the second drying assembly 94 by the lower die conveying part 212, the second drying assembly 94 comprises a UV curing lamp 421 which is the same as the first drying assembly 42, and the connection part of the wire of the voice coil 11 and the basin frame 1 is dried by the second assembly 94, the efficiency of assembling the sound film 12, the voice coil 11 and the voice coil 1 is further improved, and the stability of assembling the sound film 11 and the voice coil 1 is further improved, and the stability of the voice coil 1 is further improved, and the manual assembly is improved.
The implementation principle of the first embodiment of the application is as follows: the operating personnel place lower mould 22 on conveyer belt 21, conveyer belt 21 removes upper mould 23 to basin frame automatic placement device 3 department, basin frame automatic placement device 3 is automatic with basin frame 1 place on lower mould 22, after the completion of placing, operating personnel place voice coil 11 on basin frame 1, the position between voice coil 11 and the basin frame 1 is spacing to the locating piece that reuses, first adhesive component 41 carries out the point to the wire of voice coil 11 and the contact position of basin frame 1 again, provide spacingly for the wire of voice coil 11, make the wire of voice coil 11 be difficult for removing, the assembly of follow-up speaker provides convenience, the first stoving subassembly 42 is dried to the sticky department of the direction of voice coil 11 and basin frame 1 again after the point is glued, the solidification rate of glue has been accelerated, the possibility that the wire of voice coil 11 removed has further been reduced.
The lower die 22 provided with the voice coil 11 and the basin frame 1 is moved to the pressing component 81 by the conveyor belt 21, the voice coil 11 and the basin frame 1 are flattened by the pressing component 81, meanwhile, the bonding degree between the voice coil 11 and the basin frame 1 and the lower die 22 is improved, and the possibility of moving a lead of the voice coil 11 is further reduced; under the action of the first adhesive dispensing assembly 41, the first drying assembly 42 and the pressing assembly 81, the degree of adhesion between the voice coil 11 and the basin frame 1 and the lower die 22 is improved, and meanwhile, the movement of the wires of the voice coil 11 is limited, so that the assembly efficiency of assembling the loudspeaker by subsequent operators is improved.
Embodiment two:
referring to fig. 14 and 15, the first embodiment of the present application is different from the first embodiment in that: the fixing seat 43 is fixed on the frame 61 corresponding to the first glue dispensing assembly 41, the fixing seat 43 is connected with the positioning table 44 in a sliding way, the positioning table 44 is driven by an air cylinder, the positioning table 44 is provided with a yielding groove 441 for placing the upper die 23, the fixing seat 43 is provided with a connecting seat 45, the connecting seat 45 is provided with a connecting groove 451, the connecting groove 451 is connected with a connecting rod 452 in a sliding way, the connecting seat 45 is provided with a connecting cavity 453, the connecting cavity 453 is communicated with the connecting groove 451, the connecting cavity 453 extends into the fixing seat 43, the connecting cavity 453 is rotationally connected with the first gear 454, the connecting rod 452 is provided with a tooth slot and is meshed with the first gear 454, the inner wall of the connecting cavity 453 is connected with a control rod 455 in a sliding way, the control rod 455 is arranged on one side of the first gear 454 away from the connecting rod 452 and the control rod 455 is meshed with the first gear 454;
a plurality of positioning grooves 431 are formed in the fixing seat 43 along the vertical direction, the positioning grooves 431 are arranged on the fixing seat 43 side by side, a positioning rod 432 is slidably connected in each positioning groove 431, a positioning cavity 433 is formed in the fixing seat 43, the positioning cavity 433 is communicated with a connecting cavity 453, a second gear 434 is rotationally connected in the positioning cavity 433, a control rod 455 extends into the positioning cavity 433 and is meshed with the second gear 434, the positioning rod 432 extends into the positioning cavity 433 and is meshed with the second gear 434, a yielding hole 442 for the positioning rod 432 to pass through is formed in the positioning table 44, and the yielding hole 442 is communicated with the yielding groove 441;
The fixed slot 435 is provided on the end of the positioning rod 432 far away from the fixed seat 43, the fixed column 436 is slidably connected in the fixed slot 435, the end of the fixed column 436 far away from the positioning rod 432 is provided with a circular arc shape, the circular arc-shaped fixed column 436 reduces the possibility that the fixed column 436 damages the voice coil 11 when abutting against the voice coil 11, and the fixed spring 437 is connected between the fixed column 436 and the bottom wall of the fixed slot 435.
The transfer assembly 63 corresponding to the first adhesive dispensing assembly 41 moves the lower die 22 provided with the voice coil 11 and the basin frame 1 into the positioning groove 431, the cylinder corresponding to the positioning table 44 drives the positioning table 44 to move towards the connecting seat 45, the positioning table 44 contacts with the connecting rod 452 and drives the connecting rod 452 to move towards the direction close to the connecting seat 45, the connecting rod 452 drives the first gear 454 to rotate, the first gear 454 rotates and drives the control rod 455 to move towards the second gear 434, the second gear 434 rotates and drives the positioning rod 432 to move towards the positioning table 44, the positioning rod 432 is in contact with the inner wall of the yielding groove 441 in the process of penetrating through the yielding groove 441, the fixing spring 437 is in a compressed state at the moment, when the positioning table 44 is in contact with the connecting seat 45, the positioning rod 432 penetrates through the voice coil 11, the fixing column 436 stretches out of the fixing groove 435 and is in contact with the voice coil 11 under the rebound effect of the fixing spring 437, and the fixing column 436 provides limit for the voice coil 11, the voice coil 11 is not easy to move, the wire of the first adhesive dispensing assembly 41 is convenient to carry out adhesive dispensing on the contact position of the voice coil 11 with the basin frame 1, the voice coil 11 is reduced, the automatic assembly step of placing the voice coil 11 is further improved, and the assembly efficiency of the loudspeaker is improved.
The implementation principle of the second embodiment of the application is as follows: when the lower die 22 provided with the voice coil 11 and the basin frame 1 moves to the first dispensing assembly 41, the air cylinder controls the positioning table 44 to move towards the connecting seat 45, the positioning table 44 is contacted with the connecting column, the positioning rod 432 gradually stretches out of the control seat, when the positioning table 44 is in contact with the connecting seat 45, the positioning rod 432 passes through the voice coil 11, the fixing column 436 stretches out of the fixing groove 435 and abuts against the voice coil 11 under the action of the fixing spring 437, the fixing column 436 provides limit for the voice coil 11, the possibility of moving the voice coil 11 is reduced, the step of limiting the position of the voice coil 11 by using the positioning block manually is reduced, and therefore the automation degree of assembling the loudspeaker is further improved, and the efficiency of assembling the loudspeaker by operators is improved.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (8)

1. Automatic intelligent doorbell speaker assembly system of material loading, its characterized in that: the automatic voice coil positioning device comprises a conveying belt (21), a automatic basin frame placing device (3), a first positioning mechanism (4) and an automatic voice film placing device (5) which are used for determining the positions of a voice coil (11) and the basin frame (1), wherein the automatic basin frame placing device (3), the first positioning mechanism (4) and the automatic voice film placing device (5) are arranged along the conveying direction of the conveying belt (21);
The first positioning mechanism (4) comprises a first drying component (42) and a first dispensing component (41) for dispensing glue at the wire of the basin frame (1) and the voice coil (11);
the first dispensing component (41) and the first drying component (42) are arranged between the automatic basin frame placing device (3) and the automatic voice film placing device (5) along the conveying direction of the conveying belt (21);
the automatic basin frame placing device (3), the first adhesive dispensing component (41) and the automatic voice film placing device (5) are respectively and correspondingly provided with a group of supporting and moving mechanisms (6), each supporting and moving mechanism (6) comprises a frame (61), a positioning piece (62) and a transferring component (63), each frame (61) is arranged on the corresponding frame (61), each automatic basin frame placing device (3), each first adhesive dispensing component (41) and each automatic voice film placing device (5) are respectively arranged on the corresponding frame (61), each frame (61) is provided with a feeding hole (611) and a discharging hole (612) along the conveying direction of the corresponding conveyor belt (21), each positioning piece (62) is arranged in each feeding hole (611), each transferring component (63) corresponding to each automatic basin frame placing device (3) is used for transporting a lower die (22) and a corresponding to the corresponding basin frame (1) in the conveying direction of the conveyor belt (21), each transferring component (63) corresponding to each first adhesive dispensing component (41) is used for transporting the lower die (22), each transferring component (1) and the corresponding to the corresponding voice coil (11) in the conveying direction of the corresponding to the corresponding voice coil (12);
Still include second positioning mechanism (8), second positioning mechanism (8) correspond and set up a set of support moving mechanism (6), second positioning mechanism (8) set up one side that first stoving subassembly (42) was kept away from in sound membrane automatic placement device (5), second positioning mechanism (8) are including being used for compressing tightly subassembly (81) that compresses tightly voice coil (11) and basin frame (1), compressing tightly subassembly (81) are connected with support moving mechanism (6) that correspond, with compressing tightly subassembly (81) corresponding transport subassembly (63) will be equipped with lower mould (22) of voice coil (11) and basin frame (1) and carry to compressing tightly subassembly (81) and compress tightly back towards lower mould (22) of conveying direction transportation of conveyer belt (21) are equipped with voice coil (11) and basin frame (1) again.
2. The automatic-feeding intelligent doorbell speaker assembly system according to claim 1, wherein: the automatic basin stand placing device (3) comprises a feeding mechanism (32) and a material moving mechanism (33), and the feeding mechanism (32) and the material moving mechanism (33) are arranged on a corresponding rack (61);
the feeding mechanism (32) comprises a feeding channel (31) for feeding the basin frame (1), the feeding channel (31) is connected with the frame (61), one end of the feeding channel (31) far away from the frame (61) is externally connected with a vibration disc, and the feeding mechanism (32) is arranged on one side of the feeding channel (31) far away from the vibration disc;
The material moving mechanism (33) comprises a middle rotary table (331), a material sucking component (333) and a material moving component (332), the middle rotary table (331) moves to and fro on the workbench (2) along the length direction of the conveying belt (21), a movable seat (334) is slidably connected on the frame (61) along the direction perpendicular to the conveying direction of the conveying belt (21), a transfer component (63) corresponding to the automatic basin frame placing device (3) clamps a lower die (22) and conveys the lower die (22) to the movable seat (334), the material sucking component (333) is arranged on the frame (61), the material moving component (332) is connected with the material sucking component (333), the material sucking component (333) controls the basin frames (1) to move to the lower die (22) one by one after the basin frames (1) in the middle rotary table (331) are sucked by the material sucking component (333).
3. The automatic-feeding intelligent doorbell speaker assembly system according to claim 2, wherein: the feeding channel (31) is provided with a leakage-proof plate (311), and the leakage-proof plate (311) is provided with a moving hole (312) for controlling the moving range of the output end of the feeding mechanism (32).
4. The automatic-feeding intelligent doorbell speaker assembly system according to claim 1, wherein: the conveyor belt (21) comprises an upper die conveying part (211) and a lower die conveying part (212) which are arranged side by side, a feeding hole (611) and a discharging hole (612) on the frame (61) corresponding to the automatic basin frame placing device (3) and the first adhesive dispensing component (41) are arranged opposite to the lower die conveying part (212), and a feeding hole (611) and a discharging hole (612) on the frame (61) corresponding to the automatic voice film placing device (5) are arranged opposite to the upper die conveying part (211);
The automatic sound membrane placing device (5) comprises a positioning seat (51), a feeding table (52) and a feeding assembly (53), wherein the positioning seat (51), the feeding table (52) and the feeding assembly (53) are arranged on a corresponding frame (61), a transferring assembly (63) opposite to the automatic sound membrane placing device (5) conveys an upper die (23) to the positioning seat (51), and the feeding assembly (53) absorbs a sound membrane (12) in the feeding table (52) and conveys the sound membrane (12) to the upper die (23).
5. The automatic-feeding intelligent doorbell speaker assembly system according to claim 4, wherein: a transfer table (54) is arranged between the positioning seat (51) and the feeding table (52), a plurality of transfer grooves (541) are formed in the transfer table (54), and positioning inclined planes (542) are formed in the bottoms of the transfer grooves (541).
6. The automatic-feeding intelligent doorbell speaker assembly system according to claim 5, wherein: the automatic voice coil loudspeaker voice coil assembly device comprises a voice coil loudspeaker voice coil, and is characterized by further comprising an assembly station (9), wherein the assembly station (9) is arranged on one side, far away from the voice coil loudspeaker voice coil automatic placement device (5), of a compression assembly (81), a first gluing assembly (7) for gluing a voice coil loudspeaker voice coil (12) is arranged between the compression assembly (81) and the voice coil loudspeaker voice coil automatic placement device (5), a second gluing assembly (82) for gluing a basin frame (1) and a voice coil loudspeaker voice coil (11) is arranged between the assembly station (9) and the compression assembly (81), and a group of support moving mechanisms (6) are correspondingly arranged on the first gluing assembly (7) and the second gluing;
The assembly station (9) comprises a lower film curing assembly (91), an upper die curing assembly (92), a second dispensing assembly (93) and a second drying assembly (94) which are arranged along the conveying direction of the conveyor belt (21), and a group of supporting and moving mechanisms (6) are correspondingly arranged on the lower die curing assembly (91), the upper die curing assembly (92), the second dispensing assembly (93) and the second drying assembly (94).
7. The automatic-feeding intelligent doorbell speaker assembly system according to claim 6, wherein: a pressurizing assembly (95) is arranged on the frame (61) corresponding to the lower die curing assembly (91);
the pressurizing assembly (95) comprises a pressurizing plate (951) and a pressurizing connector (952), the pressurizing plate (951) and the lower die curing assembly (91) are oppositely arranged, the pressurizing connector (952) is arranged on the pressurizing plate (951), an air source is externally connected with the pressurizing connector (952), the transferring assembly (63) corresponding to the lower die curing assembly (91) is used for grabbing an upper die (23) and a lower die (22) and then conveying the upper die and the lower die onto the lower die curing assembly (91), the pressurizing plate (951) moves towards the upper die (23) and presses the upper die (23) and the lower die (22) onto the lower die curing assembly (91), and the pressurizing connector (952) pressurizes the upper die (23) and enables the upper die (23) and the lower die (22) to be abutted against the lower die curing assembly (91).
8. A method of assembling a speaker, comprising: an assembly method of an intelligent doorbell speaker assembly system comprising the automatic feeding of any one of claim 7, comprising:
the automatic basin frame placing device (3) is used for automatically placing the basin frame (1) in the lower die (22), and a transfer assembly (63) corresponding to the automatic basin frame placing device (3) is used for moving the lower die (22) provided with the basin frame (1) onto the conveying belt (21);
the operator places the voice coil (11) in the basin frame (1);
after an operator places a positioning block for positioning the voice coil (11) in the basin frame (1), a transfer assembly (63) corresponding to the first dispensing assembly (41) moves a lower die (22) provided with the voice coil (11) and the basin frame (1) onto the first dispensing assembly (41), and the first dispensing assembly (41) dispenses the contact part of the wire of the voice coil (11) and the basin frame (1);
the first drying component (42) is used for drying the contact part of the guide of the voice coil (11) and the basin frame (1);
the automatic sound film placing device (5) automatically places the sound film (12) in the upper die (23);
the first gluing component (7) glues the sound membrane (12);
after an operator takes down the positioning block, the pressing assembly (81) flattens the voice coil (11) and the basin frame (1);
The second gluing component (82) glues the voice coil (11) and the basin frame (1);
after the lower die (22) is covered on the upper die (23) by an operator, the upper die (23) and the lower die (22) are conveyed into the lower die curing assembly (91) by a transferring assembly (63) corresponding to the lower die curing assembly (91), and the pressurizing assembly (95) applies pressure to the upper die (23) and the lower die (22) and drives the lower die (22) to abut against the lower die curing assembly (91);
the upper die curing assembly (92) cures the glue on the voice coil (11) in the upper die (23);
after the operator separates the upper die (23) from the lower die (22), the second dispensing assembly (93) is used for gluing the contact parts of the sound membrane (12), the lead wire of the voice coil (11) and the basin frame (1);
and after the second drying assembly (94) dries the adhesive positions of the sound membrane (12), the lead wire of the voice coil (11) and the basin frame (1), the assembly of the loudspeaker is completed.
CN202210970719.2A 2022-08-13 2022-08-13 Automatic-feeding intelligent doorbell speaker assembly system and assembly method thereof Active CN115361607B (en)

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Application Number Priority Date Filing Date Title
CN202210970719.2A CN115361607B (en) 2022-08-13 2022-08-13 Automatic-feeding intelligent doorbell speaker assembly system and assembly method thereof

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Application Number Priority Date Filing Date Title
CN202210970719.2A CN115361607B (en) 2022-08-13 2022-08-13 Automatic-feeding intelligent doorbell speaker assembly system and assembly method thereof

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CN115361607B true CN115361607B (en) 2023-08-25

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