CN115338064B - Bottle lid spraying hanging system - Google Patents
Bottle lid spraying hanging system Download PDFInfo
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- CN115338064B CN115338064B CN202210997367.XA CN202210997367A CN115338064B CN 115338064 B CN115338064 B CN 115338064B CN 202210997367 A CN202210997367 A CN 202210997367A CN 115338064 B CN115338064 B CN 115338064B
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- spraying
- clamping
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- 238000005507 spraying Methods 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 238000012546 transfer Methods 0.000 claims abstract description 29
- 238000009434 installation Methods 0.000 claims abstract description 12
- 230000005291 magnetic effect Effects 0.000 claims description 40
- 239000002184 metal Substances 0.000 claims description 24
- 238000003780 insertion Methods 0.000 claims description 14
- 230000037431 insertion Effects 0.000 claims description 14
- 230000001502 supplementing effect Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 description 10
- 230000000712 assembly Effects 0.000 description 6
- 238000000429 assembly Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000005307 ferromagnetism Effects 0.000 description 4
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000005298 paramagnetic effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Spray Control Apparatus (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a bottle cap spraying hanging system which comprises a base, a plurality of groups of piece taking devices arranged on the base at intervals, hanging rods for installing supporting tools, a rod conveying mechanism for pushing the hanging rods to an installation station, a push rod mechanism for pushing the hanging rods away from the piece taking devices, and a manipulator for hanging the hanging rods on a spraying conveying line, wherein receiving structures which are the same in number and correspond to the piece taking devices one by one are fixedly arranged on the hanging rods, and each piece taking device is used for transferring the supporting tools on a transfer conveying line to the corresponding receiving structure. The bottle cap spraying and hanging system provided by the invention realizes the transfer installation of the bottle cap between the transfer conveying line and the hanging rod and the hanging of the bottle cap on the hanging rod through the pick-up device, the rod conveying mechanism, the push rod mechanism and the mechanical arm, does not need manpower installation and transportation, and effectively reduces the labor intensity of operators.
Description
The application relates to a patent application with the patent application number of 202011506240.0, the application date of '12 months and 18 days in 2020', and the patent application with the name of 'a bottle cap spraying hanging system'.
Technical Field
The invention relates to the technical field of bottle cap production, in particular to a bottle cap spraying and hanging system.
Background
In the production process of certain bottle caps (such as cosmetic bottle caps, white wine bottle caps and the like), the bottle caps are required to be oiled, after oil on the bottle caps is dried, spraying is performed, so that bright-colored coatings are formed on the surfaces of the bottle caps, in order to improve the product transmission efficiency, the bottle caps after oiling are transferred to a spraying processing area through a transfer conveying line, workers take down the bottle caps on the conveying line, then the bottle caps are mounted on a hanger one by one, then the hanger is hung on the spraying conveying line by the workers, and finally the bottle caps on the hanger are conveyed to a spray booth for spraying. In order to better accept the bottle cap and avoid touching the surface of the bottle cap as far as possible, the bottle cap is clamped on the supporting tool in advance to form a bottle cap assembly, and the bottle cap assembly is mounted on the positioning tool on the transfer conveying line to realize transmission fixation.
However, the step of spraying and hanging the bottle cap requires a plurality of workers to operate manually to maintain the production rhythm, the manual operation speed is low, the labor cost is high, and the degree of automation is low.
Accordingly, there is a need for improvement and advancement in the art.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide a bottle cap spraying hanging system, which aims to automatically realize transfer installation of bottle caps between a transfer conveying line and a hanging rod and hanging of the bottle caps on the hanging rod, and lighten the manual operation intensity.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The utility model provides a hanging system is gone up in bottle lid spraying, includes base station, multiunit interval setting are at the piece-taking device on the base station, are used for installing the peg of bottle lid subassembly, are used for the peg propelling movement to the pole mechanism that send of installation station, be used for keeping away from the push rod mechanism of piece-taking device with the promotion peg, be used for hanging the peg on the spraying conveying line manipulator, set firmly on the peg with piece-taking device quantity the same and one-to-one accept the structure, every piece-taking device is used for transferring the bottle lid subassembly on the transfer conveying line to the corresponding structure of accepting.
The pick-up device comprises a clamping mechanism, a vertical driving mechanism and a longitudinal driving mechanism, wherein the clamping mechanism is arranged on the vertical driving mechanism, the vertical driving mechanism is arranged on the longitudinal driving mechanism, the longitudinal driving mechanism is fixed on a base station, the vertical driving mechanism is used for driving the clamping mechanism to move vertically, the clamping mechanism is used for clamping and supporting a tool, and the longitudinal driving mechanism is used for driving the vertical driving mechanism and the clamping mechanism to be close to or far away from a transfer conveying line.
The clamping mechanism comprises a driving clamping finger and a pair of clamping jaws arranged on the driving clamping finger, and the driving clamping finger can drive the two clamping jaws to clamp or open relatively.
Each bearing structure comprises a jack formed in the upper surface of the hanging rod, one end of the jack is used for being inserted by a supporting tool, and the other end of the jack is fixedly provided with a heat-sensitive soft magnetic block which is used for magnetically attracting the supporting tool.
The utility model discloses a support tool, including hanging pole, support structure, temperature-sensitive soft magnetic rod, peg, support structure, the peg is square pole, every the support structure is including seting up the through-hole at peg upper surface, the temperature-sensitive soft magnetic rod of inserting in the through-hole, the bottom surface of temperature-sensitive soft magnetic rod and the bottom surface parallel and level of peg, temperature-sensitive soft magnetic rod can cup joint mutually with the support tool.
The feeding rod mechanism comprises a feeding rod area, a limiting rod arranged on the feeding rod area and located below the pick-up device, and a feeding pushing cylinder for pushing the hanging rod to the limiting rod, wherein two guide strips which are oppositely arranged are arranged between the limiting rod and the feeding pushing cylinder.
Any guide bar can be lifted through a lifting mechanism, a supplementing bar area is arranged beside the feeding bar area, a feeding electric sliding table is arranged on the supplementing bar area, and a plurality of hanging bars are synchronously pushed into the feeding bar area through a feeding push plate by the feeding electric sliding table.
The push rod mechanism comprises a push-away cylinder extending along the conveying direction of the transfer conveying line and a push head arranged at the end part of a piston rod of the push-away cylinder.
The manipulator comprises a six-axis mechanical arm and a gripper arranged on the six-axis mechanical arm, the hanging rod comprises a rod body, an extraction block arranged on the rod body and a hook arranged at one end of the rod body, and the gripper is used for clamping the extraction block.
The bottle cap spraying hanging system further comprises a mounting bracket, a first in-place sensor arranged on the mounting bracket, a second in-place sensor arranged at the downstream of the first in-place sensor, and a hanging rod sensor arranged below the second in-place sensor; the first in-place sensor and the second in-place sensor are both used for detecting a lifting hook on the spraying transmission line, and the hanging rod inductor is used for detecting whether the hanging rod moves in place.
The beneficial effects are that:
Compared with the prior art, the bottle cap spraying hanging system provided by the invention realizes the transfer installation of the bottle cap between the transfer conveying line and the hanging rod and the hanging of the bottle cap on the hanging rod through the pick-up device, the rod conveying mechanism, the push rod mechanism and the mechanical arm, does not need manpower installation and transportation, changes the original tedious and low-efficiency manual operation into a full-automatic production process, can rapidly and accurately carry out the hanging of the whole bottle cap assembly, effectively reduces the labor intensity of operators and improves the automation degree of enterprises.
Drawings
Fig. 1 is a top view of a bottle cap spraying hanging system provided by the invention.
Fig. 2 is a perspective view of a part of a structure of a bottle cap spraying hanging system provided by the invention.
Fig. 3 is a perspective view of a pick-up device in the bottle cap spraying hanging system provided by the invention.
Fig. 4 is a perspective view of a hanging rod in the bottle cap spraying hanging system provided by the invention.
Fig. 5 is a perspective view of another hanging rod in the bottle cap spraying hanging system provided by the invention.
Fig. 6 is a perspective view of a bottle cap assembly in the bottle cap spraying hanging system provided by the invention.
Fig. 7 is a schematic structural diagram of a hanging rod grasped by a manipulator in the bottle cap spraying hanging system provided by the invention.
Fig. 8 is a schematic diagram of hanging a hanging rod in the bottle cap spraying hanging system provided by the invention.
Description of main reference numerals: 1-base, 2-pick-up device, 3-hanging rod, 4-rod feeding mechanism, 5-manipulator, 61-supporting tool, 62-bottle cap, 611-metal cannula, 612-pallet, 613-joint, 6-bottle cap assembly, 21-clamping mechanism, 22-vertical driving mechanism, 23-longitudinal driving mechanism, 211-driving clamping finger, 212-clamping plate, 31-jack, 32-heat sensitive soft magnetic block, heat sensitive soft magnetic rod, 41-rod feeding area, 42-limit rod, 43-feeding pushing cylinder, 44-guide strip, 71-feeding electric sliding table, 72-feeding push plate, 73-rod feeding area, 74-lifting mechanism, 8-push rod mechanism, 81-pushing cylinder, 82-push head, 51-six-axis mechanical arm, 52-grab, 34-rod body, 35-extracting block, 36-hook, 91-mounting bracket, 92-first to-position sensor, 93-second to-position sensor, 94-hanging rod sensor and 95-hook.
Detailed Description
The invention provides a bottle cap spraying and hanging system, which is used for making the purposes, technical schemes and effects of the invention clearer and more definite, and the invention is further described in detail below by referring to the attached drawings and examples. It should be understood that the detailed description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The direction indicated by the solid arrow in fig. 1 and 8 is the conveying direction of the spray conveyor line, and the direction indicated by the hollow arrow in fig. 1 and 2 is the conveying direction of the transfer conveyor line.
Referring to fig. 1-8, the present invention provides a hanging system for spraying and coating bottle caps, which comprises a base 1, a plurality of groups of pickup devices 2 arranged on the base 1 at intervals, a hanging rod 3 for installing bottle cap assemblies 6, a rod feeding mechanism 4 for pushing the hanging rod 3 to an installation station 48, a push rod mechanism 8 for pushing the hanging rod 3 away from the pickup devices 2, and a manipulator 5 for hanging the hanging rod 3 on a spraying conveying line, wherein the hanging rod 3 is fixedly provided with receiving structures which are the same as the pickup devices 2 in number and are in one-to-one correspondence with each other, and each pickup device 2 is used for transferring the bottle cap assemblies 6 on a transfer conveying line 11 to the corresponding receiving structure.
The support tooling 61 is shown in fig. 6, and comprises a metal cannula 611, a supporting plate 612 arranged on the top of the metal cannula 611, and a joint 613 arranged on the supporting plate 612; the bottom of the bottle cap 62 is clamped with the joint 613 to form the bottle cap assembly 6. As shown in fig. 2, the transfer conveyor line 11 is provided with a plurality of positioning columns 12 at equal intervals, and the metal insertion tubes 611 are sleeved on the positioning columns 12 from top to bottom, so that the bottle cap assembly 6 is conveyed and fixed.
During operation, after the bottle cap assembly 6 is dried through oiling, the bottle cap assembly can be installed on the positioning upright post 12, and then is conveyed to a spraying area through the transfer conveying line 11, namely, the transfer conveying line is connected with the spraying area and the oiling area, the base station 1 is arranged beside the transfer conveying line 11, and the pick-up device 2 faces the transfer conveying line 11. The transit conveyor line 11 controls the time difference sequence through the existing control program or performs sequential work on the triggering time through the cooperation of a control module and a plurality of in-place sensors (such as a plurality of optical fiber sensors, a plurality of proximity switches and the like), so that the plurality of bottle cap assemblies 6 on the transit conveyor line are started and stopped in a clearance mode, the bottle cap assemblies 6 on the transit conveyor line are accurately conveyed into a picking area (namely, in front of a picking device), each bottle cap assembly 6 in the picking area corresponds to the picking device 2 on the base 1 one by one, at the moment, the transit conveyor line pauses conveying, the rod conveying mechanism 4 pushes the hanging rod 3 to the position below the picking device 2, each picking device 2 takes the bottle cap assemblies 6 from the positioning upright 12 and installs a metal insertion tube 611 on the bottle cap assemblies 6 on the corresponding receiving structure, then the push rod mechanism 8 pushes the hanging rod 3 away from the picking device 2, the hanging rod 3 is conveyed to the station 49 to be hung, finally, the mechanical arm 5 clamps the hanging rod 3 on the station 49 to be hung on the hanging rod 3 and hangs the hanging rod 3 on a hook 95 of the spraying conveyor line 96.
Compared with the prior art, the bottle cap spraying hanging system provided by the invention realizes the transfer installation of the bottle cap 62 between the transfer conveying line 11 and the hanging rod 3 and the hanging of the bottle cap 62 on the hanging rod 3 through the pick-up device 2, the rod conveying mechanism 4, the push rod mechanism 8 and the mechanical arm 5, does not need manpower installation and transportation, changes the original tedious and inefficient manual operation into a full-automatic production process, and the whole bottle cap assembly 6 can be quickly and accurately hung, thereby effectively reducing the labor intensity of operators and improving the automation degree of enterprises.
It should be understood that, as shown in fig. 7, the hooks 95 on the spraying conveying line 96 are arranged at intervals along the conveying track of the spraying conveying line 96, and each hook 95 is hung with a hanging rod 3, so that the spraying conveying line can be hung on the hanging rod 3 under the working condition of keeping low-speed operation without stopping, and the control mode belongs to the conventional technical means in the electrical control field and is not an innovation point of the invention.
Specifically, referring to fig. 3, the pick-up device 2 includes a clamping mechanism 21, a vertical driving mechanism 22, and a longitudinal driving mechanism 23, where the clamping mechanism 21 is mounted on the vertical driving mechanism 22, the vertical driving mechanism 22 is mounted on the longitudinal driving mechanism 23, the longitudinal driving mechanism 23 is fixed on the base 1, the vertical driving mechanism 22 is used for driving the clamping mechanism 21 to vertically move, the clamping mechanism 21 is used for clamping and supporting the tool 61, and the longitudinal driving mechanism 23 is used for driving the vertical driving mechanism 22 and the clamping mechanism 21 to approach or depart from the transfer line 11.
Further, as shown in fig. 3, the clamping mechanism 21 includes a driving clamping finger 211, and a pair of clamping jaws disposed on the driving clamping finger 211, where the driving clamping finger 211 can drive the two clamping jaws to clamp or open relatively. In this embodiment, the clamping jaw includes two clamping plates 212 arranged opposite to each other, each clamping plate 212 is fixedly connected with the clamping finger of the driving clamping finger 211, and V-shaped clamping openings are formed on both clamping plates 212. When the clamping jaw clamps, the two clamping plates 212 clamp the metal cannula 611, and as the two clamping plates 212 are combined to form a sealed diamond-shaped clamping opening, the clamping jaw well adapts to the shape of the metal cannula 611, and has good clamping and fixing effects.
Preferably, the driving clamping finger 211 is preferably a toggle type air claw, and due to the adoption of a toggle mechanism, a strong and stable clamping force can be obtained, and the two clamping fingers of the toggle type air claw are vertically downward (i.e. are positioned at a dead point) in a clamping state, so that the workpiece can be kept in the clamping state even if an air source is cut off, and the workpiece can not be loosened, thereby avoiding the falling of the metal cannula 611 caused by the self-opening of the clamping jaw, and ensuring that the bottle cap assembly 6 cannot be loosened and then shifted during the transferring process.
Preferably, in order to simplify the structure and save space, the vertical driving mechanism 22 and the longitudinal driving mechanism 23 adopt linear driving mechanisms, and the linear driving mechanisms can be hydraulic push rods, pneumatic push rods or electric push rods. In this embodiment, the vertical driving mechanism 22 is a sliding table cylinder, the longitudinal driving mechanism 23 is a double-rod cylinder, the cylinder body of the sliding table cylinder is mounted on the baffle of the double-rod cylinder, and the driving clamping finger 211 is mounted on the sliding table of the sliding table cylinder.
The following is a brief description of the working principle of the pick-up device 2 according to the case of the present embodiment: in the initial state, the clamping jaw on the toggle type air claw is in an open state, the piston rod of the double-rod air cylinder is in a complete retraction state, and the sliding table air cylinder is in a lifting state. After the transfer conveyor line conveys the bottle cap assembly 6 into place, the sliding table cylinder drives the toggle type gas claw to descend, the piston rod of the double-rod cylinder stretches out to drive the sliding table cylinder and the toggle type gas claw to move towards the bottle cap assembly 6, so that the metal insertion pipe 611 is positioned between two clamping plates 212 on the toggle type gas claw, the toggle type gas claw acts to enable the two clamping plates 212 to jointly clamp the metal insertion pipe 611, then the sliding table cylinder drives the toggle type gas claw to ascend, the metal insertion pipe 611 is separated from the positioning upright post 12, then the piston rod of the double-rod cylinder retracts to a distance, the metal insertion pipe 611 is positioned right above the bearing structure, then the sliding table cylinder drives the toggle type gas claw to descend, the metal insertion pipe 611 is installed on the bearing structure, finally the sliding table cylinder drives the toggle type gas claw to ascend, the piston rod of the double-rod cylinder is reset to an initial state, and interference of the hanging rod 3 is prevented from being moved to a station to be hung. The whole bottle cap assembly 6 is fully automatically carried out in the transferring and installing process, and the bottle cap 62 is not touched, so that the bottle cap 62 is prevented from being scratched and damaged.
In one embodiment, each receiving structure includes a jack 31 formed on the upper surface of the hanging rod 3, one end of the jack 31 is used for inserting the supporting tool 61, the other end of the jack 31 is fixedly provided with a heat-sensitive soft magnetic block 32, and the heat-sensitive soft magnetic block 32 is used for magnetically attracting the supporting tool 61.
The thermosensitive soft magnetic block 32 is mainly composed of a thermosensitive metal material and a thermosensitive ferrite, and ferromagnetic substances in the thermosensitive soft magnetic block 32 lose ferromagnetism and become paramagnetic when the temperature is higher than a certain temperature (the transition temperature is the curie temperature point). The ferromagnetic substance in the thermosensitive soft magnetic block 32 resumes the ferromagnetism when the temperature is lower than a certain temperature (the transition temperature is the curie temperature point); one skilled in the art can allocate the proportion of the materials in the heat-sensitive soft magnetic block to set the curie temperature point of the heat-sensitive soft magnetic block, in this embodiment, the curie temperature point of the heat-sensitive soft magnetic block 32 is higher than the normal temperature and is set to 40 ℃, namely, when the heat-sensitive soft magnetic block 32 has ferromagnetism under normal temperature, i.e. when working, the metal insertion pipe 611 is inserted into the insertion hole 31, the heat-sensitive soft magnetic block 32 and the metal insertion pipe 611 have magnetic attraction, and the heat-sensitive soft magnetic block 32 attracts the metal insertion pipe 611 to avoid the metal insertion pipe 611 from separating from the hanging rod 3 during transportation.
After the spraying of bottle lid 62 is accomplished, in order to be convenient for lift off bottle lid subassembly 6 from peg 3, peg 3 is taken off the back from lifting hook 95, and peg 3 level is invertd (bottle lid subassembly 6 is vertical down) on a support to get into the heating chamber along with the transfer chain, in the heating chamber, the thermal sensitive soft magnetic path 32 is heated and demagnetized, can not take place magnetism between thermal sensitive soft magnetic path 32 and the metal intubate 611 and inhale the effect, and bottle lid subassembly 6 breaks away from peg 3 voluntarily under the effect of self gravity to fall into the collection basin on the support, need not manual intervention, significantly reduced staff's intensity of labour.
In another embodiment, the hanging rod 3 is a square rod, each receiving structure includes a through hole formed in the upper surface of the hanging rod 3, and a heat-sensitive soft magnetic rod 33 inserted in the through hole, the bottom surface of the heat-sensitive soft magnetic rod 33 is flush with the bottom surface of the hanging rod 3, and the heat-sensitive soft magnetic rod 33 can be sleeved with the supporting tool 61. Similarly, in this embodiment, the curie temperature point of the thermosensitive soft magnetic rod 33 is higher than the normal temperature, and is set to 40 ℃, that is, when the thermosensitive soft magnetic rod 33 has ferromagnetism at the normal temperature, the metal cannula 611 is sleeved on the thermosensitive soft magnetic rod 33, the thermosensitive soft magnetic rod 33 and the metal cannula 611 generate magnetic attraction, and the thermosensitive soft magnetic rod 33 attracts the metal cannula 611, so that the metal cannula 611 is prevented from being separated from the hanging rod 3 during transportation.
After the spraying of the bottle cap 62 is completed, in order to facilitate the removal of the bottle cap assembly 6 from the hanging rod 3, after the hanging rod 3 is removed from the hanging hook 95, the hanging rod 3 is horizontally inverted (the bottle cap assembly 6 is vertically downward) on a support, and enters a heating chamber along with a conveying line, in the heating chamber, the heat-sensitive soft magnetic rod 33 is heated and demagnetized, no magnetic attraction can occur between the heat-sensitive soft magnetic rod 33 and the metal insertion tube 611, and the bottle cap assembly 6 is separated from the hanging rod 3 under the action of self gravity and falls into a collecting tray on the support.
Specifically, referring to fig. 1, the base station includes a rod feeding area 41 and a bearing support plate 20, on the bearing support plate 20 of all the pick-up devices 2, the rod feeding mechanism 4 includes a stop rod 42 disposed on the rod feeding area 41 and located below the pick-up devices 2, and a feeding pushing cylinder 43 for pushing the hanging rod 3 to the stop rod 42, and two guide strips 44 disposed opposite to each other are disposed between the stop rod 42 and the feeding pushing cylinder 43. In the implementation application, a feeding push plate (not visible in the figure) is arranged at the end of a piston rod of the feeding push cylinder 43, the distance between the guide strips 44 is slightly larger than the length of the hanging rods 3, a plurality of hanging rods 3 are stored between the feeding push plate and the limiting rods 42, one feeding period is that the feeding push cylinder 43 drives the feeding push plate to push all the hanging rods 3 to move towards the limiting rods 42, the hanging rod 3 closest to the limiting rods 42 is propped against the limiting rods 42, then the feeding push cylinder 43 drives the feeding push plate to reset, the bottle cap assembly 6 is installed on the hanging rod 3 by the picking device 2 to finish feeding, after the hanging rod 3 is pushed away from the picking device 2, the feeding push cylinder 43 repeats the pushing action until the hanging rods 3 do not exist between the limiting rods 42 and the feeding push plate, and then the hanging rods 3 are stopped to be supplemented.
Further, any one of the guide bars 44 can be lifted up by a lifting mechanism 74, the base 1 further comprises a rod supplementing area 73 arranged beside the rod feeding area 41, and a feeding electric sliding table 71 is arranged on the rod supplementing area 73. During feeding, a proper amount of hanging rods 3 are placed in the feeding rod area 73, the lifting mechanism 74 lifts the guide strip 44 to rise, so that a feeding port is formed between the guide strip 44 and the table surface of the rod feeding area 41, the feeding electric sliding table 71 is provided with a feeding push plate 72, the feeding electric sliding table 71 drives the feeding push plate 72, the feeding push plate 72 synchronously pushes the hanging rods 3 to penetrate through the feeding port and enter the rod feeding area 41, and one end part of each hanging rod 3 is propped against the other guide strip 44. By this arrangement, the hanger bar 3 on the bar feeding area 41 can be quickly and timely replenished, and the delay of production is avoided.
Preferably, the lifting mechanism 74 comprises a vertically upward lifting cylinder and a connecting rod, the piston rod end of the lifting cylinder being connected to the guide bar 44 by the connecting rod.
Preferably, referring to fig. 1 and 2, the push rod mechanism 8 includes a push-away cylinder 81 along the conveying direction of the transfer line and a push head 82 disposed at the end of the piston rod of the push-away cylinder 81. When the hanging rod 3 completes the installation of the bottle cap assembly 6, the piston rod of the pushing-away air cylinder 81 extends out, and the pushing head 82 pushes the hanging rod 3 into the hanging station 49 to be hung.
Preferably, referring to fig. 7, the manipulator 5 includes a six-axis manipulator arm 51, a gripper 52 disposed on the six-axis manipulator arm 51, the hanging rod 3 includes a rod 34, an extracting block 35 disposed on the rod 34, and a hook 36 disposed at one end of the rod 34, where the gripper 52 is used to clamp the extracting block 35. The hanging rod 3 to be hung is in a horizontal placement state, the six-axis mechanical arm 51 drives the gripper 52 to move, so that the gripper 52 can accurately clamp the extraction block 35 on the rod body 34, then the six-axis mechanical arm 51 lifts the hanging rod 3 again, the hanging rod 3 is swung to an upright state, and at the moment, the hook 36 of the hanging rod 3 is positioned at the uppermost part of the hanging rod 3. It should be noted that, the control program for controlling the movement of the six-axis mechanical arm 51 and the gripper 52 belongs to a conventional technical means in the electrical control field.
As shown in fig. 8, in order to ensure the accuracy of hanging, the bottle cap spraying hanging system further comprises a mounting bracket 91, a first in-place sensor 92 arranged on the mounting bracket 91, a second in-place sensor 93 arranged at the downstream of the first in-place sensor 92, and a hanging rod sensor 94 arranged below the second in-place sensor 93; the first in-place sensor 92 and the second in-place sensor 93 are both used for detecting a hook 95 on a spraying transmission line 96, and the hanging rod sensor 94 is used for detecting whether the hanging rod 3 is moved in place. When the first in-place sensor 92 detects that the hanging hook 95 passes, the first in-place sensor 92 feeds back a signal to the electric cabinet, the electric cabinet drives the six-axis mechanical arm 51 to move, so that the hanging rod 3 is gradually close to the hanging hook 95, when the second in-place sensor 93 detects that the hanging hook 95, the six-axis mechanical arm 51 hangs the hanging hook 36 of the hanging rod 3 on the hanging hook 95, and at the moment, after the hanging rod sensor 94 detects the hanging rod 3, the gripper 52 loosens the clamping of the extracting block 35, so that the hanging of the hanging rod 3 is automatically completed.
It will be understood that equivalents and modifications will occur to those skilled in the art based on the present invention and its spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention.
Claims (9)
1. The bottle cap spraying and hanging system is characterized by comprising a base, a plurality of groups of piece taking devices arranged on the base at intervals, hanging rods for installing bottle cap components, a rod conveying mechanism for conveying the hanging rods to an installation station, a push rod mechanism for pushing the hanging rods away from the piece taking devices, a manipulator for hanging the hanging rods on a spraying conveying line, a spraying conveying line and a heating chamber arranged at the downstream of the spraying conveying line, wherein receiving structures which are the same in number as the piece taking devices and correspond to each other one by one are fixedly arranged on the hanging rods, the bottle caps are clamped on a supporting tool to form the bottle cap components, and each piece taking device is used for grabbing the supporting tool so as to transfer the bottle cap components on the transferring conveying line to the corresponding receiving structures; each receiving structure comprises a jack arranged on the upper surface of the hanging rod, one end of the jack is used for inserting a supporting tool, the other end of the jack is fixedly provided with a heat-sensitive soft magnetic block, and the heat-sensitive soft magnetic block is used for magnetically attracting the supporting tool; after the bottle cap spraying is finished, the hanging rod is horizontally inverted on a support after being taken down from the hanging hook and enters the heating chamber along with the conveying line, the heat-sensitive soft magnetic block is heated and demagnetized in the heating chamber, the heat-sensitive soft magnetic block and the metal insertion pipe cannot be magnetically attracted, and the bottle cap component is automatically separated from the hanging rod under the action of self gravity.
2. The bottle cap spraying hanging system according to claim 1, wherein the piece taking device comprises a clamping mechanism, a vertical driving mechanism and a longitudinal driving mechanism, the clamping mechanism is arranged on the vertical driving mechanism, the vertical driving mechanism is arranged on the longitudinal driving mechanism, the longitudinal driving mechanism is fixed on a base station, the vertical driving mechanism is used for driving the clamping mechanism to vertically move, the clamping mechanism is used for clamping and supporting the tool, and the longitudinal driving mechanism is used for driving the vertical driving mechanism and the clamping mechanism to be close to or far away from the transfer conveying line.
3. The bottle cap spray coating hanging system according to claim 2, wherein the clamping mechanism comprises a driving clamping finger and a pair of clamping jaws arranged on the driving clamping finger, wherein the driving clamping finger can drive the two clamping jaws to clamp or open relatively.
4. The bottle cap spraying hanging system according to claim 1, wherein the hanging rod is a square rod, each receiving structure comprises a through hole formed in the upper surface of the hanging rod, and a heat-sensitive soft magnetic rod is inserted into the through hole, the bottom surface of the heat-sensitive soft magnetic rod is level with the bottom surface of the hanging rod, and the heat-sensitive soft magnetic rod can be sleeved with the supporting tool.
5. The bottle cap spraying and hanging system according to claim 1, wherein the base station comprises a rod feeding area, the rod feeding mechanism comprises a limiting rod arranged on the rod feeding area and positioned below the pick-up device, and a feeding pushing cylinder for pushing the hanging rod to the limiting rod, and two guide bars which are oppositely arranged are arranged between the limiting rod and the feeding pushing cylinder.
6. The bottle cap spraying hanging system according to claim 5, wherein any one of the guide bars can be lifted by a lifting mechanism, the base station further comprises a rod supplementing area arranged beside the rod conveying area, a material supplementing electric sliding table is arranged on the rod supplementing area, and the material supplementing electric sliding table synchronously pushes a plurality of hanging rods into the rod conveying area through a material supplementing push plate.
7. The bottle cap spray coating hanging system according to claim 5, wherein the push rod mechanism comprises a push-off cylinder extending along the transfer direction of the transfer line and a push head provided at the end of the piston rod of the push-off cylinder.
8. The bottle cap spraying hanging system according to claim 1, wherein the manipulator comprises a six-axis mechanical arm and a gripper arranged on the six-axis mechanical arm, the hanging rod comprises a rod body, an extraction block arranged on the rod body and a hook arranged at one end of the rod body, and the gripper is used for clamping the extraction block.
9. The bottle cap spray-on hanging system according to claim 8, further comprising a mounting bracket, a first in-place sensor disposed on the mounting bracket, a second in-place sensor disposed downstream of the first in-place sensor, and a hanger sensor disposed below the second in-place sensor; the first in-place sensor and the second in-place sensor are both used for detecting a lifting hook on the spraying transmission line, and the hanging rod inductor is used for detecting whether the hanging rod moves in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210997367.XA CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210997367.XA CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
| CN202011506240.0A CN112619946B (en) | 2020-12-18 | 2020-12-18 | Bottle cap spraying hanging system |
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| CN202011506240.0A Division CN112619946B (en) | 2020-12-18 | 2020-12-18 | Bottle cap spraying hanging system |
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| CN115338064A CN115338064A (en) | 2022-11-15 |
| CN115338064B true CN115338064B (en) | 2024-07-02 |
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| CN202210997367.XA Active CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
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| CN202011506240.0A Active CN112619946B (en) | 2020-12-18 | 2020-12-18 | Bottle cap spraying hanging system |
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| CN113291546B (en) * | 2021-05-11 | 2022-07-05 | 佛山市高明永川机车配件制造有限公司 | Chain plate collecting device |
| CN113291856B (en) * | 2021-05-11 | 2022-08-05 | 佛山市高明永川机车配件制造有限公司 | Link joint deposit system |
| CN113877751B (en) * | 2021-10-20 | 2022-11-29 | 安徽百世佳包装有限公司 | Mould lid surface wire drawing fixation production line |
| CN115532557A (en) * | 2022-10-26 | 2022-12-30 | 深圳市富智盛自动化有限公司 | High-efficient annular magnetic core automatic spraying equipment |
| CN118321059B (en) * | 2024-06-13 | 2024-09-17 | 徐州乐生车业有限公司 | Suspension type paint spraying conveying line |
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Also Published As
| Publication number | Publication date |
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| CN112619946B (en) | 2022-09-16 |
| CN115338064A (en) | 2022-11-15 |
| CN112619946A (en) | 2021-04-09 |
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