CN115323583A - Dust removal and sterilization process for textile yarn production - Google Patents
Dust removal and sterilization process for textile yarn production Download PDFInfo
- Publication number
- CN115323583A CN115323583A CN202011594072.5A CN202011594072A CN115323583A CN 115323583 A CN115323583 A CN 115323583A CN 202011594072 A CN202011594072 A CN 202011594072A CN 115323583 A CN115323583 A CN 115323583A
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- CN
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- Prior art keywords
- cloth
- yarns
- dust removal
- textile
- warp
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultra-violet radiation
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/002—Climatic conditioning or removing lint or dust
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/26—Textiles, e.g. towels, beds, cloths
Abstract
The invention discloses a dust removal and sterilization process for textile yarn production, which comprises the steps of putting a finished beam on a sizing machine, carrying out guniting treatment, heating the guniting treated grout by a heating device before the guniting treatment, keeping the temperature of the grout at 40-80 ℃, and then drying by an oven, wherein the drying time is controlled to be 0.5-5h; the warp beam is arranged on a shuttle loom, weft yarns are guided through a shuttle, the periphery of the surface of the warp yarns and the weft yarns are subjected to dust absorption treatment through a dust absorption device in the flowing process, the warp yarns and the weft yarns are woven into grey cloth under the action of the shuttle loom, when the grey cloth flows, two surfaces of the grey cloth are subjected to dust removal through a dust removal device, meanwhile, two surfaces of the grey cloth are irradiated and sterilized through an ultraviolet sterilization lamp, and the grey cloth is wound into a cloth roll.
Description
Technical Field
The invention relates to the technical field of textile process application, in particular to a dust removal and sterilization process for textile yarn production.
Background
The original textile meaning is a general name of spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, particularly after the production of non-woven textile materials, three-dimensional compound weaving and other technologies, the existing textile is not only the traditional hand-made spinning and weaving, but also clothing, industrial and decorative textiles produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web technology and the like.
When the existing textile technology is used for weaving, dust removal of warps and wefts is possibly lacked, dust is possibly attached to the warps and the wefts, the dust is possibly trapped inside a woven fabric, and the surface of the woven fabric is lack of sterilization treatment, so that the processing quality can be influenced. Therefore, the dust removal and sterilization process for textile yarn production is provided for solving the problems.
Disclosure of Invention
The invention aims to solve the problems and provide a dust removal and sterilization process for textile yarn production.
The invention achieves the aim through the following technical scheme, and the dust removal and sterilization process for the production of the textile yarns comprises the following steps:
s1, manufacturing cone yarns from textile yarns transported in a textile factory, checking the textile yarns, removing flaw and stain in the textile yarns, and then rewinding the textile yarns into uniform and solid cones through a bobbin winder so as to facilitate the consistent tension of warps during warping;
s2, winding warp yarns on a warp beam through a warping machine;
s3, placing the finished beam on a sizing machine, carrying out guniting treatment, heating the guniting slurry by a heating device before the guniting treatment, keeping the temperature of the slurry at 40-80 ℃, and then drying by an oven, wherein the drying time is controlled to be 0.5-5h;
s4, penetrating each warp on the warp beam into the heddle eye and the reed;
s5, arranging a warp beam on a shuttle loom, guiding weft yarns through a shuttle, performing dust collection treatment on the periphery of the surface of the warp yarns and the weft yarns through a dust collection device in the flowing process, weaving the warp yarns and the weft yarns into grey cloth under the action of the shuttle loom, performing dust collection on two surfaces of the grey cloth through a dust collection device when the grey cloth flows, performing irradiation sterilization on the two surfaces of the grey cloth through an ultraviolet sterilization lamp, and winding the grey cloth into a cloth roll;
s6, inspecting flaws and stains of the wound cloth roll through a cloth inspecting machine, then folding and finishing the gray cloth through a cloth folding machine, then filling the gray cloth into a plastic packaging bag, and sealing the bag opening through a sealing machine.
Preferably, in the step S1, the bobbin processed in the winding process is transported by a transport trolley.
Preferably, the warp yarns in step S2 are wound in parallel on a warp beam.
Preferably, the warp beam after the spraying in the step S3 is loaded into an oven, and the slurry on the surface of the textile yarn is drained.
Preferably, the slurry dropped from the spun yarn after the guniting treatment in the step S3 is received and recovered by an open vessel.
Preferably, when the step S3 oven dries the beam, the temperature inside the oven is controlled to be 70-80 ℃.
Preferably, each reed in the step S4 passes through 4-5 warp sands.
Preferably, when the grey cloth is wound in the step S5, the grey cloth is wound on a cloth drum, and the diameter of the cloth drum is 30-45CM.
Preferably, when the cloth roll is inspected in the step S6, the cloth roll is manually and synchronously observed to screen and remove flaws and stains.
Preferably, before the bag mouth of the plastic packaging bag is sealed in the step S6, air in the bag is removed by a vacuum extractor.
The invention has the beneficial effects that:
this kind of cloth presss from both sides hides less weaving technology of dirt when weaving, can effectually carry out the surface dust removal to warp and woof, and the cloth weaving back, the dust of pressing from both sides in warp and woof and hiding is less, and can remove dust once more to the cloth surface after weaving, disinfects to the cloth surface simultaneously, has improved the quality of cloth, when the whitewashing, can heat the thick liquid of whitewashing, thereby before the improvement is dried, the temperature of weaving yarn, thereby the length of time that reducible weaving yarn was dried.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the embodiments of the present invention will be described in detail and fully with reference to the accompanying drawings. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solution of the present invention is further explained by the following embodiments.
The first embodiment is as follows:
a dust removal and sterilization process for textile yarn production comprises the following steps:
s1, manufacturing cone yarns from textile yarns conveyed in a textile factory, checking the textile yarns, removing flaw and stain in the textile yarns, and then rewinding the textile yarns into uniform and firm cones through a bobbin winder so as to facilitate the consistent tension of warp yarns during warping;
s2, winding warp yarns on a warp beam through a warping machine;
s3, placing the finished warp beam on a sizing machine, carrying out guniting treatment, and heating the guniting treated pulp by using a heating device before the guniting treatment so as to keep the temperature of the pulp at 50 ℃, and then drying by using an oven, wherein the drying time is controlled to be 4h;
s4, penetrating each warp on the warp beam into the heddle eye and the reed;
s5, arranging a warp beam on a shuttle loom, guiding weft yarns through a shuttle, performing dust collection treatment on the periphery of the surface of the warp yarns and the weft yarns through a dust collection device in the flowing process, weaving the warp yarns and the weft yarns into grey cloth under the action of the shuttle loom, performing dust collection on two surfaces of the grey cloth through a dust collection device when the grey cloth flows, performing irradiation sterilization on the two surfaces of the grey cloth through an ultraviolet sterilization lamp, and winding the grey cloth into a cloth roll;
s6, inspecting flaws and stains of the wound cloth roll through a cloth inspecting machine, then folding and finishing the gray cloth through a cloth folding machine, then filling the gray cloth into a plastic packaging bag, and sealing the bag opening through a sealing machine.
And S1, the bobbin processed by the winding process is transported by a transport trolley.
The warp yarns in step S2 are wound in parallel on a warp beam.
And (4) placing the warp beam sprayed in the step (S3) into an oven, and draining the slurry on the surface of the textile yarns.
And after the slurry spraying treatment in the step S3, carrying and recovering slurry dropping from the textile yarns through an open container.
And S3, when the oven dries the warp beam, controlling the temperature inside the oven to be 70-80 ℃.
4-5 warps are penetrated in each reed in the step S4.
And S5, when the blank cloth is wound, the blank cloth is wound on a cloth cylinder, and the diameter of the cloth cylinder is 30-45CM.
And S6, when the yardage rolls are inspected, manually and synchronously observing, and screening and removing flaws and stains.
And in the step S6, before the bag opening of the plastic packaging bag is sealed, air in the bag is removed through a vacuumizing device.
The temperature of the slurry in the slurry spraying procedure in the process is low, and the heat consumed for heating the slurry is less when the slurry is dried, so that the waste of heat emission is reduced.
Example two:
a dust removal and sterilization process for textile yarn production comprises the following steps:
s1, manufacturing cone yarns from textile yarns conveyed in a textile factory, checking the textile yarns, removing flaw and stain in the textile yarns, and then rewinding the textile yarns into uniform and firm cones through a bobbin winder so as to facilitate the consistent tension of warp yarns during warping;
s2, winding warp yarns on a warp beam through a warping machine;
s3, placing the finished warp beam on a sizing machine, carrying out guniting treatment, and heating the guniting treated pulp by using a heating device before the guniting treatment so as to keep the temperature of the pulp at 75 ℃, and then drying by using an oven, wherein the drying time is controlled to be 1h;
s4, penetrating each warp on the warp beam into the heddle eye and the reed;
s5, arranging a warp beam on a shuttle loom, guiding weft yarns through a shuttle, performing dust collection treatment on the periphery of the surface of the warp yarns and the weft yarns through a dust collection device in the flowing process, weaving the warp yarns and the weft yarns into grey cloth under the action of the shuttle loom, performing dust collection on two surfaces of the grey cloth through a dust collection device when the grey cloth flows, performing irradiation sterilization on the two surfaces of the grey cloth through an ultraviolet sterilization lamp, and winding the grey cloth into a cloth roll;
s6, inspecting flaws and stains of the wound cloth roll through a cloth inspecting machine, then folding and finishing the gray cloth through a cloth folding machine, then filling the gray cloth into a plastic packaging bag, and sealing the bag opening through a sealing machine.
And S1, the bobbin processed by the winding process is transported by a transport trolley.
The warp yarns in step S2 are wound in parallel on a warp beam.
And (4) placing the warp beam sprayed in the step (S3) into an oven, and draining the slurry on the surface of the textile yarns.
And after the slurry spraying treatment in the step S3, carrying and recovering slurry dropping from the textile yarns through an open container.
And S3, when the oven dries the warp beam, controlling the temperature inside the oven to be 70-80 ℃.
4-5 warps are penetrated in each reed in the step S4.
And S5, when the blank cloth is wound, the blank cloth is wound on a cloth cylinder, and the diameter of the cloth cylinder is 30-45CM.
And S6, when the yardage rolls are inspected, manually and synchronously observing, and screening and removing flaws and stains.
And in the step S6, before the bag opening of the plastic packaging bag is sealed, air in the bag is removed through a vacuumizing device.
The temperature of the slurry in the slurry spraying procedure in the process is higher, the temperature of the slurry has a certain heating effect on the textile yarns, and the required time is shorter when the drying is carried out.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A dust removal and sterilization process for textile yarn production is characterized in that: the method comprises the following steps:
s1, manufacturing cone yarns from textile yarns conveyed in a textile factory, checking the textile yarns, removing flaw and stain in the textile yarns, and then rewinding the textile yarns into uniform and firm cones through a bobbin winder so as to facilitate the consistent tension of warp yarns during warping;
s2, winding warp yarns on a warp beam through a warping machine;
s3, placing the finished warp beam on a sizing machine, carrying out guniting treatment, and heating the guniting treated pulp by using a heating device before the guniting treatment so as to keep the temperature of the pulp at 40-80 ℃, and then drying by using an oven, wherein the drying time is controlled to be 0.5-5h;
s4, penetrating each warp yarn on the warp beam into the heddle eye and the reed;
s5, arranging a warp beam on a shuttle loom, guiding weft yarns through a shuttle, performing dust absorption treatment on the periphery of the surface through a dust absorption device in the flowing process of the warp yarns and the weft yarns, weaving the warp yarns and the weft yarns into grey cloth under the action of the shuttle loom, performing dust removal on two surfaces of the grey cloth through a dust removal device when the grey cloth flows, performing irradiation sterilization on two surfaces of the grey cloth through an ultraviolet sterilization lamp, and winding the grey cloth into a cloth roll;
s6, inspecting flaws and stains of the wound cloth roll through a cloth inspecting machine, then folding and finishing the gray cloth through a cloth folding machine, then filling the gray cloth into a plastic packaging bag, and sealing the bag opening through a sealing machine.
2. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and S1, the bobbin processed by the winding process is transported by a transport trolley.
3. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: the warp yarns in step S2 are wound in parallel on a warp beam.
4. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and (4) placing the warp beam sprayed in the step (S3) into an oven, and draining the slurry on the surface of the textile yarns.
5. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and (4) after the guniting treatment in the step (S3), receiving and recovering the slurry dropping from the textile yarns through an open container.
6. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and S3, when the oven dries the warp beam, controlling the temperature inside the oven to be 70-80 ℃.
7. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: 4-5 warps are penetrated in each reed in the step S4.
8. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and S5, when the blank cloth is wound, the blank cloth is wound on a cloth cylinder, and the diameter of the cloth cylinder is 30-45CM.
9. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and S6, when the yardage roll is inspected, manually and synchronously observing the yardage roll, and screening and removing flaws and stains.
10. The dust removal and sterilization process for textile yarn production according to claim 1, characterized in that: and in the step S6, before the bag opening of the plastic packaging bag is sealed, air in the bag is removed through a vacuumizing device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011594072.5A CN115323583A (en) | 2020-12-29 | 2020-12-29 | Dust removal and sterilization process for textile yarn production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011594072.5A CN115323583A (en) | 2020-12-29 | 2020-12-29 | Dust removal and sterilization process for textile yarn production |
Publications (1)
Publication Number | Publication Date |
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CN115323583A true CN115323583A (en) | 2022-11-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202011594072.5A Withdrawn CN115323583A (en) | 2020-12-29 | 2020-12-29 | Dust removal and sterilization process for textile yarn production |
Country Status (1)
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CN (1) | CN115323583A (en) |
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2020
- 2020-12-29 CN CN202011594072.5A patent/CN115323583A/en not_active Withdrawn
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Application publication date: 20221111 |
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