CN112619946B - Bottle cap spraying hanging system - Google Patents
Bottle cap spraying hanging system Download PDFInfo
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- CN112619946B CN112619946B CN202011506240.0A CN202011506240A CN112619946B CN 112619946 B CN112619946 B CN 112619946B CN 202011506240 A CN202011506240 A CN 202011506240A CN 112619946 B CN112619946 B CN 112619946B
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- 238000005507 spraying Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 83
- 238000012546 transfer Methods 0.000 claims abstract description 35
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000003780 insertion Methods 0.000 claims description 35
- 230000037431 insertion Effects 0.000 claims description 35
- 230000005291 magnetic effect Effects 0.000 claims description 34
- 239000002184 metal Substances 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000005307 ferromagnetism Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 239000013589 supplement Substances 0.000 description 9
- 210000000078 claw Anatomy 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 239000006052 feed supplement Substances 0.000 description 3
- 230000005294 ferromagnetic effect Effects 0.000 description 3
- 230000001502 supplementing effect Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
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- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000005298 paramagnetic effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Manipulator (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a bottle cap spraying and hanging system which comprises a base station, a plurality of groups of workpiece taking devices arranged on the base station at intervals, hanging rods used for installing supporting tools, rod sending mechanisms used for pushing the hanging rods to an installation station, push rod mechanisms used for pushing the hanging rods to be far away from the workpiece taking devices, and manipulators used for hanging the hanging rods on a spraying conveying line, wherein the hanging rods are fixedly provided with bearing structures which are the same in number as the workpiece taking devices and correspond to the workpiece taking devices one by one, and each workpiece taking device is used for transferring the supporting tools on the transferring conveying line to the corresponding bearing structures. The bottle cap spraying and hanging system provided by the invention realizes the transfer installation of the bottle caps between the transfer conveying line and the hanging rods and the hanging rod hanging through the workpiece taking device, the rod conveying mechanism, the push rod mechanism and the mechanical arm, does not need manual installation and transportation, and effectively reduces the labor intensity of operators.
Description
Technical Field
The invention relates to the technical field of bottle cap production, in particular to a bottle cap spraying and hanging system.
Background
In some bottle lids (like cosmetic bottle lid, white spirit bottle lid etc.) production process, need pass through the fat liquoring processing on the bottle lid, adopt spraying processing again after treating the oil drying on the bottle lid, make the bright-colored coating of surface formation of bottle lid, in order to improve product transmission efficiency, the bottle lid after the fat liquoring processing can circulate to spraying processing district through the transfer chain, the staff takes off the bottle lid on the transfer chain, then install the bottle lid on the hanger one by one, the staff hangs the hanger on the spraying transfer chain again afterwards, the bottle lid on the hanger is carried to the paint spray booth and is carried out the spraying at last. In order to better receive the bottle caps and avoid touching the surfaces of the bottle caps as far as possible, the bottle caps are clamped on the supporting tool in advance to form a bottle cap assembly, and the bottle cap assembly is installed on the positioning tool on the transfer conveying line to realize transmission and fixation.
However, the step of spraying and hanging the bottle cap requires manual operation of a plurality of workers to maintain the production rhythm, and the manual operation speed is low, the labor cost is high, and the automation degree is low.
Thus, there is a need for improvements and enhancements in the art.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a bottle cap spraying and hanging system, which aims to automatically realize the transfer installation of bottle caps between a transfer conveying line and a hanging rod and the hanging rod hanging and reduce the manual operation intensity.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a bottle lid spouts coats and goes up string system, includes that base station, multiunit interval set up get a device on the base station, be used for installing the peg of bottle lid subassembly, be used for with peg propelling movement to installation station send the lever mechanism, be used for to promote the peg keep away from get a push rod mechanism of device, be used for hanging the peg manipulator on the spraying transfer chain, set firmly on the peg and get the structure of accepting of the same and one-to-one of a device quantity, every get a device and be used for shifting to corresponding on accepting the structure bottle lid subassembly on the transfer chain.
The workpiece taking device comprises a clamping mechanism, a vertical driving mechanism and a longitudinal driving mechanism, wherein the clamping mechanism is installed on the vertical driving mechanism, the vertical driving mechanism is installed on the longitudinal driving mechanism, the longitudinal driving mechanism is fixed on a base platform and is used for driving the clamping mechanism to vertically move, the clamping mechanism is used for clamping and supporting a tool, and the longitudinal driving mechanism is used for driving the vertical driving mechanism and the clamping mechanism to be close to or far away from a transfer conveying line.
The clamping mechanism comprises a driving clamping finger and a pair of clamping jaws arranged on the driving clamping finger, and the driving clamping finger can drive the two clamping jaws to clamp or open oppositely.
Each accept the structure including seting up the jack on the peg upper surface, the one end of jack is used for supplying to support the frock and inserts, the other end of jack sets firmly the temperature sensing soft magnetic piece, the temperature sensing soft magnetic piece is used for magnetism to inhale and supports the frock.
The peg is square pole, every accept the structure including seting up the through-hole at the peg upper surface, the soft bar magnet of temperature sensing of planting in the through-hole, the bottom surface of the soft bar magnet of temperature sensing is parallel and level with the bottom surface of peg, the soft bar magnet of temperature sensing can cup joint mutually with the support frock.
The rod feeding mechanism comprises a rod feeding area, a limiting rod arranged on the rod feeding area and positioned below the piece taking device, and a feeding pushing cylinder used for pushing the hanging rod to the limiting rod, wherein two oppositely-arranged guide strips are arranged between the limiting rod and the feeding pushing cylinder.
Any one gib block accessible lifting mechanism lifts up, send one side in pole district to be equipped with the benefit pole district, mend and be equipped with the electronic slip table of feed supplement in the pole district, the electronic slip table of feed supplement passes through the feed supplement push pedal and distinguishes many peg synchronized pushings send the pole.
The push rod mechanism comprises a push-off cylinder extending along the conveying direction of the transfer conveying line and a push head arranged at the end part of a piston rod of the push-off cylinder.
The manipulator comprises six mechanical arms and a gripper arranged on the six mechanical arms, the hanging rod comprises a rod body, a drawing block arranged on the rod body and a hook arranged at one end of the rod body, and the gripper is used for clamping the drawing block.
The bottle cap spraying and hanging system also comprises a mounting bracket, a first in-place sensor arranged on the mounting bracket, a second in-place sensor arranged at the downstream of the first in-place sensor, and a hanging rod sensor arranged below the second in-place sensor; the first sensor and the second sensor that arrive in place all are used for detecting the lifting hook on the spraying transmission line, the peg inductor is used for detecting whether the peg removes and targets in place.
Has the advantages that:
compared with the prior art, the bottle cap spraying and hanging system provided by the invention realizes the transfer installation of the bottle caps between the transfer conveying line and the hanging rod hanging through the workpiece taking device, the rod conveying mechanism, the push rod mechanism and the mechanical arm, does not need manual installation and transportation, changes the original complex and low-efficiency manual operation into a full-automatic production process, can quickly and accurately hang the whole bottle cap assembly, effectively reduces the labor intensity of operators, and improves the automation degree of enterprises.
Drawings
Fig. 1 is a top view of a bottle cap spray-coating hanging system provided by the present invention.
Fig. 2 is a perspective view of a part of the structure of the bottle cap spraying hanging system provided by the invention.
Fig. 3 is a perspective view of a pickup device in the bottle cap spray-coating hanging system provided by the invention.
Fig. 4 is a perspective view of a hanging rod in the bottle cap spraying hanging system provided by the invention.
Fig. 5 is a perspective view of another hanging rod in the bottle cap spraying hanging system provided by the invention.
Fig. 6 is a perspective view of a bottle cap assembly in the bottle cap spray-coating hanging system provided by the invention.
Fig. 7 is a schematic structural diagram of a manipulator grabbing hanging rod in the bottle cap spraying hanging system provided by the invention.
Fig. 8 is a schematic diagram of a hanging rod hanging in the bottle cap spraying hanging system provided by the invention.
Description of the main element symbols: 1-base table, 2-workpiece taking device, 3-hanging rod, 4-rod feeding mechanism, 5-mechanical arm, 61-supporting tool, 62-bottle cap, 611-metal insertion tube, 612-supporting plate, 613-joint, 6-bottle cap component, 21-clamping mechanism, 22-vertical driving mechanism, 23-longitudinal driving mechanism, 211-driving clamping finger, 212-clamping plate, 31-jack, 32-heat-sensitive soft magnet block, 33-heat-sensitive soft magnet rod, 41-rod feeding area, 42-limiting rod, 43-feeding pushing cylinder, 44-guide strip, 71-feeding electric sliding table, 72-feeding push plate, 73-feeding area, 74-lifting mechanism, 8-push rod mechanism, 81-pushing-off cylinder, 82-push head, 51-six-axis mechanical arm 51, 52-gripper, 34-rod body, 35-extraction block, 36-hook, 91-mounting bracket, 92-first arrival sensor, 93-second arrival sensor, 94-hanging rod sensor and 95-hook.
Detailed Description
The invention provides a bottle cap spraying hanging system, which is further described in detail below by referring to the attached drawings and embodiments in order to make the purpose, technical scheme and effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the scope of the invention.
The direction indicated by the solid arrows in fig. 1 and 8 is the conveying direction of the painting line, and the direction indicated by the hollow arrows in fig. 1 and 2 is the conveying direction of the transfer line.
Referring to fig. 1-8, the present invention provides a bottle cap spraying and hanging system, which includes a base platform 1, a plurality of sets of pick-up devices 2 disposed on the base platform 1 at intervals, a hanging rod 3 for mounting a bottle cap assembly 6, a rod feeding mechanism 4 for pushing the hanging rod 3 to a mounting station 48, a push rod mechanism 8 for pushing the hanging rod 3 away from the pick-up device 2, and a manipulator 5 for hanging the hanging rod 3 on a spraying conveyor line, wherein the hanging rod 3 is fixedly provided with receiving structures which are the same in number and one-to-one corresponding to the pick-up devices 2, and each pick-up device 2 is used for transferring the bottle cap assembly 6 on the transfer conveyor line 11 to a corresponding receiving structure.
The supporting tool 61 is as shown in fig. 6, and includes a metal insertion tube 611, a supporting plate 612 disposed on the top of the metal insertion tube 611, and a joint 613 disposed on the supporting plate 612; the bottom of the cap 62 is snapped into the fitting 613 to form the cap assembly 6. As shown in fig. 2, a plurality of positioning columns 12 are equidistantly arranged on the transfer conveyor line 11, and the metal insertion tube 611 is sleeved on the positioning columns 12 from top to bottom, so that the bottle cap assembly 6 is conveyed and fixed.
During operation, bottle lid subassembly 6 is through the dry back of fat liquoring, can install on location stand 12, conveys to the spraying district through transfer chain 11 afterwards, and transfer chain links up spraying district and fat liquoring district promptly, base station 1 sets up on one side of transfer chain 11, get a device 2 orientation transfer chain 11. The transfer conveying line 11 controls the time difference sequence through the existing control program or sequentially works at the triggered time through the matching of a control module and a plurality of in-place sensors (such as a plurality of optical fiber sensors, a plurality of proximity switches and the like) to realize intermittent start and stop, so that a plurality of bottle cap assemblies 6 on the transfer conveying line are accurately conveyed into a workpiece taking area (namely the front of a workpiece taking device), each bottle cap assembly 6 in the workpiece taking area corresponds to the workpiece taking device 2 on the base platform 1 one by one, the transfer conveying line is suspended for conveying at the moment, the hanging rod 3 is pushed to the lower part of the workpiece taking device 2 by the rod conveying mechanism 4, each workpiece taking device 2 takes the bottle cap assembly 6 off the positioning upright post 12 and installs a metal insertion tube 611 on the bottle cap assembly 6 on a corresponding bearing structure, then the hanging rod 3 is pushed away from the workpiece taking device 2 by the push rod mechanism 8, and the hanging rod 3 is conveyed to a hanging station 49 to be hung, finally, the manipulator 5 grips the hanging rod 3 at the hanging station 49 and hangs the hanging rod 3 on the hook 95 of the spraying conveyor line 96.
Compared with the prior art, the bottle cap spraying and hanging system provided by the invention realizes the transfer installation of the bottle caps 62 between the transfer conveying line 11 and the hanging rod 3 hanging through the piece taking device 2, the rod conveying mechanism 4, the push rod mechanism 8 and the mechanical arm 5 without manual installation and transportation, changes the original complex and low-efficiency manual operation into a full-automatic production process, can quickly and accurately hang the whole bottle cap assembly 6, effectively reduces the labor intensity of operators and improves the automation degree of enterprises.
It should be understood that, as shown in fig. 7, the hooks 95 on the spray conveyor line 96 are arranged at intervals along the conveying track of the spray conveyor line 96, and each hook 95 hangs one hanging rod 3, so that the spray conveyor line can hang the hanging rod 3 under the working condition of keeping running at a low speed without stopping the spray conveyor line.
Specifically, referring to fig. 3, the pickup device 2 includes a clamping mechanism 21, a vertical driving mechanism 22, and a longitudinal driving mechanism 23, the clamping mechanism 21 is installed on the vertical driving mechanism 22, the vertical driving mechanism 22 is installed on the longitudinal driving mechanism 23, the longitudinal driving mechanism 23 is fixed on the base platform 1, the vertical driving mechanism 22 is used for driving the clamping mechanism 21 to move vertically, the clamping mechanism 21 is used for clamping and supporting the tool 61, and the longitudinal driving mechanism 23 is used for driving the vertical driving mechanism 22 and the clamping mechanism 21 to approach or leave the transfer conveyor line 11.
Further, as shown in fig. 3, the clamping mechanism 21 includes a driving finger 211, and a pair of clamping jaws disposed on the driving finger 211, wherein the driving finger 211 can drive the two clamping jaws to be clamped or opened relatively. In this embodiment, the clamping jaw includes two clamping plates 212 arranged oppositely, each clamping plate 212 is fixedly connected with the clamping finger of the driving clamping finger 211, and V-shaped clamping openings are formed in the two clamping plates 212. When the clamping jaw is clamped, the metal insertion tube 611 is clamped by the two clamping plates 212, and the two clamping plates 212 are combined to form a sealed diamond-shaped clamping opening, so that the shape of the metal insertion tube 611 is well adapted, and the clamping and fixing effects are good.
Preferably, the driving fingers 211 are preferably toggle-type pneumatic fingers, and since a strong and stable clamping force can be obtained by using a toggle mechanism, the two fingers of the toggle-type pneumatic fingers are vertically downward (i.e. at the dead center position) in the clamping state, and can continuously maintain the workpiece in the clamping state without loosening even if the air source is cut off, thereby avoiding the metal insertion tube 611 from falling off due to the self-opening of the clamping jaws and ensuring that the bottle cap assembly 6 is not displaced after loosening during the transferring process.
Preferably, in order to simplify the structure and save space, the vertical driving mechanism 22 and the longitudinal driving mechanism 23 adopt a linear driving mechanism, and the linear driving mechanism can be a hydraulic push rod, a pneumatic push rod or an electric push rod. In this embodiment, the vertical driving mechanism 22 is a sliding table cylinder, the longitudinal driving mechanism 23 is a double-rod cylinder, a cylinder body of the sliding table cylinder is installed on a baffle of the double-rod cylinder, and the driving clamping finger 211 is installed on a sliding table of the sliding table cylinder.
The working principle of the extractor 2 is briefly described below according to the case of the present embodiment: under initial condition, the clamping jaw on the toggle type gas claw is in an open state, the piston rod of the double-rod cylinder is in a retraction completion state, and the sliding table cylinder is in a lifting state. After the bottle cap assembly 6 is conveyed to the place by the transfer conveying line, the sliding table cylinder drives the toggle type gas claw to descend, the piston rod of the double-rod cylinder extends out to drive the sliding table cylinder and the toggle type gas claw to move towards the bottle cap assembly 6, so that the metal insertion tube 611 is positioned between the two clamping plates 212 on the toggle type gas claw, the toggle type gas claw acts to enable the two clamping plates 212 to clamp the metal insertion tube 611 together, then the sliding table cylinder drives the toggle type gas claw to ascend, the metal insertion tube 611 is separated from the positioning upright post 12, then the piston rod of the double-rod cylinder retracts to one end distance, the metal insertion tube 611 is positioned right above the bearing structure, then the sliding table cylinder drives the toggle type gas claw to descend, the metal insertion tube 611 is installed on the bearing structure, finally the sliding table cylinder drives the toggle type gas claw to ascend, the piston rod of the double-rod cylinder resets to an initial state, and interference of the hanging rod 3 is prevented from being transferred to a station to be hung on. The whole bottle cap assembly 6 is automatically transferred and installed without touching the bottle cap 62, so that the bottle cap 62 is prevented from being scratched and damaged.
In one embodiment, each of the receiving structures includes an insertion hole 31 formed in the upper surface of the hanging rod 3, one end of the insertion hole 31 is used for inserting the supporting tool 61, the other end of the insertion hole 31 is fixedly provided with the heat-sensitive soft magnetic block 32, and the heat-sensitive soft magnetic block 32 is used for magnetically attracting the supporting tool 61.
The heat-sensitive soft magnetic block 32 is mainly composed of a heat-sensitive metal material and a heat-sensitive ferrite, and ferromagnetic substances in the heat-sensitive soft magnetic block 32 lose ferromagnetism and become paramagnetic when the temperature is higher than a certain temperature (the transition temperature is the curie temperature point). While the ferromagnetic substance in the heat-sensitive soft magnetic block 32 recovers the ferromagnetic property when the temperature is lower than a certain temperature (the transition temperature is the curie temperature point); in the embodiment, the curie temperature point of the thermosensitive soft magnetic block 32 is higher than the normal temperature and is set to be 40 ℃, that is, when the thermosensitive soft magnetic block 32 works at the normal temperature, when the thermosensitive soft magnetic block has ferromagnetism, after the metal insertion tube 611 is inserted into the insertion hole 31, the thermosensitive soft magnetic block 32 and the metal insertion tube 611 generate a magnetic attraction effect, and the thermosensitive soft magnetic block 32 attracts the metal insertion tube 611, so that the metal insertion tube 611 is prevented from being separated from the hanging rod 3 in the transportation process.
After the spraying of bottle lid 62 is accomplished, in order to facilitate the follow peg 3 lift off bottle lid subassembly 6, the peg 3 takes off the back from lifting hook 95, peg 3 level is invertd (bottle lid subassembly 6 is vertical down) on a support to in getting into the heating chamber along with the transfer chain, in the heating chamber, heat sensitive soft magnetic path 32 is heated the demagnetization, can not take place the magnetism effect of inhaling between heat sensitive soft magnetic path 32 and the metal cannula 611, bottle lid subassembly 6 breaks away from peg 3 automatically under the effect of self gravity, and fall into in the collection basin on the support, need not manual intervention, staff's intensity of labour has significantly reduced.
In another embodiment, the hanging rod 3 is a square rod, each of the receiving structures includes a through hole formed in the upper surface of the hanging rod 3, and a heat-sensitive soft magnetic rod 33 inserted into the through hole, the bottom surface of the heat-sensitive soft magnetic rod 33 is flush with the bottom surface of the hanging rod 3, and the heat-sensitive soft magnetic rod 33 can be sleeved with the supporting tool 61. Similarly, in this embodiment, the curie temperature of the thermal sensitive soft magnetic rod 33 is higher than the normal temperature and is set to 40 ℃, that is, when the thermal sensitive soft magnetic rod 33 works at the normal temperature and has ferromagnetism, the metal insertion tube 611 is sleeved behind the thermal sensitive soft magnetic rod 33, the thermal sensitive soft magnetic rod 33 and the metal insertion tube 611 generate a magnetic attraction effect, and the thermal sensitive soft magnetic rod 33 attracts the metal insertion tube 611, so as to prevent the metal insertion tube 611 from being separated from the hanging rod 3 during transportation.
After the spraying of bottle lid 62 is accomplished, in order to facilitate the follow and lift off bottle lid subassembly 6 from peg 3, peg 3 takes off the back from lifting hook 95, and peg 3 level is invertd (bottle lid subassembly 6 is vertical downwards) on a support to in getting into the heating chamber along with the transfer chain, in the heating chamber, the soft bar magnet 33 of temperature sensing is heated and is demagnetized, can not take place the magnetic attraction effect between the soft bar magnet 33 of temperature sensing and the metal cannula 611, and bottle lid subassembly 6 breaks away from peg 3 under the effect of self gravity to fall into in the catch tray on the support.
Specifically, referring to fig. 1, the base includes a rod feeding area 41 and a bearing support plate 20, all the pickup devices 2 are provided on the bearing support plate 20, the rod feeding mechanism 4 includes a limiting rod 42 disposed on the rod feeding area 41 and located below the pickup devices 2, and a feeding pushing cylinder 43 for pushing the hanging rod 3 to the limiting rod 42, and two guide bars 44 disposed oppositely are disposed between the limiting rod 42 and the feeding pushing cylinder 43. In implementation and application, a feeding push plate (not visible in the drawing) is arranged at the end of the piston rod of the feeding push cylinder 43, the distance between the guide strips 44 is slightly greater than the length of the hanging rods 3, a plurality of hanging rods 3 are stored between the feeding push plate and the limiting rod 42, in one feeding period, the feeding push plate is driven by the feeding push cylinder 43 to push all the hanging rods 3 to move towards the limiting rod 42, the hanging rod 3 closest to the limiting rod 42 is pressed against the limiting rod 42, then the feeding push plate is driven by the feeding push cylinder 43 to reset, the part taking device 2 further installs the bottle cap assembly 6 on the hanging rod 3 to complete feeding, after the hanging rod 3 is pushed away from the part taking device 2, the feeding push cylinder 43 repeats the above pushing action until no hanging rod 3 exists between the limiting rod 42 and the feeding push plate, and stops working, and waiting for the hanging rod 3 to be supplemented is realized.
Further, any one of the guide bars 44 can be lifted by a lifting mechanism 74, the base table 1 further includes a rod supplementing area 73 disposed beside the rod feeding area 41, and an electric sliding table 71 for supplementing material is disposed on the rod supplementing area 73. During material supplement, a proper amount of hanging rods 3 are placed in the material supplement rod area 73, the lifting mechanism 74 lifts the guide strips 44 to ascend, so that the guide strips 44 and the table top of the rod conveying area 41 form a material supplement port, the material supplement electric sliding table 71 is provided with a material supplement push plate 72, the material supplement electric sliding table 71 drives the material supplement push plate 72, the material supplement push plate 72 synchronously pushes a plurality of hanging rods 3 to penetrate through the material supplement port to enter the rod conveying area 41, and one end part of each hanging rod 3 is abutted against the other guide strip 44. Through setting up like this, can supply the peg 3 on the pole district 41 of sending fast and in time, avoid delaying production.
Preferably, the lifting mechanism 74 comprises a vertically upward lifting cylinder with its piston rod end connected to the guide bar 44 by a connecting rod and a connecting rod.
Preferably, referring to fig. 1 and 2, the push rod mechanism 8 includes a push-off cylinder 81 along the transfer direction of the transfer line and a push head 82 disposed at the end of the piston rod of the push-off cylinder 81. When the hanging rod 3 completes the installation of the bottle cap assembly 6, the piston rod of the pushing cylinder 81 extends out, and the pushing head 82 pushes the hanging rod 3 into the hanging station 49 to be hung.
Preferably, referring to fig. 7, the manipulator 5 includes a six-axis robot arm 51 and a gripper 52 disposed on the six-axis robot arm 51, the hanging rod 3 includes a rod body 34, a picking block 35 disposed on the rod body 34, and a hook 36 disposed at one end of the rod body 34, and the gripper 52 is used for clamping the picking block 35. When the hanging rod 3 to be hung on the hanging station is in a horizontal placing state, the six-axis mechanical arm 51 drives the gripper 52 to move, so that the gripper 52 can accurately clamp the extracting block 35 on the rod body 34, then the six-axis mechanical arm 51 lifts the hanging rod 3, the hanging rod 3 is swung to a vertical state, and at the moment, the hook 36 of the hanging rod 3 is located at the uppermost part of the hanging rod 3. It should be noted that the control program for controlling the movement of the six-axis robot 51 and the gripper 52 belongs to the conventional technical means in the field of electrical control.
As shown in fig. 8, in order to ensure the hanging accuracy, the bottle cap spraying hanging system further comprises a mounting bracket 91, a first in-position sensor 92 arranged on the mounting bracket 91, a second in-position sensor 93 arranged downstream of the first in-position sensor 92, and a hanging rod sensor 94 arranged below the second in-position sensor 93; the first in-place sensor 92 and the second in-place sensor 93 are used for detecting a hook 95 on a spraying transmission line 96, and the hanging rod inductor 94 is used for detecting whether the hanging rod 3 moves in place. When the first in-place sensor 92 detects that the hook 95 passes through, the first in-place sensor 92 feeds back a signal to the electric cabinet, the electric cabinet drives the six-axis mechanical arm 51 to move, so that the hanging rod 3 gradually approaches the hook 95, when the second in-place sensor 93 detects the hook 95, the six-axis mechanical arm 51 hangs the hook 36 of the hanging rod 3 on the hook 95, and at the moment, after the hanging rod inductor 94 detects the hanging rod 3, the gripper 52 loosens the clamping of the extraction block 35, so that the hanging rod 3 is hung automatically.
It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the protective scope of the present invention.
Claims (6)
1. A bottle cap spraying and hanging system is characterized by comprising a base station, a plurality of groups of taking devices arranged on the base station at intervals, a hanging rod used for installing a bottle cap assembly, a rod sending mechanism used for pushing the hanging rod to an installation station, a push rod mechanism used for pushing the hanging rod to be far away from the taking devices, and a manipulator used for hanging the hanging rod on a spraying conveying line, wherein the hanging rod is fixedly provided with bearing structures which are the same in number as the taking devices and correspond to the taking devices one by one, and each taking device is used for transferring the bottle cap assembly on the transferring conveying line to the corresponding bearing structure; each bearing structure comprises an insertion hole formed in the upper surface of the hanging rod, one end of each insertion hole is used for a supporting tool to insert, and a heat-sensitive soft magnetic block is fixedly arranged at the other end of each insertion hole and used for magnetically attracting the supporting tool; the supporting tool comprises a metal insertion pipe, a supporting plate arranged at the top of the metal insertion pipe and a joint arranged on the supporting plate; the bottom of the bottle cap is clamped with the joint to form a bottle cap assembly; the Curie temperature of the thermosensitive soft magnetic block is higher than the normal temperature, the thermosensitive soft magnetic block has ferromagnetism under the normal temperature, after the metal insertion tube is inserted into the insertion hole, the thermosensitive soft magnetic block and the metal insertion tube are subjected to magnetic attraction, and the thermosensitive soft magnetic block attracts the metal insertion tube; the hanging rod is horizontally placed in the heating chamber in an inverted mode, the thermosensitive soft magnetic block is heated and magnetized, the magnetic attraction effect cannot occur between the thermosensitive soft magnetic block and the metal insertion tube, and the bottle cap assembly is automatically separated from the hanging rod under the action of self gravity; the workpiece taking device comprises a clamping mechanism, a vertical driving mechanism and a longitudinal driving mechanism, wherein the clamping mechanism is installed on the vertical driving mechanism, the vertical driving mechanism is installed on the longitudinal driving mechanism, the longitudinal driving mechanism is fixed on the base station and used for driving the clamping mechanism to vertically move, the clamping mechanism is used for clamping and supporting the tool, and the longitudinal driving mechanism is used for driving the vertical driving mechanism and the clamping mechanism to be close to or far away from the transfer conveying line; the base station is including sending the pole district, send the pole mechanism including setting up on sending the pole district and being located the gag lever post of getting a device below, be used for pushing the peg to the material loading propelling movement cylinder of gag lever post, be equipped with the gib block of two relative settings between gag lever post and the material loading propelling movement cylinder.
2. The bottle cap spray-on hanging system of claim 1, wherein the gripping mechanism comprises a driving finger, a pair of jaws disposed on the driving finger, the driving finger being capable of driving the two jaws to open or clamp relative to each other.
3. The bottle cap spraying and hanging system according to claim 1, wherein any one of the guide bars can be lifted by a lifting mechanism, the base station further comprises a supplementary rod area arranged beside the feeding rod area, a supplementary electric sliding table is arranged on the supplementary rod area, and the supplemented electric sliding table synchronously pushes a plurality of hanging rods into the feeding rod area through a supplementary push plate.
4. The bottle cap spray-on hanging system of claim 1, wherein the push rod mechanism comprises a push-off cylinder extending in a transfer direction of the transfer line and a push head disposed at an end of a piston rod of the push-off cylinder.
5. The bottle cap spray-coating hanging system according to claim 1, wherein the manipulator comprises six mechanical arms and a gripper arranged on the six mechanical arms, the hanging rod comprises a rod body, a drawing block arranged on the rod body, and a hook arranged at one end of the rod body, and the gripper is used for clamping the drawing block.
6. The bottle cap spray-on hanging system of claim 5, further comprising a mounting bracket, a first in-place sensor disposed on the mounting bracket, a second in-place sensor disposed downstream of the first in-place sensor, a hanging rod sensor disposed below the second in-place sensor; the first sensor and the second sensor that arrive in place all are used for detecting the lifting hook on the spraying transmission line, the peg inductor is used for detecting whether the peg removes and targets in place.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210997367.XA CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
| CN202011506240.0A CN112619946B (en) | 2020-12-18 | 2020-12-18 | Bottle cap spraying hanging system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011506240.0A CN112619946B (en) | 2020-12-18 | 2020-12-18 | Bottle cap spraying hanging system |
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| CN202210997367.XA Division CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
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| CN112619946A CN112619946A (en) | 2021-04-09 |
| CN112619946B true CN112619946B (en) | 2022-09-16 |
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| CN202210997367.XA Active CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
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| CN202210997367.XA Active CN115338064B (en) | 2020-12-18 | 2020-12-18 | Bottle lid spraying hanging system |
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| CN113877751B (en) * | 2021-10-20 | 2022-11-29 | 安徽百世佳包装有限公司 | Mould lid surface wire drawing fixation production line |
| CN115532557A (en) * | 2022-10-26 | 2022-12-30 | 深圳市富智盛自动化有限公司 | High-efficient annular magnetic core automatic spraying equipment |
| CN118321059B (en) * | 2024-06-13 | 2024-09-17 | 徐州乐生车业有限公司 | Suspension type paint spraying conveying line |
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| Publication number | Publication date |
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| CN112619946A (en) | 2021-04-09 |
| CN115338064A (en) | 2022-11-15 |
| CN115338064B (en) | 2024-07-02 |
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Denomination of invention: A Bottle Cap Spray Hanging System Effective date of registration: 20231010 Granted publication date: 20220916 Pledgee: Bank of China Limited Foshan Gaoming Sub-branch Pledgor: FOSHAN SHANGAOFENG PACKAGING MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2023980060567 |
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