CN218700627U - Automatic pouring equipment of two ingredient liquids - Google Patents
Automatic pouring equipment of two ingredient liquids Download PDFInfo
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- CN218700627U CN218700627U CN202222852622.XU CN202222852622U CN218700627U CN 218700627 U CN218700627 U CN 218700627U CN 202222852622 U CN202222852622 U CN 202222852622U CN 218700627 U CN218700627 U CN 218700627U
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Abstract
The utility model discloses an automatic pouring equipment of two ingredient liquid, it belongs to two ingredient liquid rubber mould automatic pouring equipment technical field, include: one side of the stirring chamber is provided with a vacuumizing assembly; the stirring barrel is positioned in the stirring chamber, a stirring paddle is arranged in the stirring barrel, and the stirring paddle is connected with a driving assembly; the bottom of the stirring chamber is provided with a discharge pipe, the discharge pipe extends out of the bottom of the stirring chamber, and a first valve is arranged in the discharge pipe; the first material storage tank is positioned above the stirring barrel, the bottom of the first material storage tank is provided with a first material injection pipe, the first material injection pipe extends into the stirring barrel, and a second valve is arranged in the first material injection pipe; the second material storage tank is positioned above the stirring barrel, the bottom of the second material storage tank is provided with a second material injection pipe, the second material injection pipe extends into the stirring barrel, and the second material injection pipe is internally provided with a third valve; a controller; the utility model can control the injection amount of the first storage tank and the second storage tank to the mixing tank by using the controller, thereby replacing manual weighing; utilize the controller can control stirring rake automatic mixing, improve production efficiency, reduce manual operation.
Description
Technical Field
The utility model relates to a two ingredient liquid rubber mould automatic pouring equipment technical field, concretely relates to two ingredient liquid automatic pouring equipment.
Background
The production process of the aluminum alloy low-pressure casting tire mold comprises a manufacturing process from a basic mold to a rubber mold to a plaster mold and then to an aluminum mold. The rubber mold is manufactured by using liquid rubber of two components, weighing the two components respectively, stirring in vacuum, and pouring the liquid rubber of the two components into the assembled mold after mixing. In the production process, except that the mixing of the liquid rubber of the two components is carried out as equipment, the other operations are manual operations, the operation is complicated and repeated, and the situations that the weighing is wrong and one component is forgotten to be added exist.
Therefore, how to design a two-component liquid pouring device capable of realizing automatic weighing, automatic mixing and automatic pouring is a problem which needs to be solved urgently at the present stage.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a pair of two automatic pouring equipment of component liquid can realize filling automatic weighing, automatic mixing, the automation of the liquid rubber of two kinds of components, improves production efficiency, reduces manual operation.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
the utility model provides a pair of two ingredient liquid automation pouring equipment, include:
the stirring device comprises a stirring chamber, wherein one side of the stirring chamber is provided with a vacuumizing assembly communicated with the stirring chamber;
the stirring barrel is positioned in the stirring chamber, a stirring paddle is arranged in the stirring barrel, and the stirring paddle is connected with a driving assembly for driving the stirring paddle to rotate; a discharge pipe is arranged at the bottom of the stirring barrel, extends out of the bottom of the stirring chamber and is internally provided with a first valve;
the first storage tank is positioned above the stirring barrel, a first material injection pipe is arranged at the bottom of the first storage tank, the first material injection pipe extends into the stirring barrel, and a second valve is arranged in the first material injection pipe;
the second storage tank is positioned above the stirring barrel, a second material injection pipe is arranged at the bottom of the second storage tank, the second material injection pipe extends into the stirring barrel, and a third valve is arranged in the second material injection pipe;
a controller having a timer, the controller being connected to the evacuation assembly, the drive assembly, the first valve, the second valve, and the third valve, respectively.
As a preferred technical solution, the vacuum pumping assembly is a vacuum pump; the driving component is a first motor, and an output shaft of the first motor is in transmission connection with the stirring paddle; the first valve, the second valve and the third valve are set as pneumatic valves or electromagnetic valves; the controller is set to be PLC.
As a preferable technical solution, the first material storage tank, the second material storage tank and the driving assembly are all fixed above the stirring chamber.
As a preferred technical scheme, a mould conveying assembly is arranged below the stirring chamber, a plurality of moulds are arranged on the mould conveying assembly, and each mould is provided with a glue filling opening; the mould conveying assembly can move the glue filling opening of the mould to be right below the discharge pipe.
In a preferred embodiment, the mold conveying assembly is a conveyor belt, the conveyor belt has a second motor for driving the conveyor belt to move, and the second motor is connected to the controller.
As a preferred technical scheme, a detection assembly is arranged at the discharge pipe and is connected with the controller; when the detection assembly detects the mold, the glue filling opening is located right below the discharge pipe.
As a preferable technical solution, the detection component is a position sensor or a photoelectric switch.
As a preferred technical scheme, the automatic checking device further comprises a checking component, wherein the checking component comprises an electronic scale and a checking barrel, and the checking barrel is arranged on the electronic scale.
As a preferred technical scheme, all be equipped with heating element in first storage tank with the second storage tank, heating element with the controller is connected.
As a preferable technical scheme, when the vacuumizing assembly operates, the air pressure in the stirring chamber is-0.1 MPa.
The utility model has the advantages of that:
1. the utility model can control the injection amount of the first storage tank and the second storage tank to the mixing tank by using the controller, thereby replacing manual weighing; utilize the controller can control the stirring rake to rotate and realize automatic stirring and mix, improve production efficiency, reduce manual operation.
2. The liquid rubber of two kinds of components is in the utility model discloses a mix in the agitator and accomplish the back, can directly pour the mould from the discharge pipe, reduced the material and transported, improved production efficiency.
3. The utility model discloses utilize mould conveying subassembly, under the control of controller, can be automatic convey the mould to setting for the position, reduced artifical the transportation, improved production efficiency.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the automatic two-component liquid pouring apparatus of the present invention;
FIG. 2 is a functional block diagram of the automatic pouring equipment for two-component liquid of the present invention;
fig. 3 is the utility model relates to a structural schematic diagram of check-up subassembly in two ingredient liquid automatic pouring equipment.
In the figure: 1-a stirring chamber, 11-a vacuumizing assembly, 2-a stirring barrel, 21-a stirring paddle, 22-a driving assembly, 23-a discharge pipe, 3-a first storage tank, 31-a first material injection pipe, 4-a second storage tank, 41-a second material injection pipe, 5-a mould conveying assembly, 6-a mould, 61-a glue filling port, 71-an electronic scale and 72-a calibration barrel.
Detailed Description
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-3, an embodiment of the present invention provides an automatic pouring apparatus for two-component liquid, comprising: the stirring chamber 1 is provided with a vacuumizing assembly 11 which can continuously vacuumize the stirring chamber 1 on one side; the stirring barrel 2 is positioned in the stirring chamber 1, a stirring paddle 21 is arranged in the stirring barrel 2, and the stirring paddle 21 can continuously stir and mix the liquid rubber in the stirring barrel 2 under the driving of a driving component 22; after the liquid rubber is stirred and mixed, the liquid rubber can be discharged from a discharge pipe 23 at the bottom of the stirring barrel 2, and a first valve in the discharge pipe 23 is used for controlling the on-off of the discharge pipe 23; the first material storage tank 3 is positioned above the stirring barrel 2, liquid rubber with one component is filled in the first material storage tank 3, and the liquid rubber with the component can be injected into the stirring barrel 2 through the first material injection pipe 31 at the bottom of the first material storage tank 3; the second valve in the first injection pipe 31 is used for controlling the on-off of the first injection pipe 31; the second material storage tank 4 is also positioned above the stirring barrel 2, the second material storage tank 4 is filled with liquid rubber with another component, and the second material storage tank 4 can inject the liquid rubber with the component into the stirring barrel 2 through a second material injection pipe 41 at the bottom of the second material storage tank 4; a third valve is arranged in the second feeding pipe 41 and used for controlling the on-off of the second feeding pipe 41; the controller is connected to the vacuum pumping assembly 11, the driving assembly 22, the first valve, the second valve and the third valve, and is capable of controlling the on and off of the vacuum pumping assembly 11, the driving assembly 22, the first valve, the second valve and the third valve, and the controller has a timer capable of controlling the operation duration of the vacuum pumping assembly 11 and the driving assembly 22 and the on and off duration of the first valve, the second valve and the third valve.
It should be noted that the vacuumizing assembly 11 is preferably set as a vacuum pump, and in the stirring process, bubbles in the rubber compound can be effectively removed by vacuumizing the vacuumizing assembly 11, so that the integrity of the rubber mold filling is improved; the driving component 22 is preferably a first motor, an output shaft of the first motor is in transmission connection with the stirring paddle 21, and the first motor can drive the stirring paddle 21 to rotate; the first valve, the second valve and the third valve are preferably pneumatic valves or electromagnetic valves; the controller is preferably a PLC.
It should be noted that, referring to fig. 1, the mixing tank 2 and the mixing chamber 1 preferably share a bottom, so that the mixing tank 2 is convenient to fix, the structure is simpler, and the production cost is low.
In this embodiment, referring to fig. 1, the first material storage tank 3, the second material storage tank 4 and the driving assembly 22 should be fixed above the stirring chamber 1, and the liquid rubber in the first material storage tank 3 and the second material storage tank 4 can automatically flow into the stirring barrel 2 under the action of gravity; the driving assembly 22 can stably drive the stirring paddle 21 to rotate.
In this embodiment, referring to fig. 1, a mold conveying assembly 5 is disposed below the stirring chamber 1, a plurality of molds 6 are disposed on the mold conveying assembly 5, and each mold 6 has a glue filling opening 61; the mold conveying assembly 5 can move the filling opening 61 of the mold 6 to a position right below the discharge pipe 23, and the mixed liquid rubber can be directly injected into the mold 6 from the discharge pipe 23 through the filling opening 61.
On the basis of the foregoing embodiment, referring to fig. 1 and fig. 2, the mold conveying assembly 5 is a conveyor belt, the conveyor belt is provided with a second motor for driving the conveyor belt to move, the second motor is connected with a controller, and the controller can control the moving distance of the conveyor belt by controlling the switch and the working strength of the second motor.
On the basis of the foregoing embodiment, please refer to fig. 1 and fig. 2, a detecting component should be disposed at the discharge pipe 23, and the detecting component is used for detecting the position of the mold 6; the detection assembly is connected with the controller, and the controller can receive detection information of the detection assembly in real time; when the detection assembly detects the mold 6, the glue filling port 61 is positioned right below the discharge pipe 23; specifically, the detecting component is preferably configured as a position sensor or an optoelectronic switch, a detecting portion matched with the detecting component is disposed on the mold 6, and when the detecting component detects the detecting portion, the glue filling opening 61 is located right below the discharging pipe 23.
In this embodiment, referring to fig. 3, the present invention further includes a calibration assembly, the calibration assembly includes an electronic scale 71 and a calibration barrel 72, the calibration barrel 72 is disposed on the electronic scale 71; before the utility model is used, whether the discharge amount of the first storage tank 3 and the second storage tank 4 is accurate can be respectively checked through the checking component; specifically, the electronic scale 71 is preferably provided with weighing sensors at four corners, so that the weight displayed by the calibration bucket 72 at each position on the electronic scale 71 can be ensured to be consistent.
Please refer to fig. 2, the first material storage tank 3 and the second material storage tank 4 are both provided with heating assemblies, the heating assemblies are connected with the controller, and the heating assemblies are used for keeping the liquid rubber in the first material storage tank 3 and the second material storage tank 4 within a proper temperature range, so that the use is convenient, and the mixing and stirring effect is ensured; specifically, heating element can be electric heat piece or heating wire, and heating element can directly locate in first storage tank 3 and second storage tank 4, also can the nested in 3 walls of first storage tank and 4 walls of second storage tank.
The utility model discloses a concrete working method as follows:
the weight of the two-component liquid rubber injected into the agitating barrel 2 can be controlled by setting the opening time of the second valve and the third valve by the controller
The two-component liquid rubber in the first material storage tank 3 and the second material storage tank 4 is respectively injected into the stirring barrel 2 simultaneously or sequentially according to the opening time of the second valve and the third valve; after the material injection is finished, the controller controls the driving assembly 22 and the vacuumizing assembly 11 to start working, the stirring paddle 21 stirs the mixed liquid rubber at a set rotating speed, and the vacuumizing assembly 11 vacuumizes the stirring chamber 1 to-0.1 MPa; after the set stirring time is reached, the driving assembly 22 stops working, the controller controls the mold conveying assembly 5 to operate the assembled mold 6 to the lower part of the stirring chamber 1, when the detection assembly detects the mold 6, the controller opens the first valve, and the mixed rubber material is poured into the mold 6; after the filling is completed, the mould transport assembly 5 transfers the next mould 6 under the mixing chamber 1.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic pouring equipment of two ingredient liquids which characterized in that includes:
the stirring device comprises a stirring chamber, wherein one side of the stirring chamber is provided with a vacuumizing assembly communicated with the stirring chamber;
the stirring barrel is positioned in the stirring chamber, a stirring paddle is arranged in the stirring barrel, and the stirring paddle is connected with a driving assembly for driving the stirring paddle to rotate; a discharge pipe is arranged at the bottom of the stirring barrel, extends out of the bottom of the stirring chamber, and is internally provided with a first valve;
the first storage tank is positioned above the stirring barrel, a first material injection pipe is arranged at the bottom of the first storage tank, the first material injection pipe extends into the stirring barrel, and a second valve is arranged in the first material injection pipe;
the second storage tank is positioned above the stirring barrel, a second material injection pipe is arranged at the bottom of the second storage tank, the second material injection pipe extends into the stirring barrel, and a third valve is arranged in the second material injection pipe;
a controller having a timer, the controller being connected to the evacuation assembly, the drive assembly, the first valve, the second valve, and the third valve, respectively.
2. The automatic pouring equipment for two-component liquid according to claim 1, wherein the vacuum-pumping assembly is a vacuum pump; the driving component is a first motor, and an output shaft of the first motor is in transmission connection with the stirring paddle; the first valve, the second valve and the third valve are set as pneumatic valves or electromagnetic valves; the controller is set to be PLC.
3. The automatic pouring equipment for two-component liquid according to claim 1, wherein the first storage tank, the second storage tank and the driving assembly are all fixed above the stirring chamber.
4. The automatic pouring equipment for the two-component liquid according to claim 1, wherein a mold conveying assembly is arranged below the stirring chamber, a plurality of molds are arranged on the mold conveying assembly, and the molds are provided with glue pouring openings; the mould conveying assembly can move the glue filling opening of the mould to be right below the discharge pipe.
5. The automatic pouring equipment for two-component liquid according to claim 4, wherein the mold conveying assembly is a conveyor belt, the conveyor belt is provided with a second motor for driving the conveyor belt to move, and the second motor is connected with the controller.
6. The automatic pouring equipment for two-component liquid according to claim 4 or 5, wherein a detection component is arranged at the discharge pipe and is connected with the controller; when the detection assembly detects the mold, the glue filling opening is located right below the discharge pipe.
7. The automatic pouring equipment for two-component liquids according to claim 6, wherein said detection assembly is configured as a position sensor or an optoelectronic switch.
8. The automatic pouring equipment for two-component liquid according to claim 1, further comprising a calibration assembly, wherein the calibration assembly comprises an electronic scale and a calibration barrel, and the calibration barrel is arranged on the electronic scale.
9. The automatic pouring equipment for two-component liquid according to claim 1, wherein heating components are arranged in the first storage tank and the second storage tank, and the heating components are connected with the controller.
10. The automated two-component liquid casting apparatus according to claim 1, wherein the pressure in the stirring chamber is-0.1 MPa when the evacuation assembly is in operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222852622.XU CN218700627U (en) | 2022-10-27 | 2022-10-27 | Automatic pouring equipment of two ingredient liquids |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222852622.XU CN218700627U (en) | 2022-10-27 | 2022-10-27 | Automatic pouring equipment of two ingredient liquids |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218700627U true CN218700627U (en) | 2023-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222852622.XU Active CN218700627U (en) | 2022-10-27 | 2022-10-27 | Automatic pouring equipment of two ingredient liquids |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218700627U (en) |
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2022
- 2022-10-27 CN CN202222852622.XU patent/CN218700627U/en active Active
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