CN115304703B - 一种改性油墨树脂及其制备方法 - Google Patents

一种改性油墨树脂及其制备方法 Download PDF

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CN115304703B
CN115304703B CN202210853046.2A CN202210853046A CN115304703B CN 115304703 B CN115304703 B CN 115304703B CN 202210853046 A CN202210853046 A CN 202210853046A CN 115304703 B CN115304703 B CN 115304703B
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王强
王旭朋
付勇
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Abstract

本发明提供了一种改性油墨树脂及其制备方法。该油墨树脂采用活性基团引发环氧单体聚合的方式,在树脂主链上接枝聚醚树脂,有效改善了油墨树脂对颜料的润湿分散效果,使得该油墨树脂广泛适用于BOPP、PE、PVC、CPP、PET等多种基材的印刷,具有附着牢度强、抗粘连性好、高光泽等优异性能。

Description

一种改性油墨树脂及其制备方法
技术领域
本发明涉及油墨树脂技术领域,具体涉及一种改性油墨树脂及其制备方法。
技术背景
近年来,随着人民生活水平的提高,带动了包装工业的飞速增长,也促进了凹版油墨技术及市场的不断发展。油墨树脂是用于塑料包装印刷油墨的主体材料,其性能决定油墨的印刷适性、颜料分散性、附着牢度、油墨的毒性以及环保性能等。长期以来,我国的塑料凹印油墨以聚酰胺类苯溶型树脂为主体,油墨中含有大量的苯类溶剂,在油墨的制造、使用过程中存在着苯溶剂的挥发污染,危害生产者及消费者的健康。
目前,塑料凹版油墨逐渐从苯溶性油墨过渡到酯溶性油墨和醇酯溶性油墨。近年来出现的聚氨酯油墨和其它类型的油墨,普遍存在对颜料润湿分散性差,干燥慢等问题,影响了该类产品的推广使用。对丙烯酸酯类油墨而言,其仅在国内少数一些产品得到应用,全色谱的聚丙烯酸酯塑料凹版油墨尚无此类树脂供应。专利CN101747475B公开了一种采用丙烯酸酯、叔碳酸乙烯酯、乙酸乙烯酯、活性官能团单体为原料,制得丙烯酸预聚体,然后与环己酮与甲醛的缩聚物混合而成的油墨树脂。专利CN102241795B公开了一种采用甲基丙烯酸酯、丙烯酸酯、活性官能团单体、叔碳酸缩水甘油酯、N,N-二甲氨基丙烯酸乙酯、松香加成聚合物反应制备而成的油墨树脂。通过在聚合物上接枝松香树脂的方法,来提高油墨树脂对颜料的润湿分散性。专利CN101962481B公开了一种适合用作溶剂型颜料分散剂的高分子组合物。该树脂以环氧丙烯酸酯、丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯制备带有环氧基团的丙烯酸共聚物为主链,将带有氨基的直链聚酯、芳环或杂环胺类化合物与主链上的环氧基团反应,实现在树脂主链上的接枝,以达到良好分散颜料的效果。专利CN102134311B公开了一种萜烯聚酯丙烯酸酯的制备方法。以萜烯马来酐、二元醇、不饱和二元酸,制得萜烯不饱和聚酯,再与含有丙烯酸基团的羧酸反应,制得萜烯聚酯丙烯酸酯。
虽然凹版油墨树脂蓬勃发展,种类繁多,但是多数树脂对颜料的分散作用较差,需要在油墨制备过程中加入助剂来提高对颜料的分散性。
发明内容
本发明要解决的技术问题是克服现有油墨树脂的缺陷,提供一种改性塑料凹版油墨树脂及其制备方法,扩宽油墨树脂的应用范围。
为了解决上述技术问题,本发明提供了如下的技术方案:
一种改性油墨树脂,以重量百分比计,由如下组分制备而成:
引发剂 0.1~0.5wt%
溶剂 40~60wt%
硬单体 5~20wt%
软单体 5~20wt%
功能单体 1~10wt%
催化剂 0.05~0.5wt%
环氧单体 5~15wt%
中和剂 0.05~0.5wt%
增粘树脂 1~10wt%;
该油墨树脂的制备方法如下:
(1)将10~30wt%的引发剂和90wt%的溶剂加入反应釜,搅拌均匀后,升温至60~85℃;
(2)待温度稳定后,将硬单体、软单体、功能单体混合均匀,在2~4小时内均匀滴入反应釜,同时滴加余量的引发剂和余量的溶剂;
(3)滴加完毕后,保持温度60~85℃,继续搅拌反应2~4小时;
(4)将催化剂加入上述反应釜中,通入环氧单体,温度70~100℃,保持反应釜压力0.1~0.3MPa,搅拌反应2~4小时;
(5)降至室温,加入中和剂,调整pH值为7~8后加入增粘树脂,搅拌均匀后出料,制得油墨树脂。
需要说明的是,上述制备步骤中,反应溶剂按照重量被分为10~30wt%的第一份,余量为第二份,步骤(1)中 “10~30wt%的引发剂”即引发剂总重量10~30%的引发剂;溶剂按照重量被分为90wt%、10wt%,步骤(1)中“90wt%的溶剂”即溶剂总重量90%的去离子水,步骤(2)中“余量的溶剂”即溶剂总重量10%的去离子水。
进一步的,所述引发剂选自偶氮二异丁腈、偶氮二异庚腈、过氧化二苯甲酰、过氧化苯甲酸特丁酯、过氧化二碳酸二异丙酯中任一种或多种。
进一步的,所述溶剂选自乙酸乙酯、乙酸正丙酯、乙酸异丙酯、乙酸丁酯、乙酸仲丁酯中任一种或多种。
进一步的,所述硬单体选自甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸异丙酯、甲基丙烯酸丁酯、甲基丙烯酸异丁酯、甲基丙烯酸环己酯、甲基丙烯酸苯酯、甲基丙烯酸苄酯、丙烯酸异冰片酯、甲基丙烯酸异冰片酯、苯乙烯、α-甲基苯乙烯、丙烯腈中任一种或多种。
进一步的,所述软单体选自丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、丙烯酸正辛酯、丙烯酸异辛酯、甲基丙烯酸甲氧基乙酯中任一种或多种。
进一步的,所述功能单体选自丙烯酸羟乙酯、甲基丙烯酸羟乙酯、丙烯酸羟丙酯、甲基丙烯酸羟丙酯、丙烯酸-2-羟丙酯、甲基丙烯酸-2-羟丁酯、丙烯酸-4-羟丁酯中任一种或多种。
进一步的,所述催化剂选自氢氧化钠、氢氧化钾、氢氧化镁中任一种或多种。
进一步的,所述环氧单体选自环氧乙烷、环氧丙烷、氧杂环丁烷、甲基氧杂环丁烷、2,2-二甲基氧杂环丁烷、2,4-二甲基氧杂环丁烷、3,3-二甲基氧杂环丁烷中任一种或多种。
进一步的,所述中和剂选自醋酸、乳酸、磷酸、柠檬酸中任一种或多种。
进一步的,所述增粘树脂选自松香、聚合松香、松香甲酯、松香甘油酯、松香二甘醇酯、松香季戊四醇酯、松香酚醛树脂、松香萜烯酚醛树脂、萜烯树脂、达玛树脂、酚醛树脂中任一种或多种。
与现有技术相比,本发明具有以下有益效果:
本发明通过在油墨树脂主链上引入羧基、聚醚等结构,改善了油墨树脂对颜料的润湿分散作用,提高了油墨的展色性和存储稳定性。
具体实施方式
下面通过具体实施例对本发明做进一步的详述,但不应理解为是对本发明保护范围的限制。凡基于上述技术思想,利用本领域普通技术知识和惯用的技术手段所做的修改、替换、变更,均属于本发明的范围。
实施例1
改性油墨树脂的制备:
(1)将0.01公斤偶氮二异丁腈和54公斤乙酸乙酯加入反应釜,搅拌均匀后,升温至60℃;
(2)待温度稳定后,将5公斤甲基丙烯酸甲酯、14.3公斤丙烯酸甲酯和5.5公斤丙烯酸羟乙酯混合均匀,在2小时内均匀滴入反应釜,同时滴加由0.09公斤过氧化二苯甲酰和6公斤乙酸丁酯混合组成的引发剂溶液;
(3)滴加完毕后,保持温度60℃,继续搅拌反应4小时;
(4)将0.05公斤氢氧化钠加入上述反应釜中,通入10公斤环氧乙烷,温度70℃,保持反应釜压力0.1MPa,搅拌反应2小时;
(5)降至室温,加入0.05公斤醋酸,调整pH值为7后加入5公斤松香,搅拌均匀后出料,制得改性油墨树脂。
实施例2
改性油墨树脂的制备:
(1)将0.1公斤过氧化二碳酸二异丙酯和36公斤乙酸丁酯加入反应釜,搅拌均匀后,升温至85℃;
(2)待温度稳定后,将12.5公斤甲基丙烯酸乙酯、5公斤丙烯酸正丁酯、15公斤丙烯酸异辛酯和1公斤丙烯酸羟丙酯混合均匀,在3小时内均匀滴入反应釜,同时滴加由0.4公斤偶氮二异庚腈和4公斤乙酸异丙酯混合组成的引发剂溶液;
(3)滴加完毕后,保持温度72.5℃,继续搅拌反应3小时;
(4)将0.5公斤氢氧化钾加入上述反应釜中,通入15公斤氧杂环丁烷,温度85℃,保持反应釜压力0.3MPa,搅拌反应3小时;
(5)降至室温,加入0.5公斤柠檬酸,调整pH值为7.5后加入10公斤松香甘油酯,搅拌均匀后出料,制得改性油墨树脂。
实施例3
改性油墨树脂的制备:
(1)将0.09公斤过氧化二苯甲酰和45公斤乙酸正丙酯加入反应釜,搅拌均匀后,升温至72.5℃;
(2)待温度稳定后,将20公斤甲基丙烯酸环己酯、13.15公斤丙烯酸异丁酯和10公斤丙烯酸-2-羟丙酯混合均匀,在4小时内均匀滴入反应釜,同时滴加由0.21公斤过氧化二苯甲酰和5公斤乙酸正丙酯混合组成的引发剂溶液;
(3)滴加完毕后,保持温度85℃,继续搅拌反应2小时;
(4)将0.275公斤氢氧化镁加入上述反应釜中,通入2公斤环氧乙烷和3公斤2,4-二甲基氧杂环丁烷,温度100℃,保持反应釜压力0.2MPa,搅拌反应4小时;
(5)降至室温,加入0.275公斤磷酸,调整pH值为8后加入1公斤松香酚醛树脂,搅拌均匀后出料,制得改性油墨树脂。
实施例4
改性油墨树脂的制备:
(1)将0.06公斤偶氮二异庚腈和52.2公斤乙酸异丙酯加入反应釜,搅拌均匀后,升温至75℃;
(2)待温度稳定后,将15公斤甲基丙烯酸异冰片酯、5公斤丙烯酸异辛酯和8公斤丙烯酸-4-羟丁酯混合均匀,在2.5小时内均匀滴入反应釜,同时滴加由0.34公斤偶氮二异庚腈和5.8公斤乙酸异丙酯混合组成的引发剂溶液;
(3)滴加完毕后,保持温度65℃,继续搅拌反应2.5小时;
(4)将0.3公斤氢氧化钾加入上述反应釜中,通入7公斤氧杂环丁烷,温度80℃,保持反应釜压力0.15MPa,搅拌反应2.5小时;
(5)降至室温,加入0.3公斤乳酸,调整pH值为7.2后加入2公斤萜烯树脂和4公斤酚醛树脂,搅拌均匀后出料,制得改性油墨树脂。
实施例5
改性油墨树脂的制备:
(1)将0.05公斤过氧化二苯甲酰和38.7公斤乙酸丁酯加入反应釜,搅拌均匀后,升温至80℃;
(2)待温度稳定后,将8公斤甲基丙烯酸环己酯、20公斤甲基丙烯酸甲氧基乙酯和7公斤丙烯酸-4-羟丁酯混合均匀,在3.5小时内均匀滴入反应釜,同时滴加由0.15公斤过氧化二苯甲酰和4.3公斤乙酸丁酯混合组成的引发剂溶液;
(3)滴加完毕后,保持温度80℃,继续搅拌反应3.5小时;
(4)将0.35公斤氢氧化钾加入上述反应釜中,通入14公斤环氧丙烷,温度90℃,保持反应釜压力0.25MPa,搅拌反应3.5小时;
(5)降至室温,加入0.45公斤醋酸,调整pH值为7.6后加入7公斤松香甘油酯,搅拌均匀后出料,制得油墨树脂。
实施例6
凹版塑料油墨的制备:
将27公斤实施例1的改性油墨树脂、12公斤乙酸乙酯、11公斤钛白粉加入配料器,用高速分散机搅拌30分钟,使其混合均匀;将混合均匀的物料取出,送入砂磨机进行砂磨,待细度低于 10μm后取出,过滤;经检验合格后,包装,制得凹版塑料油墨。
对制备的凹版塑料油墨进行性能检测,主要技术指标如表1所示:
表1
以上检测结果依据 QB/T2024-2012标准测试。
对比例1
(1)将0.06公斤偶氮二异丁腈和44.73公斤乙酸乙酯加入反应釜,搅拌均匀后,升温至75℃;
(2)待温度稳定后,将22公斤甲基丙烯酸甲酯、23公斤丙烯酸异辛酯和5公斤丙烯酸羟乙酯混合均匀,在3小时内均匀滴入反应釜,同时滴加由0.24公斤偶氮二异庚腈和4.97公斤乙酸异丙酯混合组成的引发剂溶液;
(3)滴加完毕后,保持温度75℃,继续搅拌反应3小时,制得油墨树脂。
将27公斤上述所制油墨树脂、12公斤乙酸乙酯、11公斤钛白粉加入配料器,用高速分散机搅拌30分钟,使其混合均匀;将混合均匀的物料取出,送入砂磨机进行砂磨,待细度低于 10μm后取出,过滤,制得凹版塑料油墨。
对制备的凹版塑料油墨进行性能检测,主要技术指标如表2所示:
表2
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,但本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (6)

1.一种改性油墨树脂,其特征在于,以重量百分比计,由如下组分制备而成:
引发剂 0.1~0.5wt%
溶剂 40~60wt%
硬单体 5~20wt%
软单体 5~20wt%
功能单体 1~10wt%
催化剂 0.05~0.5wt%
环氧单体 5~15wt%
中和剂 0.05~0.5wt%
增粘树脂 1~10wt%;
该油墨树脂的制备方法如下:
(1)将10~30wt%的引发剂和90wt%的溶剂加入反应釜,搅拌均匀后,升温至60~85℃;
(2)待温度稳定后,将硬单体、软单体、功能单体混合均匀,在2~4小时内均匀滴入反应釜,同时滴加余量的引发剂和余量的溶剂;
(3)滴加完毕后,保持温度60~85℃,继续搅拌反应2~4小时;
(4)将催化剂加入上述反应釜中,通入环氧单体,温度70~100℃,保持反应釜压力0.1~0.3MPa,搅拌反应2~4小时;
(5)降至室温,加入中和剂,调整pH值为7~8后加入增粘树脂,搅拌均匀后出料,制得油墨树脂;
其中,所述硬单体选自甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸异丙酯、甲基丙烯酸丁酯、甲基丙烯酸异丁酯、甲基丙烯酸环己酯、甲基丙烯酸苯酯、甲基丙烯酸苄酯、丙烯酸异冰片酯、甲基丙烯酸异冰片酯、苯乙烯、α-甲基苯乙烯、丙烯腈中任一种或多种;
所述软单体选自丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、丙烯酸正辛酯、丙烯酸异辛酯、甲基丙烯酸甲氧基乙酯中任一种或多种;
所述功能单体选自丙烯酸羟乙酯、甲基丙烯酸羟乙酯、丙烯酸羟丙酯、甲基丙烯酸羟丙酯、丙烯酸-2-羟丙酯、甲基丙烯酸-2-羟丁酯、丙烯酸-4-羟丁酯中任一种或多种;
所述环氧单体选自环氧乙烷、环氧丙烷、氧杂环丁烷、甲基氧杂环丁烷、2,2-二甲基氧杂环丁烷、2,4-二甲基氧杂环丁烷、3,3-二甲基氧杂环丁烷中任一种或多种。
2.根据权利要求1所述的改性油墨树脂,其特征在于,所述引发剂选自偶氮二异丁腈、偶氮二异庚腈、过氧化二苯甲酰、过氧化苯甲酸特丁酯、过氧化二碳酸二异丙酯中任一种或多种。
3.根据权利要求1所述的改性油墨树脂,其特征在于,所述溶剂选自乙酸乙酯、乙酸正丙酯、乙酸异丙酯、乙酸丁酯、乙酸仲丁酯中任一种或多种。
4.根据权利要求1所述的改性油墨树脂,其特征在于,所述催化剂选自氢氧化钠、氢氧化钾、氢氧化镁中任一种或多种。
5.根据权利要求1所述的改性油墨树脂,其特征在于,所述中和剂选自醋酸、乳酸、磷酸、柠檬酸中任一种或多种。
6.根据权利要求1所述的改性油墨树脂,其特征在于,所述增粘树脂选自松香、聚合松香、松香甲酯、松香甘油酯、松香二甘醇酯、松香季戊四醇酯、松香酚醛树脂、松香萜烯酚醛树脂、萜烯树脂、达玛树脂、酚醛树脂中任一种或多种。
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