CN111979786B - Manufacturing process and production equipment of textile fabric - Google Patents

Manufacturing process and production equipment of textile fabric Download PDF

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Publication number
CN111979786B
CN111979786B CN202010642363.0A CN202010642363A CN111979786B CN 111979786 B CN111979786 B CN 111979786B CN 202010642363 A CN202010642363 A CN 202010642363A CN 111979786 B CN111979786 B CN 111979786B
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cloth
roll
drying
roller
fabric
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CN111979786A (en
Inventor
何学炜
李琴琴
杨军
叶子兰
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Huzhou Sanjin Special Textile Co ltd
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Huzhou Sanjin Special Textile Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D06N3/065PVC together with other resins except polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/08Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating from outlets being in, or almost in, contact with the textile material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D06B1/16Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being supplied from inside the roller
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • D06B23/021Compressive rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • D06B23/023Guiding rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • D06B23/028Rollers for thermal treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/047Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with fluoropolymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • D06N2201/045Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/12Permeability or impermeability properties
    • D06N2209/121Permeability to gases, adsorption
    • D06N2209/125Non-permeable

Abstract

The invention discloses a manufacturing process of textile fabric and production equipment thereof, relating to the field of textile, and comprising the following steps: the method comprises the following steps: preparing raw materials including finished cotton cloth, linen and colloidal stock solution; step two: singeing, desizing, boiling, bleaching, mercerizing and the like are carried out on finished cotton cloth and linen in raw material preparation; step three: the finished cotton cloth and linen in the raw materials are spun, the two fabrics are spun together to form a group of fabrics, and whether dyeing is carried out or not is selected according to needs. The invention comprises the following steps: preparing raw materials, namely finished cotton cloth, linen and colloidal stock solution, and performing the following five steps: in pouring into colloid stoste into the equipment, pass through equipment with the cloth again for colloid stoste becomes the solid in the cloth outside attached to, has realized fusing cotton cloth, numb cloth and colloid cloth, and what face skin in the final cloth is cotton, is the colloid to the outside, makes final cloth both possess sealed effect, also possess certain travelling comfort.

Description

Manufacturing process and production equipment of textile fabric
Technical Field
The invention relates to the field of textiles, in particular to a manufacturing process and production equipment of textile fabrics.
Background
The weaving idea is a general term taken from spinning and weaving, but with the continuous development and perfection of a weaving knowledge system and a subject system, particularly, after the production of non-woven textile materials, three-dimensional compound knitting and other technologies, the textile products for clothing, industry and decoration produced by the non-woven fabric technology, the modern three-dimensional knitting technology, the modern electrostatic nano-net forming technology and the like are not only the traditional hand-made spinning and weaving, but also the non-woven fabric technology, therefore, modern textile refers to a multi-scale structure processing technology of fiber or fiber aggregate, the ancient textile and printing and dyeing technology in China has a long history, and as early as the original society, ancient people are aware of local materials in order to adapt to the change of climate, and natural resources are utilized as raw materials for textile and printing and dyeing, and to make simple hand-made textile tools, apparel, airbags and curtain carpets in daily life are products of textile and printing technologies.
Current textile fabric single structure can't combine leakproofness and travelling comfort, the protective clothing cloth that the staff dressed under the special environment, for example, the leakproofness is the indispensable requirement of cloth, but the direct and skin contact of sealed colloid cloth can influence the travelling comfort greatly, can cause the circumstances such as the vexed sweat of skin, and when current weaving device handled special cloth, can't relapse extend to it, thereby it is poor to cause the degree of fusing each other between the special cloth.
Disclosure of Invention
The invention aims to: in order to solve current textile fabric single structure, can't combine leakproofness and travelling comfort, for example the protective clothing cloth that the staff dressed under the special environment, the leakproofness is the indispensable requirement of cloth, but the direct and skin contact of sealed colloid cloth can influence the travelling comfort greatly, can cause the circumstances such as the vexed sweat of skin, and when current weaving device handled special cloth, can't relapse extend to it many times, thereby cause the poor problem of the degree of interfusion each other between the special cloth, a textile fabric's preparation technology and production facility are provided.
In order to achieve the purpose, the invention provides the following technical scheme: a textile fabric manufacturing process and production equipment thereof comprise:
the method comprises the following steps: preparing raw materials including finished cotton cloth, linen and colloidal stock solution;
step two: singeing, desizing, boiling, bleaching, mercerizing and the like are carried out on finished cotton cloth and linen in raw material preparation;
step three: spinning finished cotton cloth and linen in the raw materials, spinning the two fabrics together to form a group of fabrics, and selecting whether to dye or not according to the requirements;
step four: after dyeing and drying, selecting whether to print or not according to needs, and then finishing the cloth;
step five: pouring the colloid stock solution into equipment, and then passing the cloth through the equipment to enable the colloid stock solution to be attached to the outer side of the cloth to form a solid;
step six: the cloth is rolled up after passing through the device, then manual quality inspection is carried out, and the comfort level, the sealing degree and the transmittance of the cloth are observed.
Preferably, the raw material in the first step is prepared into finished cotton cloth and linen, and the following steps are required:
s1: checking, turning over, batching, separating boxes, beating defects, weaving defects, various kinds of stains and damages to the original cloth, wherein the checking is usually about 10% of the total amount;
s2: after the original cloth is inspected, the original cloth is required to be batched, boxed and printed on a cloth head, and the variety, the processing technology, the batch number, the box number, the release date and the code of a cloth turner are marked for convenient management;
s3: to ensure continuous batch processing, the raw cloth must be seamed.
Preferably, the colloidal stock solution in the first step includes polytetrafluoroethylene, vinyl chloride resin and natural latex in parts by mass, wherein the mass ratio of the tetrafluoroethylene, the vinyl chloride resin and the natural latex is 1:1: 0.5.
Preferably, in the second step, finished cotton cloth and linen cloth in raw material preparation are subjected to singeing, desizing, scouring, bleaching, mercerizing and the like, and the second step comprises the following steps:
s1: singeing, wherein the fabric singeing is to pass high-temperature flame in an open width manner quickly or rub the fabric on a red hot metal surface, so that fluff on a cloth cover is heated quickly and burnt, while the cloth body is relatively tight and heated slowly, and when the fluff is not heated to a firing point, the fluff is separated from the flame or the red hot metal surface, so that the purposes of burning the fluff and not operating the fabric are achieved;
s2: desizing, namely desizing the fabric by adopting alkali desizing, enzyme desizing, acid desizing, oxidant desizing and other methods, swelling the size by alkali desizing, reducing the adhesive force with fibers, removing the size from the fabric by washing, degrading starch by enzyme, acid and oxidant, increasing the solubility in water, removing the size by washing, and frequently combining enzyme desizing and alkali desizing because the acid and the oxidant have great damage to cotton fibers, and the size is rarely used independently;
s3: scouring, namely scouring the fabric in high-temperature concentrated alkali liquor for a long time to remove residual impurities, wherein the scouring is to remove the impurities from the fabric after washing by utilizing chemical degradation reaction or emulsification, swelling and the like of caustic soda and other scouring aids with pectic substances, waxy substances, nitrogen-containing substances and cottonseed hulls;
s4: bleaching, wherein the common bleaching methods of the fabric comprise a sodium nitrilate method, a hydrogen peroxide method and a sodium chlorite method, the PH value of bleaching liquor for bleaching by sodium hypochlorite is about 10, the method is carried out at normal temperature, the equipment is simple, the operation is convenient, the cost is low, but the damage to the strength of the fabric is large, the whiteness is low, the PH value of the bleaching solution bleached by hydrogen peroxide is 10, bleaching at high temperature, the whiteness of the bleached fabric is high in cost, desizing, scouring and bleaching can be completed at one time under proper conditions by combining with caustic soda, the pH value of bleaching solution for bleaching sodium chlorite is 4-4.5, the bleaching is performed at high temperature, the whiteness is good, the method has the advantages of small damage to the fiber, but is easy to generate toxic gas during bleaching, pollutes the environment, corrodes equipment, and is made of special metal materials, so the application is limited to a certain extent, and dechlorination is carried out after sodium hypochlorite and sodium chlorite are bleached so as to prevent the fabric from being damaged due to the existence of residual chlorine in the existing process of the fabric;
s5: mercerizing, treating cotton fabric with concentrated caustic soda solution at room temperature or low temperature under the condition that the cotton fabric is subjected to tension in warp and weft directions, wherein the fabric is subjected to mercerizing, the longitudinal natural twist of the fiber disappears, the cross section of the fiber is elliptical, and the reverse direction of light is more regular due to the bulking of the fiber, so that the luster is improved, and fully removing alkali by adopting methods such as flushing and absorbing to remove alkali or removing alkali in a steam box, or removing alkali in a plain washing way and the like until the fabric is neutral.
Preferably, in the third step, finished cotton cloth and linen cloth in the raw materials are woven, the two fabrics are woven together to form a group of fabrics, and whether dyeing is performed or not is selected according to needs, wherein the steps comprise:
s1: spinning the treated cotton cloth and linen cloth, and spinning the two groups of cloth into a group of fabric by using an air jet loom;
s2: the dyeing is mainly divided into dip dyeing and pad dyeing, the dip dyeing is to dip the fabric into the dye liquor, and make the method that the dyestuffs dye the fabric gradually it is suitable for small-batch many varieties to dye, rope dyeing, jig dyeing all belong to this category, the pad dyeing is to dip the fabric into the dye liquor first, then make the fabric pass the roll, roll the dye liquor into the fabric inside evenly and then through the dyeing method of steaming or hot melt, it is suitable for the dyeing of the fabric of the large scale;
s3: drying the dyed cloth after dyeing, starting circulating drying air to dry the dyed cloth, collecting the dried gas, and discharging the gas after the waste gas treatment reaches the national discharge standard.
Preferably, after the dyeing and drying in the fourth step, whether printing is performed or not is selected according to requirements, and then the cloth is finished, including
Printing: direct printing, namely, the method of directly printing the flower-shaped patterns with various colors on the fabric is direct printing, in the printing process, color pastes with various colors do not generate blocking and damaging effects, about 80 to 90 percent of the printed fabric adopts the method, and the method can print white ground flowers and full ground flower patterns;
finishing; including sanding, calendering or calendering, embossing or knurling, flocking, trimming, embroidering, clipping, napping, and crumpling.
Preferably, the fifth step of pouring the colloidal stoste into the equipment, and then passing the cloth through the equipment to make the colloidal stoste adhere to the outside of the cloth to become solid, comprises a conveyor, wherein the top end of the conveyor is connected with a feeding bin, the top end of the feeding bin is provided with a vacuum pump, the output end of the vacuum pump is connected with an output pipe, the inside of the feeding bin is provided with a bin, the bottom end of the bin is provided with a discharge valve, one side of the top end of the bin, which is positioned on the output pipe, is connected with a connecting pipe, one side of the inside of the feeding bin, which is positioned on the bin, is connected with a scraping frame, the bottom end of the scraping frame is connected with a scraping knife, one side of the conveyor is connected with a first nip roll, the inside of the first nip roll is provided with a cavity, the outside of the cavity is provided with a through hole, the outside of the through hole is connected with a nip net, and the bottom end of the first nip roll is connected with a second nip roll, and one side of first swager roll is connected with first guide roller, the bottom of first guide roller is connected with second guide roller, and one side of first guide roller is connected with first stoving roller, the bottom of first stoving roller is connected with second stoving roller, and the outside of second stoving roller and first stoving roller all is provided with the zone of heating, one side of first stoving roller is connected with the wind-up roll, and one side of wind-up roll installs drying fan, infrared emitter is installed to one side that the bottom of workbin is located the discharge valve.
Preferably, output tube and connecting pipe all run through the notes feed bin and extend to the inside of workbin, the internally mounted of conveyer has the infrared receiver with infrared emitter assorted.
Preferably, the injection hole is connected to the one end of first nip roll, and driving motor is all installed to the one end of first nip roll and second nip roll, the quantity of first nip roll and second nip roll is three groups, the quantity of first stoving roller and second stoving roller is all two sets of, and driving motor is all installed to the one end of first stoving roller and second stoving roller.
Preferably, said comprises the following steps
S1: when the device is used, an external power supply is required to be connected and supplies electric energy to the device, so that the device can normally run, the cloth is placed on a conveyor to be conveyed, after the cloth reaches the bottom end of the infrared emitter, the vacuum pump is started to apply pressure to air filled in the material box, the exhaust valve is opened, the colloidal stock solution in the material box is exhausted onto the cloth, then the scraping knife is in contact with the cloth, and the colloidal stock solution is pushed to be flat on one side of the cloth;
s2: the cloth is continuously conveyed to pass through a space between the first pressure roller and the second pressure roller, a cavity in the first pressure roller is filled with colloid stock solution in advance, the colloid stock solution is slightly overflowed to the outer side of the pressure net through the plurality of groups of through holes, when the first pressure roller and the second pressure roller convey the cloth, the pressure net filled with the colloid spreads the glue on the cloth again, the cloth can pass through the three groups of first pressure rollers and the second pressure roller, the material spreading and pressing are repeatedly carried out in the process, and the cloth is driven to continuously move;
s3: then the cloth enters between a first material guide roller and a second material guide roller and is continuously moved, the surfaces of the first material guide roller and the second material guide roller are flat, the cloth and the colloid on one side of the cloth can be flattened, the flattened cloth enters between a first drying roller and a second drying roller, heating layers on the outer sides of the first drying roller and the second drying roller are opened, the cloth is dried, and after the cloth is dried for two times, the cloth is wound by a winding roller;
s4: the cloth can also be dried by the drying fan between the rolling, and the drying speed of the cloth can be accelerated by the drying hot air of the drying fan, so that the drying effect of the cloth can be improved.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention comprises the following steps: preparing raw materials, namely preparing finished cotton cloth, linen and colloidal stock solution, and performing the following five steps: in pouring into colloid stoste into the equipment, pass through equipment with the cloth again for colloid stoste becomes the solid in the cloth outside attached to, has realized fusing cotton cloth, numb cloth and colloid cloth, and what face skin in the final cloth is cotton, is the colloid to the outside, makes final cloth both possess sealed effect, also possess certain travelling comfort.
2. According to the invention, through the arrangement of the parts such as the conveyer, the material injection bin, the vacuum pump, the output pipe, the material box, the discharge valve, the infrared emitter, the connecting pipe, the scraping frame, the scraping knife, the first material pressing roller, the cavity, the through hole and the like, the cloth is repeatedly pressed by the material pressing roller in the process of being placed on the conveyer for transportation and then being wound by the winding roller, so that the blending effect of the cloth and the glue solution is better.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a cross-sectional view of the present invention.
In the figure: 1. a conveyor; 2. a material filling bin; 3. a vacuum pump; 4. an output pipe; 5. a material box; 6. a discharge valve; 7. an infrared emitter; 8. a connecting pipe; 9. a scraping frame; 10. a scraping knife; 11. a first nip roll; 12. a cavity; 13. a through hole; 14. a material pressing net; 15. a second nip roll; 16. a first guide roller; 17. a second guide roller; 18. a first drying roller; 19. a heating layer; 20. a second drying roller; 21. a wind-up roll; 22. and (5) drying the fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The following describes an embodiment of the present invention based on its overall structure.
Referring to fig. 1-2, a process for manufacturing a textile fabric and a device for manufacturing the same includes:
the method comprises the following steps: preparing raw materials including finished cotton cloth, linen and colloidal stock solution;
step two: singeing, desizing, boiling, bleaching, mercerizing and the like are carried out on finished cotton cloth and linen in raw material preparation;
step three: spinning finished cotton cloth and linen in the raw materials, spinning the two fabrics together to form a group of fabrics, and selecting whether to dye or not according to the requirements;
step four: after dyeing and drying, selecting whether to print or not according to needs, and then finishing the cloth;
step five: pouring the colloidal stock solution into equipment, and then passing the cloth through the equipment to make the colloidal stock solution adhere to the outer side of the cloth to form a solid;
step six: the cloth is rolled up after passing through the device, then manual quality inspection is carried out, and the comfort level, the sealing degree and the transmittance of the cloth are observed.
The invention comprises the following steps: preparing raw materials, namely finished cotton cloth, linen and colloidal stock solution, and performing the following five steps: fill colloid stoste and get into in the equipment, pass through equipment with the cloth again for colloid stoste becomes the solid in the cloth outside attached to, has realized fusing cotton cloth, numb cloth and colloid cloth, and what face skin in the final cloth is cotton, to the outside is the colloid, makes final cloth both possess sealed effect, also possesses certain travelling comfort.
Referring to fig. 1 and 2, in step one, the raw material is prepared into cotton cloth and linen, and the following steps are required:
s1: inspecting the original cloth, turning the cloth, batching, separating boxes, beating defects, weaving defects, various kinds of stains and damages, wherein the total amount of the defects is generally about 10 percent by spot inspection;
s2: after the original cloth is inspected, the original cloth is required to be batched, boxed and printed on a cloth head, and the variety, the processing technology, the batch number, the box number, the release date and the code of a cloth turner are marked for convenient management;
s3: in order to ensure continuous batch processing, the raw cloth must be sewn, and the cotton cloth and the linen cloth in the raw cloth are inspected in the same process, and the two cloths are inspected in the same process.
Referring to fig. 1 and 2, in the first step, the colloidal stock solution includes, by mass, polytetrafluoroethylene, vinyl chloride resin and natural latex in a mass ratio of 1:1:0.5, and the remaining solvent is water, and the raw materials are mixed together, added with water to be in a molten state, and then put into use.
Referring to fig. 1 and 2, in step two, the finished cotton cloth and linen cloth in the raw material preparation are singed, desized, scoured, bleached and mercerized, and the process includes:
s1: singeing, wherein the fabric singeing is to pass high-temperature flame in an open width manner quickly or rub the fabric on a red hot metal surface, so that fluff on a cloth cover is heated quickly and burnt, while the cloth body is relatively tight and heated slowly, and when the fluff is not heated to a firing point, the fluff is separated from the flame or the red hot metal surface, so that the purposes of burning the fluff and not operating the fabric are achieved;
s2: desizing, namely desizing the sizing agent on the fabric by adopting methods such as alkali desizing, enzyme desizing, acid desizing, oxidant desizing and the like, wherein the sizing agent is removed from the fabric, the alkali desizing enables the sizing agent to be expanded, the adhesive force of the sizing agent and fiber is reduced, the sizing agent is removed from the fabric through washing, the starch is degraded by enzyme, acid and oxidant, the solubility of the starch is increased in water, and the starch is removed through washing;
s3: scouring, namely scouring the fabric in high-temperature concentrated alkali liquor for a long time to remove residual impurities, wherein the scouring is to remove the impurities from the fabric after washing by utilizing chemical degradation reaction or emulsification, swelling and the like of caustic soda and other scouring aids with pectic substances, waxy substances, nitrogen-containing substances and cottonseed hulls;
s4: bleaching, wherein the common bleaching methods of the fabric comprise a sodium nitrilate method, a hydrogen peroxide method and a sodium chlorite method, the PH value of bleaching liquor for bleaching by sodium hypochlorite is about 10, the method is carried out at normal temperature, the equipment is simple, the operation is convenient, the cost is low, but the damage to the strength of the fabric is large, the whiteness is lower, the PH value of the bleaching solution bleached by hydrogen peroxide is 10, bleaching at high temperature, the whiteness of the bleached fabric is high in cost, desizing, scouring and bleaching can be completed at one time by combining with caustic soda under proper conditions, the PH value of a bleaching solution for bleaching sodium chlorite is 4-4.5, the bleaching solution is carried out at high temperature, the whiteness is good, the method has the advantages of small damage to the fiber, but the method is easy to generate toxic gas during bleaching, pollutes the environment, corrodes equipment, and is limited in application because the equipment cover is made of special metal materials, and dechlorination is carried out after bleaching by sodium hypochlorite and sodium chlorite so as to prevent the fabric from being damaged due to the existence of residual chlorine in the existence process of the fabric;
s5: mercerizing, treating cotton fabrics at room temperature or low temperature by using concentrated caustic soda solution under the condition that tension is applied to the cotton fabrics in the warp and weft directions, wherein the fibers are bulked after mercerizing, the longitudinal natural twist of the fibers disappears, the cross section of the fibers is oval, and the reverse direction of light is more regular, so that the luster is enhanced, and fully removing alkali by adopting methods such as flushing and absorbing to remove alkali or a steam box to remove alkali, or washing and removing alkali till the fabrics are neutral, and the treatment steps are common cotton fabric treatment steps, and more detailed steps are not described.
Referring to fig. 1 and 2, in the third step, the finished cotton cloth and linen are woven, and the two fabrics are woven together to form a group of fabrics, and whether dyeing is selected according to the need includes:
s1: spinning the treated cotton cloth and linen cloth, and spinning the two groups of cloth into a group of fabric by using an air jet loom;
s2: the dyeing is mainly divided into dip dyeing and pad dyeing, the dip dyeing is to dip the fabric into the dye liquor, and make the method that the dyestuffs dye the fabric gradually it is suitable for small-batch many varieties to dye, rope dyeing, jig dyeing all belong to this category, the pad dyeing is to dip the fabric into the dye liquor first, then make the fabric pass the roll, roll the dye liquor into the fabric inside evenly and then through the dyeing method of steaming or hot melt, it is suitable for the dyeing of the fabric of the large scale;
s3: drying the dyed fabric, drying the dyed fabric by using circulating drying air, collecting the dried gas, treating the waste gas to discharge the waste gas after reaching the national discharge standard, treating a large amount of water in the spinning process, treating the waste water after the water is discharged, and discharging the waste water after the water reaches the national discharge standard.
Referring to fig. 1 and 2, after the fourth step of dyeing and drying, selecting whether to print according to the requirement, and then finishing the cloth, including
Printing: direct printing, namely, the method of directly printing the flower-shaped patterns with various colors on the fabric is direct printing, in the printing process, color pastes with various colors do not generate blocking and damaging effects, about 80 to 90 percent of the printed fabric adopts the method, and the method can print white ground flowers and full ground flower patterns;
finishing; the cloth comprises the steps of sanding, calendering or calendering, embossing or knurling, flocking, trimming, embroidering, shearing, napping, crumpling and the like, and the finishing process comprises a plurality of procedures such as gold stamping and the like, and the steps are not needed in the cloth.
Please refer to fig. 1 and fig. 2, in the fifth step, the colloidal stock solution is poured into the apparatus, and then the cloth is passed through the apparatus, so that the colloidal stock solution is adhered to the outside of the cloth to become solid, comprising a conveyor 1, the top end of the conveyor 1 is connected with a feeding bin 2, the top end of the feeding bin 2 is provided with a vacuum pump 3, the output end of the vacuum pump 3 is connected with an output pipe 4, the inside of the feeding bin 2 is provided with a material box 5, the bottom end of the material box 5 is provided with a discharge valve 6, one side of the top end of the material box 5, which is positioned at the output pipe 4, is connected with a connecting pipe 8, one side of the inside of the feeding bin 2, which is positioned at the material box 5, is connected with a scraping frame 9, the bottom end of the scraping frame 9 is connected with a scraping knife 10, one side of the conveyor 1 is connected with a first nip roll 11, the inside of the first nip roll 11 is provided with a cavity 12, the outside of the cavity 12 is provided with a through hole 13, and the outside of the through hole 13 is connected with a nip net 14, the bottom of first nip roll 11 is connected with second nip roll 15, and one side of first nip roll 11 is connected with first guide roll 16, the bottom of first guide roll 16 is connected with second guide roll 17, and one side of first guide roll 16 is connected with first drying roll 18, the bottom of first drying roll 18 is connected with second drying roll 20, and the outside of second drying roll 20 and first drying roll 18 all is provided with zone of heating 19, one side of first drying roll 18 is connected with wind-up roll 21, and drying fan 22 is installed to one side of wind-up roll 21, infrared emitter 7 is installed to one side that the bottom of workbin 5 is located discharge valve 6, equipment of induced drafting can be installed to one side of device, can absorb the waste gas that stoving and notes material in-process produced, the equipment of induced drafting is connected with exhaust-gas treatment equipment, conveniently handle textile waste gas.
Referring to fig. 1 and 2, the output pipe 4 and the connecting pipe 8 both extend through the filling bin 2 and extend to the inside of the material bin 5, the inside of the transporter 1 is provided with an infrared receiver matched with the infrared emitter 7, and the device is provided with a controller which is electrically connected with the infrared emitter 7, the infrared receiver, the vacuum pump and the like.
Referring to fig. 1 and 2 again, one end of the first nip roll 11 is connected to the injection hole, and one end of each of the first nip roll 11 and the second nip roll 15 is installed with a driving motor, the number of the first nip roll 11 and the second nip roll 15 is three, the number of the first drying roll 18 and the second drying roll 20 is two, one end of each of the first drying roll 18 and the second drying roll 20 is installed with a driving motor, and one end of each of the first guiding roll 16 and the second guiding roll 17 is also installed with a driving motor.
Please refer to FIG. 1 and FIG. 2, which includes the following steps
S1: when the device is used, an external power supply is required to be connected and supplies electric energy to the device, so that the device can normally run, the cloth is placed on the conveyor 1 for transportation, after the cloth reaches the bottom end of the infrared emitter 7, the vacuum pump 3 is started to fill air into the material box 5 and apply pressure, the discharge valve 6 is opened, the colloid stock solution in the material box 5 is discharged onto the cloth, and then the scraping knife 10 is in contact with the cloth to push the colloid stock solution to be flat on one side of the cloth;
s2: the cloth is continuously conveyed to pass through the space between the first nip roll 11 and the second nip roll 15, a cavity 12 in the first nip roll 11 is filled with a colloid stock solution in advance, the colloid stock solution is slightly overflowed to the outer side of the nip net 14 through the plurality of groups of through holes 13, when the first nip roll 11 and the second nip roll 15 convey the cloth, the nip net 14 filled with the colloid spreads the glue on the cloth again, the cloth can pass through the three groups of first nip rolls 11 and the second nip roll 15, the material spreading and pressing are repeatedly carried out in the process, and the cloth is driven to continuously move;
s3: then the cloth enters between the first material guide roller 16 and the second material guide roller 17 and is continuously moved, the surfaces of the first material guide roller 16 and the second material guide roller 17 are flat, the cloth and the colloid on one side of the cloth can be flattened, the flattened cloth enters between the first drying roller 18 and the second drying roller 20, the heating layers 19 on the outer sides of the first drying roller 18 and the second drying roller 20 are opened, the cloth is dried, and after the cloth is dried for two times, the cloth is wound by the winding roller 21;
s4: cloth can also be dried by drying fan 22 between the rolling, the hot-blast stoving speed that can accelerate the cloth of drying fan 22, also can improve the stoving effect of cloth, conveyer 1 through the setting, annotate feed bin 2, vacuum pump 3, output tube 4, workbin 5, discharge valve 6, infrared emitter 7, connecting pipe 8, scrape flat frame 9, strickle 10, first nip roller 11, cavity 12, parts such as through-hole 13, realized placing the cloth and transported on conveyer 1 and then carried out the in-process of rolling by wind-up roll 21, it presses the material to have passed through by the nip roller repeatedly, thereby it is better to make cloth and glue solution fuse the effect.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. A manufacturing process of textile fabric is characterized by comprising the following steps:
the method comprises the following steps: preparing raw materials including finished cotton cloth, linen and colloidal stock solution;
step two: singeing, desizing, boiling, bleaching and mercerizing finished cotton cloth and linen cloth in raw material preparation;
step three: spinning finished cotton cloth and linen in the raw materials, spinning the two fabrics together to form a group of fabrics, and selecting whether to dye or not according to the requirements;
step four: after dyeing and drying, selecting whether to print or not according to needs, and then finishing the cloth;
step five: pouring the colloid stock solution into equipment, and then passing the cloth through the equipment to enable the colloid stock solution to be attached to the outer side of the cloth to form a solid; pouring colloidal stock solution into the equipment in the fifth step, then passing the cloth through the equipment to enable the colloidal stock solution to be attached to the outer side of the cloth to become solid, wherein the equipment comprises a conveyor (1), the top end of the conveyor (1) is connected with a material injection bin (2), the top end of the material injection bin (2) is provided with a vacuum pump (3), the output end of the vacuum pump (3) is connected with an output pipe (4), the inside of the material injection bin (2) is provided with a material box (5), the bottom end of the material box (5) is provided with a discharge valve (6), one side of the top end of the material box (5), which is positioned on the output pipe (4), is connected with a connecting pipe (8), one side of the inside of the material injection bin (2), which is positioned on the material box (5), is connected with a material scraping frame (9), the bottom end of the material scraping frame (9) is connected with a scraping knife (10), one side of the conveyor (1) is connected with a first roller (11), and the inside of first nip roll (11) is provided with cavity (12), the outside of cavity (12) is provided with through-hole (13), and the outside of through-hole (13) is connected with swage net (14), the bottom of first nip roll (11) is connected with second nip roll (15), and one side of first nip roll (11) is connected with first guide roll (16), the bottom of first guide roll (16) is connected with second guide roll (17), and one side of first guide roll (16) is connected with first drying roll (18), the bottom of first drying roll (18) is connected with second drying roll (20), and the outside of second drying roll (20) and first drying roll (18) all is provided with zone of heating (19), one side of first drying roll (18) is connected with wind-up roll (21), and one side of wind-up roll (21) installs drying fan (22), an infrared emitter (7) is arranged at one side of the bottom end of the feed box (5) on the discharge valve (6); the output pipe (4) and the connecting pipe (8) penetrate through the material injection bin (2) and extend to the interior of the material box (5), and an infrared receiver matched with the infrared emitter (7) is installed in the conveyor (1);
step six: the cloth is rolled up after passing through the device, then manual quality inspection is carried out, and the comfort level, the sealing degree and the transmittance of the cloth are observed.
2. A process for manufacturing a textile fabric according to claim 1, wherein: finished cotton cloth and linen in the raw material preparation in the step one need to perform the following steps:
s1: inspecting the original cloth, turning the cloth, batching, separating boxes, beating defects, weaving defects, various kinds of stains and damages, and checking the total amount by 10 percent;
s2: after the original cloth is inspected, the original cloth is required to be batched, boxed and printed on a cloth head, and the variety, the processing technology, the batch number, the box number, the release date and the code of a cloth turner are marked for convenient management;
s3: to ensure continuous batch processing, the raw cloth must be seamed.
3. A process for manufacturing a textile fabric according to claim 1, wherein: the colloid stock solution in the first step comprises polytetrafluoroethylene, vinyl chloride resin and natural latex in parts by mass, wherein the mass ratio of the polytetrafluoroethylene to the vinyl chloride resin to the natural latex is 1:1: 0.5.
4. A process for manufacturing a textile fabric according to claim 1, wherein: spinning finished cotton cloth and linen in the raw materials in the third step, spinning the two fabrics together to form a group of fabrics, selecting whether to dye according to needs, and comprising the following steps:
s1: spinning the treated cotton cloth and linen cloth, and spinning the two groups of cloth into a group of fabric by using an air jet loom;
s2: the dyeing is mainly divided into dip dyeing and pad dyeing, the dip dyeing is to dip the fabric into the dye liquor, and make the method that the dyestuffs dye the fabric gradually it is suitable for small-batch many varieties to dye, rope dyeing, jig dyeing all belong to this category, the pad dyeing is to dip the fabric into the dye liquor first, then make the fabric pass the roll, roll the dye liquor into the fabric inside evenly and then through the dyeing method that the steaming or hot melt process, it is suitable for the dyeing of the fabric of the large scale;
s3: drying the dyed cloth after dyeing, starting circulating drying air to dry the dyed cloth, collecting the dried gas, and discharging the gas after the waste gas treatment reaches the national discharge standard.
5. A process for manufacturing a textile fabric according to claim 1, wherein: after the dyeing and drying in the fourth step, selecting whether to print or not according to the requirements, and then finishing the cloth, which comprises
Printing: direct printing, namely, the method of directly printing flower patterns of various colors on the fabric is direct printing, in the printing process, color pastes of various colors do not generate blocking and damaging effects, 80 to 90 percent of the printed fabric adopts the method, and the method can print white ground flowers and full ground flower patterns;
finishing; including sanding, calendering or calendering, embossing or embossing, flocking, trimming, embroidering, clipping, napping, and creasing.
6. A process for manufacturing a textile fabric according to claim 1, wherein: the one end of first nip roll (11) is connected with the filling hole, and driving motor is all installed to the one end of first nip roll (11) and second nip roll (15), the quantity of first nip roll (11) and second nip roll (15) is three groups, the quantity of first stoving roller (18) and second stoving roller (20) all is two sets of, and driving motor is all installed to the one end of first stoving roller (18) and second stoving roller (20).
7. A process for the manufacture of a textile fabric according to claim 1, comprising the following steps
S1: when the device is used, an external power supply is required to be connected and provides electric energy for the device, so that the device can normally operate, the cloth is placed on the conveyor (1) for transportation, after the cloth reaches the bottom end of the infrared emitter (7), the vacuum pump (3) is started to apply pressure to air filled in the material box (5), the discharge valve (6) is opened, the colloid stock solution in the material box (5) is discharged onto the cloth, and then the leveling knife (10) is in contact with the cloth to level the colloid stock solution on one side of the cloth;
s2: the cloth is continuously conveyed to pass through a space between a first nip roller (11) and a second nip roller (15), a cavity (12) in the first nip roller (11) is filled with a colloid stock solution in advance, the colloid stock solution is slightly overflowed to the outer side of a nip net (14) through a plurality of groups of through holes (13), when the first nip roller (11) and the second nip roller (15) convey the cloth, the nip net (14) filled with the colloid spreads the glue on the cloth again, the cloth can pass through three groups of the first nip roller (11) and the second nip roller (15), the material spreading and the material pressing are repeatedly performed in the process, and the cloth is driven to continuously move;
s3: then the cloth enters a space between a first guide roller (16) and a second guide roller (17) and is continuously moved, the surfaces of the first guide roller (16) and the second guide roller (17) are flat, the cloth and the colloid on one side of the cloth can be flattened, the flattened cloth enters a space between a first drying roller (18) and a second drying roller (20), a heating layer (19) on the outer side of the first drying roller (18) and the second drying roller (20) is opened to dry the cloth, and the cloth is wound by a winding roller (21) after being dried for two times;
s4: the cloth can also be dried by the drying fan (22) between the rolling, the drying speed of the cloth can be accelerated by the drying hot air of the drying fan (22), and the drying effect of the cloth can also be improved.
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CN113584795B (en) * 2021-09-10 2024-01-19 王飞 Cloth shaking type adhesion-free processing technology for textile printing
CN114960088B (en) * 2021-10-28 2023-03-24 中山市卓益服饰有限公司 Production process of moisture-absorbing and sweat-releasing pure cotton fabric for infant home wear
CN116715065B (en) * 2023-08-02 2023-12-05 广东金荣华实业有限公司 Textile fabric printing device

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