CN115253867B - Production process of continuous-flow type essence and spice - Google Patents

Production process of continuous-flow type essence and spice Download PDF

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Publication number
CN115253867B
CN115253867B CN202210718721.0A CN202210718721A CN115253867B CN 115253867 B CN115253867 B CN 115253867B CN 202210718721 A CN202210718721 A CN 202210718721A CN 115253867 B CN115253867 B CN 115253867B
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CN
China
Prior art keywords
barrel
conveyer belt
temporary storage
weighing device
warehouse
Prior art date
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Active
Application number
CN202210718721.0A
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Chinese (zh)
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CN115253867A (en
Inventor
代建文
张高峰
刘子琦
刘懋
龙亮
蔡持
杨柳天壹
魏宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Sichuan Industrial Co Ltd
Sichuan Sanlian New Material Co Ltd
Original Assignee
China Tobacco Sichuan Industrial Co Ltd
Sichuan Sanlian New Material Co Ltd
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Application filed by China Tobacco Sichuan Industrial Co Ltd, Sichuan Sanlian New Material Co Ltd filed Critical China Tobacco Sichuan Industrial Co Ltd
Priority to CN202210718721.0A priority Critical patent/CN115253867B/en
Publication of CN115253867A publication Critical patent/CN115253867A/en
Priority to KR1020220147418A priority patent/KR20240000341A/en
Application granted granted Critical
Publication of CN115253867B publication Critical patent/CN115253867B/en
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Classifications

    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B9/00—Essential oils; Perfumes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/43—Supporting receptacles on frames or stands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71705—Feed mechanisms characterised by the means for feeding the components to the mixer using belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7176—Feed mechanisms characterised by the means for feeding the components to the mixer using pumps
    • B01F35/717611—Peristaltic pumps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B9/00—Essential oils; Perfumes
    • C11B9/02—Recovery or refining of essential oils from raw materials
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B9/00—Essential oils; Perfumes
    • C11B9/02—Recovery or refining of essential oils from raw materials
    • C11B9/022—Refining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/21—Mixing of ingredients for cosmetic or perfume compositions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention discloses a production process of a running water type essence perfume, which comprises the following steps: metering and pouring: metering of each raw material is completed on an automatic metering and pouring machine, metering of each raw material is completed in a mode of 'first whole barrel pouring and then tail material sucking', and pouring is completed in a temporary storage container; discharging and mixing: feeding the raw materials in the temporary storage container to a preparation tank through a pump; stirring: automatic stirring is carried out in a preparation tank, so that the raw materials are uniformly mixed and fully dissolved; standing: standing to ensure sufficient and stable fragrance; and (3) filtering: filtering the product by a filtering device according to the process requirements; and (5) entering into filling after the inspection is qualified. In the technical scheme, the main process flow is reformed, the sub-packaging process and the mixed loading process are canceled, and the whole process flow is simplified. After the automatic metering of the raw materials is realized on the automatic metering and pouring machine through an electronic scale, the raw materials are automatically poured into a temporary storage container through a manipulator, the production process is stable, and the metering and pouring speed is high.

Description

Production process of continuous-flow type essence and spice
Technical Field
The invention relates to the technical field of essence and spice production, in particular to a production process of a running water type essence and spice.
Background
In cigarette production, flavors are required. The perfume is prepared by mixing perfume raw materials with different specifications according to the quality requirement, and the prior art mainly has the following defects:
In the production process, because of more involved process containers, the loss of raw materials is larger, and the loss is the measured raw materials, and the form difference of the raw materials leads to larger errors of production ingredients and formula design;
additional capital investment is necessarily incurred by design, maintenance, update, etc. of the process vessel;
The process has higher requirements on logistics design, excessive investment, difficult maintenance of logistics line equipment and the like;
usually, manual mixing is adopted, and the risk of larger mixing errors each time exists.
Disclosure of Invention
The invention aims to provide a production process of a running water type essence and spice, which aims to solve the technical problems.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a production process of a running water type essence spice comprises the following steps:
metering and pouring: metering of each raw material is completed on an automatic metering and pouring machine, metering of each raw material is completed in a mode of 'first whole barrel pouring and then tail material sucking', and pouring is completed in a temporary storage container;
Discharging and mixing: feeding the raw materials in the temporary storage container to a preparation tank through a pump;
stirring: automatic stirring is carried out in a preparation tank, so that the raw materials are uniformly mixed and fully dissolved;
Standing: standing to ensure sufficient and stable fragrance;
And (3) filtering: filtering the product by a filtering device according to the process requirements; and (5) entering into filling after the inspection is qualified.
In some embodiments, the metering and pouring step is implemented with an automatic metering and pouring machine comprising:
the delivery conveyer belt is used for conveying the charging bucket;
the first weighing device is arranged on one side of the delivery conveyer belt close to the input end;
The warehouse-back conveying belt is arranged at one side of the warehouse-out conveying belt and used for conveying the charging bucket, and the conveying direction is opposite to that of the warehouse-out conveying belt;
The manipulator is used for dumping the materials in the charging basket transmitted to the output end of the delivery conveyer belt into the temporary storage container; transferring the charging bucket after dumping the materials to the input end of a warehouse-returning conveyer belt;
The second weighing device is arranged on one side of the warehouse-back conveyer belt, which is close to the input end;
a pump for pumping the material in the temporary storage container to the brewing canister;
the third weighing device is arranged on one side of the delivery conveyer belt close to the output end;
The residual material bucket channel unit is used for communicating the delivery conveyer belt with the return conveyer belt and transmitting the material bucket back and forth between the delivery conveyer belt and the return conveyer belt; one end of the residual material bucket channel unit is arranged between the second weighing device and the output end of the warehouse-back conveying belt, and the other end of the residual material bucket channel unit is arranged between the first weighing device and the third weighing device;
And the material sucking device is used for sucking the material in the material barrel positioned on the first weighing device into the material barrel positioned on the third weighing device.
In some embodiments, the residual bucket channel unit includes: the conveying device comprises a conveying conveyer belt, a power device and a baffle, wherein two ends of the conveying conveyer belt are respectively connected with a delivery conveyer belt and a return conveyer belt; the power device is arranged above the conveying conveyer belt, and the baffle is arranged on the power device and used for driving the charging bucket to make the movement in the direction of the warehouse conveyer belt-conveying conveyer belt-warehouse returning conveyer belt or the warehouse returning conveyer belt-conveying conveyer belt-warehouse discharging conveyer belt.
In some embodiments, the suction device comprises a peristaltic pump for sucking material in a bowl located on the first weighing device into a bowl located on the third weighing device, and a dosing valve; the material mixing valve is in communication connection with the third weighing device, and the material mixing valve controls the material sucking of the peristaltic pump according to the weight information fed back by the third weighing device.
In some embodiments, the metering of each raw material is completed on the automatic metering and pouring machine by adopting a mode of 'first complete barrel pouring and then tail material sucking', and pouring the raw materials into a temporary storage container, including: the prepared raw materials are automatically conveyed to an automatic metering and pouring machine through logistics, the barrel number is calculated according to the raw material quantity and the packaging specification automatically calculated by an information system, the whole barrel is directly and automatically poured into a temporary storage container, and the actual in-tank weight is measured through weight data before and after pouring; according to the tailing demand, the last barrel of raw materials is automatically sucked into the tailing temporary storage barrel by adopting a suction device after being uncapped, and then the materials in the tailing temporary storage barrel are poured into a temporary storage container.
In some embodiments, the whole barrel dumping step is as follows: the material barrel after the cover is opened is placed on a delivery conveyer belt, the material barrel is transmitted to a first weighing device, the first weighing device 3 weighs the material barrel and marks the material barrel as W1, and when the material barrel is transmitted to the output end of the delivery conveyer belt, a mechanical arm clamps and overturns the material barrel, and the material in the material barrel is poured into a temporary storage container; the charging basket after clamping and dumping is placed at the input end of the warehouse-returning conveyer belt, the charging basket is transmitted to the second weighing device, the second weighing device weighs the charging basket to be W2, and then the charging basket is recovered after being transmitted to the output end of the warehouse-returning conveyer belt, and the material weight of the charging basket is W2-W1.
In some embodiments, the step of tailing suction is as follows:
Firstly, placing a tailing temporary storage barrel on a warehouse-back conveying belt, suspending or decelerating the warehouse-back conveying belt when the tailing temporary storage barrel is transferred to a position opposite to a conveying belt, driving a baffle to push the tailing temporary storage barrel onto the conveying belt by a power device, then pushing the tailing temporary storage barrel onto a warehouse-out conveying belt all the time, and then conveying the tailing temporary storage barrel onto a third weighing device by the warehouse-out conveying belt;
Putting a raw material barrel into the first weighing device from the input end of the delivery conveyer belt, stopping the delivery conveyer belt from moving when the raw material barrel moves onto the first weighing device, starting the material sucking device, and sucking the material in the material barrel positioned on the first weighing device into the material barrel positioned on the third weighing device by the peristaltic pump; the material mixing valve is in communication connection with the third weighing device, and the material mixing valve controls the material sucking of the peristaltic pump according to the weight information fed back by the third weighing device; after the material sucking process is finished, the peristaltic pump is reversely started, so that the residual raw materials in the pipeline of the material sucking device can be recovered;
The extracted raw material barrel is called a residual barrel, and the residual barrel is conveyed to a warehouse-returning conveying belt through a residual barrel channel unit and is conveyed and recovered; after collection, the delivery conveyer belt is started, the tailing temporary storage barrel is transmitted to the output end of the delivery conveyer belt, and then the materials in the tailing temporary storage barrel are poured into the temporary storage container through the manipulator.
Drawings
Fig. 1 is a top view of an automatic metering and pouring machine for liquid for production.
Fig. 2 is a perspective view of an automatic metering and pouring machine for liquid for production.
Fig. 3 is a schematic view of an alternative view of an automatic metering and pouring machine for liquid for production.
The marks in the figure: the device comprises a cover opener, a 2-delivery conveyer belt, a 3-first weighing device, a 4-material sucking device, a 5-third weighing device, a 6-manipulator, a 7-temporary storage container, a 9-return conveyer belt, a 10-residual material barrel channel unit, a 11-second weighing device, a 12-residual material temporary storage barrel, a 13-peristaltic pump, a 14-material distributing valve, a 15-power device, a 16-transmission conveyer belt, a 17-baffle and a 18-raw material barrel.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present specification clearer, the technical solutions of the embodiments of the present specification will be clearly and completely described with reference to the drawings in the embodiments of the present specification, it should be understood that the drawings in the present specification are only for the purpose of illustration and description, and are not intended to limit the scope of protection of the present specification. In addition, it should be understood that the schematic drawings are not drawn to scale. A flowchart, as used in this specification, illustrates operations implemented according to some embodiments of the present specification. It should be understood that the operations of the flow diagrams may be implemented out of order and that steps without logical context may be performed in reverse order or concurrently. Moreover, one or more other operations may be added to or removed from the flowcharts within the scope of this specification by those skilled in the art.
In addition, the described embodiments are only some, but not all, of the embodiments of the present specification. The components of the embodiments of the present specification, which are generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present specification, as provided in the accompanying drawings, is not intended to limit the scope of the specification, as claimed, but is merely representative of selected embodiments of the specification. All other embodiments, which can be made by those skilled in the art based on the embodiments of this specification without the exercise of inventive faculty, are intended to be within the scope of protection of this specification.
As shown in fig. 1-3, a production process of a continuous-flow type essence perfume comprises the following steps:
step 1: metering and pouring: metering of each raw material is completed on an automatic metering and pouring machine, metering of each raw material is completed in a mode of 'first whole barrel pouring and then tail material sucking', and pouring is completed in a temporary storage container;
step 2: discharging and mixing: feeding the raw materials in the temporary storage container to a preparation tank through a pump;
Step 3: stirring: automatic stirring is carried out in a preparation tank, so that the raw materials are uniformly mixed and fully dissolved;
Step 4: standing: standing to ensure sufficient and stable fragrance;
Step 5: and (3) filtering: filtering the product by a filtering device according to the process requirements; and (5) entering into filling after the inspection is qualified.
Step 6: and (3) checking: inspecting essence and spice according to technical standards, and entering a filling procedure after the essence and spice are inspected to be qualified;
step 7: labeling: according to the technological specification requirements, pasting the product mark on a designated position of a packaging barrel through an automatic labeling machine;
step 8: and (5) warehousing: and (5) putting the finished product into a finished product warehouse.
In the step 1, the metering and pouring step is realized by adopting an automatic metering and pouring machine, and the automatic metering and pouring machine comprises:
A delivery conveyer belt 2 for conveying the charging bucket;
the first weighing device 3 is arranged on one side of the delivery conveyer belt 2 close to the input end;
The warehouse-back conveying belt 9 is arranged on one side of the warehouse-out conveying belt 2 and used for conveying the charging bucket, and the conveying direction is opposite to the conveying direction of the warehouse-out conveying belt 2;
The manipulator 6 is used for dumping the materials in the charging basket transmitted to the output end of the delivery conveyer belt 2 into the temporary storage container 7; and transferring the material barrel after pouring the material to the input end of a warehouse-returning conveyer belt 9;
the second weighing device 11 is arranged on one side of the warehouse-back conveyer belt 9 close to the input end;
A pump for sucking the material in the temporary storage container 7 to the brewing canister;
The third weighing device 5 is arranged on one side of the delivery conveyer belt 2 close to the output end;
A residual bucket channel unit 10, wherein the residual bucket channel unit 10 communicates the delivery conveyer belt 2 with the return conveyer belt 9 and is used for conveying the bucket back and forth between the delivery conveyer belt 2 and the return conveyer belt 9; one end of the residual bucket channel unit 10 is arranged between the second weighing device 11 and the output end of the warehouse-back conveyer belt 9, and the other end of the residual bucket channel unit 10 is arranged between the first weighing device 3 and the third weighing device 5;
and the material sucking device 4 is used for sucking the material in the material barrel on the first weighing device 3 into the material barrel on the third weighing device 5.
In some embodiments, the residual bucket channel unit 10 includes: the conveying device comprises a conveying conveyer belt 16, a power device 15 and a baffle 17, wherein two ends of the conveying conveyer belt 16 are respectively connected with a delivery conveyer belt 2 and a return conveyer belt 9; the power device 15 is arranged above the conveying conveyer belt 16, and the baffle 17 is arranged on the power device 15 and is used for driving the charging bucket to make the movement of the warehouse conveyer belt 2-the conveying conveyer belt 16-the returning conveyer belt 9 or the returning conveyer belt 9-the conveying conveyer belt 16-the discharging conveyer belt 2.
In some embodiments, the suction device 4 comprises a peristaltic pump 13 and a dosing valve 14, the peristaltic pump 13 being used to suck the material in the bowl located on the first weighing device 3 into the bowl located on the third weighing device 5; the batching valve 14 is in communication connection with the third weighing device 5, and the batching valve 14 controls the material sucking of the peristaltic pump 13 according to the weight information fed back by the third weighing device 5.
In some embodiments, the metering of each raw material is completed on the automatic metering and pouring machine by adopting a mode of 'first complete barrel pouring and then tail material sucking', and pouring the raw materials into the temporary storage container 7, which comprises the following steps: the prepared raw materials are automatically conveyed to an automatic metering and pouring machine through logistics, the barrel number is calculated according to the raw material amount and the packaging specification automatically calculated by an information system, the whole barrel is directly and automatically poured into a temporary storage container 7, the actual can-in weight is measured through weight data before and after pouring, finally, the raw materials are automatically sucked into a tailing temporary storage barrel 12 by a suction device 4 after being uncapped, and then the materials in the tailing temporary storage barrel 12 are poured into the temporary storage container 7.
In some embodiments, the whole barrel dumping step is as follows: the uncapped charging bucket is placed on a delivery conveyer belt 2, the charging bucket is transmitted to a first weighing device 3, the first weighing device 3 weighs the charging bucket to be marked as W1, and after the charging bucket is transmitted to the output end of the delivery conveyer belt 2, a mechanical arm 6 clamps and overturns the charging bucket, and the charging bucket is poured into a temporary storage container 7; the charging bucket after clamping and dumping is placed at the input end of the warehouse-back conveyer belt 9, the charging bucket is transmitted to the second weighing device 11, the second weighing device 11 weighs the charging bucket to be W2, then the charging bucket is recovered after being transmitted to the output end of the warehouse-back conveyer belt 9, and the material weight of the charging bucket is W2-W1.
The method comprises the following steps: the storage bucket after uncapping is placed at the input of delivery conveyer belt 2, and delivery conveyer belt 2 adopts the cylinder conveyer belt to delivery conveyer belt 2 to delivery conveyer belt's output transmission under delivery conveyer belt 2 drive, is convenient for cooperate with weighing device, on conveying storage bucket to first weighing device 3, first weighing device 3 inlays on delivery conveyer belt 2, and controls first weighing device 3 through bottom telescoping device and reciprocate, like the cylinder. After the charging basket is transmitted, the air cylinder stretches out to jack up the first weighing device 3, and then weighing of the charging basket is achieved.
When the charging basket is transmitted to the first weighing device 3, the charging basket is weighed and marked as W1, and then when the charging basket is transmitted to the output end of the delivery conveyer belt 2, the charging basket is clamped and turned by the manipulator 6, and the material in the charging basket is poured into the temporary storage container 7. Then, the charging bucket after clamping and pouring is placed at the input end of the return warehouse conveyer belt 9, and is driven by the return warehouse conveyer belt 9 to be transmitted to the output end of the return warehouse conveyer belt 9, and the return warehouse conveyer belt 9 adopts a roller conveyer belt so as to be matched with a weighing device, and the charging bucket is transmitted to a second weighing device 11, and the second weighing device 11 is embedded on the return warehouse conveyer belt 9. And controls the second weighing device 11 to move up and down through the bottom telescopic device. When the bucket is transferred to the second weighing device 11, the bucket is weighed and marked as W2, and then the bucket is recovered after being transferred to the output end of the warehouse-back conveyer belt 9. The material weight of the barrel material is W2-W1.
The automatic metering and pouring machine provided by the embodiment can automatically mix the spices in different charging barrels according to the required weight. The accuracy of the weighing process is improved as much as possible, and errors of manual operation are reduced, so that the quality of products is improved.
Of course, in order to further improve the automation degree, in some embodiments, the cover opener 1 is further included, and the cover opener 1 is disposed at an input end of the delivery conveyor belt 2 and is used for performing cover opening treatment on the charging bucket. Thus, the action of uncovering the charging basket after being charged can be automated.
In some embodiments, the step of tailing suction is as follows:
firstly, placing a tailing temporary storage barrel 12 on a warehouse-back conveying belt 9, suspending or decelerating the warehouse-back conveying belt 9 when the tailing temporary storage barrel is transferred to a position opposite to a conveying belt 16, driving a baffle 17 by a power device 15 to push the tailing temporary storage barrel 12 onto the conveying belt 16, pushing the tailing temporary storage barrel onto a warehouse-out conveying belt 2 all the time, and conveying the tailing temporary storage barrel to a third weighing device 5 through the warehouse-out conveying belt 2;
The raw material barrel 18 is put into the delivery conveyor belt 2 from the input end, when the raw material barrel 18 moves to the first weighing device 3, the delivery conveyor belt 2 stops moving, the material sucking device 4 is started, and the peristaltic pump 13 is used for sucking the material in the material barrel on the first weighing device 3 into the material barrel on the third weighing device 5; the batching valve 14 is in communication connection with the third weighing device 5, and the batching valve 14 controls the material sucking of the peristaltic pump 13 according to the weight information fed back by the third weighing device 5; after the material sucking process is finished, the peristaltic pump 13 is reversely started, so that the residual raw materials in the pipeline of the material sucking device 4 can be recovered;
The extracted raw material barrels 18 are conveyed to the warehouse-returning conveying belt 9 through the residual material barrel channel unit 10 and conveyed and recovered; after collection, the delivery conveyor belt 2 is started, the tailing temporary storage barrel 12 is conveyed to the output end of the delivery conveyor belt 2, and then the materials in the tailing temporary storage barrel 12 are poured into the temporary storage container 7 through the manipulator 6.
The method comprises the following steps: in order to realize feeding of the material in the material barrel 18, the automatic metering and pouring machine of the present embodiment further includes a residual material barrel passage unit 10, a third weighing device 5 and a suction device 4. The material barrel is arranged on the delivery conveyer belt 2 in the tail material sucking process, and is called a residual barrel after being conveyed to the return conveyer belt 9 through the conveying conveyer belt after being subjected to the sucking process.
After the whole barrel dumping process is carried out according to the required quantity of each raw material, each raw material must have tailing to be metered. Thus, the present embodiment achieves the metering-before-pouring of the tailings through the residual bucket channel unit 10, the third weighing device 5 and the suction device 4.
After the whole barrel dumping process is carried out according to the required quantity of each raw material, the final tailing required quantity of a certain raw material can be 1 kg or 1.5 kg, so that the whole barrel dumping can not be used any more, and only the raw material barrel can be quantitatively absorbed into the tailing temporary storage barrel through a peristaltic pump and a proportioning valve, and then the dumping can be carried out.
The final tailing absorbing amount of a certain raw material is determined by a computer system, and the accumulated amount of the whole barrel of the material is subtracted from the amount of a formula table, namely the amount of the raw material required to be subjected to tailing absorbing. And controlling a peristaltic pump through a batching valve, and finally realizing the tailing absorbing process. Thus, the present embodiment achieves the metering-before-pouring of the tailings through the residual bucket channel unit 10, the third weighing device 5 and the suction device 4.
When the tailing absorbing process is carried out, firstly, one tailing temporary storage barrel 12 is placed on the warehouse-back conveying belt 9, and when the tailing temporary storage barrel is transferred to a position opposite to the conveying belt 16, the warehouse-back conveying belt 9 pauses or decelerates, the power device 15 drives the baffle 17 to push the tailing temporary storage barrel 12 onto the conveying belt 16, then the tailing temporary storage barrel is pushed onto the warehouse-out conveying belt 2 all the time, and then the tailing temporary storage barrel is conveyed onto the third weighing device 5 through the warehouse-out conveying belt 2.
At this time, the raw material barrel 18 is put into the raw material barrel from the input end of the delivery conveyer belt 2, the temporary storage barrel 12 for limiting the tailings can continue to move along with the delivery conveyer belt 2 through a stop lever arranged on the delivery conveyer belt 2, when the raw material barrel 18 moves onto the first weighing device 3, the delivery conveyer belt 2 stops moving, the stop lever is retracted, the suction device 4 is started, and the materials in the raw material barrel 18 are sucked into the temporary storage barrel 12 for limiting the tailings through the suction device 4. Typically, the tail stock buffer tank 12 is initially an empty tank.
Here, the delivery conveyor 2 may be a sectional control type roller conveyor, so that the transportation of the tailing temporary storage barrel 12 and the raw material barrel 18 can be controlled without providing a lever.
The material sucking device 4 comprises a peristaltic pump 13 and a proportioning valve 14, wherein the peristaltic pump 13 is used for sucking the material in the material barrel on the first weighing device 3 into the material barrel on the third weighing device 5; the batching valve 14 is in communication connection with the third weighing device 5, and the batching valve 14 controls the material sucking of the peristaltic pump 13 according to the weight information fed back by the third weighing device 5. The third weighing device 5 below the tailing temporary storage barrel 12 provides weight information of the tailing temporary storage barrel 12 to the distributing valve 14, and the distributing valve 14 controls the sucking precision according to the fed-back weight information. After the material sucking process is finished, the peristaltic pump 13 is reversely started, so that the residual raw materials in the pipeline of the material sucking device 4 can be recovered.
The reduced material for each raw material vat 18 can be calculated by the first weighing means 3 and the increased material can be calculated by the third weighing means 5, the difference between the two being required to be kept within a preset range.
The extracted raw material barrels 18 are conveyed to the warehouse-back conveyor belt 9 through the residual material barrel passage unit 10 and conveyed and recovered. Similarly, one tailings staging vat 12 may be utilized to hold 4-5 or even more material in the material vat 18. After collection, the delivery conveyer belt 2 is started, the tailing temporary storage barrel 12 is transmitted to the output end of the delivery conveyer belt 2, and then the materials in the tailing temporary storage barrel 12 are dumped into the temporary storage container 7 through the coordinate manipulator 6.
The production process of the continuous-flow type essence and spice disclosed by the application has the beneficial effects that the production process possibly brings about:
1. In the technical scheme, a process warehouse of the sub-packaging container and the mixed packaging container is canceled, so that temporary storage quantity of workshop class A raw materials is reduced.
2. The main process flow is reformed, the sub-packaging process and the mixed loading process are canceled, and the whole process flow is simplified.
3. The logistics design content is reduced, the logistics line is simplified, the four-layer logistics line is simplified into the two-layer logistics line, and the investment and the later maintenance content and difficulty are reduced.
4. After the automatic metering of the raw materials is realized on the automatic metering and pouring machine through an electronic scale, the raw materials are automatically poured into a temporary storage container through a manipulator, the production process is stable, and the metering and pouring speed is high.
5. The metering process of the automatic metering and pouring machine consists of two electronic scales, so that the metering precision is improved to the greatest extent.
6. The automatic metering and pouring machine runs fully automatically, and the metering and pouring process is fast, so that the production efficiency of products is improved.
7. The automatic metering and pouring machine integrates the metering process and the pouring process at one place, and the metering and pouring process is convenient and efficient, so that the required production space is reduced.
8. The automatic metering and pouring machine is fully automatic to complete metering and pouring processes, so that labor cost can be saved.
9. The automatic metering and pouring machine is fully automatic in metering and pouring, so that the possibility of metering and pouring errors under manual operation is reduced, and the quality of a final product is improved to the greatest extent.
10. When the automatic metering and material pouring machine and the label are used in combination, the production batch of the product can be defined through the label information, so that the traceability of the product quality can be realized.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (3)

1. A process for producing a continuous-flow type essence perfume, which is characterized by comprising the following steps:
metering and pouring: metering of each raw material is completed on an automatic metering and pouring machine, metering of each raw material is completed in a mode of 'first whole barrel pouring and then tail material sucking', and pouring is completed in a temporary storage container;
Discharging and mixing: feeding the raw materials in the temporary storage container to a preparation tank through a pump;
stirring: automatic stirring is carried out in a preparation tank, so that the raw materials are uniformly mixed and fully dissolved;
Standing: standing to ensure sufficient and stable fragrance;
And (3) filtering: filtering the product by a filtering device according to the process requirements; filling after the inspection is qualified;
The metering and pouring step is realized by adopting an automatic metering and pouring machine, and the automatic metering and pouring machine comprises:
the delivery conveyer belt is used for conveying the charging bucket;
the first weighing device is arranged on one side of the delivery conveyer belt close to the input end;
The warehouse-back conveying belt is arranged at one side of the warehouse-out conveying belt and used for conveying the charging bucket, and the conveying direction is opposite to that of the warehouse-out conveying belt;
The manipulator is used for dumping the materials in the charging basket transmitted to the output end of the delivery conveyer belt into the temporary storage container; transferring the charging bucket after dumping the materials to the input end of a warehouse-returning conveyer belt;
The second weighing device is arranged on one side of the warehouse-back conveyer belt, which is close to the input end;
a pump for pumping the material in the temporary storage container to the brewing canister;
the third weighing device is arranged on one side of the delivery conveyer belt close to the output end;
The residual material bucket channel unit is used for communicating the delivery conveyer belt with the return conveyer belt and transmitting the material bucket back and forth between the delivery conveyer belt and the return conveyer belt; one end of the residual material bucket channel unit is arranged between the second weighing device and the output end of the warehouse-back conveying belt, and the other end of the residual material bucket channel unit is arranged between the first weighing device and the third weighing device;
the material sucking device is used for sucking the material in the material barrel positioned on the first weighing device into the material barrel positioned on the third weighing device;
The metering of each raw material is completed on the automatic metering and pouring machine, the metering of each raw material is completed in a mode of 'firstly pouring in a whole barrel and then sucking the tail material', and the raw material is poured into a temporary storage container, and the automatic metering and pouring machine comprises the following steps: the prepared raw materials are automatically conveyed to an automatic metering and pouring machine through logistics, the barrel number is calculated according to the raw material quantity and the packaging specification automatically calculated by an information system, the whole barrel is directly and automatically poured into a temporary storage container, and the actual in-tank weight is measured through weight data before and after pouring; according to the tail stock demand, automatically sucking the tail stock into a tail stock temporary storage barrel by adopting a sucking device after the last barrel of raw material is uncapped, and then pouring the material in the tail stock temporary storage barrel into a temporary storage container;
The whole barrel material pouring step comprises the following steps: the material barrel after the cover is opened is placed on a delivery conveyer belt, the material barrel is transmitted to a first weighing device, the first weighing device (3) weighs the material barrel and marks the material barrel as W1, and when the material barrel is transmitted to the output end of the delivery conveyer belt, a mechanical arm clamps and overturns the material barrel, and the material in the material barrel is poured into a temporary storage container; placing the charging bucket after clamping and dumping on the input end of the warehouse-returning conveyer belt, conveying the charging bucket to a second weighing device, weighing the charging bucket by the second weighing device to be marked as W2, and then conveying the charging bucket to the output end of the warehouse-returning conveyer belt to be recovered, wherein the material weight of the charging bucket is W2-W1;
the tailing absorbing step comprises the following steps:
Firstly, placing a tailing temporary storage barrel on a warehouse-back conveying belt, suspending or decelerating the warehouse-back conveying belt when the tailing temporary storage barrel is transferred to a position opposite to a conveying belt, driving a baffle to push the tailing temporary storage barrel onto the conveying belt by a power device, then pushing the tailing temporary storage barrel onto a warehouse-out conveying belt all the time, and then conveying the tailing temporary storage barrel onto a third weighing device by the warehouse-out conveying belt;
Putting a raw material barrel into the first weighing device from the input end of the delivery conveyer belt, stopping the delivery conveyer belt from moving when the raw material barrel moves onto the first weighing device, starting the material sucking device, and sucking the material in the material barrel positioned on the first weighing device into the material barrel positioned on the third weighing device by the peristaltic pump; the material mixing valve is in communication connection with the third weighing device, and the material mixing valve controls the material sucking of the peristaltic pump according to the weight information fed back by the third weighing device; after the material sucking process is finished, the peristaltic pump is reversely started, so that the residual raw materials in the pipeline of the material sucking device can be recovered;
The extracted raw material barrel is called a residual barrel, and the residual barrel is conveyed to a warehouse-returning conveying belt through a residual barrel channel unit and is conveyed and recovered; after collection, the delivery conveyer belt is started to convey the tailing temporary storage barrel to the output end of the tailing temporary storage barrel, and then the materials in the tailing temporary storage barrel are poured into the temporary storage container through the manipulator.
2. The process for producing a continuous-flow type perfume according to claim 1, wherein the residual barrel passage unit comprises: the conveying device comprises a conveying conveyer belt, a power device and a baffle, wherein two ends of the conveying conveyer belt are respectively connected with a delivery conveyer belt and a return conveyer belt; the power device is arranged above the conveying conveyer belt, and the baffle is arranged on the power device and used for driving the charging bucket to make the movement in the direction of the warehouse conveyer belt-conveying conveyer belt-warehouse returning conveyer belt or the warehouse returning conveyer belt-conveying conveyer belt-warehouse discharging conveyer belt.
3. The process according to claim 1, wherein the suction device comprises a peristaltic pump and a dispensing valve, the peristaltic pump being used for sucking the material in the bucket on the first weighing device into the bucket on the third weighing device; the material mixing valve is in communication connection with the third weighing device, and the material mixing valve controls the material sucking of the peristaltic pump according to the weight information fed back by the third weighing device.
CN202210718721.0A 2022-06-23 2022-06-23 Production process of continuous-flow type essence and spice Active CN115253867B (en)

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