CN111360349B - Full-automatic assembling and welding process for LED lamp beads - Google Patents
Full-automatic assembling and welding process for LED lamp beads Download PDFInfo
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- CN111360349B CN111360349B CN202010383282.3A CN202010383282A CN111360349B CN 111360349 B CN111360349 B CN 111360349B CN 202010383282 A CN202010383282 A CN 202010383282A CN 111360349 B CN111360349 B CN 111360349B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention discloses a full-automatic assembling and welding process of an LED lamp bead, which comprises the following steps: step S1, feeding and conveying the accessory lamp strip; step S2, stripping, positioning and separating the accessory lamp strip; step S3, feeding and conveying the accessory LED lamp; step S4, the manipulator sucks and transfers to the turnover mechanism process; s5, the LED lamp which is clamped, transferred and turned over by the manipulator enters a lamp loading process; step S6, forming a combined lamp strip process by the accessory LED lamp and the lamp strip; step S7, performing a soldering process on the lamp strip which is self-assembled; step S8, carrying out a dispensing process on the lamp strip subjected to soldering; step S9, carrying out ultraviolet positioning curing process on the glued lamp strip; step S10, carrying out a paying-off and tensioning process on the cured and positioned lamp strip; step S11, winding and taking up the assembled lamp strip; the invention realizes the automatic assembly of the LED lamp strip, improves the production efficiency and quality and has good market application value.
Description
Technical Field
The invention relates to the field of lamp bead assembly, in particular to a full-automatic assembly tin soldering process for an LED lamp bead.
Background
The LED strip is a product that is formed by assembling LEDs on a strip-shaped FPC (flexible printed circuit) or PCB (printed circuit board) and is named as a strip. The LED lamp strip can be divided into an LED hard lamp strip and a flexible LED lamp strip, and the lamp strip is widely applied to decoration and illumination of buildings, bridges, roads, gardens, courtyards, floors, ceilings, furniture, automobiles, ponds, water bottoms, advertisements, signboards, signs and the like;
the LED lamp strip is widely applied, so that the quality requirement of people on the lamp strip is higher and higher, the traditional product welding is mainly carried out through an artificial electrode, and due to the fact that the artificial electrode is inaccurate in positioning, thick and uniform in welding, welding missing and partial welding are easy to occur, the welding is not firm, even the product directly falls off, and the quality of the LED lamp strip is generally poor; and manual welding, the cost is higher, and is inefficient, is unfavorable for large-scale production, and the LED lamp area welding of present market also can only be simply weld the lamp area, can't realize automatic production line to the precision is also not high enough.
Thus, existing assembly processes have drawbacks and need improvement.
Disclosure of Invention
The invention provides a full-automatic assembling and tin-soldering process for LED lamp beads, which solves the problems.
A full-automatic assembling and welding process for LED lamp beads comprises the following specific assembling steps;
step S1, feeding and conveying the accessory lamp strip;
step S2, stripping, positioning and separating the accessory lamp strip;
the step S2 further includes the steps of:
step S21, wire stripping pressing and positioning, wherein the accessory lamp strip is sent to a wire stripping pressing and positioning part, and a wire stripping separating device is installed on the left side of the wire stripping pressing and positioning part;
step S22, wire stripping and separating, wherein the accessory lamp strip is sent to a wire stripping and separating position; the rear side of the wire stripping separation component is provided with a separation convolution component;
step S23, a separation and convolution step, wherein the air cylinder is pushed to work to drive a separation and convolution push column on the separation and convolution component to rotate along a separation and convolution positioning column, then a left and right separation and convolution moving seat moves left and right along with the separation and convolution positioning column, and the accessory lamp strip is subjected to equal-interval wire stripping separation;
step S3, feeding and conveying the accessory LED lamp;
step S4, the manipulator sucks and transfers to the turnover mechanism process;
s5, the LED lamp which is clamped, transferred and turned over by the manipulator enters a lamp loading process;
step S54, an LED lamp auxiliary installation step, wherein when the manipulator clamps the LED lamp and enters a lamp loading station, the LED lamp auxiliary opening device is positioned below the lamp loading station; in the LED lamp auxiliary installation step, the accessory lamp belt is unfolded through the LED lamp auxiliary unfolding device, so that the LED lamp clamped by the manipulator is placed on the unfolded accessory lamp belt;
step S55, synchronous detection, namely, after the LED lamp is installed on the accessory lamp strip, a photosensitive sensor fixed on the front side of the lamp installing mechanism is used for detecting the quality of the LED lamp;
step S56, a defective product removing step, wherein a defective product removing device is installed at a defective product removing position after the quality detection of the LED lamps is completed in the synchronous detection step, namely in step S56, the defective product removing device does not act if the quality detection result is OK, and the defective product removing device directly removes the defective products if the quality detection result is NG;
step S6, forming a combined lamp strip process by the accessory LED lamp and the lamp strip; step S65 is further included after the step S6 and before the step S7, and the step of moving the wires is that after the LED lamps on the accessory lamp strip are installed and detected, a wire moving mechanism is installed at the wire moving position; the wire moving step is to clamp the accessory lamp strip through the wire moving mechanism and move the accessory lamp strip clamp to the right side into the soldering mechanism;
in step S65, the wire moving mechanism pulls the accessory lamp strip; the left wire moving clamping component on the wire moving mechanism clamps the accessory lamp strip, the left wire moving clamping component is driven by a driving motor to move backwards, the accessory lamp strip is transferred to the soldering mechanism, meanwhile, the right wire moving clamping component clamps the accessory lamp strip and continues to move backwards, and the accessory lamp strip is sent to the glue dispensing station and the ultraviolet curing station;
step S7, performing a soldering process on the lamp strip which is self-assembled;
step S8, carrying out a dispensing process on the lamp strip subjected to soldering;
step S9, carrying out ultraviolet positioning curing process on the glued lamp strip;
step S10, carrying out a paying-off and tensioning process on the cured and positioned lamp strip;
and step S11, winding and taking up the assembled lamp strip.
Preferably, before the step S1, a step S0 is further included, wherein the step S0 is a right verification step for verifying whether the operator has the right to activate the control panel; the verification step comprises authentication operation, and the subsequent steps are executed after the authentication is judged to be passed; when judging that the authentication is not passed, executing voice prompt repeated verification; when the information still fails after repeated verification, executing any one or more combination modes of sound alarm, photoelectric alarm and alarm information transmission to a background terminal; the authentication operation is any one or combination of more than two of a user name and a password, fingerprint identification and face identification.
Preferably, in step S1, the process of feeding and conveying the lamp strip to the auxiliary pay-off assembly includes the steps of firstly conveying the lamp strip to the auxiliary pay-off assembly by the first driving motor, and then conveying the lamp strip to the next process by the auxiliary pay-off assembly.
Preferably, in step S2, the accessory light strip is stripped, positioned and separated; the method comprises the steps of S21, wire stripping pressing and positioning, wherein an accessory lamp strip is sent to a wire stripping pressing and positioning part, and a wire stripping separating device is installed on the left side of the wire stripping pressing and positioning part;
s22, wire stripping and separating, wherein the accessory lamp strip is sent to a wire stripping and separating position; the rear side of the wire stripping separation component is provided with a separation convolution component;
and S23, a separation and convolution step, wherein the air cylinder is pushed to work to drive the separation and convolution push column on the separation and convolution component to rotate along the separation and convolution positioning column, then the left and right separation and convolution moving seat moves left and right along with the separation and convolution positioning column, and the accessory lamp strip is subjected to equal-interval wire stripping separation.
Preferably, after the step S3 and before the step S4, the method further comprises a step S35 of compressing the LED lamp, wherein when the LED lamp is sucked and conveyed to the turning station, the clamping groove of the turning shaft on the turning station clamps the LED lamp, the LED lamp is placed in the clamping groove in the turning shaft by the manipulator to be clamped, the LED lamp is compressed by the buffer plate in the clamping groove, and the LED lamp is prevented from falling off during turning.
Preferably, step S54 is further included after step S5 and before step S6, wherein the LED lamp auxiliary installing step includes that when the manipulator grips the LED lamp and enters the lamp loading station, the LED lamp auxiliary opening device is located below the lamp loading station; in the LED lamp auxiliary installation step, the accessory lamp belt is unfolded through the LED lamp auxiliary unfolding device, so that the LED lamp clamped by the manipulator is placed on the unfolded accessory lamp belt;
and step S55, synchronous detection, namely, after the LED lamp is installed on the accessory lamp strip, the photosensitive sensor fixed on the front side of the lamp installing mechanism carries out quality detection on the LED lamp.
Further, after the step S55, the method further includes a step S56 of removing the defective products, where a defective product removing device is installed at a defective product removing position after the quality detection of the LED lamp is completed in the synchronous detection step, that is, in the step S56, the defective product removing device does not operate if the quality detection result is OK, and operates to directly remove the defective products if the quality detection result is NG.
Preferably, after the step S6 and before the step S7, the method further includes a step S65, wherein after the LED lamps on the accessory lamp strip are mounted and detected, a wire moving mechanism is mounted at the wire moving position; and the wire moving step is to clamp the accessory lamp strip through the wire moving mechanism and move the accessory lamp strip to the right side into the soldering mechanism.
Preferably, in step S65, the wire moving mechanism pulls the accessory light strip; move the left side on the line mechanism and move the line clamp and get the subassembly and press from both sides and get accessory lamp area, move the line clamp through driving motor drive left side and get the subassembly and move backward, accessory lamp area is transferred to soldering tin mechanism position, moves the line clamp simultaneously and gets the subassembly and press from both sides and get accessory lamp area and continue the backward movement, and accessory lamp area is sent to some and is glued station and ultraviolet curing station.
Preferably, in the winding and wire-rewinding process in the step S11, the method further includes a step S111 of automatically winding a wire, wherein in the automatic wire-rewinding step, the wire-rewinding rotating disc is driven by a driving motor to wind the accessory lamp strip on the wire-rewinding rotating disc; step S112, a lamp strip displacement step, wherein in the automatic wire winding process, the position of the accessory lamp strip wound on the wire winding rotating disc is adjusted by controlling the left and right movement of the accessory lamp strip, so that the accessory lamp strip is uniformly wound on the wire winding rotating disc.
Compared with the prior art, the automatic assembling device has the advantages that by adopting the scheme, the automatic assembling device automatically performs loading and conveying of the accessory lamp strip, the compacting and positioning of the accessory lamp strip, the separation and stripping of the accessory lamp strip, the separation and rotation of the accessory lamp strip, the loading and conveying of the accessory LED lamp, the sucking and feeding of a mechanical arm, the overturning of the overturning mechanism, the clamping and feeding of the mechanical arm, the assembly of the LED lamp and the accessory lamp strip, the detection of the LED lamp by the detection device, the elimination of defective products by the defective product eliminating device, the pulling and wire moving of the lamp strip by the wire moving mechanism, the soldering of the lamp strip by the soldering mechanism, the glue dispensing of the lamp strip after the soldering, the ultraviolet curing of the lamp strip after the point gluing, the paying-off and tensioning of the lamp strip after the curing, and the winding of the lamp strip after the assembling are realized, the automatic assembling of the LED lamp strip, has good market application value.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a lamp strip pay-off mechanism of the present invention;
fig. 3 is a schematic structural view of the lamp strip wire stripping mechanism of the present invention;
FIG. 4 is a schematic view of the feeder mechanism of the present invention;
FIG. 5 is a schematic structural view of a light-taking mechanism of a manipulator according to the present invention;
FIG. 6 is a schematic view of the lamp mounting mechanism of the present invention;
FIG. 7 is a schematic view of a soldering mechanism according to the present invention;
FIG. 8 is a schematic structural view of a dispensing mechanism of the present invention;
FIG. 9 is a schematic structural view of an ultraviolet curing mechanism of the present invention;
FIG. 10 is a schematic structural diagram of a thread-shifting mechanism according to the present invention;
FIG. 11 is a schematic structural view of an automatic pay-off tensioning mechanism of the present invention;
FIG. 12 is a schematic view of an automatic take-up mechanism according to the present invention;
as shown in the above legend: a work table 1; the lamp belt paying-off mechanism 2; the lamp belt wire stripping mechanism 3; a lamp loading mechanism 4; a soldering mechanism 5; a glue dispensing mechanism 6; an automatic paying-off tensioning mechanism 7; a flip lamp mechanism 8; a feeder 9 for feeding the flying object; a manipulator light-taking mechanism 10; an ultraviolet curing mechanism 11; a thread shifting mechanism 12; an automatic take-up mechanism 13; a first drive motor 21; a paying-off positioning plate 22; a wire releasing support plate 23; a pay-off turn plate 24; a synchronous belt 25; a wire stripping positioning plate 31; a wire stripping position adjusting device 32; a first gripping cylinder 33; a second gripping cylinder 34; a wire stripping support plate 35; the push cylinder 36; a feeding fixing seat 91; a feeding turn plate 92; a feeding positioning plate 93; a feed spindle 94; a manipulator mount 101; a third drive motor 102; a first ball screw 103; a robot sliding plate 104; a lead screw moving plate 105; a third gripping cylinder 106; a rodless cylinder 107; an LED lamp extraction post 108; a lamp-mounting holder 41; a lamp-mounting positioning plate 42; a first jacking cylinder 43; a fourth gripping cylinder 44; the lamp strip movement auxiliary assembly 45; the lamp strip fixing auxiliary component 46; a solder moving member 51; a left soldering device 52; a right soldering device 53; a solder sliding plate 521; a third jacking cylinder 522; a solder gun 523; a second telescopic cylinder 524; a ribbon clamp 525; a third jacking fixing plate 526; a torch positioning plate 527; a dispensing support frame 61; a dispensing support plate 62; a dispensing sliding assembly 63; a glue dispensing gun 64; a second down cylinder 65; a dispensing stabilizing plate 66; a dispensing connecting rod 67; a dispensing cylinder 68; an ultraviolet ray fixing plate 111; a line gun fixing seat 112; an ultraviolet gun 113; an ultraviolet fixing table 114; a fourth drive motor 121; a fourth ball screw 122; a fourth screw positioning seat 123; a fourth lead screw-nut mount 124; a wire transfer drive board 125; a left lane line clamping assembly 126; a right lane line clamping assembly 127; a pay-off hold-down assembly 71; a pay-off tensioning assembly 72; a pay-off hold-down plate 711; a roller set 712; a tension positioning plate 721; a tension roller 722; tensioning pulley 723; a tensioning push rod 724; a tension output wheel 725; a take-up fixing bracket 131; a take-up fixing plate 132; a fifth driving motor 133; a sixth drive motor 134; a take-up rotating disk 135; a take-up moving seat 136; a wire-rewinding positioning plate 137; and a fifth ball screw 138.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, the overall structure of the present invention is as follows:
a full-automatic assembling and tin soldering device for LED lamp beads comprises a workbench 1, wherein a lamp strip pay-off mechanism 2, a lamp strip wire stripping mechanism 3, a lamp loading mechanism 4, a tin soldering mechanism 5, a dispensing mechanism 6 and an automatic wire releasing and tensioning mechanism 7 are arranged on the workbench 1 from left to right in sequence, the rear side of the lamp loading mechanism 4 is provided with a turnover lamp mechanism 8, a flying feed mechanism 9 and a manipulator light taking mechanism 10 which are sequentially arranged from back to front, the rear side of the lamp loading mechanism 4 is fixedly provided with a detection device, the rear side of the dispensing mechanism 6 is provided with an ultraviolet curing mechanism 11, the rear end of the workbench 1 is provided with a wire moving mechanism 12, the wire moving mechanism 12 is positioned at the rear sides of the tin soldering mechanism 5, the dispensing mechanism 6 and the ultraviolet curing mechanism 11, the left end and the right end of the wire moving mechanism 12 are respectively in contact connection with the lamp loading mechanism 4 and the automatic wire releasing and tensioning mechanism 7, the right side of the automatic wire releasing and tensioning mechanism 7 is provided, the automatic wire winding mechanism 13 is used for winding the lamp strip.
Further, 1 rear side of workstation still is equipped with the electric cabinet of PLC control, and be equipped with PLC controlgear in the electric cabinet of PLC control, lamp area paying out machine structure 2 on the workstation 1, lamp area wire stripping machine constructs 3, dress lamp mechanism 4, soldering tin mechanism 5, point gum machine constructs 6, automatic unwrapping wire straining device 7, upset lamp mechanism 8, fly to reach feeding mechanism 9, the manipulator is got lamp mechanism 10, detection device, ultraviolet curing mechanism 11, move line mechanism 12 and automatic admission machine and construct 13 all with PLC controlgear electric connection, and realize the automatic assembly operation according to the procedure that PLC controlgear set for.
Further, the detection device is a photosensitive sensor, and the model of the photosensitive sensor is HT7M21x 6.
Preferably, the light strip pay-off mechanism 2 comprises a first driving motor 21, a pay-off positioning plate 22, an auxiliary pay-off component, a pay-off supporting plate 23 and a pay-off rotating disc 24; the utility model discloses a pay-off control device, including pay-off locating plate 22, supplementary unwrapping wire subassembly, unwrapping wire backup pad 23, first driving motor 21 is fixed in the upper end on 1 left wall of workstation, supplementary unwrapping wire subassembly is fixed in the middle part of unwrapping wire locating plate 22, unwrapping wire backup pad 23 is fixed in the top of unwrapping wire locating plate 22, first driving motor 21 is fixed in the lower part on unwrapping wire locating plate 22 top through first drive locating plate, unwrapping wire rolling disc 24 cup joints in the unwrapping wire axis of rotation, just the unwrapping wire axis of rotation rotates with the unwrapping wire bearing frame on 23 tops of unwrapping wire backup pad to be connected, first driving motor 21's output fixed connection.
Furthermore, the auxiliary paying-off assembly comprises an auxiliary paying-off fixing plate, an auxiliary paying-off wheel and an auxiliary driving wheel; the auxiliary paying-off fixing plate is fixed on the right side of the lamp belt paying-off mechanism 2, the auxiliary paying-off wheel is rotatably connected to the lower end of the rear wall of the auxiliary paying-off fixing plate, and the auxiliary driving wheel is rotatably connected to the upper end of the rear wall of the auxiliary paying-off fixing plate.
Preferably, the lamp strip wire stripping mechanism 3 comprises a wire stripping positioning plate 31, a wire stripping position adjusting device 32, a wire stripping supporting plate 35, a wire stripping separating device and a wire stripping pressing positioning device; the wire stripping positioning plate 31 is fixed at the left end of the workbench 1, the wire stripping position adjusting device 32 is fixed at the top end of the wire stripping positioning plate 31, the wire stripping supporting plate 35 is fixed at the top end of the wire stripping position adjusting device 32, the wire stripping separating device is fixed in a groove in the middle of the top end of the wire stripping supporting plate 35, and the wire stripping pressing positioning device is fixed at the right part of the top end of the wire stripping supporting plate 35; the wire stripping device comprises a wire stripping supporting plate 35, a wire stripping positioning block, a wire stripping pressing positioning device, a wire stripping positioning block, a wire feeding guide sliding plate and a wire feeding guide sliding plate, wherein the wire stripping positioning block is fixed on the front wall of the wire stripping supporting plate 35, the wire feeding guide sliding plate is fixed in a clamping groove in the middle of the wire feeding positioning block, a lamp strip sliding way is arranged in the middle of the wire feeding guide sliding plate, and a lamp strip penetrates through the lamp strip sliding way and enters the wire stripping separation device and the wire stripping pressing.
Further, the wire stripping pressing and positioning device comprises a third pressing cylinder, a third pressing fixing plate and a lamp strip pressing and positioning block; the third pressing fixing plate is fixed at the right end of the front wall of the wire stripping positioning plate 31, the third pressing cylinder is vertically fixed on the third pressing fixing plate, the lamp strip pressing positioning block is fixed below the third pressing fixing plate, and the output end of the third pressing cylinder corresponds to the lamp strip pressing positioning block.
Further, the wire stripping position adjusting device 32 comprises a position adjusting sliding plate, a position adjusting sliding block, a third ball screw and a screw rotating wheel; the position adjusting sliding plate is fixed on the workbench 1, the position adjusting sliding block is connected with a sliding rail on the position adjusting sliding plate in a sliding mode through a sliding seat at the bottom, a third ball screw penetrates through a third screw nut seat at the bottom of the position adjusting sliding block, the left end and the right end of the third ball screw are fixed at the front end and the rear end of the position adjusting sliding plate, and a screw rotating wheel is fixed at one end of the third ball screw and used for adjusting the position adjusting sliding block to move.
Preferably, the wire stripping separation device comprises a wire stripping separation positioning plate, a pushing cylinder 36, a separation rotary assembly, a first clamping cylinder 33 and a second clamping cylinder 34; the wire stripping separation positioning plate is fixed in the middle of the rear wall of the wire stripping supporting plate 35, the separation convolution assembly is fixed at the top end of the wire stripping separation positioning plate, the push cylinder 36 is fixed at the right end of the rear wall of the wire stripping separation positioning plate, the output end of the push cylinder 36 is fixedly connected with the right end of the separation convolution assembly, the fixed ends of the first clamping cylinder 33 and the second clamping cylinder 34 are vertically and sequentially fixed at the left end and the right end of the top end of the separation rotation assembly, and the output ends of the first clamping cylinder 33 and the second clamping cylinder 34 are located in a clamping groove in the middle of the top end of the wire stripping supporting plate 35; the upper clamping jaw and the lower clamping jaw of the first clamping cylinder 33 are both fixedly connected with a cutting and pulling block, the middle part of the bottom end of the cutting and pulling block is provided with a lamp strip sliding hole, the cutting and pulling block is provided with cutting and pulling claws, and the cutting and pulling claws are used for stripping and cutting and pulling the lamp strip which passes through the lamp strip sliding hole at the bottom end of the cutting and pulling block; the separation rotary device comprises a separation rotary positioning column, a separation rotary pushing column, a left separation rotary moving seat and a right separation rotary moving seat; the separation convolution positioning column is fixed in the middle of the wire stripping separation positioning plate, the left separation convolution moving seat and the right separation convolution moving seat are in sliding connection with sliding rails at the left end and the right end of the wire stripping separation positioning plate through sliding seats at the bottom, the separation convolution push column is rotatably connected to the upper end of the separation convolution positioning column, and the left end and the right end of the separation convolution push column are sequentially hinged with the left separation convolution moving seat and the right separation convolution moving seat.
Preferably, the feeder 9 includes a second driving motor, a feeding fixing seat 91, a feeding rotating disc 92 and a feeding positioning plate 93; the utility model discloses a pay-off structure, including pay-off fixing base 91, pay-off locating plate 93, pay-off fixing base 91 is fixed in on workstation 1, the right-hand member of pay-off locating plate 93 is fixed in on pay-off fixing base 91, the middle part of pay-off locating plate 93 is equipped with the material area spout, the left end of pay-off locating plate 93 is fixed with pay-off pivot 94, pay-off rolling disc 92 cup joints on pay-off pivot 94, second driving motor is fixed in the back wall of pay-off locating plate 93 left end through the second drive fixing base, just second driving motor's output and pay-off pivot 94 fixed.
Preferably, the manipulator light taking mechanism 10 includes a manipulator fixing frame 101, a third driving motor 102, a first ball screw 103, a manipulator sliding plate 104, a screw moving plate 105, a first screw nut seat, a first downward pressing cylinder, a downward pressing moving plate, a rodless cylinder 107, a third clamping cylinder 106, and an LED light sucking column 108; the manipulator fixing frame 101 is fixed on the workbench 1, the manipulator sliding plate 104 is fixed at the top end of the manipulator fixing frame 101, the left and right ends of the manipulator sliding plate 104 are provided with screw rod positioning plates, the left and right ends of the first ball screw 103 are respectively rotatably connected with the screw rod positioning plates, the fixed end of the third driving motor 102 is fixed on the screw rod positioning plate at the left end, the output end of the third driving motor 102 is fixedly connected with the first ball screw 103, the first screw rod nut seat is sleeved on the first ball screw 103, the screw rod moving plate 105 is fixedly connected with the first screw rod nut seat, slide seats at the upper and lower ends of the bottom of the screw rod moving plate 105 are slidably connected with slide rails at the upper and lower ends of the manipulator sliding plate 104, the first downward-pressing cylinder is vertically fixed at the top end of the screw rod moving plate 105, and the downward-pressing moving plate is slidably connected with the, the output end of the first downward pressing air cylinder is fixedly connected with a downward pressing moving plate; the rodless cylinder 107 is fixed to the front wall of the downward pressing moving plate, the third clamping cylinder 106 is vertically fixed to the left end of the front wall of the downward pressing moving plate, and the LED lamp sucking column 108 is vertically fixed to the front wall of the rodless cylinder 107.
Further, the bottom end of the LED lamp suction column 108 is fixedly provided with a grabbing suction nozzle, an air passage is arranged in the LED lamp suction column 108, an air pipe is arranged in the air passage, the lower end of the air pipe is fixedly connected with the grabbing suction nozzle, and the upper end of the air pipe is fixedly connected with an air valve.
Preferably, the turning lamp mechanism 8 comprises a first telescopic cylinder, a turning support plate and a turning clamping seat; the utility model discloses a manipulator fixed mounting, including upset backup pad, upset screens seat, buffer spring, manipulator mount 101, first telescopic cylinder's output fixed connection upset pivot, upset backup pad is fixed in on workstation 1, upset screens seat is fixed in the top of upset backup pad, the upper end of upset screens seat is rotated and is equipped with the trip shaft, the middle part on trip shaft top is equipped with the LED lamp draw-in groove, the left and right sides of LED lamp draw-in groove all is equipped with the buffer board, be equipped with buffer spring between the inner wall of buffer board and the LED lamp draw-in groove, the stiff end of first telescopic cylinder is fixed in on the.
Preferably, the lamp installing mechanism 4 includes a lamp installing fixing frame 41, a lamp installing positioning plate 42, a first jacking cylinder 43, a fourth clamping cylinder 44, a lamp strip moving auxiliary component 45 and a lamp strip fixing auxiliary component 46; the lamp fixing frame 41 is fixed on the workbench 1, the lamp fixing positioning plate 42 is fixed at the top end of the lamp fixing frame 41, the lamp fixing positioning plate 42 is provided with a lamp strip slide way, the middle part of the lamp fixing positioning plate 42 is provided with a lamp fixing through hole, the lamp strip fixing auxiliary component 46 is fixed at the left end of the lamp fixing positioning plate 42, the lamp strip fixing auxiliary component 46 corresponds to the lamp strip slide way on the lamp fixing positioning plate 42, the first jacking cylinder 43 is vertically fixed at the lower end of the lamp fixing frame 41, the output end of the first jacking cylinder 43 is fixedly connected with the clamping sliding seat, the clamping sliding seat is in sliding connection with the slide rail on the lamp fixing frame 41, the fixed end of the fourth clamping cylinder 44 is vertically fixed at the top end of the clamping sliding seat, the clamping end of the fourth clamping cylinder 44 is positioned below the lamp fixing through hole, the lamp strip moving auxiliary component 45 is fixed at the left side of the lamp fixing frame 41 through, the lamp strip moving auxiliary assembly 45 comprises a second jacking cylinder and a first auxiliary pulley, the second jacking cylinder is fixed on the auxiliary moving positioning plate, and the first auxiliary pulley is fixed at the output end of the second jacking cylinder.
Preferably, the soldering mechanism 5 comprises a soldering moving assembly 51, a left soldering device 52 and a right soldering device 53; the soldering tin moving assembly 51 is fixed on the workbench 1, the left soldering tin device 52 and the right soldering tin device 53 are sequentially fixed at the left end and the right end of the soldering tin moving assembly 51, and the left soldering tin assembly and the right soldering tin assembly are identical in structure; the soldering tin moving assembly 51 comprises a soldering tin positioning plate, a second ball screw and a hand wheel; the soldering tin positioning plate is fixed on the workbench 1, the left end and the right end of the soldering tin positioning plate are provided with screw rod supporting plates, two ends of the second ball screw are rotatably connected to the screw rod supporting plates, and the hand wheel is fixed on the screw rod supporting plate at the left end and used for rotating the second ball screw; the left soldering device 52 comprises a soldering tin sliding plate 521, a third jacking cylinder 522, a soldering tin gun 523, a second telescopic cylinder 524 and a wire belt pressing plate 525; the soldering tin sliding plate 521 is connected with a sliding rail on the soldering tin positioning plate in a sliding mode through a sliding seat at the bottom, a second lead screw nut seat is arranged in the middle of the bottom end of the soldering tin sliding plate 521 and sleeved on a second ball screw, and a third jacking fixing plate 526, a wire band stabilizing plate and a welding gun positioning plate 527 are sequentially arranged on the soldering tin sliding plate 521 from left to right; third jacking cylinder 522's stiff end is fixed in the top of third jacking fixed plate 526, the line area steadying plate divide into left steadying plate and right steadying plate, the middle part of line area clamp plate 525 rotates to be connected on left steadying plate, the output fixed connection of third jacking cylinder 522 is at the left end of line area clamp plate 525, the right-hand member of line area clamp plate 525 is located the top of right steadying plate, the fixed welder backup pad that is equipped with in upper end of welder locating plate 527 back wall, sliding connection welder sliding block in the welder backup pad, the top at the welder sliding block is fixed to soldering tin rifle 523, the stiff end of second telescopic cylinder 524 is fixed in the top of welder locating plate 527, just the output fixed connection welder of second telescopic cylinder 524.
Preferably, the dispensing mechanism 6 includes a dispensing support frame 61, a dispensing support plate 62, a dispensing sliding assembly 63, a dispensing gun 64 and a second pressing cylinder 65; the point is glued sliding assembly 63 and is fixed in on workstation 1, the point is glued backup pad 62 and is fixed in the top of gluing sliding assembly 63, the point is glued support frame 61 and is fixed in the rear side of gluing sliding assembly 63, the fixed point packing element 68 that is equipped with in top of point support frame 61, the upper end sliding connection point of gluing backup pad 62 antetheca glues solid board 66, the point is glued rifle 64 and is fixed at the antetheca of gluing solid board 66, second down the air cylinder 65 be fixed in the top of gluing backup pad 62 just the output fixed connection point of second down the air cylinder 65 glues solid board 66, the right part of gluing solid board 66 bottom is equipped with some glue connecting rod 67.
Further, the dispensing sliding assembly 63 has the same structure as the wire stripping and positioning device 32, and further, the ultraviolet curing mechanism 11 includes an ultraviolet fixing plate 111, a line gun fixing seat 112, an ultraviolet gun 113 and an ultraviolet fixing table 114; ultraviolet ray fixed plate 111 is fixed in on the workstation 1, line gun fixing base 112 is fixed in the top of ultraviolet ray fixed plate 111, ultraviolet ray gun 113 vertical fixation is on line gun fixing base 112, ultraviolet ray fixed station 114 is fixed in the lower extreme of ultraviolet ray fixed plate 111 front surface, just ultraviolet ray fixed station 114 is located the below of ultraviolet ray gun 113 delivery outlet.
Further, the thread moving mechanism 12 includes a fourth driving motor 121, a fourth ball screw 122, a fourth screw positioning seat 123, a fourth screw nut seat 124, a thread moving driving plate 125, a left thread moving clamping assembly 126 and a right thread moving clamping assembly 127; the fourth screw positioning seat 123 is fixed on the workbench 1, the fourth ball screw 122 is rotatably connected to the fourth screw positioning seat 123, the fourth driving motor 121 is fixed at the right end of the fourth screw positioning seat 123, the output end of the fourth driving motor 121 is fixed to the fourth ball screw 122, the fourth screw nut seat 124 is sleeved on the fourth ball screw 122, the wire moving driving plate 125 is fixed on the fourth screw nut seat 124, and the left wire moving clamping assembly 126 and the right wire moving clamping assembly 127 are respectively fixed at the left end and the right end of the wire moving driving plate 125; the left wire moving clamping assembly 126 and the right wire moving clamping assembly 127 are both connected with a slide rail on a wire moving positioning plate on the workbench 1 in a sliding manner, and the left wire moving clamping assembly 126 and the right wire moving clamping assembly 127 are identical in structure; the left wire moving clamping assembly 126 comprises a fourth jacking cylinder, a fourth jacking sliding plate and a wire moving sliding plate; the wire moving sliding plate is connected with a sliding rail on the wire moving positioning plate in a sliding mode through a sliding seat at the bottom, the fourth jacking sliding plate is fixed to the top end of the wire moving sliding plate, the fourth jacking cylinder is vertically fixed to the upper end of the front wall of the first wire sliding plate, and the fixed output end of the fourth jacking air rod corresponds to the fourth jacking sliding plate.
Further, the automatic pay-off tensioning mechanism 7 includes a pay-off pressing assembly 71 and a pay-off tensioning assembly 72; the pay-off pressing assembly 71 is fixed at the right end of the workbench 1, and the pay-off tensioning assembly 72 is fixed at the right side of the pay-off pressing assembly 71; the pay-off pressing component 71 comprises a pay-off pressing plate 711, a fifth lower pressing cylinder and a roller group 712; the pay-off pressing plate 711 is fixed on the workbench 1, the fifth downward air cylinder is vertically fixed at the top end of the pay-off pressing plate 711, the roller set 712 is fixed at the upper end of the front wall of the pay-off pressing plate 711, the output end of the fifth downward air cylinder is positioned above the roller set 712, the fifth downward air cylinder presses the lamp strip on the roller set 712, and the pay-off tensioning assembly 72 comprises a tensioning positioning plate 721, a tensioning roller 722, a tensioning push rod 724, a tensioning sliding wheel 723 and a tensioning output wheel 725; the tensioning positioning plate 721 is fixed at the top end of the front wall of the workbench 1, the tensioning roller 722 is rotatably connected to a tensioning sliding seat, the tensioning sliding seat is slidably connected with the tensioning positioning plate 721, the tensioning sliding wheels 723 are respectively rotatably connected to the left side and the right side of the upper end of the front wall of the tensioning positioning plate 721, the lower end of the tensioning push rod 724 is rotatably connected to the middle of the front wall of the pay-off pressing plate 711, and the tensioning output wheel 725 is rotatably connected to the upper end of the tensioning push rod 724.
Further, the automatic wire rewinding mechanism 13 includes a wire rewinding fixing frame 131, a wire rewinding fixing plate 132, a fifth driving motor 133, a sixth driving motor 134, a wire rewinding rotating disc 135, a wire rewinding moving seat 136, a wire rewinding positioning plate 137 and a fifth ball screw 138; the wire take-up fixing plate 132 is fixed at the top end of the wire take-up fixing frame 131, the fifth ball screw is fixed in the wire take-up supporting plates at the front and rear ends of the wire take-up fixing plate 132, sliding optical axes are fixedly arranged at the left side and the right side of the fifth ball screw 138, the take-up moving seat 136 is sleeved on the fifth ball screw 138 and the sliding optical axes, the top end of the wire rewinding moving seat 136 is fixedly provided with a wire moving rod, the fifth driving motor 133 is fixed at the right end of the wire rewinding fixing plate 132 through a fifth driving fixing plate, and the output end of the fifth driving motor 133 is fixedly connected to a fifth ball screw 138, the wire rewinding positioning plate 137 is fixed to the rear side of the wire rewinding fixing plate 132, the sixth driving terminal is fixed at the upper end of the rear wall of the wire winding positioning plate 137, the wire winding rotating disc 135 is fixed at the upper end of the front wall of the wire winding positioning plate 137 through a wire winding rotating shaft, and the output end of the sixth driving motor 134 is fixedly connected with the wire winding rotating shaft.
The LED lamp strip assembling process comprises the following steps:
step S0, right verification step, to verify whether the operator has the right to start the control panel; the verification step comprises authentication operation, and the subsequent steps are executed after the authentication is judged to be passed; when judging that the authentication is not passed, executing voice prompt repeated verification; when the information still fails after repeated verification, executing any one or more combination modes of sound alarm, photoelectric alarm and alarm information transmission to a background terminal; the authentication operation is any one or combination of more than two of a user name and a password, fingerprint identification and face identification;
step S1, feeding and conveying the accessory lamp strip; the accessory lamp strip feeding and conveying process comprises the steps that a first driving motor drives a pay-off rotating disc to rotate, and the lamp strip is conveyed to the right through an auxiliary pay-off component through the rotation of the pay-off rotating disc;
step S2, stripping, positioning and separating the accessory lamp strip;
step S21, wire stripping pressing and positioning, wherein the accessory lamp strip is sent to a wire stripping pressing and positioning part, and a wire stripping separating device is installed on the left side of the wire stripping pressing and positioning part;
step S22, wire stripping and separating, wherein the accessory lamp strip is sent to a wire stripping and separating position; the rear side of the wire stripping separation component is provided with a separation convolution component;
step S23, a separation and convolution step, wherein the air cylinder is pushed to work to drive a separation and convolution push column on the separation and convolution component to rotate along a separation and convolution positioning column, then a left and right separation and convolution moving seat moves left and right along with the separation and convolution positioning column, and the accessory lamp strip is subjected to equal-interval wire stripping separation;
step S3, feeding and conveying the accessory LED lamp; firstly, a second driving motor drives a feeding rotating disc to rotate, and LED lamps on the feeding rotating disc are fed into a material belt sliding groove in the middle of a feeding positioning plate;
s35, an LED lamp compressing step, wherein when the LED lamp is sucked and sent to the overturning station, the LED lamp is clamped by a clamping groove of an overturning shaft on the overturning station, the LED lamp is placed into the clamping groove in the overturning shaft by a manipulator to be clamped, and the LED lamp is compressed through a buffer plate in the clamping groove, so that the LED lamp cannot fall down during overturning;
step S4, the manipulator sucks and transfers to the turnover mechanism process; the LED lamps in the material belt sliding grooves are sucked through an LED lamp sucking column on the manipulator, the sucked LED lamps are moved to the upper side of the turnover mechanism, and the LED lamps are placed in the turnover mechanism for turnover through a mechanical handle; a first telescopic cylinder on the turnover mechanism drives the turnover shaft to rotate for 360 degrees for turnover;
s5, the LED lamp which is clamped, transferred and turned over by the manipulator enters a lamp loading process; clamping the LED lamp which is turned over by a third clamping cylinder on the manipulator, then conveying the LED lamp to the upper part of the lamp loading mechanism, and placing the LED lamp on a lamp belt in the lamp loading mechanism;
step S54, an LED lamp auxiliary installation step, wherein when the manipulator clamps the LED lamp and enters a lamp loading station, the LED lamp auxiliary opening device is positioned below the lamp loading station; in the LED lamp auxiliary installation step, the accessory lamp belt is unfolded through the LED lamp auxiliary unfolding device, so that the LED lamp clamped by the manipulator is placed on the unfolded accessory lamp belt;
step S55, synchronous detection, namely, after the LED lamp is installed on the accessory lamp strip, a photosensitive sensor fixed on the front side of the lamp installing mechanism is used for detecting the quality of the LED lamp;
step S56, a defective product removing step, wherein a defective product removing device is installed at a defective product removing position after the quality detection of the LED lamps is completed in the synchronous detection step, namely in step S56, the defective product removing device does not act if the quality detection result is OK, and the defective product removing device directly removes the defective products if the quality detection result is NG;
step S6, forming a combined lamp strip process by the accessory LED lamp and the lamp strip; placing the LED lamps with qualified quality on the lamp strip to form the LED lamp strip;
step S65, a wire moving step, wherein after the LED lamps on the accessory lamp strip are installed and detected, a wire moving mechanism is installed at the wire moving position; the wire moving step is to clamp the accessory lamp strip through the wire moving mechanism and move the accessory lamp strip clamp to the right side into the soldering mechanism;
step S7, performing a soldering process on the lamp strip which is self-assembled; firstly, the lamp strip is pulled and sent into a welding machine mechanism through a wire moving mechanism, a third jacking cylinder in a soldering mechanism drives a wire belt pressing plate to position the lamp strip, and then a left soldering device and a right soldering device simultaneously perform soldering on the LED lamps on the lamp strip;
step S8, carrying out a dispensing process on the lamp strip subjected to soldering; firstly, the wire moving mechanism pulls the lamp strip into the dispensing mechanism, then the second pressing cylinder drives the dispensing gun to move downwards and simultaneously enables the dispensing connecting rod to move upwards, the dispensing connecting rod is in contact with the lamp strip, and then the dispensing gun is used for dispensing the LED lamp subjected to soldering tin;
step S9, carrying out ultraviolet positioning curing process on the glued lamp strip; firstly, the lamp strip is pulled into an ultraviolet curing mechanism through a wire moving mechanism, and the lamp strip is cured by the ultraviolet curing mechanism;
step S10, carrying out a paying-off and tensioning process on the cured and positioned lamp strip; the wire belt is pulled through paying off and tensioning, so that the collecting end of the wire belt is in a paying off state and is convenient for the take-up device to collect, and meanwhile, the finished lamp belt is pulled through the tensioning device;
step S11, the assembled lamp strip is wound and taken up, the sixth driving motor drives the take-up rotating disc to rotate the take-up lamp strip, and the fifth driving motor drives the take-up moving seat to move left and right while the take-up rotating disc rotates to control the lamp strip to be uniformly wound on the take-up rotating disc.
Compared with the prior art, the automatic assembling device has the advantages that by adopting the scheme, the automatic assembling device automatically performs loading and conveying of the accessory lamp strip, the compacting and positioning of the accessory lamp strip, the separation and stripping of the accessory lamp strip, the separation and rotation of the accessory lamp strip, the loading and conveying of the accessory LED lamp, the sucking and feeding of a mechanical arm, the overturning of the overturning mechanism, the clamping and feeding of the mechanical arm, the assembly of the LED lamp and the accessory lamp strip, the detection of the LED lamp by the detection device, the elimination of defective products by the defective product eliminating device, the pulling and wire moving of the lamp strip by the wire moving mechanism, the soldering of the lamp strip by the soldering mechanism, the glue dispensing of the lamp strip after the soldering, the ultraviolet curing of the lamp strip after the point gluing, the paying-off and tensioning of the lamp strip after the curing, and the winding of the lamp strip after the assembling are realized, the automatic assembling of the LED lamp strip, has good market application value.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (4)
1. A full-automatic assembling and welding process for LED lamp beads is characterized by comprising the following specific assembling steps;
step S1, feeding and conveying the accessory lamp strip;
step S2, stripping, positioning and separating the accessory lamp strip;
the step S2 further includes the steps of:
step S21, wire stripping pressing and positioning, wherein the accessory lamp strip is sent to a wire stripping pressing and positioning part, and a wire stripping separating device is installed on the left side of the wire stripping pressing and positioning part;
step S22, wire stripping and separating, wherein the accessory lamp strip is sent to a wire stripping and separating position; the rear side of the wire stripping separation component is provided with a separation convolution component;
step S23, a separation and convolution step, wherein the air cylinder is pushed to work to drive a separation and convolution push column on the separation and convolution component to rotate along a separation and convolution positioning column, then a left and right separation and convolution moving seat moves left and right along with the separation and convolution positioning column, and the accessory lamp strip is subjected to equal-interval wire stripping separation;
step S3, feeding and conveying the accessory LED lamp;
step S4, the manipulator sucks and transfers to the turnover mechanism process;
s5, the LED lamp which is clamped, transferred and turned over by the manipulator enters a lamp loading process;
s54, an LED lamp auxiliary installation step, wherein when the manipulator clamps the LED lamp and enters a lamp loading station, the LED lamp auxiliary opening device is positioned below the lamp loading station; in the LED lamp auxiliary installation step, the accessory lamp belt is unfolded through the LED lamp auxiliary unfolding device, so that the LED lamp clamped by the manipulator is placed on the unfolded accessory lamp belt;
step S55, synchronous detection, namely, after the LED lamp is installed on the accessory lamp strip, a photosensitive sensor fixed on the front side of the lamp installing mechanism is used for detecting the quality of the LED lamp;
step S56, a defective product removing step, wherein a defective product removing device is installed at a defective product removing position after the quality detection of the LED lamps is completed in the synchronous detection step, namely in step S56, the defective product removing device does not act if the quality detection result is OK, and the defective product removing device directly removes the defective products if the quality detection result is NG;
step S6, forming a combined lamp strip process by the accessory LED lamp and the lamp strip; step S65, a step of shifting the wires, is further included after step S6 and before step S7; after the LED lamps on the accessory lamp strip are installed and detected, a wire moving mechanism is installed at the wire moving position; the wire moving step is to clamp the accessory lamp strip through the wire moving mechanism and move the accessory lamp strip clamp to the right side into the soldering mechanism;
step S7, performing a soldering process on the lamp strip which is self-assembled;
step S8, carrying out a dispensing process on the lamp strip subjected to soldering;
step S9, carrying out ultraviolet positioning curing process on the glued lamp strip;
step S10, carrying out a paying-off and tensioning process on the cured and positioned lamp strip;
step S11, winding and taking up the assembled lamp strip; in the winding and wire-rewinding process of the step S11, the method further comprises a step S111 of automatically winding wires, wherein in the automatic wire-rewinding step, the wire-rewinding rotating disc is driven by the driving motor to wind the accessory lamp strip on the wire-rewinding rotating disc; step S112, a lamp strip displacement step, wherein in the automatic wire winding process, the position of the accessory lamp strip wound on the wire winding rotating disc is adjusted by controlling the left and right movement of the accessory lamp strip, so that the accessory lamp strip is uniformly wound on the wire winding rotating disc.
2. The fully automatic assembling and welding process of the LED lamp bead as claimed in claim 1, further comprising a step S0 before the step S1, wherein the step of verifying the right is to verify whether the operator has the right to activate the control panel; the verification step comprises authentication operation, and the subsequent steps are executed after the authentication is judged to be passed; when judging that the authentication is not passed, executing voice prompt repeated verification; when the information still fails after repeated verification, executing any one or more combination modes of sound alarm, photoelectric alarm and alarm information transmission to a background terminal; the authentication operation is any one or combination of more than two of a user name and a password, fingerprint identification and face identification.
3. The full-automatic assembling and welding process for the LED lamp beads according to claim 1, wherein in the step S1, the lamp strip is fed to the auxiliary pay-off assembly by the first driving motor, and then is conveyed to the next process by the auxiliary pay-off assembly; the auxiliary paying-off assembly comprises an auxiliary paying-off fixing plate, an auxiliary paying-off wheel and an auxiliary driving wheel; the auxiliary paying-off fixing plate is fixed on the right side of the lamp belt paying-off mechanism, the auxiliary paying-off wheel is rotatably connected to the lower end of the rear wall of the auxiliary paying-off fixing plate, and the auxiliary driving wheel is rotatably connected to the upper end of the rear wall of the auxiliary paying-off fixing plate.
4. The full-automatic assembling and welding process for the LED lamp beads according to claim 1, wherein after the step S3 and before the step S4, the process further comprises a step S35 of compressing the LED lamp, wherein when the LED lamp is sucked and conveyed to the overturning station, the LED lamp is clamped by the clamping groove of the overturning shaft on the overturning station, the LED lamp is placed into the clamping groove in the overturning shaft by the manipulator to be clamped, and the LED lamp is compressed by the buffer plate in the clamping groove, so that the LED lamp is prevented from falling off during overturning.
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| CN113675691A (en) * | 2021-08-26 | 2021-11-19 | 深圳市蓝丝腾科技有限公司 | Circuit assembling process on mobile communication base station equipment |
| CN114289940A (en) * | 2021-12-28 | 2022-04-08 | 深圳市科瑞康实业有限公司 | Automatic welding equipment for adapter plate |
| CN115383246A (en) * | 2022-10-08 | 2022-11-25 | 江苏富联通讯技术有限公司 | Soldering platform for manufacturing 5G communication module and rapid circulation method thereof |
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Effective date of registration: 20210512 Address after: 529000 one or two, third floor, 1 Rainbow Road, Jianghai District, Jiangmen, Guangdong, China 47 Applicant after: JIANGMEN DSLOL OPTICAL ELECTRONIC LIGHTING Co.,Ltd. Address before: 518000 Guangdong Shenzhen Luohu District Qingshui River Street Honggang road 1168 Jinxiang City Garden 4 Jinxin 4 4 unit 408 Applicant before: SHENZHEN KEYI DESIGN SERVICES Co.,Ltd. |
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