CN216063013U - Device for mixing materials - Google Patents
Device for mixing materials Download PDFInfo
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- CN216063013U CN216063013U CN202122107820.9U CN202122107820U CN216063013U CN 216063013 U CN216063013 U CN 216063013U CN 202122107820 U CN202122107820 U CN 202122107820U CN 216063013 U CN216063013 U CN 216063013U
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Abstract
The utility model provides a device for mixing materials, which enables production parameters of a production line to be accurate and controllable, is high in production efficiency, enables the materials to be mixed under the optimal condition state and ensures the quality of finished products. It includes: the first stirring tank comprises a first stirrer; the second stirring tank comprises a second stirrer; a first material container; a second material container; a PLC controller; the material output end of the first material container is connected with a first diaphragm pump and then is connected into a first feeding port of a first stirring tank, a bottom outlet of the first stirring tank is connected with a first discharging pipe, an outlet of the first discharging pipe is provided with a first branch and a second branch, the first branch is connected with a first return pipeline, and the output end of the first return pipeline is respectively connected with a first return interface of a side part and a first return ring cloth interface of a center ring cloth.
Description
Technical Field
The utility model relates to the technical field of material mixing, in particular to a device for material mixing.
Background
The inner cavities are directly placed with different materials in the mixing container, then the materials are mixed, the weight of the materials needs to be manually weighed and calculated in advance, in the actual process, due to the fact that the optimal mixing states of the different materials are different, the method for directly stirring the materials after being directly mixed cannot be suitable for the materials with higher mixing requirements, and due to the fact that the proportion needs to be calculated in real time, production parameters are not easy to control accurately, and production efficiency is low.
Disclosure of Invention
In view of the above problems, the present invention provides a device for mixing materials, which enables the production parameters of a production line to be precisely controllable, has high production efficiency, and enables the materials to be mixed under the optimal condition state, thereby ensuring the quality of the finished product.
A device for mixing materials, characterized in that it comprises:
the first stirring tank comprises a first stirrer;
the second stirring tank comprises a second stirrer;
a first material container;
a second material container;
a PLC controller;
the material output end of the first material container is connected with a first diaphragm pump and then is connected into a first feeding port of a first stirring tank, a bottom outlet of the first stirring tank is connected with a first discharging pipe, an outlet of the first discharging pipe is provided with a first branch and a second branch, the first branch is connected with a first return pipeline, and the output end of the first return pipeline is respectively connected with a first return interface at the side part and a first return ring cloth interface at the central ring cloth;
the material output end of the second material container is connected with a second diaphragm pump and then connected with a second feeding port of a second stirring tank, a bottom outlet of the second stirring tank is connected with a second discharging pipe, an outlet of the second discharging pipe is provided with a third branch and a fourth branch, the third branch is externally connected to an external subpackaging pipeline, the external subpackaging pipeline is connected to a subpackaging production line, the fourth branch is connected with a second return pipeline, the second return pipeline is respectively connected with a second return interface at the side part and a second return ring cloth interface of central ring cloth, and the second branch is connected with the other interface of the second return pipeline;
the nitrogen conveying pipe is communicated to the first stirring tank and the second stirring tank through branch pipelines;
the first discharging pipe, the first branch pipe, the second branch pipe, the first return pipeline, the second discharging pipe, the third branch pipe, the fourth branch pipe, the external split charging pipeline, the second return pipeline and the branch pipeline are respectively provided with an independent control valve;
the first stirring tank and the second stirring tank are provided with a temperature sensor, a pressure sensor and a liquid level sensor;
the output ends of the temperature sensor, the pressure sensor and the liquid level sensor are respectively connected to the input end of the PLC, and the input ends of all the control valves are respectively connected to the control output end of the PLC; the first stirrer and the second stirrer are connected to the PLC.
It is further characterized in that:
the first stirring tank and the second stirring tank are respectively provided with a waste gas discharge port, and the waste gas discharge ports are externally connected with an air filter and then are introduced into the emptying pipeline, so that only clean air flows into the external environment;
the second discharging pipe comprises a bottom liquid pipeline and an upper gas pipeline, and a plurality of air filters are arranged in the circulation direction of the upper gas pipeline.
After the technical scheme is adopted, a first material is added into a first stirring tank through a diaphragm pump, a PLC controller controls a first stirrer to process the first material, then the first material enters a second stirring tank through a first discharge pipe at the bottom of the tank, a second material is added into the second stirring tank through the diaphragm pump, the first material and the second material are mixed in the second stirring tank, the first material is only introduced into the second stirring tank under the condition of reaching set physical parameters, otherwise, the first material flows back to the first stirring tank to be stirred again, the first material and the second material flow out through the second discharge pipe after being stirred by the second stirrer, then the first material and the second material flow back to the second stirring tank through a second return pipeline to be stirred circularly until reaching the required mixing standard, after the materials are mixed, the appointed storage tank is collected, and in the process, the manual mode and the automatic mode can be freely switched through the PLC controller, meanwhile, key parameters of each link, such as temperature and pressure, pump opening and the like, can be monitored, and the method can be adjusted at any time, is simple and rapid, greatly saves labor cost, and is safe, accurate and efficient; the production parameters of the production line are accurate and controllable, the production efficiency is high, the materials are mixed under the optimal condition state, and the quality of finished products is ensured.
Drawings
FIG. 1 is a schematic diagram of the front view structure of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the first stirring tank 10, the second stirring tank 20, the first material container 30, the second material container 40, the PLC controller 50, the first stirrer 60, the second stirrer 70, the first diaphragm pump 80, the first discharge pipe 90, the first branch 91, the second branch 92, the first return pipe 100, the lateral first return port 110, the first return loop connector 120, the second diaphragm pump 130, the second discharge pipe 140, the third branch 141, the fourth branch 142, the external split pipe 150, the split line 160, the second return pipe 170, the lateral second return port 180, the second return loop connector 190, the nitrogen gas delivery pipe 200, the branch pipe 210, the control valve 220, the emptying pipe 230, the exhaust gas discharge port 240, the air filter 250, the bottom liquid pipe 260, and the upper gas pipe 270.
Detailed Description
An apparatus for material mixing, see fig. 1, comprising a first agitation tank 10, a second agitation tank 20, a first material container 30, a second material container 40, a PLC controller 50; the first agitator tank 10 includes a first agitator 60; the second agitation tank 20 includes a second agitator 70; the material output end of the first material container 30 is connected with the first diaphragm pump 80 and then connected into the first feeding port of the first stirring tank 10, the bottom outlet of the first stirring tank 10 is connected with a first discharging pipe 90, the outlet of the first discharging pipe 90 is provided with a first branch 91 and a second branch 92, the first branch 91 is connected with a first return pipeline 100, and the output end of the first return pipeline 100 is respectively connected with a side first return interface 110 and a first return loop interface 120 of central loop;
the material output end of the second material container 40 is connected with the second diaphragm pump 130 and then connected with a second feeding port of the second stirring tank 20, the bottom outlet of the second stirring tank 20 is connected with a second discharging pipe 140, the outlet of the second discharging pipe 140 is provided with a third branch 141 and a fourth branch 142, the third branch 141 is externally connected to an external split charging pipeline 150, the external split charging pipeline 150 is connected to a split charging production line 160, the fourth branch 142 is connected with a second return pipeline 170, the second return pipeline 170 is respectively connected with a side second return interface 180 and a second return ring cloth interface 190 of central ring cloth, and the second branch 92 is connected with the other interface of the second return pipeline 170;
the nitrogen conveying pipe 200 is communicated to the first stirring tank 10 and the second stirring tank 20 through branch pipelines 210;
the first discharging pipe 90, the first branch 91, the second branch 92, the first return pipeline 100, the second discharging pipe 140, the third branch 141, the fourth branch 142, the external split charging pipeline 150, the second return pipeline 170 and the branch pipeline 210 are respectively provided with an independent control valve 220;
the first stirring tank 10 and the second stirring tank 20 are provided with a temperature sensor, a pressure sensor and a liquid level sensor (belonging to the prior art and the positions not explicitly shown in the figure);
the output ends of the temperature sensor, the pressure sensor and the liquid level sensor are respectively connected to the input end of the PLC 50, the input ends of all the control valves 220 are respectively connected to the control output end of the PLC 50, and the first stirrer 60 and the second stirrer 70 are both connected to the PLC 50.
The first stirring tank 10 and the second stirring tank 20 are respectively provided with a waste gas discharge port 240, the waste gas discharge port 240 is externally connected with an air filter 250 and then is introduced into the emptying pipeline 230, so that only clean air flows into the external environment;
the second outlet pipe 140 comprises a bottom liquid pipe 260 and an upper gas pipe 270, wherein a plurality of air filters 250 are arranged in the flow direction of the upper gas pipe 270.
The working principle is as follows, a first material is added into a first stirring tank through a diaphragm pump, the first stirrer is controlled through a PLC controller to process the first material, then the first material enters a second stirring tank through a first discharge pipe at the bottom of the tank, a second material is added into the second stirring tank through the diaphragm pump, the first material and the second material are mixed in the second stirring tank, the first material is only introduced into the second stirring tank under the condition of reaching set physical parameters, otherwise, the first material flows back to the first stirring tank to be stirred again, the first material and the second material flow out through a second discharge pipe after being stirred by the second stirrer, then the first material and the second material flow back to the second stirring tank through a second return pipeline to be stirred circularly until reaching required mixing standards, after the materials are mixed, a designated storage tank is collected, and in the process, manual mode and automatic mode can be freely switched through the PLC controller, meanwhile, key parameters of each link, such as temperature and pressure, pump opening and the like, can be monitored, and the method can be adjusted at any time, is simple and rapid, greatly saves labor cost, and is safe, accurate and efficient; the production parameters of the production line are accurate and controllable, the production efficiency is high, the materials are mixed under the optimal condition state, and the quality of finished products is ensured.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (3)
1. A device for mixing materials, characterized in that it comprises:
the first stirring tank comprises a first stirrer;
the second stirring tank comprises a second stirrer;
a first material container;
a second material container;
a PLC controller;
the material output end of the first material container is connected with a first diaphragm pump and then is connected into a first feeding port of a first stirring tank, a bottom outlet of the first stirring tank is connected with a first discharging pipe, an outlet of the first discharging pipe is provided with a first branch and a second branch, the first branch is connected with a first return pipeline, and the output end of the first return pipeline is respectively connected with a first return interface at the side part and a first return ring cloth interface at the central ring cloth;
the material output end of the second material container is connected with a second diaphragm pump and then connected with a second feeding port of a second stirring tank, a bottom outlet of the second stirring tank is connected with a second discharging pipe, an outlet of the second discharging pipe is provided with a third branch and a fourth branch, the third branch is externally connected to an external subpackaging pipeline, the external subpackaging pipeline is connected to a subpackaging production line, the fourth branch is connected with a second return pipeline, the second return pipeline is respectively connected with a second return interface at the side part and a second return ring cloth interface of central ring cloth, and the second branch is connected with the other interface of the second return pipeline;
the nitrogen conveying pipe is communicated to the first stirring tank and the second stirring tank through branch pipelines;
the first discharging pipe, the first branch pipe, the second branch pipe, the first return pipeline, the second discharging pipe, the third branch pipe, the fourth branch pipe, the external split charging pipeline, the second return pipeline and the branch pipeline are respectively provided with an independent control valve;
the first stirring tank and the second stirring tank are provided with a temperature sensor, a pressure sensor and a liquid level sensor;
the output ends of the temperature sensor, the pressure sensor and the liquid level sensor are respectively connected to the input end of the PLC, and the input ends of all the control valves are respectively connected to the control output end of the PLC; the first stirrer and the second stirrer are connected to the PLC.
2. A device for mixing of materials according to claim 1, characterized in that: the device is characterized by further comprising a vent pipeline, wherein the first stirring tank and the second stirring tank are respectively provided with a waste gas discharge port, and the waste gas discharge port is externally connected with an air filter and then is communicated with the vent pipeline.
3. A device for mixing of materials according to claim 1, characterized in that: the second discharging pipe comprises a bottom liquid pipeline and an upper gas pipeline, and a plurality of air filters are arranged in the circulation direction of the upper gas pipeline.
Priority Applications (1)
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CN202122107820.9U CN216063013U (en) | 2021-09-02 | 2021-09-02 | Device for mixing materials |
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CN202122107820.9U CN216063013U (en) | 2021-09-02 | 2021-09-02 | Device for mixing materials |
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CN216063013U true CN216063013U (en) | 2022-03-18 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113559768A (en) * | 2021-09-02 | 2021-10-29 | 无锡维邦工业设备成套技术有限公司 | Device for mixing materials |
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2021
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113559768A (en) * | 2021-09-02 | 2021-10-29 | 无锡维邦工业设备成套技术有限公司 | Device for mixing materials |
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