CN115279599B - 热塑性合成树脂制装饰片的制造方法 - Google Patents

热塑性合成树脂制装饰片的制造方法 Download PDF

Info

Publication number
CN115279599B
CN115279599B CN202180010598.0A CN202180010598A CN115279599B CN 115279599 B CN115279599 B CN 115279599B CN 202180010598 A CN202180010598 A CN 202180010598A CN 115279599 B CN115279599 B CN 115279599B
Authority
CN
China
Prior art keywords
upper layer
layer material
decorative sheet
synthetic resin
thermoplastic synthetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202180010598.0A
Other languages
English (en)
Other versions
CN115279599A (zh
Inventor
黑田刚司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Plus Corp
Original Assignee
Plus Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Plus Corp filed Critical Plus Corp
Publication of CN115279599A publication Critical patent/CN115279599A/zh
Application granted granted Critical
Publication of CN115279599B publication Critical patent/CN115279599B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
    • B29C65/7437—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc the tool being a perforating tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
    • B29C65/7441—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc for making welds and cuts of other than simple rectilinear form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/306—Applying a mark during joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24—Pressing or stamping ornamental designs on surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/08—Stamping or bending
    • B44C3/082—Stamping or bending comprising a cutting out operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/743—Jewellery
    • B29L2031/7434—Medals
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/12—Designs imitating natural patterns of leather

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明提供可呈现绒面革风格的凹凸的热塑性合成树脂制装饰片的制造方法。本发明的装饰片(10)的制造方法包括准备膜状或片状的热塑性合成树脂制的上层材料(30)，将所述上层材料载置于成为下部电极的台面(46)，从所述上层材料上方覆盖成为上部电极的雕刻模具(41)，通过在所述台面和所述雕刻模具间激发高频而对所述上层材料进行高频感应加热的步骤；利用在印刷油墨辅助剂中混合了聚氨酯珠的装饰油墨对上层材料的表面的所希望的区域(31)进行装饰印刷，所述雕刻模具在与所述上层材料的所述所希望的区域对向的区域具有通过激光雕刻而雕刻有纹理的纹理雕刻面(42)，通过所述高频感应加热，在所述上层材料的所述所希望的区域形成绒面革风格的凹凸。

Description

热塑性合成树脂制装饰片的制造方法
技术领域
本发明涉及被装饰在衣物、包袋、帽子等被贴附体上的热塑性合成树脂制装饰片的制造方法，更具体涉及呈现出绒面革风格(日文：スエード調)的凹凸的热塑性合成树脂制装饰片的制造方法。
背景技术
已知通过高频感应加热来制造热塑性合成树脂制装饰片(以下，适当地简称为“装饰片”)的方法(例如，参考专利文献1)。
装饰片如下形成：将热塑性合成树脂膜或热塑性合成树脂片(以下称为“上层材料”)夹在雕刻模具和平板模具之间的同时施以高频感应加热，将上层材料软化、赋型而形成为立体形状。
装饰片表面由于源自上层材料的原料的塑料感或橡胶感强烈、呈现无机质的感觉，因此，与带刺绣等的革制或布制的徽章相比，高级感略有欠缺。
现有技术文献
专利文献
专利文献1：日本专利第3235943号公报
发明内容
发明所要解决的技术问题
因此，即使是热塑性合成树脂制装饰片，也强烈希望其具备如绒面革那样的质感，可呈现与革制、布制刺绣徽章同等或超越其的有高级感的感觉。
本发明的目的是提供可呈现绒面革风格的凹凸的热塑性合成树脂制装饰片的制造方法。
解决技术问题所采用的技术方案
本发明的热塑性合成树脂制绒面革风格装饰片的制造方法包括准备膜状或片状的热塑性合成树脂制上层材料的材料准备步骤，将所述上层材料载置于成为下部电极的台面的步骤，从所述上层材料上方覆盖成为上部电极的雕刻模具的步骤，通过在所述台面和所述雕刻模具间激发高频而对所述上层材料进行高频感应加热的高频感应加热步骤；其中，
所述材料准备步骤包含利用在印刷油墨辅助剂(日文：メジューム)中混合了聚氨酯珠的装饰油墨对膜状或片状的热塑性合成树脂制上层材料的表面的所希望的区域进行装饰印刷的装饰印刷步骤，
所述雕刻模具在与所述上层材料的所述所希望的区域对向的区域具有通过激光雕刻而雕刻有纹理的纹理雕刻面。
通过所述高频感应加热步骤，在所述上层材料的所述所希望的区域形成绒面革风格的凹凸。
所述材料准备步骤可在利用含颜料及/或染料的着色油墨对所述上层材料的所述表面施以丝网印刷后进行所述装饰印刷。
发明的效果
根据本发明的装饰片的制造方法，通过对上层材料进行聚氨酯珠的装饰印刷、对雕刻模具激光雕刻了细微的纹理，可在上层材料形成绒面革风格的凹凸，能够提高质感。
附图说明
图1是本发明一实施例的装饰片材料的俯视图。
图2是沿图1的剖视图的线A-A的剖视图。
图3是表示在台面上载置装饰片材料、使雕刻模具接近的状态的高频感应加热装置的剖视图。
图4是从装饰片材料侧观察雕刻模具的底面图。
图5是雕刻模具的部分放大剖视图。
图6是表示正在对装饰片材料进行高频感应加热的状态的高频感应加热装置的剖视图。
图7是利用本发明的制造方法制得的装饰片的俯视图。
图8是沿图7的线B-B的剖视图及部分放大图。
图9是将利用本发明的制造方法制得的装饰片贴在布料上后拍摄的照片。
具体实施方式
以下，参考附图对本发明的热塑性合成树脂制装饰片10的制造方法进行说明。为了进行说明，各图中会对装饰片10及装饰片材料20、构成其的各层的厚度、模具的凹凸、厚度等有夸张、强调地显示。另外，装饰片10的大小、形状、所施加的图样等均是一个例示，可进行适当改变。
本发明涉及通过将图1及图2所示的装饰片材料20插入图3～图6所示的高频感应加热装置40的模具41、46间并施以高频感应加热，来制造如图7～图9所示的表面形成有绒面革风格的凹凸11的装饰片10的方法。绒面革风格的凹凸11是指大量形成了细微纹理的凹凸，是酷似布料或革的那样的细微表面的形态。纹理包括磨砂(日文：砂目)、哑光(日文：絹目)等细微的压花。
如图1所示，装饰片材料20是对上层材料30的表面施以后述的丝网印刷、装饰印刷而形成的。本实施方式中，装饰片材料20形成为多层结构，在最下层重叠剥离纸21、其上再重叠2种热熔膜22、23、然后重叠由热塑性合成树脂形成的上层材料30、再从其上方覆盖载体膜24而构成。对上层材料30以外的各层的构成及其有无没有限定。例如，热熔膜22、23可以例举聚氨酯膜。也可追加由其他材质形成的膜或片。例如，无需通过热熔将装饰片10装饰于被贴附体的情况下，可以不要热熔层22、23。
构成上层材料30的热塑性合成树脂例如可例举聚氯乙烯、聚氨酯、聚酯、聚烯烃。上层材料30可以是膜状或片状的形态。另外，上层材料30也可以是白色聚氨酯、施加了金属蒸镀的金属蒸镀聚氨酯、透明聚氨酯的膜或片。还可以是在上层材料30的下层根据需要介以粘接剂层、防移染膜及粘接剂层进一步了重叠了热塑性合成树脂膜的构成。
本实施方式中，如图1所示，上层材料30包括形成绒面革风格的凹凸的凹凸形成区域31、在凹凸形成区域31以外的部分施加了星星或圆形、文字、圆弧等的图样区域32。当然，图样并不限这些。
首先，利用含颜料及/或染料的着色油墨对上层材料30的整个表面或仅对所述图样区域32施以常规的丝网印刷。已完成对上层材料30的着色或无需着色的情况下，可以省略丝网印刷。另外，也可通过丝网印刷以外的方法进行着色。以下，由于后续的装饰印刷也可通过丝网印刷来进行，因此，将本步骤中的印刷称为“常规印刷”。
对上层材料30进行装饰印刷。装饰印刷至少对凹凸形成区域31实施。装饰印刷例如可采用丝网印刷，使用在印刷油墨辅助剂中混合了聚氨酯珠的装饰油墨。聚氨酯珠可采用一般用作为消光装饰剂的物品。聚氨酯珠例如为十条化学株式会社(十条ケミカル株式会社)制FUNCORT UB200。聚氨酯珠优选为粒径2μm～30μm、无色透明的粒状体。当然，聚氨酯珠的粒径、色泽并不限于此。通过加大所采用的聚氨酯珠的粒径，可加深所形成的凹凸。
通过对后述的雕刻模具41雕刻纹理，也可在未进行以上的装饰印刷的上层材料形成凹凸，但是，实际尝试制造后发现，这样会导致凹凸没有深度，上层材料的原料的塑料感或橡胶感强，产生无机质的油光。因此，本发明中装饰印刷是必须步骤。
然后，上层材料30形成为图2所示的层结构，通过在装饰印刷后在表面覆盖上载体膜24而完成装饰片材料20的准备。载体膜24在上层材料30侧具有粘着性，可贴附于上层材料30。本实施方式中，装饰片材料20从下层侧开始配置有剥离纸21、符号22的热熔膜#3415(日本ビーミス株式会社制)、符号23的热熔膜#203(日本マタイ株式会社制)、实施了常规印刷及装饰印刷后的聚氨酯膜的上层材料30、透明的载体膜24。
利用具备高频激励器的高频感应加热装置40对所得的装饰片材料20施以高频感应加热。如图3及图6所示，高频感应加热是将装饰片材料20夹持在成为上部电极的雕刻模具41和成为下部电极的台面46间来实施的。
如图3～图5所示，成为上部电极的雕刻模具41中，与装饰片材料20的凹凸形成区域31对向的区域构成纹理雕刻面42，与图样区域32对向的区域构成比纹理雕刻面42形成得更深的图样对向沟槽43。翻转图样区域32可形成图样对向沟槽43。此外，在这些的外周形成从装饰片材料20熔断剥离纸21以外的不需要部分的熔断刀刃45。
更详细地，如图4所示，雕刻模具41在纹理雕刻面42通过激光雕刻形成细微的纹理。通过利用激光雕刻刻设细微的纹理，可在上层材料30的凹凸形成区域31形成绒面革风格的细微凹凸11(参考图7～图9)。激光雕刻中，可对雕刻模具41施以线宽0.01mm～0.3mm左右、深0.01mm～0.3mm左右的细微雕刻。利用刀刃等的雕刻很难再现激光雕刻这样的微细纹理，但如果采用激光雕刻，则通过激光输出功率的调整等可比较容易地刻设微细纹理。
图样对向沟槽43形成在与装饰片材料20的凹凸形成区域31以外的图样区域32对向的区域。如果将图样对向沟槽43的槽底弄平整，则形成于装饰片10的图样12也会变得平整(参考图7～图9)。另外，例如通过像图4的外周的圆弧状的图样对向沟槽43的槽底所示的那样雕刻凹凸图样44，可在图样区域32形成凹凸图样13(参考图7、图9)。
熔断刀刃45是保留剥离纸21和载体膜24而熔断装饰片材料20的刀刃，具有高频焊接时可到达剥离纸21的长度。图示的实施方式中，熔断刀刃45是与最终获得的装饰片10的形状相同的圆形。
下部电极可采用上表面平整的台面46。
在所述台面46的上方配置可升降的雕刻模具41构成高频感应加热装置40，雕刻模具41和台面46与高频激励器电连接。
以上构成的高频感应加热装置40如图3所示，装饰片20被载置于台面46上。装饰片材料20以上面侧为载体膜24的形态被载置。根据需要可用胶带等将装饰片材料20固位于台面46。
该状态下如图6所示，使雕刻模具41下降。以纹理雕刻面42朝下、纹理雕刻面42与上层材料30的凹凸形成区域31对向、图样对向沟槽42与图样区域32对向、熔断刀刃45与最终获得的装饰片10的外形形状一致的方式使雕刻模具41下降。
然后，在将雕刻模具41按压向台面46侧的同时对雕刻模具41和台面46间施以高频感应加热。藉此，上层材料30中绝缘体发热膨出。另外，被装饰印刷在凹凸形成区域31的聚氨酯珠发热膨出。其结果是，模仿雕刻模具41的纹理雕刻面42的细微纹理的微细凹凸形状被转印，形成绒面革风格的凹凸11(参考图7～图9)。此外，在图样对向沟槽43内，图样区域32膨起，追随图样对向沟槽43被赋型，形成为图样12。在图样对向沟槽43形成有凹凸图样44(图4的外周的圆弧部分)时，其形状被转印，在图样12形成凹凸图样13。上层材料30和下层的热熔膜22、23密合一体化。熔断刀刃45保留剥离纸21和载体膜24将装饰片20熔断为最终获得的装饰片10的形状。溶融一体化的这些材料中，位于熔断刀刃45内侧的部分成为装饰片10。
对装饰片材料20的高频感应加热完成后，使雕刻模具41上升，取出加工完毕的装饰片材料20。装饰片材料20以装饰片10和其外侧的不需要部分被熔断刀刃45熔断的形态获得。该状态下剥去剥离纸21，除去不需要部分。藉此，如图7及图8所示，载体膜24下有装饰片10残留。装饰片10利用热熔通过热转印被装饰在衣物、包袋、帽子等被贴附体上，然后除去载体膜24即可。
图9是将利用以上方法获得的装饰片10通过热熔贴附在被贴附体(布料)50上后拍摄的照片。参考附图可知，在凹凸形成区域31形成大量细微的纹理状凹凸11，可再现绒面革风格的质感。作为聚氨酯珠采用消光物，藉此可在凹凸形成区域31呈现出光泽被抑制的犹如真的革或布那样的质感。
此外，图样区域32构成追随图样对向沟槽43的形状的图样12，在图样对向沟槽43形成了凹凸图样44(图4的外周圆弧部分)的部分形成模仿其的凹凸图样13。
以上说明只是对本发明进行的说明，不应理解为用于对权利要求书的范围内记载的发明进行限定或限缩该范围。本发明的各部分的构成并不限定为以上的实施方式，可在权利要求书记载的技术范围内进行各种变形。
例如，也可对上层材料30的常规印刷后的凹凸形成区域31施以装饰印刷，这种情况下，凹凸形成区域31变为具有绒面革风格的凹凸的形状，图样区域32残存树脂的感觉。上层材料30采用金属蒸镀膜的情况下，形成为图样区域32中金属风格的标识或文字构成的图样以凸状呈现的装饰片10。此外，也可整体进行常规印刷和装饰印刷，这种情况下，凹凸形成区域31形成为具有绒面革风格的凹凸的形状，图样区域32残存消光的树脂的感觉。
另外，在采用热熔以外的方法将装饰片10安装在被贴附体上时，可以不需要热熔膜22、23，可将装饰片10缝在被贴附体上等。另外，可用双面粘胶带替代热熔膜22、23，这样不需要热熔，通过胶带贴就可将装饰片10装饰在被贴附体上，因此，本发明的装饰片10可用于瓶子的标签、化妆箱的装饰等，可进行厚重且有高级感的装饰。在以上任一情况下，本发明的装饰片10都有体积小、柔软、轻薄的特征。
以上的实施例中，装饰片10都是1片片地制造的，但也可以是雕刻模具41和台面46为卷轴来制造长条状的装饰片。
另外，装饰片材料20可通过在上层材料30的下面配置热塑性合成树脂发泡片(泡沫片)来完成大体积地赋型。
符号的说明
10 装饰片
11 绒面革风格的凹凸
20 装饰片材料
30 上层材料
31 凹凸形成区域
32 图样区域
40 高频感应加热装置
41 雕刻模具
42 纹理雕刻面
43 图样对向沟槽
45 熔断刀刃
46 台面

Claims (2)

1.热塑性合成树脂制装饰片的制造方法，包括：准备膜状或片状的热塑性合成树脂制上层材料的材料准备步骤，将所述上层材料载置于成为下部电极的台面的步骤，从所述上层材料上方覆盖成为上部电极的雕刻模具的步骤，通过在所述台面和所述雕刻模具间激发高频而对所述上层材料进行高频感应加热的高频感应加热步骤；其中，
所述材料准备步骤包含利用在印刷油墨辅助剂中混合了聚氨酯珠的装饰油墨对膜状或片状的热塑性合成树脂制上层材料的表面的所希望的区域进行装饰印刷的装饰印刷步骤，
所述雕刻模具在与所述上层材料的所述所希望的区域对向的区域具有通过激光雕刻而雕刻有纹理的纹理雕刻面，
通过所述高频感应加热步骤，在所述上层材料的所述所希望的区域形成绒面革风格的凹凸。
2.如权利要求1所述的热塑性合成树脂制装饰片的制造方法，其中，所述材料准备步骤是在利用含颜料及/或染料的着色油墨对所述上层材料的所述表面施以丝网印刷后进行所述装饰印刷。
CN202180010598.0A 2021-01-13 2021-01-13 热塑性合成树脂制装饰片的制造方法 Active CN115279599B (zh)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2021/000842 WO2022153396A1 (ja) 2021-01-13 2021-01-13 熱可塑性合成樹脂製装飾片の製造方法

Publications (2)

Publication Number Publication Date
CN115279599A CN115279599A (zh) 2022-11-01
CN115279599B true CN115279599B (zh) 2024-06-14

Family

ID=77269565

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202180010598.0A Active CN115279599B (zh) 2021-01-13 2021-01-13 热塑性合成树脂制装饰片的制造方法

Country Status (6)

Country Link
US (1) US20240017566A1 (zh)
EP (1) EP4070965A4 (zh)
JP (1) JP6923244B1 (zh)
CN (1) CN115279599B (zh)
MX (1) MX2022008639A (zh)
WO (1) WO2022153396A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023067735A1 (ja) * 2021-10-20 2023-04-27 株式会社プラスコーポレイション 生地の立体造形構造及び立体造形方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1158471A (en) * 1966-07-22 1969-07-16 Ici Ltd Embossed Thermoplastic Sheet Material
CN105431304A (zh) * 2013-05-23 2016-03-23 巴尔特利奥-斯巴诺吕克斯股份公司 装饰基底的方法
CN111433044A (zh) * 2017-12-27 2020-07-17 黑田刚司 热塑性合成树脂制立体装饰片及其制造方法

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2575698B1 (fr) * 1985-01-10 1987-02-27 Bracelet Cie Indle Procede de fabrication de materiau en forme de feuilles reconstituant l'aspect de materiaux nobles naturels, tels que peaux de reptiles
JP3212397B2 (ja) * 1993-01-29 2001-09-25 積水化学工業株式会社 被覆用シート及びその製造方法
JP3235943B2 (ja) 1995-02-06 2001-12-04 黒田 暢夫 熱可塑性合成樹脂シート製の装飾片の製造方法
JPH09226225A (ja) * 1996-02-27 1997-09-02 Pentel Kk 装飾体およびその製造方法
JP2001314984A (ja) * 2000-05-01 2001-11-13 Rofin Marubeni Laser Kk レーザによる金型の刻印加工方法およびその装置
JP4227587B2 (ja) * 2004-11-11 2009-02-18 黒田 暢夫 合成樹脂製立体装飾片とその製造方法
JP2008018572A (ja) * 2006-07-11 2008-01-31 Aaren:Kk 表面加工製品及びその製造方法
WO2009011298A1 (ja) * 2007-07-13 2009-01-22 Polymatech Co., Ltd. キーシート
FR2961429B1 (fr) * 2010-06-22 2014-02-21 Enduction Et De Flockage Soc D Materiau enduit de resine et son procede de fabrication
KR101226675B1 (ko) * 2010-08-02 2013-01-25 박진수 입체 장식물의 제조방법
US9193214B2 (en) * 2012-10-12 2015-11-24 High Voltage Graphics, Inc. Flexible heat sealable decorative articles and method for making the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1158471A (en) * 1966-07-22 1969-07-16 Ici Ltd Embossed Thermoplastic Sheet Material
CN105431304A (zh) * 2013-05-23 2016-03-23 巴尔特利奥-斯巴诺吕克斯股份公司 装饰基底的方法
CN111433044A (zh) * 2017-12-27 2020-07-17 黑田刚司 热塑性合成树脂制立体装饰片及其制造方法

Also Published As

Publication number Publication date
JP6923244B1 (ja) 2021-08-18
EP4070965A4 (en) 2024-01-03
WO2022153396A1 (ja) 2022-07-21
CN115279599A (zh) 2022-11-01
EP4070965A1 (en) 2022-10-12
MX2022008639A (es) 2022-08-10
US20240017566A1 (en) 2024-01-18
JPWO2022153396A1 (zh) 2022-07-21

Similar Documents

Publication Publication Date Title
CN111433044B (zh) 热塑性合成树脂制立体装饰片及其制造方法
EP2578382B1 (en) Production method and production device for stereoscopic decoration piece made of thermoplastic synthetic resin
US5143672A (en) Method for forming emblem of thermoplastic synthetic resin film
CN115279599B (zh) 热塑性合成树脂制装饰片的制造方法
US5902667A (en) Impressed emblem and method
JP6496884B1 (ja) 熱可塑性合成樹脂製立体装飾片の製造方法及びその製造装置
JP2013199001A (ja) インモールド用転写箔、加飾成形品および加飾成形品の製造方法
JP7256564B2 (ja) 立体装飾片及びその製造方法
JP6606629B1 (ja) 熱可塑性合成樹脂製立体エンブレムの製造方法及び製造装置
US20170197354A1 (en) Method for manufacturing thermoplastic synthetic resin emblem with individual information date
JP3077318B2 (ja) 賦型シート及び賦型シートを用いた化粧板の連続製造方法
CN1935506A (zh) 印花滑雪板的制作工艺
KR20190050530A (ko) 로고 라벨 부착방법 및 그 제조방법
KR20200047212A (ko) 로고 라벨 및 그 제조방법
CN1151565A (zh) 一种立体标牌或徽章的成型方法及装置
JPH07205600A (ja) エンブレム、ワッペン等の装飾体の製造方法
KR19980022194A (ko) 다양한 깊이의 엠보무늬가 구비된 장식시트의 제조
JP3040653U (ja) プラスチックラベル
JPH05124154A (ja) 賦型シート及び賦型シートを用いた化粧板の製造方法
JPH10131061A (ja) 立体的転写捺染シート及びその製造法
JPS6360749A (ja) 絵柄と同調するエンボス効果を有する熱可塑性樹脂プレス成形体
JP2003302904A (ja) 名札及びその製造方法
JP2013132842A (ja) マイクロレンズ付き合成樹脂シートの製造方法及び該製造方法により製造された合成樹脂シートを使用した合成樹脂成形品
JPH04168099A (ja) 熱硬化性樹脂化粧板の製造方法
JPS6394822A (ja) 凹凸表面を有する装飾製品の製造方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant