CN213349542U - Full-automatic gluing device capable of assisting in packaging - Google Patents
Full-automatic gluing device capable of assisting in packaging Download PDFInfo
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- CN213349542U CN213349542U CN202021703279.7U CN202021703279U CN213349542U CN 213349542 U CN213349542 U CN 213349542U CN 202021703279 U CN202021703279 U CN 202021703279U CN 213349542 U CN213349542 U CN 213349542U
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Abstract
The utility model discloses a full-automatic gluing device capable of assisting in packaging, which adopts an automation device to replace manual gluing, adopts multiple stations to sequentially perform appearance detection, laser rough treatment, rough treatment detection, fixed-point gluing and glue amount detection, realizes quality detection and gluing work of a packaging shell to be glued, realizes fixed-point gluing work, has product detection and sorting functions, effectively improves the work efficiency and reduces the labor cost; in addition, the automatic device adopts laser rough treatment at the gluing position to increase the adsorption force of the glue, so that the gluing is more uniform, and the gluing quality is improved.
Description
Technical Field
The utility model relates to a beat and glue equipment technical field, specifically be a can assist full-automatic rubber coating device of encapsulation.
Background
The glue is sprayed out by a full-automatic glue sprayer and is attached to another object according to a certain rule. With the deep development of the automation technology, manufacturers put higher requirements on the automation degree of the gluing equipment; gluing devices are also increasingly used in a number of industries. Such as the installation of a diaphragm in an automobile alarm, etc.
Although the existing gluing device can realize gluing without dead angles, the existing gluing device cannot carry out targeted gluing on a certain specific position of a component, and manual gluing is adopted one by one, so that the working efficiency is low; after the existing gluing device is glued and pasted, the element is easy to be vibrated to be degummed, namely, the viscosity between the glue body and the device to be glued is not firm enough, and the adsorption force is small; there is also the problem of uneven application of glue.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can assist full-automatic mucilage binding of beating of encapsulation device to solve the unable pertinence rubber coating that proposes in the above-mentioned background art, rubber coating inefficiency, rubber coating inhomogeneous, the problem of easily coming unstuck.
In order to achieve the above object, the utility model provides a following technical scheme, a can assist full-automatic rubber coating device of encapsulation, including the frame, still including:
the feeding mechanism is connected to the rack and used for conveying and feeding the packaging shell in a posture to be glued;
mechanical rotary table: the mechanical turntable is rotatably arranged on the frame corresponding to the discharge end of the feeding mechanism, and rubber bases are circumferentially distributed on the mechanical turntable along the rotating direction of the mechanical turntable and are rotatably connected to the mechanical turntable for limiting and fixing the packaging shell;
the buffer frame is positioned between the feeding mechanism and the mechanical turntable, and the frame is provided with an optical detection mechanism capable of performing appearance detection on the packaging shell corresponding to the buffer frame;
the feeding mechanical arm is arranged corresponding to one side of the discharging end of the feeding mechanism and used for clamping the packaging shell on the buffer frame to the rubber ring base of the mechanical turntable and clamping the packaging shell on the feeding mechanism to the buffer frame;
in addition, the butt joint of the mechanical rotary table and the buffer frame is determined as a start position, a laser roughening mechanism for roughening the gluing position of the packaging shell, a laser detection mechanism for detecting the roughening position, a gluing mechanism for gluing the roughening position, a glue amount detection mechanism for detecting the gluing position, and a sorting and blanking mechanical arm for sorting qualified and unqualified packaging shells are sequentially arranged around the mechanical rotary table at the station of the adjacent start position of the frame, the mechanical rotary table is determined as a final position corresponding to the sorting and blanking mechanical arm, and the frame is provided with a first blanking mechanism and a second blanking mechanism which are arranged in parallel and used for receiving the qualified packaging shell and the unqualified packaging shell respectively.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model adopts an automatic device to replace manual gluing, adopts multiple stations to sequentially carry out appearance detection, laser rough treatment, rough treatment detection, fixed-point gluing and glue amount detection, realizes the quality detection and gluing work of the packaging shell to be glued, not only realizes the fixed-point gluing work, but also has the functions of product detection and sorting, effectively improves the work efficiency and reduces the labor cost; in addition, the automatic device adopts laser rough treatment at the gluing position to increase the adsorption force of the glue, so that the gluing is more uniform, and the gluing quality is improved.
Preferably, a seat hole is formed in the mechanical turntable at the position corresponding to the ring rubber base, a bearing is arranged in the seat hole, a rotating shaft is fixed at the bottom of the ring rubber base, and the ring rubber base is rotatably arranged on the mechanical turntable through the rotating shaft and the bearing; the bottom end of the rotating shaft is connected with a linkage wheel to drive the rubber ring base to rotate, a power mechanism is connected to the position, corresponding to the linkage wheel, of the rack in a sliding mode, and the power mechanism can abut against the linkage wheel after sliding and drive the linkage wheel to rotate, so that the rubber ring base is driven to rotate quickly to achieve rubber ring of the packaging shell, the rubber coating speed is increased, and meanwhile, the rubber ring base can rotate quickly to match with the rubber coating mechanism to achieve the effect of uniform rubber coating;
meanwhile, a positioning block is fixedly arranged below the mechanical turntable in a penetrating mode, a positioning sensor is fixedly arranged on one side of the positioning block, a flat tangent plane is integrally formed on the other side of the positioning block, a telescopic adjusting mechanism is arranged at the position, corresponding to the tangent plane of the positioning block, of the rack, the adjusting mechanism can abut against the tangent plane of the positioning block to enable the tangent plane of the positioning block to be parallel to the telescopic direction of the adjusting mechanism, after glue is coated, the positioning sensor enables the ring rubber base to stop at an approximate angle position, and then the ring rubber base is adjusted to a specific position by means of the cooperation of the adjusting mechanism and the tangent plane of the positioning block.
Preferably, the power mechanism comprises a power seat which is connected to the frame in a sliding manner through a power cylinder, and a driving motor, a driving wheel, a driven wheel and a driving belt which are arranged on the power seat, wherein the driving wheel is connected to the output end of the driving motor, the driving wheel and the driven wheel are connected and linked through the driving belt, the driving belt can drive the linkage wheel to rotate when the power mechanism slides to abut against the linkage wheel, when the packaging shell reaches the gluing mechanism under the rotation of the mechanical turntable, the power mechanism abuts against the driving belt and the linkage wheel under the action of the power cylinder, the linkage wheel is driven to rotate under the action of the driving motor, and then the rubber base rotates on the mechanical turntable, so that the effect of assisting the gluing mechanism in gluing is achieved;
the adjusting mechanism comprises an adjusting fixed seat and an adjusting cylinder arranged on the adjusting fixed seat, the telescopic end of the adjusting cylinder is connected with a push plate, the end part of the push plate is rotatably connected with an adjusting roller, and the adjusting roller can be abutted against the tangent plane of the positioning block under the pushing of the adjusting cylinder, so that the tangent plane of the positioning block rotates under the pushing roller of the adjusting roller until the tangent plane of the positioning block is parallel to the telescopic direction of the pushing cylinder;
preferably, the feeding mechanism comprises a feeding base platform, a feeding conveyor belt, a feeding motor and a conveying roller, the feeding conveyor belt is erected on the feeding base platform through the conveying roller, the output end of the feeding motor is connected with the conveying roller to drive the feeding conveyor belt to transport and convey, and limit bases capable of limiting the packaging shell are uniformly distributed on the belt surface of the feeding conveyor belt;
and a limiting base is also embedded on the buffer frame.
Preferably, the feeding mechanical arm comprises an upper mechanical arm mounting seat fixed on the frame, a sliding bottom plate is fixed on one side of the upper mechanical arm mounting seat corresponding to the feeding mechanism, a sliding seat is connected to one side of the sliding bottom plate facing the feeding mechanism in a sliding manner, the sliding seat slides from the feeding mechanism to the direction of the buffer frame and the starting position, a first feeding pneumatic chuck is connected to the position of the sliding seat corresponding to the buffer frame through a lifting cylinder, a second feeding pneumatic chuck is connected to the position of the sliding seat corresponding to the discharging end of the feeding mechanism through a lifting cylinder, the first feeding pneumatic chuck clamps and conveys the packaging shell of the feeding mechanism to the buffer frame under the driving of the sliding seat, and the packaging shell on the original buffer frame is clamped and conveyed to the vacant glue circling base at the starting position of the mechanical turntable by the second feeding pneumatic chuck;
the sorting and blanking mechanical arm comprises a lower mechanical arm mounting seat fixed on the rack, a slide rail is arranged on one side of the end point of the lower mechanical arm mounting seat, the lower mechanical arm mounting seat is connected with a clamping seat in a sliding mode through the slide rail, a transmission strip is arranged on the lower mechanical arm mounting seat in parallel corresponding to the slide rail, the clamping seat slides on the slide rail through the transmission strip, and meanwhile, a blanking pneumatic chuck can be connected to the clamping seat in a lifting mode;
in addition, the first blanking mechanism and the second blanking mechanism are arranged in parallel along the direction of the sliding rail, the first blanking mechanism and the second blanking mechanism are transmission belts, the packaging shell reaching the end point position is clamped by the pneumatic blanking chuck, and the packaging shell is placed on the first blanking mechanism or the second blanking mechanism according to the detection result of each detection station.
Preferably, the optical detection mechanism is a first optical vision camera which is embedded below the buffer frame;
the laser roughening mechanism comprises a laser fixing seat and a laser generator, wherein the laser fixing seat is connected with a liftable laser bracket through a screw rod, and the laser generator is fixed on the laser bracket;
the laser detection mechanism comprises a detection fixing frame and a second optical vision camera, and the second optical vision camera can be adjustably arranged on the detection fixing frame;
the glue applying mechanism comprises a glue barrel fixing seat, a pneumatic glue pushing barrel capable of placing a glue barrel and a glue spraying head communicated with a glue outlet of the pneumatic glue pushing barrel through a glue pipe, wherein the pneumatic glue pushing barrel is arranged on the glue barrel fixing seat in a manner that the glue outlet is inclined downwards, the glue barrel fixing seat is connected with a horizontally telescopic pushing seat through a telescopic air cylinder, the pushing seat is connected with a glue head mounting seat through a lifting air cylinder, and the glue spraying head is adjustably fixed on the glue head mounting seat;
glue volume detection mechanism and include detection mounting bracket and third optical vision camera, this third optical vision camera is adjustable to be established on detecting the mounting bracket.
Preferably, the buffer frame corresponds first optics vision camera department, detects the mount and corresponds second optics vision camera department, detects the mount and corresponds third optics vision camera department and all is equipped with the light that can assist visual detection.
Preferably, the machine frame is provided with a main driving motor corresponding to the mechanical turntable, and the output end of the main driving motor is connected with the mechanical turntable to drive the mechanical turntable to rotate on the machine frame; meanwhile, the frame is provided with a balance seat at the lower end face of the mechanical turntable, and the balance seat is rotatably provided with a balance roller tangent to the mechanical turntable; and a disc is fixed above the center of the mechanical turntable corresponding to the frame, and an infrared sensor which can sense the in-place condition of the rubber ring base and the in-place condition of the packaging shell in the rubber ring base is arranged at the discharge end of the feeding mechanism, on the buffer frame, at the feeding pneumatic chuck of the feeding mechanical arm and at each station corresponding to the disc.
Preferably, the rack is also provided with a PLC controller and a display, the display is connected with the PLC controller to transmit signals, and the feeding mechanism, the mechanical turntable, the feeding mechanical arm, the optical detection mechanism, the laser roughening mechanism, the laser detection mechanism, the gluing mechanism and the glue amount detection mechanism are connected with the PLC controller through the sorting and blanking mechanical arm to control the whole machine to operate.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mechanical turntable of the present invention in cooperation with a gluing mechanism, a power mechanism, and an adjusting mechanism;
fig. 3 is a schematic view showing the matching of the power mechanism, the adjusting mechanism and the rubber ring base of the present invention;
fig. 4 is a schematic structural diagram of the optical detection mechanism of the present invention;
fig. 5 is a schematic structural view of the feeding mechanical arm of the present invention;
fig. 6 is a schematic structural view of the sorting and blanking mechanical arm of the utility model;
fig. 7 is a schematic structural view of the laser roughening mechanism of the present invention;
fig. 8 is a schematic structural view of the laser detection mechanism of the present invention;
FIG. 9 is a schematic structural view of the glue applying mechanism of the present invention;
fig. 10 is a schematic structural view of the glue amount detection mechanism of the present invention;
in the figure: 1. a frame; 2. a feeding mechanism; 2-1, feeding a base platform; 2-2, a feeding conveyor belt; 2-3, a feeding motor; 2-4, conveying a roller; 2-5, a limit base; 3. a mechanical turntable; 3-1, seat holes; 4. a rubber ring base; 4-1, a rotating shaft; 5. a buffer frame; 6. an optical detection mechanism; 7. a feeding mechanical arm; 7-1, mounting a mechanical arm on the upper mechanical arm; 7-2, a sliding bottom plate; 7-3, a sliding seat; 7-4, a first feeding pneumatic chuck; 7-5, a second feeding pneumatic chuck; 8. a laser roughening mechanism; 8-1, fixing a laser seat; 8-2, a laser generator; 8-3, laser bracket; 9. a laser detection mechanism; 9-1, detecting a fixing frame; 9-2, a second optical vision camera; 10. a gluing mechanism; 10-1, a rubber cylinder fixing seat; 10-2, pneumatically pushing a rubber cylinder; 10-3, a glue spraying head; 10-4, a pushing seat; 10-5, a rubber head mounting base; 11. a glue amount detection mechanism; 11-1, detecting a mounting rack; 11-2, a third optical vision camera; 12. sorting and blanking mechanical arms; 12-1, a lower mechanical arm mounting seat; 12-2, a slide rail; 12-3, a clamping seat; 12-4, a transmission bar; 12-5, blanking pneumatic chucks; 13. a first blanking mechanism; 14. a second blanking mechanism; 15. a linkage wheel; 16. a power mechanism; 16-1, a power seat; 16-2, driving a motor; 16-3, driving wheels; 16-4, driven wheel; 16-5, a transmission belt; 17. positioning blocks; 18. positioning the inductor; 19. an adjustment mechanism; 19-1, adjusting a fixed seat; 19-2, adjusting a cylinder; 19-3, a push plate; 19-4, adjusting rollers; 20. an illuminating lamp; 21. a main drive motor; 22. a balance seat; 23. balancing the roller; 24. a disc; 25. an infrared sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-10, a full-automatic glue spreading apparatus capable of assisting in packaging includes a frame 1, wherein the frame 1 further includes:
the feeding mechanism 2 is connected to the rack 1, and the feeding mechanism 2 mainly comprises a feeding base 2-1, a feeding conveyor belt 2-2, a feeding motor 2-3 and a conveying roller 2-4, wherein the feeding conveyor belt 2-2 realizes rolling transmission by arranging the conveying roller 2-4 at two ends of the feeding conveyor belt 2-2, the output end of the feeding motor 2-3 is connected with the conveying roller 2-4 to provide power for conveying the feeding conveyor belt 2-2, and in order to enable the packaging shell to enter the device in a to-be-glued posture, limiting bases 2-5 capable of limiting the packaging shell are uniformly distributed on the feeding conveyor belt 2-2;
the mechanical rotating disk 3: the mechanical turntable 3 is rotatably arranged on the frame 1 corresponding to the discharge end of the feeding mechanism 2, and a rubber ring base 4 is also circumferentially distributed on the mechanical turntable 3 along the rotating direction of the mechanical turntable 3, and the rubber ring base 4 is rotatably connected to the mechanical turntable 3 and used for limiting and fixing the packaging shell;
the buffer frame 5 is positioned between the feeding mechanism 2 and the mechanical turntable 3, the frame 1 is provided with an optical detection mechanism 6 capable of performing appearance detection on the packaging shell corresponding to the buffer frame 5, the buffer frame 5 is also embedded with a limiting base 2-5, the optical detection mechanism 6 is a first optical vision camera, and the first optical vision camera is embedded below the buffer frame 5;
a feeding mechanical arm 7 arranged corresponding to one side of the discharging end of the feeding mechanism 2, wherein the feeding mechanical arm 7 comprises an upper mechanical arm mounting seat 7-1 fixed on the frame 1, a sliding bottom plate 7-2 is fixed on one side of the upper mechanical arm mounting seat 7-1 corresponding to the feeding mechanism 2, a sliding seat 7-3 is connected on the sliding bottom plate 7-2 in a sliding way, the sliding seat 7-3 slides from the feeding mechanism 2 to the direction of the buffer frame and the mechanical turntable 3 under the action of a sliding cylinder, meanwhile, a first feeding pneumatic chuck 7-4 is connected at the position of the sliding seat 7-3 corresponding to the buffer frame through a lifting cylinder, a second feeding pneumatic chuck 7-5 is connected at the position of the sliding seat 7-3 corresponding to the discharging end of the feeding mechanism 2 through the lifting cylinder, so that a packaging shell on the buffer frame is clamped to the ring rubber base 4, meanwhile, the packaging shell on the feeding mechanism 2 is supplemented to the buffer frame;
will be the initial position with 5 butt joints of buffer frame on the mechanical turntable 3, the station of the adjacent initial position of frame 1 begins to be equipped with around mechanical turntable 3 in proper order:
the laser roughening mechanism 8 is used for roughening a gluing position of the packaging shell, the laser roughening mechanism 8 comprises a laser fixing seat 8-1 and a laser generator 8-2, the laser fixing seat 8-1 is connected with a liftable laser bracket 8-3 through a screw rod, and the laser generator 8-2 is fixed on the laser bracket 8-3;
the laser detection mechanism 9 is used for detecting the condition of the rough processed workpiece, the laser detection mechanism 9 comprises a detection fixing frame 9-1 and a second optical vision camera 9-2, and the second optical vision camera 9-2 is adjustably arranged on the detection fixing frame 9-1;
the glue applying mechanism 10 is used for applying glue at the rough treatment position through the glue applying mechanism 10 after the rough treatment is qualified, the glue applying mechanism 10 comprises a glue barrel fixing seat 10-1, a pneumatic glue pushing barrel 10-2 capable of placing a glue barrel and a glue spraying head 10-3 communicated with a glue outlet of the pneumatic glue pushing barrel 10-2 through a glue pipe, wherein the pneumatic glue pushing barrel 10-2 is obliquely arranged on the glue barrel fixing seat 10-1 at the glue outlet, the glue barrel fixing seat 10-1 is connected with a horizontally telescopic pushing seat 10-4 through a telescopic air cylinder, the pushing seat 10-4 is connected with a glue head mounting seat 10-5 through a lifting air cylinder, and the glue spraying head 10-3 is adjustably fixed on the glue head mounting seat 10-5; meanwhile, in order to match the gluing mechanism 10 to evenly glue the packaging shell on the ring rubber base 4, a power mechanism 16 which can drive the ring rubber base 4 to rotate quickly is arranged below the ring rubber base 4 at the position, corresponding to the gluing mechanism 10, of the frame 1, and an adjusting mechanism 19 which adjusts the angle of the ring rubber base 4 after gluing is arranged;
the glue quantity detection mechanism 11 comprises a detection mounting frame 11-1 and a third optical vision camera 11-2, wherein the third optical vision camera 11-2 is adjustably arranged on the detection mounting frame 11-1;
the sorting and blanking mechanical arm 12 is used for sorting and blanking unqualified and qualified products, the sorting and blanking mechanical arm 12 comprises a lower mechanical arm mounting seat 12-1 fixed on the rack 1, one side of the final point position of the lower mechanical arm mounting seat 12-1 is provided with a slide rail 12-2, the lower mechanical arm mounting seat 12-1 is connected with a clamping seat 12-3 in a sliding manner through the slide rail 12-2, a transmission bar 12-4 is arranged in parallel at the position, corresponding to the slide rail 12-2, of the lower mechanical arm mounting seat 12-1, the clamping seat 12-3 slides on the slide rail 12-2 through the transmission bar 12-4, and meanwhile, a blanking pneumatic chuck 12-5 can be connected to the clamping seat 12-3 in a lifting manner;
in addition, the rack 1 is provided with a first blanking mechanism 13 and a second blanking mechanism 14 which are arranged in parallel corresponding to the sorting and blanking mechanical arm 12, the first blanking mechanism 13 and the second blanking mechanism 14 are both arranged in parallel along the direction of the slide rail 12-2, the first blanking mechanism 13 and the second blanking mechanism 14 are both transmission belts, and the blanking pneumatic chuck 12-5 clamps up the packaging shell reaching the end point position and places the packaging shell to the first blanking mechanism 13 or the second blanking mechanism 14 according to the detection result of each detection station;
a seat hole 3-1 is formed in the mechanical rotary table 3 corresponding to the rubber ring base 4, a bearing is arranged in the seat hole 3-1, a rotating shaft 4-1 is fixed at the bottom of the rubber ring base 4, and the rubber ring base 4 is rotatably arranged on the mechanical rotary table 3 through the rotating shaft 4-1 and the bearing; the bottom end of the rotating shaft 4-1 is connected with a linkage wheel 15 to drive the rubber ring base 4 to rotate, the power mechanism 16 is arranged on the frame 1 in a sliding mode corresponding to the linkage wheel 15 through an air cylinder, the power mechanism 16 can abut against the linkage wheel 15 after sliding and drive the linkage wheel 15 to rotate, so that the rubber ring base 4 is driven to rotate rapidly to achieve rubber ring of the packaging shell, the rubber coating speed is increased, and meanwhile, the rubber ring base 4 can achieve the effect of uniform rubber coating by matching the rapid rotation of the rubber ring base with the rubber coating mechanism 10;
the power mechanism 16 comprises a power seat 16-1 which is connected with the frame 1 in a sliding way through a power cylinder, a driving motor 16-2, a driving wheel 16-3, a driven wheel 16-4 and a transmission belt 16-5 which are arranged on the power seat 16-1, wherein the driving wheel 16-3 is connected with the output end of the driving motor 16-2, the driving wheel 16-3 and the driven wheel 16-4 are connected and linked through the transmission belt 16-5, the transmission belt 16-5 can drive the linkage wheel 15 to rotate when the power mechanism 16 slides to abut against the linkage wheel 15, when the packaging shell reaches the gluing mechanism 10 under the rotation of the mechanical turntable 3, the power mechanism 16 enables the transmission belt 16-5 to abut against the linkage wheel 15 under the action of the power cylinder, and drives the linkage wheel 15 to rotate under the action of the driving motor 16-2, so that the ring rubber base 4 rotates on the mechanical turntable 3 to achieve the effect of auxiliary gluing mechanism 10;
meanwhile, a positioning block 17 is further fixedly arranged below the mechanical turntable 3 in a penetrating manner through the rotating shaft 4-1, a positioning sensor 18 is fixedly arranged on one side of the positioning block 17, so that the ring rubber base 4 stops at an approximate position after rotary gluing, a flat tangent plane is integrally formed on the other side of the positioning block 17, the adjusting mechanism 19 is arranged on the rack 1 corresponding to the positioning block 17, the adjusting mechanism 19 can be abutted against the tangent plane of the positioning block 17 to enable the tangent plane of the positioning block 17 to be parallel to the stretching direction of the adjusting mechanism 19, after gluing is achieved, the positioning sensor 18 stops the ring rubber base 4 at an approximate angle position, and then the ring rubber base 4 is adjusted to a specific position by means of the matching of the adjusting mechanism 19 and the tangent plane of the positioning block 17;
the adjusting mechanism 19 comprises an adjusting fixed seat 19-1 and an adjusting cylinder 19-2 arranged on the adjusting fixed seat 19-1, the telescopic end of the adjusting cylinder 19-2 is connected with a push plate 19-3, the end part of the push plate 19-3 is rotatably connected with an adjusting roller 19-4, the adjusting roller 19-4 can be abutted against the tangent plane of the positioning block 17 under the pushing of the adjusting cylinder 19-2, the positioning block 17 is pushed to rotate under the rolling of the push wheel to adjust the angle, and the angle fine adjustment is realized under the assistance of the push block mechanism after the ring rubber base 4 stops rotating.
In addition, caulking grooves capable of being embedded into the packaging shell are formed in the limiting bases 2-5 and the rubber ring base 4, and clamping notches convenient for the feeding mechanical arm 7 and the sorting and blanking mechanical arm 12 to clamp are formed in the two sides of the limiting bases 2-5 and the rubber ring base 4;
the buffer frame 5 is corresponding to the first optical vision camera, the detection fixing frame 9-1 is corresponding to the second optical vision camera 9-2, and the detection mounting frame 11-1 is corresponding to the third optical vision camera 11-2, and the illuminating lamps 20 capable of assisting visual detection are arranged, so that each optical vision camera can conveniently acquire clear product pictures for detection, and the detection accuracy is improved.
The machine frame 1 is provided with a main driving motor 21 corresponding to the mechanical turntable 3, and the output end of the main driving motor 21 is connected with the mechanical turntable 3 to drive the mechanical turntable 3 to rotate on the machine frame 1; meanwhile, the frame 1 is provided with a balance seat 22 at the lower end face of the mechanical turntable 3, and a balance roller 23 tangent to the mechanical turntable 3 is rotatably arranged on the balance seat 22; and a disc 24 is fixed above the center of the machine frame 1 corresponding to the mechanical turntable 3, and an infrared sensor 25 capable of sensing the in-place condition of the coil rubber base 4 and the in-place condition of the packaging shell in the coil rubber base 4 is arranged at the discharge end of the feeding mechanism 2, on the buffer frame 5, at the feeding pneumatic chuck of the feeding mechanical arm 7 and at each station corresponding to the disc 24.
The automatic feeding machine is characterized in that a PLC (programmable logic controller) and a display are further arranged on the rack 1, the display is connected with the PLC to transmit signals, the feeding mechanism 2, the mechanical rotary table 3, the feeding mechanical arm 7, the optical detection mechanism 6, the laser roughening mechanism 8, the laser detection mechanism 9, the gluing mechanism 10 and the glue amount detection mechanism 11 are connected with the PLC to control the whole machine to operate, and the detection results are displayed in the display through the PLC by the detection mechanisms.
The working principle is as follows: this embodiment mainly carries out the rubber coating to car alarm's encapsulation casing and handles, and the processing procedure includes:
firstly, conveying the packaging shell in a posture of waiting for glue to be coiled through a limiting base 2-5 on a feeding conveyor belt 2-2; when the infrared sensor 25 on the feeding conveyor belt 2-2 senses that the packaging shell is arranged on the rubber ring base 4 reaching the discharging end, the PLC controller controls the feeding motor 2-3 to stop until the packaging shell is clamped by the feeding mechanical arm 7, and then the feeding motor 2-3 is continuously controlled to operate;
secondly, the first feeding pneumatic chuck 7-4 clamps the packaging shell on the feeding conveyor belt 2-2 to the buffer frame 5 for optical detection, and detects whether the contact piece on the packaging shell is installed in place; then the second feeding pneumatic chuck 7-5 clamps and transfers the materials to the rubber ring base 4 at the starting position of the mechanical turntable 3; here, while the second feeding pneumatic chuck 7-5 is clamping the packaging shell on the buffer frame 5, the first feeding pneumatic chuck 7-4 is simultaneously clamping the packaging shell on the feeding conveyor belt 2-2 to supplement the vacancy of the buffer frame 5, so as to improve the feeding conveying efficiency;
thirdly, the packaging shell entering the mechanical turntable 3 from the start position contains qualified and unqualified optical detection, the unqualified packaging shell is marked when reaching the start position, the packaging shell does not operate when sequentially entering the next station, and finally the packaging shell is clamped by the sorting and blanking mechanical arm 12 and sent to the second blanking mechanism 14 for blanking; the packaging shell which is qualified by optical detection enters the next station for laser rough treatment;
fourthly, laser roughening is carried out on a laser generator 8-2 at the laser roughening mechanism 8 at the corresponding position of the packaging shell according to a preset track, and then the next station is started to detect whether roughening is finished;
fifthly, the laser detection mechanism 9 mainly detects the laser rough treatment at the previous station, the second optical vision camera 9-2 performs vision detection on the packaging shell, checks whether the track of the rough treatment meets the preset regulation or not and whether the rough treatment is performed or not, marks the rough treatment if the rough treatment is not detected, does not perform detection and treatment at the next other stations, and finally is clamped by the sorting and blanking mechanical arm 12 to be sent to the second blanking mechanism 14 for blanking during blanking; the packaging shell which is qualified by detection enters the gluing treatment of the next station;
sixthly, the glue circulating base 4 of the gluing mechanism 10 is reached, the PLC controller controls the glue spraying head 10-3 to descend to a position where the packaging shell needs to be roughly processed, meanwhile, the power mechanism 16 is controlled to slide to be dependent on the linkage wheel 15, the drive motor 16-2 drives the linkage wheel 15 to rotate, the coaxial glue circulating base 4 is further driven to rotate, the rotary glue circulating base 4 is combined with the gluing mechanism 10 to achieve rapid gluing of the packaging shell, and gluing is better and uniform;
seventhly, detecting the glue amount of the glued packaging shell by means of a third optical vision camera 11-2, marking the packaging shell which is detected to be unqualified, and rotating the mechanical disc to reach a terminal point;
eighthly, sorting and blanking, wherein the sorting and blanking mechanical arm 12 clamps and blanks the packaging shell at the end position, the marked packaging shell is clamped by a blanking pneumatic chuck 12-5 and is driven by a transmission bar 12-4 to be blanked by a second blanking mechanism 14, and the qualified packaging shell is clamped by the blanking pneumatic chuck 12-5 and is transmitted to a first blanking mechanism 13 by the transmission bar 12-4 to be blanked, so that blanking work is completed;
the vacant rubber ring base 4 rotates from the end position to the start position and enters the next round of feeding;
in addition, the PLC controls the distance of one station for the mechanical turntable 3 to rotate in a clamping point mode through the infrared sensor 25; the display can display the detection result of each detection station and can also input and control the generation track of the laser generator 8-2.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a can assist full-automatic rubber coating device of encapsulation, includes frame (1), its characterized in that still including:
the feeding mechanism (2) is connected to the frame (1) and used for conveying and feeding the packaging shell in a posture to be glued;
mechanical carousel (3): the mechanical turntable (3) is rotatably arranged on the rack (1) corresponding to the discharge end of the feeding mechanism (2), and rubber bases (4) are circumferentially distributed on the mechanical turntable (3) along the rotating direction of the mechanical turntable, and the rubber bases (4) can be rotatably connected to the mechanical turntable (3) and used for limiting and fixing the packaging shell;
the buffer frame (5) is positioned between the feeding mechanism (2) and the mechanical turntable (3), and the frame (1) is provided with an optical detection mechanism (6) capable of detecting the appearance of the packaging shell corresponding to the buffer frame (5);
the feeding mechanical arm (7) is arranged corresponding to one side of the discharging end of the feeding mechanism (2) and used for clamping the packaging shell on the buffer frame (5) to the rubber ring base (4) of the mechanical turntable (3) and clamping the packaging shell on the feeding mechanism (2) to the buffer frame (5);
in addition, the butt joint position of the mechanical turntable (3) and the buffer frame (5) is set as a starting position, the station of the frame (1) adjacent to the start position is sequentially provided with a laser roughening mechanism (8) for roughening the gluing position of the packaging shell, a laser detection mechanism (9) for detecting the roughened position, a gluing mechanism (10) for gluing the roughened position, a glue amount detection mechanism (11) for detecting the gluing position and a sorting and blanking mechanical arm (12) for sorting qualified and unqualified packaging shells around the mechanical turntable (3), the mechanical turntable (3) is positioned as a final point position corresponding to the sorting and blanking mechanical arm (12), the machine frame is provided with a first discharging mechanism (13) and a second discharging mechanism (14) which are arranged in parallel corresponding to the sorting and discharging mechanical arm (12) and are respectively used for receiving qualified packaging shells and unqualified packaging shells.
2. The full-automatic glue spreading device capable of assisting in packaging according to claim 1, wherein a seat hole (3-1) is formed in the mechanical turntable (3) corresponding to the glue ring base (4), a bearing is arranged in the seat hole (3-1), a rotating shaft (4-1) is fixed at the bottom of the glue ring base (4), and the glue ring base (4) is rotatably arranged on the mechanical turntable (3) through the rotating shaft (4-1) and the bearing; the bottom end of the rotating shaft (4-1) is connected with a linkage wheel (15) to drive the rubber ring base (4) to rotate, a power mechanism (16) is connected to the position, corresponding to the linkage wheel (15), of the rack (1) in a sliding mode, and the power mechanism (16) can abut against the linkage wheel (15) after sliding and drive the linkage wheel (15) to rotate to assist the rubber coating mechanism (10) in coating rubber;
meanwhile, a positioning block (17) is further fixedly arranged below the mechanical rotating disc (3) in a penetrating mode through the rotating shaft (4-1), a positioning inductor (18) is fixed on one side of the positioning block (17), a flat tangent plane is integrally formed on the other side of the positioning block (17), a telescopic adjusting mechanism (19) is arranged at the position, corresponding to the tangent plane of the positioning block (17), of the rack (1), and the adjusting mechanism (19) can abut against the tangent plane of the positioning block (17) to enable the tangent plane of the positioning block (17) to be parallel to the telescopic direction of the adjusting mechanism (19).
3. The fully-automatic glue spreading device capable of realizing auxiliary packaging according to claim 2, wherein the power mechanism (16) comprises a power seat (16-1) connected to the frame in a sliding manner through a power cylinder, a driving motor (16-2) arranged on the power seat (16-1), a driving wheel (16-3), a driven wheel (16-4) and a transmission belt (16-5), wherein the driving wheel (16-3) is connected to the output end of the driving motor (16-2), the driving wheel (16-3) and the driven wheel (16-4) are connected and linked through the transmission belt (16-5), and the transmission belt (16-5) can drive the linkage wheel (15) to rotate when the power mechanism (16) slides to abut against the linkage wheel (15);
the adjusting mechanism (19) comprises an adjusting fixing seat (19-1) and an adjusting cylinder (19-2) arranged on the adjusting fixing seat (19-1), the telescopic end of the adjusting cylinder (19-2) is connected with a push plate (19-3), the end part of the push plate (19-3) is rotatably connected with an adjusting roller (19-4), and the adjusting roller (19-4) can abut against the tangent plane of the positioning block (17) under the pushing of the adjusting cylinder (19-2).
4. The full-automatic glue spreading device capable of assisting in packaging according to claim 1, 2 or 3, wherein the feeding mechanism (2) comprises a feeding base (2-1), a feeding conveyor belt (2-2), a feeding motor (2-3) and a conveying roller (2-4), the feeding conveyor belt (2-2) is erected on the feeding base (2-1) through the conveying roller (2-4), the output end of the feeding motor (2-3) is connected with the conveying roller (2-4) to drive the feeding conveyor belt (2-2) to transport and convey, and limit bases (2-5) capable of limiting packaging shells are uniformly arranged on the belt surface of the feeding conveyor belt (2-2);
and a limiting base (2-5) is also embedded on the buffer frame (5).
5. The full-automatic glue spreading device capable of assisting in packaging according to claim 4, wherein, the feeding mechanical arm (7) comprises an upper mechanical arm mounting seat (7-1) fixed on the frame (1), a sliding bottom plate (7-2) is fixed on one side of the upper mechanical arm mounting seat (7-1) corresponding to the feeding mechanism (2), one side of the sliding bottom plate (7-2) facing the feeding mechanism (2) is connected with a sliding seat (7-3) in a sliding way, the sliding seat (7-3) slides from the feeding mechanism (2) to the direction of the buffer frame (5) and the starting position, the sliding seat (7-3) corresponding to the buffer frame (5) is connected with a first feeding pneumatic chuck (7-4) through a lifting cylinder, a second feeding pneumatic chuck (7-5) is connected with the sliding seat (7-3) through a lifting cylinder at the discharging end corresponding to the feeding mechanism (2);
the sorting and blanking mechanical arm (12) comprises a lower mechanical arm mounting seat (12-1) fixed on the rack (1), a slide rail (12-2) is arranged on one side of the terminal position of the lower mechanical arm mounting seat (12-1), the lower mechanical arm mounting seat (12-1) is connected with a clamping seat (12-3) in a sliding mode through the slide rail (12-2), a transmission strip (12-4) is arranged in the position, corresponding to the slide rail (12-2), of the lower mechanical arm mounting seat (12-1) in parallel, the clamping seat (12-3) slides on the slide rail (12-2) through the transmission strip (12-4), and meanwhile, a blanking pneumatic chuck (12-5) can be connected to the clamping seat (12-3) in a lifting mode;
in addition, the first blanking mechanism (13) and the second blanking mechanism (14) are arranged in parallel along the direction of the sliding rail (12-2), and the first blanking mechanism (13) and the second blanking mechanism (14) are both transmission belts.
6. The full-automatic glue spreading device capable of assisting in packaging according to claim 5, wherein the optical detection mechanism (6) is a first optical vision camera which is embedded below the buffer frame (5);
the laser roughening mechanism (8) comprises a laser fixing seat (8-1) and a laser generator (8-2), the laser fixing seat (8-1) is connected with a liftable laser bracket (8-3) through a screw rod, and the laser generator is fixed on the laser bracket;
the laser detection mechanism (9) comprises a detection fixing frame (9-1) and a second optical vision camera (9-2), and the second optical vision camera (9-2) is arranged on the detection fixing frame (9-1) in an adjustable mode;
the glue applying mechanism (10) comprises a glue barrel fixing seat (10-1), a pneumatic glue pushing barrel (10-2) capable of placing a glue barrel, and a glue spraying head (10-3) communicated with a glue outlet of the pneumatic glue pushing barrel (10-2) through a glue pipe, wherein the pneumatic glue pushing barrel (10-2) is arranged on the glue barrel fixing seat (10-1) in a manner that the glue outlet is inclined downwards, the glue barrel fixing seat (10-1) is connected with a horizontally telescopic pushing seat (10-4) through a telescopic cylinder, the pushing seat (10-4) is connected with a glue head mounting seat (10-5) through a lifting cylinder, and the glue spraying head (10-3) is adjustably fixed on the glue head mounting seat (10-5);
the glue amount detection mechanism (11) comprises a detection mounting frame (11-1) and a third optical vision camera (11-2), and the third optical vision camera (11-2) is adjustably arranged on the detection mounting frame (11-1).
7. The full-automatic gluing device capable of assisting in packaging according to claim 6, wherein an illuminating lamp (20) capable of assisting in visual inspection is arranged at the position of the buffer frame (5) corresponding to the first optical visual camera, the position of the detection fixing frame (9-1) corresponding to the second optical visual camera (9-2), and the position of the detection mounting frame (11-1) corresponding to the third optical visual camera (11-2).
8. The fully-automatic glue spreading device capable of realizing auxiliary packaging according to claim 1 or 7, wherein the frame (1) is provided with a main driving motor (21) corresponding to the mechanical turntable (3), and an output end of the main driving motor (21) is connected with the mechanical turntable (3) to drive the mechanical turntable (3) to rotate on the frame; meanwhile, a balance seat (22) is arranged on the lower end face of the mechanical turntable (3) of the frame (1), and a balance roller (23) tangent to the mechanical turntable (3) is rotatably arranged on the balance seat (22); and a disc (24) is fixed above the center of the frame (1) corresponding to the mechanical turntable (3), the discharge end of the feeding mechanism (2), the buffer frame (5), the feeding pneumatic chuck of the feeding mechanical arm (7) and the infrared inductor (25) capable of inducing the in-place condition of the coil rubber base (4) and the in-place condition of the packaging shell in the coil rubber base (4) are arranged at each station corresponding to the disc (24).
9. The full-automatic glue spreading device capable of assisting in packaging according to claim 8, wherein a PLC (programmable logic controller) and a display are further arranged on the machine frame (1), the display is connected with the PLC to transmit signals, and the feeding mechanism (2), the mechanical turntable (3), the feeding mechanical arm (7), the optical detection mechanism (6), the laser roughening mechanism (8), the laser detection mechanism (9), the gluing mechanism (10), the glue amount detection mechanism (11) and the sorting and blanking mechanical arm (12) are all connected with the PLC to control the operation of the whole machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021703279.7U CN213349542U (en) | 2020-08-14 | 2020-08-14 | Full-automatic gluing device capable of assisting in packaging |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021703279.7U CN213349542U (en) | 2020-08-14 | 2020-08-14 | Full-automatic gluing device capable of assisting in packaging |
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| Publication Number | Publication Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345615A (en) * | 2021-12-01 | 2022-04-15 | 陈霞 | Combined basin glue brushing device for processing fireworks |
| CN115283199A (en) * | 2022-08-17 | 2022-11-04 | 东莞市爱康智能技术有限公司 | Special-shaped battery profile UV dispensing equipment |
-
2020
- 2020-08-14 CN CN202021703279.7U patent/CN213349542U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345615A (en) * | 2021-12-01 | 2022-04-15 | 陈霞 | Combined basin glue brushing device for processing fireworks |
| CN114345615B (en) * | 2021-12-01 | 2023-03-10 | 浏阳市兴旺出口烟花制造有限公司 | Combined basin glue brushing device for processing fireworks |
| CN115283199A (en) * | 2022-08-17 | 2022-11-04 | 东莞市爱康智能技术有限公司 | Special-shaped battery profile UV dispensing equipment |
| CN115283199B (en) * | 2022-08-17 | 2024-05-10 | 东莞市爱康智能技术股份有限公司 | Abnormal shape battery profile UV point gum equipment |
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