CN115339913A - Unpacking system and method - Google Patents

Abstract

The application provides a dismouting case system and method, relates to storage equipment technical field, and the dismouting case system that this application provided includes: the stacking and unstacking machine is used for taking out a whole stack of products after jacking the whole stack of products from the bottom of the feed box or putting the whole stack of products into the feed box from the top of the feed box, and the unstacking and unstacking machine is used for unstacking the whole stack of products into independent products or stacking the independent products; the product conveying device comprises a conveying line arranged between the box disassembling and assembling machine and the unstacking and stacking machine and is used for conveying products between the box disassembling and assembling machine and the unstacking and stacking machine. The application provides a dismouting case system has alleviated the manual work among the correlation technique and has unpacked the case to the slabby medium, and working strength is big, and the technical problem of inefficiency.

Description

Unpacking system and method

Technical Field

The application relates to the technical field of warehousing equipment, in particular to a box disassembling and assembling system and a method.

Background

In our daily necessities as well as industrial goods, many products or semi-finished products are in the form of thin sheets, such as the toy industry, the furniture industry, the glass industry, the tile industry and the like. Storage of these products is often in the form of stacks.

As technology advances, intelligent stereoscopic libraries are used more and more, and therefore, these stacked products must be stored in an intelligent stereoscopic library in a container or a box. At present, the work of packing and unpacking the slice products is finished by manpower, the working strength is high, and the efficiency is low.

Disclosure of Invention

The application aims to provide a box dismounting and mounting method and system to solve the technical problems that manual box dismounting and mounting of a plate-shaped medium in the related art is high in working strength and low in efficiency.

In a first aspect, the present application provides a knock-out box system comprising: the stacking and unstacking machine comprises a box disassembling and assembling machine, an unstacking and stacking machine and a product conveying device, wherein the box disassembling and assembling machine is used for jacking a whole stack of products from the bottom of a material box and then taking out the whole stack of products or putting the whole stack of products into the material box from the top of the material box, and the unstacking and stacking machine is used for disassembling the whole stack of products into independent products or stacking the independent products;

the product conveying device comprises a conveying line arranged between the box disassembling and assembling machine and the unstacking and stacking machine and is used for conveying products between the box disassembling and assembling machine and the unstacking and stacking machine.

Optionally, the box disassembling and assembling machine comprises a jacking mechanism, a grabbing mechanism and a conveying mechanism; the conveying mechanism is communicated with the product conveying device, and a supporting surface of the conveying mechanism is provided with a hollow structure; the jacking mechanism is arranged below the conveying mechanism and can lift along the vertical direction, and the jacking mechanism can extend out of or retract into the supporting surface of the conveying mechanism; the grabbing mechanism is arranged above the conveying mechanism and used for grabbing the whole stack of products.

Optionally, when the feed box containing the whole stack of products is conveyed to the conveying mechanism of the box disassembling and assembling machine, the jacking mechanism jacks up the whole stack of products through a hollow-out part at the bottom of the feed box, the grabbing mechanism takes out the jacked-up whole stack of products and places the jacked-up whole stack of products on the conveying line, and the jacking mechanism retracts to the position below the conveying mechanism; or when the empty feed box is conveyed to the conveying mechanism of the box dismounting machine, the jacking mechanism penetrates through the hollow part at the bottom of the feed box to rise, meanwhile, the grabbing mechanism places the grabbed whole stack of products on the jacking mechanism, and then the jacking mechanism descends to place the whole stack of products in the empty feed box.

Optionally, the grasping mechanism is movable in at least one of an X-direction, a Y-direction, and a Z-direction, and/or rotatable about a Z-axis to adjust a position of grasping.

Optionally, in the unpacking process, the grabbing mechanism grabs the jacked whole stack of products and places the whole stack of products on the conveying line, and the conveying line conveys the whole stack of products to the unstacker; in the boxing process, the conveying line conveys the stacked whole stacks of products to the box disassembling and assembling machine, and the grabbing mechanism grabs the whole stacks of products and places the whole stacks of products on the lifting jacking mechanism.

Optionally, a positioning mechanism is arranged on the conveying mechanism, and the positioning mechanism is used for positioning the material box above the jacking mechanism.

Optionally, the conveying mechanism further has a transfer function for transferring the empty bin to another conveying line.

Optionally, the conveying mechanism comprises a roller conveying assembly, and a hollow structure of the conveying mechanism is formed between adjacent rollers.

Optionally, the box disassembling and assembling machine further comprises a shaping mechanism, the shaping mechanism comprises two shaping assemblies, the two shaping assemblies are arranged at an interval, and are matched with each other to shape the stacked products.

Optionally, in the unpacking process, after the grabbing mechanism grabs the whole stack of products in the material box, the whole stack of products is placed at the shaping position on the conveying line by rotating 90 degrees, the two shaping assemblies shape the whole stack of products, and the grabbing mechanism grabs the shaped whole stack of products and places the shaped whole stack of products on the conveying line by rotating 90 degrees to convey the products.

Optionally, the grabbing mechanism is mounted on the rack and can move along the X direction, the Y direction and the Z direction respectively, two shaping assemblies of the shaping mechanism are mounted on two sides of the rack along the X direction, and the positions of the shaping mechanism and the box disassembling and assembling machine are staggered.

Optionally, the shaping mechanism is located between the gripping mechanism and the unstacker in the conveying direction of the conveying line.

In a second aspect, the present application provides a method for unpacking or packing a plate-shaped product, including:

in the unpacking process:

conveying the material box filled with the whole stack of products to a box dismounting and mounting machine, wherein the box dismounting and mounting machine jacks up the whole stack of products from the bottom of the material box and then takes out the whole stack of products, and conveys the whole stack of products to a stacking dismounting and mounting station;

splitting the whole stack of products into separate products at the unstacking and stacking station, and conveying the separate products away from the unstacking and stacking station;

in the process of boxing:

palletizing a plurality of individual products at the unstacking station;

and putting the stacked whole stack of products into the material box from the top of the material box through a box dismounting and mounting machine.

Optionally, in the unpacking process, the jacking mechanism in the unpacking and unpacking machine penetrates through the hollow-out part at the bottom of the material box to jack up the whole stack of products, and the grabbing mechanism in the unpacking and unpacking machine is used for taking out the jacked whole stack of products;

in the boxing process, the whole pile of products is placed on the jacking mechanism which penetrates through the hollow part at the bottom of the material box and is in a lifting state through the grabbing mechanism, and after the whole pile of products is placed, the jacking mechanism descends to enable the whole pile of products to enter the material box.

Optionally, the method of disassembling and assembling a box further comprises:

after the entire stack of products is taken out of the magazine or before the entire stack of stacked products is placed in the magazine, the entire stack of products is shaped.

The application provides a box dismounting system and a box dismounting method, which are used for dismounting or boxing a plate-shaped product, and in the dismounting process: conveying the material box filled with the whole stack of products to a box dismounting and mounting machine, jacking the whole stack of products from the bottom of the material box by the box dismounting and mounting machine, and then taking out the whole stack of products, and conveying the whole stack of products to the position of a unstacking and mounting machine by a conveying line; the unstacker splits the whole stack of products into separate products, and then the separate products are conveyed to a designated position; in the process of boxing: the unstacker stacks a plurality of independent products into a whole stack of products, the conveyor line conveys the whole stack of products to the box dismounting and mounting machine, and then the box dismounting and mounting machine puts the stacked whole stack of products into the feed box from the top of the feed box.

The box dismounting and mounting system and the box dismounting and mounting method are used for dismounting and mounting boxes or mounting boxes through the box dismounting and mounting machine, compared with manual box dismounting and mounting in the prior art, the work efficiency is high, and the manual work intensity is also reduced.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application or the related art, the drawings needed to be used in the description of the embodiments or the related art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural diagram of a box disassembling and assembling system provided in an embodiment of the present application;

fig. 2 is a schematic structural diagram of a partial structure of a disassembling and assembling box system provided in an embodiment of the present application at a first viewing angle;

fig. 3 is a schematic structural diagram of a part of a structure of a disassembling and assembling box system provided in an embodiment of the present application at a second viewing angle;

FIG. 4 is a schematic structural diagram of a jacking mechanism in a box disassembling and assembling system according to an embodiment of the present disclosure;

FIG. 5 is a schematic structural diagram of a gripper assembly in a system for disassembling and assembling containers according to an embodiment of the present disclosure;

FIG. 6 is a schematic structural diagram of a positioning mechanism in a system for disassembling and assembling containers according to an embodiment of the present disclosure;

fig. 7 is a schematic structural view of a transfer mechanism in the box disassembling and assembling system according to the embodiment of the present disclosure;

FIG. 8 is a schematic structural diagram of a shaping mechanism in a system for disassembling and assembling containers according to an embodiment of the present disclosure;

fig. 9 is a schematic structural diagram of a material box used with the box disassembling and assembling system according to an embodiment of the present application.

Icon: 001-material box; 002-through holes; 100-box disassembling and assembling machine; 110-a jacking mechanism; 111-a jacking drive assembly; 112-a jacking assembly; 113-a mandril; 114-a jacking plate; 120-a grasping mechanism; 121-a first horizontal drive assembly; 122-a second horizontal drive assembly; 123-a vertical drive assembly; 124-a grasping assembly; 125-grasping plate; 126-a gripper; 127-hook; 130-a conveying mechanism; 131-a support frame; 141-fixing a positioning plate; 142-positioning the drive; 143-moving the positioning plate; 151-a lift drive assembly; 152-a moving conveyor belt; 153-moving plate; 160-a frame; 200-unstacker; 300-a shaping mechanism; 310-a shaping frame; 320-shaping plate; 330-guide rod; 340-a shaping drive; 400-empty box conveyor.

Detailed Description

The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and operate, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Throughout the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be understood in a broad sense, e.g. as a fixed connection, as well as a detachable connection, or as an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Example one

As shown in fig. 1, a box dismounting system provided in an embodiment of the present application includes: the box disassembling and assembling machine 100, the unstacker 200 and the product conveying device, wherein the box disassembling and assembling machine 100 is used for taking out a whole stack of products after jacking up from the bottom of a material box 001 or putting the whole stack of products into the material box 001 from the top of the material box 001, and the unstacker 200 is used for disassembling the whole stack of products into independent products or stacking the independent products; the product conveying device includes a conveying line provided between the box disassembling and assembling machine 100 and the unstacker 200, and is used for conveying products between the box disassembling and assembling machine 100 and the unstacker 200.

The utility model provides a dismouting case system that this application embodiment provided is used for unpacking or packing plate-like product, and the unpacking in-process: conveying the material box 001 filled with the whole stack of products to the box disassembling and assembling machine 100, jacking the whole stack of products from the bottom of the material box 001 by the box disassembling and assembling machine 100, and then taking out the whole stack of products, and conveying the whole stack of products to the position of the unstacking and assembling machine 200 by the conveying line; the unstacker 200 splits the entire stack of products into individual products, which are then transported to a designated location; in the process of boxing: the unstacker 200 stacks a plurality of individual products into a whole stack of products, the conveyor line conveys the whole stack of products to the box disassembling and assembling machine 100, and then the box disassembling and assembling machine 100 puts the stacked whole stack of products into the work bin 001 from the top of the work bin 001.

The dismouting case system that this application embodiment provided carries out unpacking or vanning through dismouting punch-out equipment 100, compares through artifical unpacking among the prior art, and work efficiency is high to artificial working strength has also been reduced.

The box disassembling and assembling machine 100 includes a jacking mechanism 110, a grasping mechanism 120, and a conveying mechanism 130, and as shown in fig. 2, the box disassembling and assembling machine 100 further includes a frame 160, and the grasping mechanism 120 is mounted on the frame 160. Conveying mechanism 130 communicates with product conveyor, and conveying mechanism 130's holding surface has hollow out construction. The jacking mechanism 110 is disposed below the conveying mechanism 130, can be lifted and lowered in a vertical direction, and the jacking mechanism 110 can extend or retract from a supporting surface of the conveying mechanism 130. Under the normal state, the jacking mechanism 110 is located below the conveying mechanism 130, the grabbing mechanism 120 is located above the conveying mechanism 130, and the conveying mechanism 130 is used for conveying the work bin 001 entering the box disassembling and assembling machine 100 to a position between the jacking mechanism 110 and the grabbing mechanism 120 and for outputting the work bin 001 from the box disassembling and assembling machine 100, so that the work bin 001 can be automatically input and output. In the process of conveying the work bin 001, the jacking mechanism 110 is located below the supporting surface of the conveying mechanism 130, so that the conveying of the work bin 001 is prevented from being influenced, and in the process of unpacking and packing, the jacking mechanism 110 penetrates through the hollow structure on the supporting surface of the conveying mechanism 130 and extends out of the upper surface of the conveying mechanism 130 so as to be inserted into the work bin 001.

The conveyor line is used to convey products between the box unstacker 100 and the unstacker 200. Specifically, the conveyor line includes a conveyor belt that is disposed in a horizontal direction, and an upper surface of the conveyor belt is flush with the support surface of the conveyor mechanism 130. The conveyor belt conveys products between the box disassembling and assembling machine 100 and the unstacking and assembling machine 200, manual carrying is not needed, and the box disassembling and assembling efficiency is further improved.

In the unpacking process, when the material box 001 filled with the whole stack of products is conveyed to the conveying mechanism 130 of the box unpacking machine 100, the jacking mechanism 110 penetrates through a hollow-out part at the bottom of the material box 001 to jack up the whole stack of products, the grabbing mechanism 120 is convenient to grab the whole stack of products, the grabbing mechanism 120 takes out the jacked whole stack of products and places the products on a conveying line, the jacking mechanism 110 retracts to the position below the conveying mechanism 130, and meanwhile, the conveying line enables the whole stack of products to be vertical to the unpacking machine 200.

In the boxing process, when an empty workbin 001 is conveyed to the conveying mechanism 130 of the box disassembling and assembling machine 100, the jacking mechanism 110 penetrates through the hollow part at the bottom of the workbin 001 to rise, meanwhile, the grabbing mechanism 120 places the whole stack of grabbed products on the jacking mechanism 110, then the jacking mechanism 110 descends to place the whole stack of grabbed products in the empty workbin 001, and the stability of the whole stack of products in boxing is improved.

In one embodiment, the conveyor mechanism 130 comprises a conveyor belt for conveying and supporting the bins 001, and the jacking mechanisms 110 extend from the side walls of the conveyor belt above the support surface of the conveyor belt or retract below the support surface of the conveyor belt.

In one embodiment of the present application, the conveying mechanism 130 includes a roller conveying assembly disposed above the jacking mechanism 110. Specifically, the roller conveying assembly includes a plurality of rollers, the plurality of rollers are all installed on the supporting frame 131, and the adjacent rollers are arranged at intervals to form a hollow structure of the conveying mechanism 130, and the jacking mechanism 110 extends out of the space between the adjacent rollers to the upper side of the roller conveying assembly or retracts into the lower side of the roller conveying assembly.

In one embodiment of the present application, the jacking mechanism 110 includes a jacking driving assembly 111 and a jacking assembly 112, the jacking driving assembly 111 is in transmission connection with the jacking assembly 112, and is used for driving the jacking assembly 112 to lift. Specifically, the conveying mechanism 130 further includes a supporting frame 131, and the jacking driving assembly 111 is fixedly mounted on an outer side wall of the supporting frame 131 and is in transmission connection with the jacking assembly 112. During the transportation of the work bin 001, the jacking assembly 112 is located below the conveying mechanism 130, and during the unpacking or packing process, the jacking driving assembly 111 drives the jacking assembly 112 to ascend and insert into the work bin 001, so as to jack up the whole stack of products in the work bin 001 or prepare for receiving the whole stack of products.

The following describes a specific arrangement of the jacking assembly 112.

In one embodiment, the jacking assembly 112 includes a top plate and a driving plate horizontally disposed below the conveying mechanism 130 and connected to the driving end of the jacking driving assembly 111. The number of roof sets up to at least two, and a plurality of roofs all set up along vertical direction to fixed mounting is in the upper surface of driving plate, and a plurality of roofs are parallel to each other the interval setting, and the interval one-to-one between a plurality of roofs and a plurality of cylinders sets up, and every roof stretches out to roller conveyor components's top or retracts to roller conveyor components's below through the interval between the adjacent cylinder that corresponds. The feed box 001 is provided with a through groove matched with the top plate, and the top plate is inserted into or moved out of the feed box 001 through the through groove. In the unpacking or packing process, the material box 001 is positioned at a designated position, a plurality of through grooves in the material box 001 correspond to the plurality of top plates one by one, the lifting driving assembly 151 drives the plurality of top plates through the transmission plate to insert the material box 001, the grabbing or placing of the whole stack of products is completed, and the jacking driving assembly 111 drives the plurality of top plates to retract to the lower side of the supporting surface of the conveying assembly.

In an embodiment of the present application, as shown in fig. 4, the jacking assembly 112 includes a jacking rod 113 and a jacking plate 114, the jacking plate 114 is disposed below the conveying assembly along the horizontal direction, the jacking rods 113 are disposed in multiple numbers, the multiple jacking rods 113 are all disposed along the vertical direction and are fixedly mounted on the upper surface of the jacking plate 114, the multiple jacking rods 113 are distributed in M rows and N columns, and each row of jacking rods 113 is opposite to one interval on the roller conveying assembly. The bottom of workbin 001 is equipped with a plurality of through-holes 002, and the position of a plurality of through-holes 002 corresponds one-to-one with the position of a plurality of ejector pins 113. In the unpacking or packing process, the material box 001 is positioned at a designated position, a plurality of through holes 002 in the material box 001 correspond to the positions of the plurality of ejector rods 113 one by one, the lifting driving assembly 151 drives the plurality of ejector rods 113 to insert into the material box 001 through the lifting plate 114, and after grabbing or placing of the whole stack of products is completed, the lifting driving assembly 111 drives the plurality of ejector rods 113 to retract below the supporting surface of the roller assembly. The whole stack of products is supported by the plurality of ejector rods 113, the plurality of ejector rods 113 support different positions of the lowest product, and the stability of supporting the whole stack of products is improved.

The following describes a specific arrangement of the jacking driving assembly 111.

The jacking driving component 111 includes a jacking driving member and a jacking driving member, the lifting driving member is fixedly mounted on the supporting frame 131 and is in transmission connection with the lifting driving member, and the lifting driving member is in transmission connection with the jacking plate 114 in the jacking component 112. The jacking driving part drives the jacking driving part to move, and the jacking driving part drives the jacking plate 114 and the mandril 113 to move along the vertical direction, so that the mandril 113 is inserted into or extends out of the feed box 001.

In one embodiment, the jacking driving member includes a jacking motor, the jacking motor is fixedly mounted on the supporting frame 131, and a driving shaft of the jacking motor is arranged along the vertical direction. The jacking transmission part comprises a ball screw, the ball screw is arranged along the vertical direction and is rotatably connected with the supporting frame 131, a driving shaft of the jacking motor is in transmission connection with the ball screw, and a nut in the ball screw is fixedly connected with the jacking plate 114. In the process of unpacking or packing, the jacking motor drives the ball screw to rotate, so that the nut drives the jacking plate 114 and the ejector rod 113 to do lifting motion. The push rod 113 is driven to move up and down through the ball screw, the movement precision of the ball screw is high, and therefore the movement precision of the push rod 113 is improved.

In another embodiment, the lift driving piece includes jacking motor, and jacking motor fixed mounting is in support frame 131, and the jacking driving medium includes first jacking band pulley, second jacking band pulley and jacking drive belt, and vertical direction interval distribution is followed to first jacking band pulley and second jacking band pulley to all be connected with support frame 131 rotation, and jacking motor is connected with first jacking band pulley or second jacking band pulley transmission. The jacking transmission belt is arranged along the vertical direction and is respectively matched with the first jacking belt wheel and the second jacking belt wheel. The jacking belt comprises two vertical sections, the two vertical sections are arranged in parallel at intervals, and one of the vertical sections is fixedly connected with the jacking plate 114. In the unpacking or packing process, the jacking motor drives the first jacking belt wheel or the second jacking belt wheel to rotate, so that the jacking transmission belt drives the jacking plate 114 and the mandril 113 to do lifting movement.

The structure of the grasping mechanism 120 will be described in detail below.

The grasping mechanism 120 is movable in at least one of the X, Y, and Z directions, and/or rotatable about the Z axis to adjust the position of grasping.

Specifically, the grabbing mechanism 120 comprises a first horizontal driving assembly 121, a second horizontal driving assembly 122, a vertical driving assembly 123 and a grabbing assembly 124, wherein the first horizontal driving assembly 121 is in transmission connection with the second horizontal driving assembly 122, the second horizontal driving assembly 122 is in transmission connection with the vertical driving assembly 123, and the vertical driving assembly 123 is in transmission connection with the grabbing assembly 124. The first horizontal driving assembly 121 is mounted on the frame 160 for driving the grabbing assembly 124 to move along the X direction, the second horizontal driving assembly 122 is mounted on the first horizontal driving assembly 121, the second horizontal driving assembly 122 is used for driving the grabbing assembly 124 to move along the Y direction, the vertical driving assembly 123 is mounted on the second horizontal driving assembly 122, and the vertical driving assembly 123 is used for driving the grabbing assembly 124 to move along the Z direction. During unpacking and packing, the first horizontal driving assembly 121, the second horizontal driving assembly 122, the vertical driving assembly 123 and the grabbing assembly 124 cooperate with each other to drive the grabbing mechanism 120 to move, so that the grabbing mechanism 120 moves to the upper part of the material box 001 and grabs the whole pile of products from the material box 001 or puts the whole pile of products into the material box 001.

Specifically, the first horizontal driving assembly 121 and the second horizontal driving assembly 122 each include a linear module, the linear module includes a driving motor and a transmission member, the transmission member may be a ball screw or a belt transmission assembly, in this embodiment, the transmission member is a belt transmission assembly, the transmission member in the first horizontal driving assembly 121 is a first belt transmission assembly, and the transmission member in the second horizontal driving assembly 122 is a second belt transmission assembly. The drive belt in the first belt drive assembly is arranged along the X direction, the drive belt in the second belt drive assembly is arranged along the Y direction and is arranged on the first support rod, the first support rod is arranged along the Y direction in an extending mode and is connected with the drive belt in the first belt drive assembly, the vertical drive assembly 123 is arranged on the drive block, and the drive block is connected with the drive belt in the second belt drive assembly. The vertical driving assembly 123 comprises a driving motor, a worm wheel and a worm, the worm wheel is connected with the transmission block in a rotating mode, the driving motor is connected with the worm wheel in a transmission mode, the worm is arranged in the vertical direction, and the worm wheel are meshed with each other. The gripping mechanism 120 is mounted to the lower end of the worm. The first horizontal driving assembly 121 and the second horizontal driving assembly 122 are matched with each other by means of a belt transmission assembly to drive the grabbing mechanism 120 to move along the X direction or the Y direction, and the vertical driving assembly 123 drives the grabbing mechanism 120 to move along the vertical direction by means of a worm wheel and worm rod matched mode.

The grasping mechanism 120 further includes a rotary drive member that is drivingly connected to the grasping assembly 124 to drive the grasping assembly 124 to rotate about an axis (Z-axis) in the vertical direction, thereby adjusting the state of the grasping mechanism 120. Specifically, the lower extreme fixed mounting of worm has the connecting block, and the upper end of snatching subassembly 124 is equipped with the rotation axis, and the rotation axis sets up along vertical direction to be connected with the connecting block rotation. The rotary driving part comprises a rotary driving motor and a rotary driving part, the rotary driving motor is installed on the connecting block, the rotary driving part is respectively in transmission connection with the rotary driving motor and the rotating shaft, the rotary driving motor drives the rotary driving part to move, and the rotary driving part drives the rotating shaft to rotate, so that the state of the grabbing mechanism 120 is adjusted.

In an embodiment, the rotating transmission member includes a first gear and a second gear engaged with each other, the first gear is fixedly connected to a driving shaft of the rotating driving motor, and the second gear is fixedly sleeved on the rotating shaft. The rotation driving motor drives the first gear to rotate, and the first gear drives the rotation shaft and the grabbing component 124 to rotate through the second gear, so as to adjust the state of the grabbing mechanism 120.

In another embodiment, the rotating transmission member includes a first rotating pulley, a second rotating pulley, and a rotating belt, the first rotating pulley is connected to a driving shaft of the rotating driving motor, the second rotating pulley is fixedly sleeved on the rotating shaft, and the rotating belt is respectively engaged with the first rotating pulley and the second rotating pulley. The first rotating belt wheel is driven by the rotating driving motor to rotate, and the second rotating belt wheel and the grabbing component 124 are driven by the first rotating belt wheel through the rotating transmission belt to rotate, so that the state of the grabbing mechanism 120 is adjusted.

In the unpacking process, the grabbing component 124 grabs the whole stack of jacked products and places the whole stack of jacked products on a conveying line, and the conveying line conveys the whole stack of jacked products to an unstacker; in the boxing process, the conveying line conveys the stacked whole pile of products to the box disassembling and assembling machine, and the grabbing assembly grabs the whole pile of products and places the whole pile of products on the lifting jacking mechanism.

As shown in fig. 5, the grasping assembly 124 includes a grasping plate 125 and a plurality of grasping arms 126, the grasping plate 125 has a rectangular shape, and the middle portion of the grasping plate 125 is rotatably connected to a connecting block in the vertical driving assembly 123, and the rotation axis of the grasping plate 125 extends in the vertical direction. The number of the hand grips 126 may be two, four, or six, etc., and in the present embodiment, the number of the hand grips 126 is four, and four hand grips 126 are installed at four corner regions of the grip plate 125. In the process of unpacking or packing, the vertical driving assembly 123 drives the plurality of grippers 126 to move to the position of the whole stack of products through the gripping plate 125, and the plurality of grippers 126 cooperate to grip the whole stack of products, so that the whole stack of products can be taken out of the material box 001 or the whole stack of products can be put into the material box 001.

The lower end of the grip 126 is provided with a hook 127 for hooking up a product. As shown in fig. 5, the hook 127 is flat and located at the lower end of the inner sidewall of the hand grip 126. When snatching whole pile of products, the upper surface of pothook 127 and the lower surface butt that is located the product of below prevent whole pile of products landing to the stability when snatching whole pile of products has been improved.

The gripper assembly 124 further includes a gripper driving assembly mounted to the gripper plate 125 and drivingly connected to the plurality of grippers 126 for driving the grippers 126 in either the X-direction or the Y-direction. Specifically, the gripper driving assembly comprises a first moving plate, a second moving plate, a first moving driving piece and a second moving driving piece, the first moving plate and the second moving plate are rectangular and arranged in parallel at intervals in the Y direction, the first moving plate and the second moving plate are connected with the lower surface of the grabbing plate 125 in a sliding mode in the Y direction, and the first moving driving piece is in transmission connection with the first moving plate and the second moving plate respectively and used for driving the first moving plate and the second moving plate to move in the Y direction, so that the first moving plate and the second moving plate are close to or far away from each other.

The arrangement direction of the hand grip 126 on each moving plate 153 is the same, and the first moving plate is taken as an example for specific description. Two grippers 126 are arranged on the first moving plate at intervals along the X direction, and the two grippers 126 are in sliding fit with the lower surface of the first moving plate along the X direction. The second moving driving members are respectively in transmission connection with the two grippers 126 and are used for driving the two grippers 126 to move along the X direction, so that the two grippers 126 are close to or far away from each other.

The first moving driving piece drives the first moving plate and the second moving plate to move, so that the hand grips 126 move along the Y direction, the second moving driving piece drives the hand grips 126 to move along the X direction, the first moving driving piece is matched with the second moving driving piece, the size of an area surrounded by the four hand grips 126 is adjusted, and the four hand grips 126 can be matched with and grip products of different sizes.

The first movable driving member includes a first motor and a first lead screw, the first lead screw is arranged along the Y direction and is rotatably connected with the grasping plate 125, the turning directions of the threads arranged at the two end portions of the first lead screw are opposite, the first movable plate is in threaded fit with one end portion thereof, and the second movable plate is in threaded fit with the other end portion. The first motor is in transmission connection with the first lead screw, and when the first motor drives the first lead screw to rotate, the first lead screw drives the first movable plate and the second movable plate to move towards the direction close to or away from each other due to the fact that the turning directions of threads arranged at two end portions of the first lead screw are opposite.

The second moving driver provided on the first moving plate will be described as an example. The second movable driving part comprises a second movable motor and a second lead screw, and the second lead screw is arranged along the X direction and is rotationally connected with the first movable plate. The threads arranged at the two ends of the second screw rod are opposite in turning direction, one grip 126 is in threaded fit with one end of the second screw rod, and the other grip 126 is in threaded fit with the other end of the second screw rod. The second motor is in transmission connection with the second lead screw, and when the second motor drives the second lead screw to rotate, the two grippers 126 move towards the direction of approaching or departing from each other due to the opposite turning directions of the threads arranged at the two ends of the second lead screw.

In one embodiment of the present application, the box disassembling and assembling machine 100 further includes a positioning mechanism for positioning the work bin 001 above the jacking mechanism 110. The mounting position of the positioning mechanism corresponds to the mounting position of the jacking mechanism 110. During unpacking or packing, the positioning mechanism positions the work bin 001 on the conveying mechanism 130, so that the work bin 001 is prevented from moving to influence normal unpacking and packing.

The positioning mechanism comprises a fixed positioning piece and a movable positioning piece, the fixed positioning piece and the movable positioning piece are arranged at intervals along the axial direction of the roller and are both arranged on the supporting frame 131, and the movable positioning piece can move towards the direction close to or far away from the fixed positioning piece, so that the distance between the movable positioning piece and the fixed positioning piece can be adjusted. Before the work bin 001 moves above the jacking mechanism 110, the distance between the movable positioning component and the fixed positioning part is larger than the width of the work bin 001, after the work bin 001 moves above the jacking mechanism 110, the movable positioning part moves towards the direction close to the fixed positioning part, and the movable positioning part and the fixed positioning part are matched to clamp the work bin 001 tightly, so that the work bin 001 is prevented from moving to influence normal unpacking and packing; in addition, the movable positioning piece moves relative to the fixed positioning piece, the distance between the movable positioning piece and the fixed positioning piece is adjusted, and the positioning mechanism can be used for positioning the workbins 001 with different sizes.

As shown in fig. 6, the fixing positioning member includes a fixing positioning plate 141, and the fixing positioning plate 141 is mounted above the supporting frame 131 through a fixing bracket. The movable positioning element includes a positioning driving element 142 and a movable positioning plate 143, the positioning driving element 142 is an air cylinder or an electric push rod, the fixed end of the positioning driving element 142 is fixedly mounted on the supporting frame 131, the driving end of the positioning driving element 142 is in transmission connection with the movable positioning plate 143, and the movable positioning plate 143 is parallel to and spaced from the fixed positioning plate 141. Before the work bin 001 moves to the upper part of the jacking mechanism 110, the positioning driving element 142 is in a retraction state, so that the distance between the movable positioning plate 143 and the fixed positioning plate 141 is larger than the width of the work bin 001, after the work bin 001 moves to the upper part of the jacking mechanism 110, the positioning driving element 142 drives the movable positioning plate 143 to move towards the direction close to the fixed positioning plate 141, the movable positioning plate 143 is matched with the fixed positioning plate 141 to clamp the work bin 001, and the work bin 001 is prevented from moving to influence normal unpacking and packing.

The conveying mechanism also has a transferring function and is used for transferring the empty box to another conveying line. Specifically, the conveying mechanism is provided with a transfer mechanism, the transfer mechanism is mounted on the support frame 131, and the mounting position corresponds to the position of the jacking mechanism 110. In the unpacking process, when the whole stack of products is taken away from the material box 001, the empty material box 001 is moved out of the box disassembling and assembling machine 100 by the transferring mechanism; in the boxing process, the transfer mechanism enables the workbin 001 on the external conveying line to enter the workbin 001, enables the workbin 001 to move to the position above the jacking mechanism 110, and achieves the effect that the workbin 001 automatically enters and exits the box disassembling and assembling machine 100.

Specifically, move and carry mechanism and include lift drive assembly 151 and removal drive assembly, lift drive assembly 151 installs in the one side that support frame 131 deviates from the jacking driving piece, and removal drive assembly sets up with jacking assembly 112 relatively to be connected with the drive end of lifting driving piece. In the process of conveying the bin 001, grabbing products and placing the products, the moving driving assembly is located below the conveying mechanism 130, when the empty bin 001 needs to be moved out of or onto the roller assembly, the lifting driving piece drives the moving driving assembly to move upwards, the moving driving assembly passes through the space between the two rollers, moves to the position above the supporting surface of the roller assembly and is in contact with the side wall of the bin 001, and the moving driving assembly drives the bin 001 to move along the axial direction of the rollers, so that the empty bin 001 is moved out of or onto the roller assembly.

The two movable driving assemblies are arranged at intervals along the conveying direction of the roller, when the material box 001 is driven to move into or out of the supporting surface of the roller assembly, the two movable driving assemblies are respectively in contact with two parallel side walls of the material box 001, the stability of the material box 001 during movement is improved, and the material box 001 is prevented from being inclined in the movement process to influence normal movement.

As shown in fig. 7, the moving driving assembly includes a moving driving member and a moving conveyor 152, the moving driving member includes a moving plate 153, a moving driving motor, a first transmission shaft and a second transmission shaft, the moving plate 153 is located below the roller assembly and is disposed along a horizontal direction, and the moving plate 153 is connected to a driving end of the elevation driving assembly 151. The first transmission shaft and the second transmission shaft are disposed at intervals along the axis of the drum and are rotatably connected to the upper surface of the moving plate 153, and the moving driving motor is installed at the moving plate 153 and connected to the first transmission shaft. The movable conveyor 152 is sleeved on the first rotating shaft and the second rotating shaft, so that the conveying surface of the movable conveyor 152 is arranged along the vertical direction. When the work bin 001 needs to be driven to move into or out of the supporting surface of the rolling assembly, the lifting driving assembly 151 drives the movable driving piece and the movable conveyor belt 152 to ascend, the movable conveyor belt 152 penetrates through the interval between the adjacent rollers, the transmission surface of the conveyor belt is in contact with the side wall of the work bin 001, the movable driving motor drives the first rotating shaft to rotate, the first rotating shaft drives the movable conveyor belt 152, the movable conveyor belt 152 drives the work bin 001 to move through the friction force between the movable conveyor belt 152 and the work bin 001, and the movable driving motor rotates in the specified direction as required, so that the movable conveyor belt 152 drives the work bin 001 to move into or out of the supporting surface of the rolling assembly.

A specific installation mode of the elevation drive unit 151 will be described below.

Lift drive assembly 151 includes lift driving piece and lift driving spare, and lift driving piece fixed mounting deviates from one side of jacking driving piece in support frame 131 to be connected with the transmission of lift driving spare, lift driving spare is connected with the movable plate 153 transmission in the removal subassembly. The lifting driving member drives the lifting driving member to move, and the lifting driving member drives the moving plate 153 and the moving conveyor belt 152 to move in the vertical direction, so that the moving conveyor belt 152 rises above the supporting surface of the roller assembly, or falls below the supporting surface of the roller assembly.

In one embodiment, the lifting drive comprises a lifting motor, which is fixedly mounted to the support frame 131, and the driving shaft of the lifting motor is disposed in a vertical direction. The lifting transmission part comprises a ball screw, the ball screw is arranged in the vertical direction and is rotatably connected with the support frame 131, a driving shaft of the lifting motor is in transmission connection with the ball screw, and a nut in the ball screw is fixedly connected with the movable plate 153. In the process of unpacking or packing, the lifting motor drives the ball screw to rotate, so that the nut drives the transmission plate and the transmission belt to do lifting motion. The driving belt is driven by the ball screw to move up and down, the movement precision of the ball screw is high, and therefore the movement precision of the ejector rod 113 is improved.

In another embodiment, the lifting driving member includes a lifting motor, the lifting motor is fixedly installed on the supporting frame 131, the lifting driving member includes a first lifting pulley, a second lifting pulley and a lifting transmission belt, the first lifting pulley and the second lifting pulley are distributed at intervals along the vertical direction and are rotatably connected to the supporting frame 131, and the lifting motor is in transmission connection with the first lifting pulley or the second lifting pulley. The lifting transmission belt is arranged along the vertical direction and is respectively matched with the first lifting belt wheel and the second lifting belt wheel. The lifting transmission belt comprises two vertical sections, the two vertical sections are arranged at intervals in parallel, and one vertical section is fixedly connected with the transmission plate. In the unpacking or packing process, the lifting motor drives the first lifting belt wheel or the second lifting belt wheel to rotate, so that the lifting transmission belt drives the transmission plate and the transmission belt to do lifting motion.

As shown in fig. 2 and 3, the system for unpacking and assembling a box further includes a shaping mechanism 300, and the shaping mechanism 300 is used for shaping the whole stack of products, so that the whole stack of products is stacked more orderly, and the packing and unpacking are convenient.

The reforming mechanism 300 includes two reforming assemblies spaced apart in a direction perpendicular to the transport direction of the roller assemblies. In the unpacking process, the grabbing mechanism 120 grabs the whole stack of products in the bin 001, four grabs 126 in the grabbing mechanism 120 abut against two side walls of the whole stack of products which are parallel to each other, the whole stack of products are shaped for the first time, then the grabbing mechanism 120 rotates for 90 degrees to enable the other two side edges of the whole stack of products to be located between the two shaping assemblies and to be opposite to the two shaping assemblies respectively, the other two side walls of the whole stack of products are shaped by the two shaping assemblies, and the shaped whole stack of products are placed on the conveying line; in the packing process, the grabbing mechanism 120 grabs the whole stack of products on the conveying line, the four grabbing hands 126 in the grabbing mechanism 120 abut against two side walls, parallel to each other, of the whole stack of products, the whole stack of products are shaped for the first time, then the grabbing mechanism 120 rotates for 90 degrees to enable the other two side edges of the whole stack of products to be located between the two shaping assemblies and to be opposite to the two shaping assemblies respectively, the other two side walls of the whole stack of products are shaped by the two shaping assemblies, and the shaped whole stack of products are placed into an empty bin 001.

As shown in fig. 8, the shaping assembly includes a shaping frame 310, a shaping plate 320, a guide rod 330 and a shaping driving member 340, wherein the shaping frame 310 is fixedly mounted on the frame 160, one or more guide rods 330 are provided, and the guide rods 330 are all horizontally arranged and slidably engaged with the shaping frame 310. The shaping plates 320 of the two shaping assemblies are arranged in parallel at intervals along the horizontal direction and are respectively and fixedly arranged on the corresponding guide rods 330. The shaping driving member 340 comprises a telescopic cylinder or a telescopic electric cylinder, the fixed end of the shaping driving member 340 is mounted on the shaping frame 310, and the driving end of the shaping driving member 340 is fixedly connected with the shaping plate 320. When carrying out the plastic to whole buttress product, snatch mechanism 120 and grab whole buttress product and move to between two shaping plate 320, two shaping plate 320 of shaping driving piece 340 drive in two plastic subassemblies move to the direction that is close to each other, and two shaping plate 320 cooperations carry out the application of force to whole buttress product to make whole buttress product stack more neat, conveniently pack and break a jam.

The box unpacking system further comprises an empty box conveying device 400, the empty box conveying device 400 is communicated with the conveying mechanism 130, and the empty box conveying device 400 is used for conveying empty boxes 001 to the box unpacking machine 100 or conveying the empty boxes 001 output from the box unpacking machine 100. In an embodiment, the empty box conveying assembly comprises an empty box conveying belt, the conveying direction of the empty box conveying belt is perpendicular to the conveying direction of the roller assembly, the conveying surface of the empty box conveying belt is flush with the supporting surface of the rolling assembly, the empty box conveying belt conveys the empty box 001 to the roller assembly for boxing, or conveys the empty box 001 which is unpacked away, manual carrying is not needed, and the efficiency of box dismounting is further improved.

In another embodiment, the empty box conveying device 400 comprises a roller conveying line, the roller conveying line conveys the empty box 001 to the roller assembly for boxing or conveys the empty box 001 which is unpacked away, manual carrying is not needed, and the box dismounting efficiency is further improved.

Example two

The method for disassembling and assembling the box is used for disassembling or assembling the box of the plate-shaped product, and comprises the following steps: in the unpacking process: conveying the material box 001 filled with the whole stack of products to a box dismounting and mounting machine 100, lifting the whole stack of products from the bottom of the material box 001 by the box dismounting and mounting machine 100, taking out the whole stack of products, and conveying the whole stack of products to a stacking dismounting station; splitting the whole stack of products into separate products at the unstacking and stacking station, and conveying the separate products away from the unstacking and stacking station; in the process of boxing: stacking a plurality of individual products at an unstacking station; the whole stack of stacked products is placed into the box from the top of the box 001 through the box disassembling and assembling machine 100.

The unstacking and stacking station can be provided with automatic unstacking and stacking equipment such as a mechanical arm, and the automatic unstacking and stacking equipment can automatically split a whole stack of products into single products or stack a plurality of single products into a whole stack of products. The application is not limited to this, and the work personnel can also manually unstack or pile up neatly the product at the unstacking station department.

The case disassembling and assembling method provided by the embodiment of the application is used for disassembling and assembling cases through the case disassembling and assembling machine 100, and compared with manual case disassembling and assembling in the prior art, the case disassembling and assembling method is high in working efficiency and reduces manual working strength.

As shown in fig. 9, in the method for disassembling and assembling the box provided in the embodiment of the present application, the bottom of the box 001 is provided with a through hole 002 for the jacking mechanism 110 to extend into and move out of. In the unpacking process, the jacking mechanism 110 in the box disassembling and assembling machine 100 penetrates through the hollow-out part at the bottom of the material box 001 to jack up the whole stack of products, and the grabbing mechanism 120 in the box disassembling and assembling machine 100 is used for taking out the jacked whole stack of products;

in the boxing process, the whole stack of products is placed on the jacking mechanism 110 which penetrates through the hollow part at the bottom of the material box 001 and is in a lifting state through the grabbing mechanism 120, and after the whole stack of products is placed, the jacking mechanism 110 descends to enable the whole stack of products to enter the material box 001.

The unstacker 200 is used to unstack an entire stack of products into individual products or alternatively, to stack individual products. Specifically, the unstacker 200 is arranged at an unstacking station, and a product conveying device is arranged between the box disassembling and assembling machine 100 and the unstacker 200 and conveys products between the box disassembling and assembling machine 100 and the unstacker 200. In the unpacking process, the grabbing mechanism 120 places the whole stack of products on the product conveying device, the product conveying device conveys the whole stack of products to the unstacking and stacking machine 200, the unstacking and stacking machine 200 splits the whole stack of products into separate products, and then the separate products are conveyed to corresponding positions through the product conveying device. In the packing process, the product conveying device conveys the independent products to the unstacking and stacking machine 200, the unstacking and stacking machine 200 stacks the independent products to form a whole stack of products, the product conveying device conveys the whole stack of products to the box dismounting and mounting machine 100, and the grabbing mechanism 120 is matched with the jacking mechanism 110 to pack the whole stack of products into the box 001. The whole stack of products is split into separate products through the unstacker 200, or the separate products are stacked into the whole stack of products, so that the efficiency of unpacking and boxing is further improved.

Can only take out the back with whole buttress product from workbin 001 in this application, carry out the plastic to whole buttress product, perhaps, before only putting into workbin 001 with whole buttress product after the pile up neatly, carry out the plastic to whole buttress product, perhaps, all carry out the plastic to whole buttress product before putting into workbin 001 with whole buttress product after taking out the back and putting into the pile up neatly from workbin 001 with whole buttress product after the pile up neatly. In the unpacking process, the whole stack of products after being taken out is shaped, so that the whole stack of products is more orderly, the phenomenon that the whole stack of products is split into independent products by the unpacking and stacking machine 200 due to disordered stacking is avoided, the whole stack of products after being stacked is shaped in the packing process, the whole stack of products is more orderly, and the phenomenon that the whole stack of products is placed into the material box 001 due to disordered stacking is avoided.

In particular, the entire stack of products can be shaped manually. In one embodiment of the present application, the shaping mechanism 300 in the box unpacking machine 100 shapes the entire stack of products, which is more efficient than the manual method.

The bin 001 filled with the product may be conveyed to the box disassembling and assembling machine 100 manually or the bin 001 filled with the product output from the box disassembling and assembling machine 100 may be conveyed. In one embodiment of the present application, the efficiency of conveying the work bin 001 filled with the product to the box dismantling machine 100 or conveying the work bin 001 filled with the product output from the box dismantling machine 100 by the in-out conveying device is higher than that by the manual method.

After the workbin 001 filled with products or the empty workbin 001 is placed into the splitting machine, the workbin 001 is located at the correct position, and the situation that the matching between the workbin 001 and the jacking mechanism 110 and the grabbing mechanism 120 is affected due to the deviation of the placement position of the workbin 001 is avoided.

In one embodiment of the present application, the magazine 001 located in the box disassembling and assembling machine 100 is positioned by a positioning mechanism. Avoid artificial mode easily to cause the injury to the manual work, can improve the efficiency of location simultaneously.

The empty box 001 can be fed into the splitting machine or the empty box 001 can be taken out of the splitting machine in a manual mode. In one embodiment of the present application, the empty box 001 is moved into or out of the box disassembling and assembling machine 100 by a transfer mechanism. Avoid artificial mode to easily cause the injury to the manual work, can improve simultaneously and get the efficiency of putting empty workbin 001.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and these modifications or substitutions do not depart from the scope of the technical solutions of the embodiments of the present application.

Claims (14)

1. A knock-out box system, comprising: the stacking and unstacking machine comprises a box disassembling and assembling machine (100), an unstacking and stacking machine (200) and a product conveying device, wherein the box disassembling and assembling machine (100) is used for jacking a whole stack of products from the bottom of a material box (001) and then taking out the whole stack of products or putting the whole stack of products into the material box (001) from the top of the material box (001), and the unstacking and stacking machine (200) is used for disassembling the whole stack of products into individual products or stacking the individual products;

the product conveying device comprises a conveying line arranged between the box disassembling and assembling machine (100) and the unstacking and stacking machine (200) and is used for conveying products between the box disassembling and assembling machine (100) and the unstacking and stacking machine (200).

2. The box removal system of claim 1, wherein the box removal machine (100) comprises a jacking mechanism (110), a grasping mechanism (120), and a conveying mechanism (130);

the conveying mechanism (130) is communicated with the product conveying device, and a supporting surface of the conveying mechanism (130) is of a hollow structure;

the jacking mechanism (110) is arranged below the conveying mechanism (130) and can lift along the vertical direction, and the jacking mechanism (110) can extend out of or retract into a supporting surface of the conveying mechanism (130);

the grabbing mechanism (120) is arranged above the conveying mechanism (130) and used for grabbing the whole stack of products.

3. The case disassembly and assembly system of claim 2, wherein when the work bin (001) containing the whole stack of products is conveyed to the conveying mechanism (130) of the case disassembly and assembly machine (100), the jacking mechanism (110) jacks up the whole stack of products through a hollow-out part at the bottom of the work bin (001), the grabbing mechanism (120) takes out the jacked whole stack of products and places the jacked whole stack of products on the conveying line, and the jacking mechanism (110) retracts to be below the conveying mechanism (130); alternatively, the first and second electrodes may be,

when the empty box (001) is conveyed to the conveying mechanism (130) of the box disassembling and assembling machine (100), the jacking mechanism (110) penetrates through the hollow part at the bottom of the box (001) to rise, meanwhile, the grabbing mechanism (120) places the whole stack of picked products on the jacking mechanism (110), and then the jacking mechanism (110) descends to place the whole stack of products in the empty box.

4. The system of claim 2, wherein the gripper mechanism (120) is movable in at least one of an X-direction, a Y-direction, and a Z-direction, and/or rotatable about a Z-axis to adjust a position of the gripper.

5. A box unstacking system according to claim 4 wherein during unpacking the gripping means (120) grip the lifted whole stack of products and place it on the conveyor line which conveys the whole stack of products to the unstacker (200);

in the boxing process, the conveying line conveys the stacked whole stacks of products to the box disassembling and assembling machine (100), and the grabbing mechanism (120) grabs the whole stacks of products and places the whole stacks of products on the lifting jacking mechanism (110).

6. The system of claim 2, wherein the conveying mechanism is provided with a positioning mechanism for positioning the work bin (001) above the jacking mechanism (110).

7. The system of any one of claims 2 to 6, wherein the transport mechanism further has a transfer function for transferring empty bins to another transport line.

8. The knock-out box system according to any one of claims 2 to 7, wherein the conveyor mechanism (130) comprises a roller conveyor assembly, adjacent rollers forming an openwork structure of the conveyor mechanism therebetween.

9. The carton unpacking system according to any one of claims 2-8, wherein the unpacking machine (100) further comprises a shaping mechanism (300), and the shaping mechanism (300) comprises two shaping components which are arranged at intervals and cooperate with each other to shape the entire stack of products.

10. The box disassembling and assembling system according to claim 9, wherein in the box disassembling process, after the grabbing mechanism (120) grabs the whole stack of products in the material taking box, the whole stack of products is placed at the shaping position on the conveying line by rotating 90 degrees, the two shaping assemblies shape the whole stack of products, and the grabbing mechanism (120) grabs the whole stack of shaped products and places the whole stack of shaped products on the conveying line by rotating 90 degrees for conveying.

11. The box removal and assembly system according to claim 9 or 10, wherein the grasping mechanism (120) is mounted to a frame (160) and is movable in the X-direction, the Y-direction, and the Z-direction, two shaping assemblies of the shaping mechanism (300) are mounted to both sides of the frame (160) in the X-direction, and the positions of the shaping mechanism (300) and the box removal and assembly machine (100) are shifted from each other.

12. A box de-coupling system according to claim 9 or 10, characterised in that the truing means (300) is located between the gripping means (120) and the unstacker (200) in the conveying direction of the conveyor line.

13. A method of unpacking or packing a plate-like product, comprising:

in the unpacking process:

conveying the material box (001) filled with the whole stack of products to a box dismounting and mounting machine (100), wherein the box dismounting and mounting machine (100) jacks the whole stack of products from the bottom of the material box (001), then takes out the whole stack of products, and conveys the whole stack of products to a stacking and dismounting station;

splitting the whole stack of products into separate products at the unstacking and stacking station, and conveying the separate products away from the unstacking and stacking station;

in the process of boxing:

palletizing a plurality of individual products at the de-palletizing station;

and putting the stacked whole stack of products into the material box (001) from the top of the material box (001) through a box dismounting and mounting machine (100).

14. The method of claim 13, further comprising:

shaping the entire stack of products after the entire stack of products is taken out of the magazine (001) or before the entire stack of stacked products is placed in the magazine (001).

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