CN115318090B - 一种透气性口罩面料的制备方法 - Google Patents
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- 239000004744 fabric Substances 0.000 title claims abstract description 70
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- -1 polypropylene Polymers 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 38
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 38
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims abstract description 34
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- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims abstract description 19
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- 239000008367 deionised water Substances 0.000 claims abstract description 17
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 17
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- 239000000463 material Substances 0.000 claims description 10
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- SPSPIUSUWPLVKD-UHFFFAOYSA-N 2,3-dibutyl-6-methylphenol Chemical compound CCCCC1=CC=C(C)C(O)=C1CCCC SPSPIUSUWPLVKD-UHFFFAOYSA-N 0.000 claims description 5
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 claims description 5
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 claims description 5
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 claims description 5
- 239000004209 oxidized polyethylene wax Substances 0.000 claims description 5
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- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 5
- 238000009987 spinning Methods 0.000 claims description 5
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- 239000004250 tert-Butylhydroquinone Substances 0.000 claims description 5
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- 239000007789 gas Substances 0.000 description 9
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 230000001877 deodorizing effect Effects 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- AKEKKCGPLHMFCI-UHFFFAOYSA-L potassium sodium hydrogen carbonate Chemical compound [Na+].[K+].OC([O-])=O.OC([O-])=O AKEKKCGPLHMFCI-UHFFFAOYSA-L 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D53/34—Chemical or biological purification of waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
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- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
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Abstract
本发明属于面料生产技术领域，尤其是一种透气性口罩面料的制备方法，包括以下工艺步骤：准备以下重量份原料：针叶木浆40‑98份、防水剂2‑5份、柔软剂3‑8份，碳酸氢钠5‑11份、碳酸钠2‑8份、碳酸钾4‑9份、水80‑120份、聚丙烯33‑76份、抗氧化剂2‑11份、润滑剂3‑5份、甲基封端聚醚改性硅油3‑6份、冰醋酸2‑6份、去离子水4‑8份；将针叶木浆；本发明的口罩面料通过纸纱原纸和熔喷布结合形成，极大的提高口罩面料的透气性能，能去除有害气体和除味的作用，提高口罩的安全性能，避免有害气体被吸入人体，面料不起毛，提升佩戴的舒适度，面料不易粘黏污渍，提升表面洁净度和使用质量。
Description
技术领域
本发明涉及面料生产技术领域，尤其涉及一种透气性口罩面料的制备方法。
背景技术
口罩是一种卫生用品，一般指戴在口鼻部位用于过滤进入口鼻的空气，以达到阻挡有害的气体、气味、飞沫进出佩戴者口鼻的用具，以纱布或纸等制成。口罩对进入肺部的空气有一定的过滤作用，在呼吸道传染病流行时，在粉尘等污染的环境中作业时，戴口罩具有非常好的作用。传统的口罩容易起雾透气性差，同时在只能起到空气过滤的作用，对于一些异味和有害气体的防护性能较差，在使用后表面面料容易起毛，影响佩戴的舒适度，同时容易粘黏污渍，为此我们提出一种透气性口罩面料的制备方法。
发明内容
本发明的目的在于提供一种透气性口罩面料的制备方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种透气性口罩面料的制备方法，包括以下工艺步骤：
S1、准备以下重量份原料：针叶木浆40-98份、防水剂2-5份、柔软剂3-8份，碳酸氢钠5-11份、碳酸钠2-8份、碳酸钾4-9份、水80-120份、聚丙烯33-76份、抗氧化剂2-11份、润滑剂3-5份、甲基封端聚醚改性硅油3-6份、冰醋酸2-6份、去离子水4-8份；
S2、将针叶木浆、水用打浆机进行搅拌打浆，打浆机转速为700-800转/分，打浆时间为18-22分钟，得到打浆液；
S3、向打浆液加入以上重量份的防水剂、柔软剂、碳酸氢钠、碳酸钠、碳酸钾，搅拌混合，得到混合液；
S4、将混合液送入网箱，经脱水成型成为纸页，再经压榨脱水，在90℃加热7小时，得到纸纱原纸；
S5、将纸纱原纸经短流程精纺纱流水线纺制成40S纸纱，并入70D丙纶做成纸纱针织面料；
S6、将聚丙烯、抗氧化剂、润滑剂、甲基封端聚醚改性硅油、冰醋酸、去离子水混合，通过螺杆挤压喷射形成网状材料；
S7、将网状材料热风牵引，直接在纸纱针织面料上形成熔喷布层，得到透气性口罩面料。
优选的，所述S1中，准备以下重量份原料：针叶木浆50-98份、防水剂3-5份、柔软剂5-8份，碳酸氢钠7-11份、碳酸钠4-8份、碳酸钾5-9份、水90-120份、聚丙烯42-76份、抗氧化剂4-11份、润滑剂4-5份、甲基封端聚醚改性硅油4-6份、冰醋酸3-6份、去离子水5-8份。
优选的，所述S1中，准备以下重量份原料：针叶木浆70份、防水剂4份、柔软剂6份、碳酸氢钠8份、碳酸钠5份、碳酸钾7份、水100份、聚丙烯55份、抗氧化剂7份、润滑剂4份、甲基封端聚醚改性硅油5份、冰醋酸4份、去离子水6份。
优选的，所述S1中，准备以下重量份原料：针叶木浆40-80份、防水剂2-4份、柔软剂3-7份、碳酸氢钠5-10份、碳酸钠2-7份、碳酸钾4-8份、水80-100份、聚丙烯33-66份、抗氧化剂2-9份、润滑剂3-4份、甲基封端聚醚改性硅油3-5份、冰醋酸2-5份、去离子水4-7份。
优选的，所述防水剂为聚乙烯蜡乳液、氧化聚乙烯蜡乳液、PE蜡乳液中的任一种。
优选的，所述柔软剂为叔胺类柔软剂、季铵盐类柔软剂，咪唑啉季铵盐类柔软剂、双烷基二甲基季铵盐类柔软剂中的任一种。
优选的，所述抗氧化剂为丁基羟基茴香醚、二丁基羟基甲苯、叔丁基对苯二酚中的任意一种或者多种。
优选的，所述润滑剂为复合聚丙烯、重质碳酸钙、硬脂酸酰胺中的任意一种或者多种。
优选的，所述短流程精纺纱流水线设置粗细为28S-40S，纸纱捻度为420-500捻，70D丙纶选用96F或120F；
优选的，所述将热熔的超细纤维直接喷射到纸纱针织面料上，形成特殊超透气的口罩面料，气体温度为270℃，熔喷气压为76KPa；
本发明的有益效果：
本发明的口罩面料通过纸纱针织面料直接和熔喷纤维结合形成，加大的提高口罩面料的透气性能，通过在纸纱制备中加入碳酸氢钠、碳酸钠、碳酸钾碳酸氢钠，配合人呼出的水汽，可以对有异味的化学物和有味的物质含苯、硫化氢、氨气、甲醛、氛化物、硫化物以及带负电的化学有毒、有害、异味、臭味、杂味的物质，产生中和反应，生产盐和水，从而达到去除有害气体和除味的作用，提高口罩的安全性能，避免有害气体被吸入人体。
聚丙烯、抗氧化剂、润滑剂制作熔喷布并加入甲基封端聚醚改性硅油、冰醋酸，使得制得的熔喷布，面料不起毛，提升佩戴的舒适度，同时面料具有耐酸碱的稳定性能，同时采用甲基封端聚醚改性硅油，使得面料不易粘黏污渍，提升表面洁净度和使用质量。
本发明的口罩面料通过纸纱针织面料和熔喷纤维结合形成，极大的提高口罩面料的透气性能，能去除有害气体和除味的作用，提高口罩的安全性能，避免有害气体被吸入人体，面料不起毛，提升佩戴的舒适度，面料不易粘黏污渍，提升表面洁净度和使用质量。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实施例一
一种透气性口罩面料的制备方法，包括以下工艺步骤：
S1、准备以下重量份原料：针叶木浆40份、防水剂2份、柔软剂3份，碳酸氢钠5份、碳酸钠2份、碳酸钾4份、水80份、聚丙烯33份、抗氧化剂2份、润滑剂3份、甲基封端聚醚改性硅油3份、冰醋酸2份、去离子水4份；
S2、将针叶木浆、水用打浆机进行搅拌打浆，打浆机转速为700转/分，打浆时间为18分钟，得到打浆液；
S3、向打浆液加入以上重量份的防水剂、柔软剂、碳酸氢钠、碳酸钠、碳酸钾，搅拌混合，得到混合液；
S4、将混合液送入网箱，经脱水成型成为纸页，再经压榨脱水，在90℃加热7小时，得到纸纱原纸；
S5、将纸纱原纸经短流程精纺纱流水线纺制成40S纸纱，并入70D丙纶做成纸纱针织面料；
S6、将聚丙烯、抗氧化剂、润滑剂、甲基封端聚醚改性硅油、冰醋酸、去离子水混合，通过螺杆挤压喷射形成网状材料；
S7、将网状材料热风牵引，直接在纸纱针织面料上形成熔喷布层，得到透气性口罩面料。
在本实施例中，防水剂为聚乙烯蜡乳液、氧化聚乙烯蜡乳液、PE蜡乳液中的任一种。柔软剂为叔胺类柔软剂、季铵盐类柔软剂，咪唑啉季铵盐类柔软剂、双烷基二甲基季铵盐类柔软剂中的任一种。抗氧化剂为丁基羟基茴香醚、二丁基羟基甲苯、叔丁基对苯二酚中的任意一种或者多种润滑剂为复合聚丙烯、重质碳酸钙、硬脂酸酰胺中的任意一种或者多种。
实施例二
一种透气性口罩面料的制备方法，包括以下工艺步骤：
S1、准备以下重量份原料：针叶木浆70份、防水剂4份、柔软剂6份、碳酸氢钠8份、碳酸钠5份、碳酸钾7份、水100份、聚丙烯55份、抗氧化剂7份、润滑剂4份、甲基封端聚醚改性硅油5份、冰醋酸4份、去离子水6份；
S2、将针叶木浆、水用打浆机进行搅拌打浆，打浆机转速为750转/分，打浆时间为20分钟，得到打浆液；
S3、向打浆液加入以上重量份的防水剂、柔软剂、碳酸氢钠、碳酸钠、碳酸钾，搅拌混合，得到混合液；
S4、将混合液送入网箱，经脱水成型成为纸页，再经压榨脱水，在90℃加热7小时，得到纸纱原纸；
S5、将纸纱原纸经短流程精纺纱流水线纺制成40S纸纱，并入70D丙纶做成纸纱针织面料；
S6、将聚丙烯、抗氧化剂、润滑剂、甲基封端聚醚改性硅油、冰醋酸、去离子水混合，通过螺杆挤压喷射形成网状材料；
S7、将网状材料热风牵引，直接在纸纱针织面料上形成熔喷布层，得到透气性口罩面料。
在本实施例中，防水剂为聚乙烯蜡乳液、氧化聚乙烯蜡乳液、PE蜡乳液中的任一种。柔软剂为叔胺类柔软剂、季铵盐类柔软剂，咪唑啉季铵盐类柔软剂、双烷基二甲基季铵盐类柔软剂中的任一种。抗氧化剂为丁基羟基茴香醚、二丁基羟基甲苯、叔丁基对苯二酚中的任意一种或者多种润滑剂为复合聚丙烯、重质碳酸钙、硬脂酸酰胺中的任意一种或者多种。
实施例三
一种透气性口罩面料的制备方法，包括以下工艺步骤：
S1、准备以下重量份原料：针叶木浆98份、防水剂5份、柔软剂8份，碳酸氢钠11份、碳酸钠8份、碳酸钾9份、水120份、聚丙烯76份、抗氧化剂11份、润滑剂5份、甲基封端聚醚改性硅油6份、冰醋酸6份、去离子水8份；
S2、将针叶木浆、水用打浆机进行搅拌打浆，打浆机转速为800转/分，打浆时间为22分钟，得到打浆液；
S3、向打浆液加入以上重量份的防水剂、柔软剂、碳酸氢钠、碳酸钠、碳酸钾，搅拌混合，得到混合液；
S4、将混合液送入网箱，经脱水成型成为纸页，再经压榨脱水，在90℃加热7小时，得到纸纱原纸；
S5、将纸纱原纸经短流程精纺纱流水线纺制成40S纸纱，并入70D丙纶做成纸纱针织面料；
S6、将聚丙烯、抗氧化剂、润滑剂、甲基封端聚醚改性硅油、冰醋酸、去离子水混合，通过螺杆挤压喷射形成网状材料；
S7、将网状材料热风牵引，直接在纸纱针织面料上形成熔喷布层，得到透气性口罩面料。
在本实施例中，防水剂为聚乙烯蜡乳液、氧化聚乙烯蜡乳液、PE蜡乳液中的任一种。柔软剂为叔胺类柔软剂、季铵盐类柔软剂，咪唑啉季铵盐类柔软剂、双烷基二甲基季铵盐类柔软剂中的任一种。抗氧化剂为丁基羟基茴香醚、二丁基羟基甲苯、叔丁基对苯二酚中的任意一种或者多种润滑剂为复合聚丙烯、重质碳酸钙、硬脂酸酰胺中的任意一种或者多种。
本发明的口罩面料通过纸纱针织面料直接和熔喷纤维结合形成，加大的提高口罩面料的透气性能，通过在纸纱制备中加入碳酸氢钠、碳酸钠、碳酸钾碳酸氢钠，配合人呼出的水汽，可以对有异味的化学物和有味的物质含苯、硫化氢、氨气、甲醛、氛化物、硫化物以及带负电的化学有毒、有害、异味、臭味、杂味的物质，产生中和反应，生产盐和水，从而达到去除有害气体和除味的作用，提高口罩的安全性能，避免有害气体被吸入人体。通过聚丙烯、抗氧化剂、润滑剂制作熔喷布并加入甲基封端聚醚改性硅油、冰醋酸，使得制得的熔喷布，面料不起毛，提升佩戴的舒适度，同时面料具有耐酸碱的稳定性能，同时采用甲基封端聚醚改性硅油，使得面料不易粘黏污渍，提升表面洁净度和使用质量。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (10)
1.一种透气性口罩面料的制备方法，其特征在于，包括以下工艺步骤：
S1、准备以下重量份原料：针叶木浆40-98份、防水剂2-5份、柔软剂3-8份，碳酸氢钠5-11份、碳酸钠2-8份、碳酸钾4-9份、水80-120份、聚丙烯33-76份、抗氧化剂2-11份、润滑剂3-5份、甲基封端聚醚改性硅油3-6份、冰醋酸2-6份、去离子水4-8份；
S2、将针叶木浆、水用打浆机进行搅拌打浆，打浆机转速为700-800转/分，打浆时间为18-22分钟，得到打浆液；
S3、向打浆液加入以上重量份的防水剂、柔软剂、碳酸氢钠、碳酸钠、碳酸钾，搅拌混合，得到混合液；
S4、将混合液送入网箱，经脱水成型成为纸页，再经压榨脱水，在90℃加热7小时，得到15g纸纱原纸；
S5、将纸纱原纸经短流程精纺纱流水线纺制成40S纸纱，并入70D丙纶做成纸纱针织面料；
S6、将聚丙烯、抗氧化剂、润滑剂、甲基封端聚醚改性硅油、冰醋酸、去离子水混合，通过螺杆挤压喷射形成网状材料；
S7、将网状材料热风牵引，直接在纸纱针织面料上形成熔喷布，得到透气性口罩面料。
2.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述S1中，准备以下重量份原料：针叶木浆50-98份、防水剂3-5份、柔软剂5-8份，碳酸氢钠7-11份、碳酸钠4-8份、碳酸钾5-9份、水90-120份、聚丙烯42-76份、抗氧化剂4-11份、润滑剂4-5份、甲基封端聚醚改性硅油4-6份、冰醋酸3-6份、去离子水5-8份。
3.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述S1中，准备以下重量份原料：针叶木浆70份、防水剂4份、柔软剂6份、碳酸氢钠8份、碳酸钠5份、碳酸钾7份、水100份、聚丙烯55份、抗氧化剂7份、润滑剂4份、甲基封端聚醚改性硅油5份、冰醋酸4份、去离子水6份。
4.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述S1中，准备以下重量份原料：针叶木浆40-80份、防水剂2-4份、柔软剂3-7份、碳酸氢钠5-10份、碳酸钠2-7份、碳酸钾4-8份、水80-100份、聚丙烯33-66份、抗氧化剂2-9份、润滑剂3-4份、甲基封端聚醚改性硅油3-5份、冰醋酸2-5份、去离子水4-7份。
5.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述防水剂为聚乙烯蜡乳液、氧化聚乙烯蜡乳液、PE蜡乳液中的任一种。
6.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述柔软剂为叔胺类柔软剂、季铵盐类柔软剂中的任一种。
7.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述抗氧化剂为丁基羟基茴香醚、二丁基羟基甲苯、叔丁基对苯二酚中的任意一种或者多种。
8.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述润滑剂为复合聚丙烯、重质碳酸钙、硬脂酸酰胺中的任意一种或者多种。
9.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述S5中，短流程精纺纱流水线设置粗细为28S-40S，纸纱捻度为420-500捻，70D丙纶选用96F或120F。
10.根据权利要求1所述的一种透气性口罩面料的制备方法，其特征在于，所述S7中，将热熔的超细纤维直接喷射到纸纱针织面料上，形成特殊超透气的口罩面料，气体温度为270℃,熔喷气压76KPa。
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