CN207745807U - A high-efficiency automatic filling machine - Google Patents

A high-efficiency automatic filling machine Download PDF

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CN207745807U
CN207745807U CN201721341037.6U CN201721341037U CN207745807U CN 207745807 U CN207745807 U CN 207745807U CN 201721341037 U CN201721341037 U CN 201721341037U CN 207745807 U CN207745807 U CN 207745807U
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mixed liquid
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pure water
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苏晓东
胡奋琴
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Shangneng Suzhou Photovoltaic Technology Co ltd
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Jiaxing Still Photovoltaic Mstar Technology Ltd
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Abstract

本实用新型公开了一种高效自动灌装机,包括混液装置、混液储存装置、称量装置和灌装装置,所述混液装置包括混液罐和鼓泡装置,所述鼓泡装置设置于所述混液罐内,所述混液罐的外侧壁上设置有液位检测装置,所述液位液位监测装置一包括传感器和固定架,所述传感器设置于所述固定架上。本实用新型的高效自动灌装机具有以下有益效果:1)可以有效实现原液和纯水的混合,实现了充分的搅拌,调配不同浓度的液体,节约时间;2从混液储存装置中不断给称量装置输送混合好的液体,然后再进行灌装,与此同时,混液装置可以进行下一批的药液原液的稀释,工作效率翻倍,节约时间,实现连续灌装。

The utility model discloses an efficient automatic filling machine, which comprises a liquid mixing device, a liquid mixing storage device, a weighing device and a filling device. The liquid mixing device includes a liquid mixing tank and a bubbling device, and the bubbling device is arranged on the In the liquid mixing tank, a liquid level detection device is arranged on the outer wall of the liquid mixing tank, and the liquid level monitoring device includes a sensor and a fixing frame, and the sensor is arranged on the fixing frame. The high-efficiency automatic filling machine of the utility model has the following beneficial effects: 1) It can effectively realize the mixing of raw liquid and pure water, realize sufficient stirring, and allocate liquids of different concentrations, saving time; The measuring device transports the mixed liquid, and then fills it. At the same time, the liquid mixing device can dilute the next batch of liquid medicine, which doubles the work efficiency, saves time, and realizes continuous filling.

Description

一种高效自动灌装机A high-efficiency automatic filling machine

技术领域technical field

本实用新型涉及溶液配制机械技术领域,涉及一种高效自动灌装机。The utility model relates to the technical field of solution preparation machinery, in particular to an efficient automatic filling machine.

背景技术Background technique

目前医药、化工等生产领域通常使用配液罐溶解、混合物料。目前的配液工作是由工作人员手动在加药台上倒入混液,然后打开药罐上方加水阀门向配液罐里加水,由人工确认水位;在配液罐中设置搅拌桨,使用电机驱动搅拌桨,搅拌配液罐中的物料。At present, the production fields such as medicine and chemical industry usually use liquid mixing tanks to dissolve and mix materials. The current dosing work is manually pouring the mixed liquid on the dosing table by the staff, and then opening the water filling valve above the medicine tank to add water to the dosing tank, and manually confirming the water level; a stirring paddle is set in the dosing tank, driven by a motor The stirring paddle stirs the material in the liquid distribution tank.

如专利CN201420156776.8,腐蚀溶液灌装系统,本实用新型涉及一种腐蚀性溶液灌装系统,包括:进液管路、分液罐、分液管路、清洗排液管及灌装阀;所述进液管路一端与所述分液罐上端联通;所述进液管路上游端至与分液罐连接端依次安装有过滤器、手阀、电动隔膜;所述清洗排液管上端与所述分液罐底部最低点连通,且其下端安装有阀门;所述分液管路上端与所述分液罐底部连通,下端与灌装装置连接。本实用新型中所有零部件与物料接触的部分都采用均聚型聚丙烯或聚四氟乙烯,该材质可以抵抗PH值趋近0的强酸和PH值趋近14的强碱等液体的腐蚀;本实用新型具有结构简单、操作方便、成本低廉等优点,适用于化工领域的中小型包装桶的液面下自动灌装机。Such as patent CN201420156776.8, Corrosive solution filling system, the utility model relates to a corrosive solution filling system, including: liquid inlet pipeline, liquid separation tank, liquid separation pipeline, cleaning discharge pipe and filling valve; One end of the liquid inlet pipeline is in communication with the upper end of the liquid separation tank; a filter, a hand valve, and an electric diaphragm are sequentially installed from the upper end of the liquid inlet pipeline to the connection end with the liquid separation tank; the upper end of the cleaning discharge pipe is It communicates with the lowest point of the bottom of the liquid separation tank, and a valve is installed at the lower end; the upper end of the liquid separation pipeline communicates with the bottom of the liquid separation tank, and the lower end is connected with the filling device. In the utility model, all components in contact with materials are made of homopolymer polypropylene or polytetrafluoroethylene, which can resist the corrosion of liquids such as strong acids with a pH value approaching 0 and strong alkalis with a pH value approaching 14; The utility model has the advantages of simple structure, convenient operation, low cost, etc., and is suitable for automatic filling machines under the liquid surface of small and medium-sized packaging barrels in the chemical industry field.

现有技术的缺陷和不足:1、混液罐需要按照客户的需求混合不同的混合液,所以在混液罐装后,需要对混液罐进行及时的清洗,以便下一次的混液使用,现有技术的混液罐不能进行及时快速的清洗工作,导致下一次混液浓度受到影响;2、混合液混合不均匀;3、配液罐液面需要人工确认,增加工作量和失误风险;4、在进行灌装的时候,实现混液的装置就停止工作了,效率低。Defects and deficiencies of the prior art: 1. The mixed liquid tank needs to mix different mixed liquids according to the needs of customers, so after the mixed liquid tank is filled, the mixed liquid tank needs to be cleaned in time so that the next mixed liquid can be used. The prior art The mixed liquid tank cannot be cleaned promptly and quickly, which will affect the concentration of the next mixed liquid; 2. The mixed liquid is not mixed uniformly; 3. The liquid level of the liquid mixing tank needs to be manually confirmed, which increases the workload and the risk of mistakes; 4. During filling When the time, the device that realizes mixed liquid just stops working, and efficiency is low.

发明内容Contents of the invention

本实用新型的目的在于提供一种高效自动灌装机,包括混液装置、混液储存装置、称量装置和灌装装置,所述混液装置包括混液罐和鼓泡装置,所述鼓泡装置设置于所述混液罐内,所述混液罐的外侧壁上设置有液位监测装置,所述混液罐上设置药液原液输入口、纯水输入口、排气口和进气口,所述药液原液输入口上设置有盖板,所述纯水输入口连接有纯水输入管道一,所述进气口与所述鼓泡装置相连,所述液位监测装置包括传感器和固定架,所述传感器设置于所述固定架上,所述混液罐底部设置有出液口,所述出液口连接有废液输出管道一和混液输出管道一。打开盖板将药液原液从药液原液输入口加入,纯水从纯水输入管道一输入,开启鼓泡装置,实现药液原液和纯水的混合,在混液罐的侧壁设置的液位监测装置用于检测混液罐液位的液位监测器装置,液位检测装置中的传感器可以精准控制液面,防止液面溢流,到达一定液位后,自动加液或停止加液,节约劳动力。The purpose of the utility model is to provide a high-efficiency automatic filling machine, including a liquid mixing device, a liquid mixing storage device, a weighing device and a filling device. The liquid mixing device includes a liquid mixing tank and a bubbling device, and the bubbling device is arranged at In the mixed liquid tank, a liquid level monitoring device is arranged on the outer wall of the mixed liquid tank, and the liquid medicine stock solution input port, the pure water input port, the exhaust port and the air inlet are arranged on the mixed liquid tank, and the medicinal liquid The raw liquid input port is provided with a cover plate, the pure water input port is connected with a pure water input pipeline 1, the air inlet is connected with the bubbling device, the liquid level monitoring device includes a sensor and a fixing frame, and the sensor It is arranged on the fixed frame, and the bottom of the mixed liquid tank is provided with a liquid outlet, and the liquid outlet is connected with a waste liquid output pipe 1 and a mixed liquid output pipe 1. Open the cover plate and add the raw medicinal liquid from the raw medicinal liquid input port, input the pure water from the pure water input pipe, turn on the bubbling device to realize the mixing of the raw medicinal liquid and pure water, and set the liquid level on the side wall of the mixing tank The monitoring device is a liquid level monitor device used to detect the liquid level of the mixed liquid tank. The sensor in the liquid level detection device can accurately control the liquid level to prevent the liquid level from overflowing. After reaching a certain liquid level, it will automatically add liquid or stop adding liquid, saving labor force.

所述混液储存装置包括混液储存桶、纯水输入管道二、液位监测装置二、混液输出管道二和废液输出管道二,所述液位监测装置设置于所述混液储存桶的侧壁,所述混液输出管道二设置于所述混液储存桶的底部。通过混液装置混合好药液原液和纯水后,混液进入到混液储存装置,如此设置混液装置就可以继续进行药液原液和纯水的混合,提高了工作效率。The mixed liquid storage device includes a mixed liquid storage tank, a pure water input pipeline 2, a liquid level monitoring device 2, a mixed liquid output pipeline 2 and a waste liquid output pipeline 2, and the liquid level monitoring device is arranged on the side wall of the mixed liquid storage tank, The mixed liquid output pipe 2 is arranged at the bottom of the mixed liquid storage tank. After the liquid medicine stock solution and pure water are mixed through the liquid mixing device, the mixed liquid enters the mixed liquid storage device, and the liquid mixing device can continue to mix the medicine liquid stock solution and pure water, which improves work efficiency.

所述液位监测装置一包括固定架和传感器,所述传感器设置于所述固定架上,所述传感器包括高位传感器、工作液位传感器一和低液位传感器,其在所述固定架上从上至下依次设置。所述传感器可以精准控制液面,防止液面溢流,到达一定液位后,自动加液或停止加液,节约劳动力。The liquid level monitoring device 1 includes a fixed frame and a sensor, the sensor is arranged on the fixed frame, and the sensor includes a high level sensor, a working liquid level sensor 1 and a low liquid level sensor, which are mounted on the fixed frame from Set from top to bottom. The sensor can accurately control the liquid level, prevent the liquid level from overflowing, and automatically add liquid or stop adding liquid after reaching a certain liquid level, saving labor.

所述鼓泡装置为鼓泡板,所述鼓泡板包括设置于所述鼓泡板上的若干通孔和气管,所述气管上设置有若干排气孔。鼓泡装置,可自如控制鼓泡时间及频率,能够更加充分地搅拌物料。The bubbling device is a bubbling plate, and the bubbling plate includes a plurality of through holes and air pipes arranged on the bubbling plate, and a plurality of exhaust holes are arranged on the air pipe. The bubbling device can freely control the bubbling time and frequency, and can stir the material more fully.

所述称量装置包括混液称量桶、纯水输入管道三、液位监测装置一和混液输出管道,所述混液输出管道设置于所述混液称量桶的底侧,所述混液称量桶的侧壁上设置有液位监测装置一。所述混液储存装置还包括缓冲装置,所述缓冲装置包括缓冲桶,所述缓冲桶设置有纯水输入管道三和纯水输出管道。所述缓冲装置中的缓冲桶起到缓冲、存水作用,规避断水、断电、高纯水设备故障、水流不稳定带来的影响。The weighing device includes a mixed liquid weighing bucket, a pure water input pipeline three, a liquid level monitoring device one and a mixed liquid output pipeline, and the mixed liquid output pipeline is arranged on the bottom side of the mixed liquid weighing bucket, and the mixed liquid weighing bucket A liquid level monitoring device is provided on the side wall. The mixed liquid storage device also includes a buffer device, the buffer device includes a buffer tank, and the buffer tank is provided with a pure water input pipeline 3 and a pure water output pipeline. The buffer barrel in the buffer device plays the role of buffering and water storage, and avoids the influence of water cut-off, power cut, high-purity water equipment failure, and unstable water flow.

所述灌装装置包括灌装桶和电子秤,所述灌装桶用于混匀液体的灌装,所述称量装置用于液体容积的校验。The filling device includes a filling bucket and an electronic scale, the filling bucket is used for filling the mixed liquid, and the weighing device is used for checking the volume of the liquid.

所述混液罐为PVDF材料。PVDF材料可耐酸碱,可有效防止药液对配液罐的腐蚀。The mixed liquid tank is made of PVDF material. PVDF material is resistant to acid and alkali, which can effectively prevent the corrosion of liquid medicine on the liquid distribution tank.

本实用新型的高效自动灌装机,具有以下有益效果:The high-efficiency automatic filling machine of the utility model has the following beneficial effects:

1)按照需求对药液进行混合配比,可以不间断的供应混合好的药液,灌装到需要的灌装桶中;1) According to the demand, the liquid medicine is mixed and proportioned, and the mixed liquid medicine can be continuously supplied and filled into the required filling barrel;

2)结构合理,可以适合在生产线上大批次操作;2) Reasonable structure, suitable for large batch operation on the production line;

3)设置有缓冲装置,可以规避断水、断电、高纯水设备故障、水流不稳定跟设备带来的影响;3) There is a buffer device, which can avoid the impact of water cut-off, power cut, high-purity water equipment failure, unstable water flow and equipment;

4)传感装置7可根据刻度尺的容积调整传感器位置,当传感器检测到罐体中的液位时,控制系统做出对应的指令,有效防止液面溢出;4) The sensor device 7 can adjust the position of the sensor according to the volume of the scale, and when the sensor detects the liquid level in the tank, the control system makes corresponding instructions to effectively prevent the liquid surface from overflowing;

5)鼓泡装置设置于混液罐底部的鼓泡装置可以对原液和纯水进行充分的混合,而且对比搅拌桨搅拌,鼓泡装置搅拌更加均匀,在调配不同浓度的液体时,也无需对搅拌桨进行清洗,减少了步骤,节约时间;5) The bubbling device The bubbling device installed at the bottom of the mixing tank can fully mix the raw liquid and pure water, and compared with the stirring paddle, the bubbling device stirs more evenly, and there is no need to adjust the stirring when mixing liquids of different concentrations. Oars are cleaned, reducing steps and saving time;

6)设置了混液储存装置使得高效自动灌装机不间断操作,从混液储存装置中不断给称量装置输送混合好的液体,然后再进行灌装,与此同时,混液装置可以进行下一批的药液原液的稀释,工作效率翻倍,节约时间,实现连续灌装;6) The mixed liquid storage device is set up to make the high-efficiency automatic filling machine operate continuously, and the mixed liquid is continuously delivered to the weighing device from the mixed liquid storage device, and then filled. At the same time, the mixed liquid device can carry out the next batch The dilution of the stock solution of the medicinal solution doubles the work efficiency, saves time and realizes continuous filling;

7)称量装置的数量为四组或者更多组,效率提升了3倍以上。7) The number of weighing devices is four or more groups, and the efficiency is increased by more than 3 times.

附图说明Description of drawings

图1为本实用新型混液装置结构示意图;Fig. 1 is the structural representation of the utility model liquid mixing device;

图2为本实用新型鼓泡板的气管结构示意图;Fig. 2 is the tracheal structure schematic diagram of the bubbling plate of the present utility model;

图3为本实用新型鼓泡板的通孔结构示意图;Fig. 3 is a schematic diagram of the through-hole structure of the bubbling plate of the present invention;

图4为本实用新型缓冲装置结构示意图;Fig. 4 is the structure schematic diagram of the buffer device of the present utility model;

图5为本实用新型高效自动灌装机结构示意图;Fig. 5 is a structural schematic diagram of the utility model high-efficiency automatic filling machine;

图6为本实用新型高效自动灌装机立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the high-efficiency automatic filling machine of the present invention;

图7为本实用新型高效自动灌装机俯视图。Fig. 7 is a top view of the high-efficiency automatic filling machine of the present invention.

附图标记说明:1-混液装置,11-混液罐,12-鼓泡装置,13-药液原液输入口,15-混液输出管道一,16-废液输出管道一,17-排气口,18-进气口,14-纯水输入管道一,2-混液储存装置,21-混液储存桶,22-纯水输入管道二,24-混液输出管道二,23-废液输出管道二,3-称量装置,31-称量桶,32-纯水输入管道三,33-混液输出管道三,4-灌装装置,5-缓冲桶,51-纯水输入管道三,52-纯水输出管道, 6-电子秤,61-高位传感器,62-工作液位传感器一,63-工作液位传感器二,64- 低液位传感器,固定架65,7-鼓泡板,71-通孔,72-气管,8-报警灯,9-操作控制面板。Explanation of reference signs: 1-mixing device, 11-mixing tank, 12-bubbling device, 13-input port of liquid medicine stock solution, 15-mixed liquid output pipeline 1, 16-waste liquid output pipeline 1, 17-exhaust port, 18-air inlet, 14-pure water input pipe 1, 2-mixed liquid storage device, 21-mixed liquid storage tank, 22-pure water input pipe 2, 24-mixed liquid output pipe 2, 23-waste liquid output pipe 2, 3 -weighing device, 31-weighing barrel, 32-pure water input pipe three, 33-mixed liquid output pipe three, 4-filling device, 5-buffer barrel, 51-pure water input pipe three, 52-pure water output Pipeline, 6-electronic scale, 61-high sensor, 62-working liquid level sensor 1, 63-working liquid level sensor 2, 64-low liquid level sensor, fixing frame 65, 7-bubble plate, 71-through hole, 72-air pipe, 8-alarm lamp, 9-operation control panel.

具体实施方式Detailed ways

下面结合附图1~7和实施例1~2对本实用新型作进一步的描述。Below in conjunction with accompanying drawing 1~7 and embodiment 1~2, the utility model is further described.

实施例1Example 1

一种高效自动灌装机,包括混液装置1、混液储存装置2、称量装置3和灌装装置4,A high-efficiency automatic filling machine, including a liquid mixing device 1, a liquid mixing storage device 2, a weighing device 3 and a filling device 4,

如图1所示,所述混液装置1包括混液罐11和鼓泡装置12,所述鼓泡装置 12设置于所述混液罐11内,混液罐11为容积450L,采用PVDF材料制成,PVDF 材料耐酸碱,可有效防止混液对混液罐11的腐蚀。As shown in Figure 1, the liquid mixing device 1 includes a liquid mixing tank 11 and a bubbling device 12, the bubbling device 12 is arranged in the liquid mixing tank 11, the liquid mixing tank 11 has a volume of 450L, and is made of PVDF material, PVDF The material is resistant to acid and alkali, which can effectively prevent the mixed liquid from corroding the mixed liquid tank 11 .

所述混液罐11的外侧壁上设置有液位监测装置,所述混液罐11上设置药液原液输入口13、纯水输入口、排气口17和进气口18,进气口18和出气口17 可以保持混液罐11内的气压平衡,所述药液原液输入口13上设置有盖板,所述纯水输入口连接有纯水输入管道一14,所述进气口18与所述鼓泡装置12相连,所述液位监测装置包括传感器和固定架65,所述传感器设置于所述固定架 65上,所述混液罐11底部设置有出液口,所述出液口连接有废液输出管道一 16、混液输出管道一15。打开盖板将药液原液从药液原液输入口13加入,纯水从纯水输入管道一14输入,开启鼓泡装置,实现药液原液和纯水的混合,在混液罐11的侧壁设置的液位监测装置用于检测混液罐液位的液位检测器装置,液位检测装置中的传感器可以精准控制液面,防止液面溢流,到达一定液位后,自动加液或停止加液,节约劳动力。The outer wall of the mixed liquid tank 11 is provided with a liquid level monitoring device, and the mixed liquid tank 11 is provided with a medicinal liquid stock solution input port 13, a pure water input port, an exhaust port 17 and an air inlet 18, and the air inlet 18 and The air outlet 17 can keep the air pressure balance in the mixed liquid tank 11, the said medicinal liquid stock solution input port 13 is provided with a cover plate, the pure water input port is connected with a pure water input pipeline-14, and the air inlet 18 is connected with the The bubbling device 12 is connected, the liquid level monitoring device includes a sensor and a fixed frame 65, the sensor is arranged on the fixed frame 65, the bottom of the mixed liquid tank 11 is provided with a liquid outlet, and the liquid outlet is connected to There are waste liquid output pipeline-16 and mixed liquid output pipeline-15. Open the cover plate and add the stock solution of the medicinal solution from the input port 13 of the stock solution of the medicinal solution. The liquid level monitoring device is a liquid level detector device used to detect the liquid level of the mixed liquid tank. The sensor in the liquid level detection device can accurately control the liquid level to prevent the liquid level from overflowing. After reaching a certain liquid level, it will automatically add liquid or stop adding liquid. liquid, saving labor.

混液罐11的一侧设置有液位监测装置,所述液位监测装置15包括固定架 65和传感器,传感器设置于固定架65上,固定架65的两端分别与混液罐11的一侧固定连接,从上至下的传感器依次为高液位传感器61、工作液位传感器62 和低液位传感器64,混液罐11连接有固定架的一侧设置有刻度标尺,刻度标尺在调试机器的时候用,例:混液罐11如果每次需要混合400L的液体,就将高位传感器就移到400L刻度的地方。混液罐11一侧设置的传感器可以精准控制液面,防止液面溢流,当混液罐11的液面到达一定液位后,可以自动加液或停止加液,节约人力且提高了效率。One side of the mixed liquid tank 11 is provided with a liquid level monitoring device, and the liquid level monitoring device 15 includes a fixed mount 65 and a sensor, the sensor is arranged on the fixed mount 65, and the two ends of the fixed mount 65 are respectively fixed to one side of the mixed liquid tank 11 connection, the sensors from top to bottom are the high liquid level sensor 61, the working liquid level sensor 62 and the low liquid level sensor 64. The side of the mixed liquid tank 11 connected to the fixed frame is provided with a scale scale. The scale scale is used when debugging the machine. Use, example: if the liquid mixing tank 11 needs to mix 400L liquid every time, just move the high level sensor to the place of 400L scale. The sensor installed on one side of the mixing tank 11 can precisely control the liquid level and prevent the liquid from overflowing. When the liquid level of the mixing tank 11 reaches a certain level, it can automatically add liquid or stop adding liquid, saving manpower and improving efficiency.

如图2和图3所示为鼓泡装置的通气孔和气管结构示意图,Figure 2 and Figure 3 are schematic diagrams of the vent hole and the trachea structure of the bubbling device,

本实施例中的鼓泡装置12为鼓泡板7,鼓泡板7的上侧面设置有若干通气孔71,鼓泡板7的另一侧面设置有气管72,气管72上设置有若干排气孔。鼓泡板7上开有均匀排列的通气孔71,通气孔71的直径5mm,通气孔71之间的间距为2cm,气管72固定在鼓泡板7的下方,鼓泡板7下方的气管部分,气管 72紧贴着鼓泡板的一面设置有等间距直径为3mm的排气孔,气管72的一端密闭,另一端为空气进气口18,空气进气口18连接空压机。The bubbling device 12 in this embodiment is a bubbling plate 7, the upper side of the bubbling plate 7 is provided with a number of ventilation holes 71, and the other side of the bubbling plate 7 is provided with a trachea 72, and a number of exhaust gas pipes 72 are provided on the trachea 72. hole. There are evenly arranged air holes 71 on the bubble plate 7, the diameter of the air holes 71 is 5 mm, and the distance between the air holes 71 is 2 cm. One side of the trachea 72 close to the bubbling plate is provided with exhaust holes with a diameter of 3 mm at equal intervals. One end of the trachea 72 is airtight, and the other end is an air inlet 18, which is connected to an air compressor.

鼓泡板7设置于混液罐11的底部,如此设置,气体从进气口18进入混液罐11对原液和纯水进行鼓泡搅拌,气泡经过所述鼓泡板7包括设置于所述鼓泡板7上的若干通孔71和气管7,所述气管72上设置有若干排气孔。本实用新型的鼓泡装置,可自如控制鼓泡时间及频率,能够充分混匀原液和纯水,在调配不同浓度的液体时,也无需对搅拌桨进行清洗,减少了步骤,节约时间。The bubbling plate 7 is arranged at the bottom of the mixing tank 11. In this way, the gas enters the mixing tank 11 from the air inlet 18 to bubbling and stirring the raw liquid and pure water. Several through-holes 71 on the plate 7 and the air pipe 7, the air pipe 72 is provided with several exhaust holes. The bubbling device of the utility model can freely control the bubbling time and frequency, can fully mix the stock solution and pure water, and does not need to clean the stirring paddle when mixing liquids with different concentrations, which reduces steps and saves time.

本实用新型的混液装置1工作时,人工从混液罐11的顶部打开盖板加入待稀释药液原液,纯水经纯水输入管道一14进入混液罐11,当液位到达工作液位,经工作液位传感器62检测后,自动停止进水。进水结束后,启动与空气进气口 18相连的空气压缩机,空气由气管72输送,经鼓泡板7上的排气孔鼓出,达到充分搅拌混液的目的,设置鼓泡时间为5min,混液充分混合均匀后,混液从混液罐11的底部混液输出管道输送至混液储存装置2,具体为废液输出管道一16 上的阀门和回液管道一上的阀门关闭,混液输出管道一15上的磁力泵工作,将混合好的混合液以20L/min的流速从混液罐11的底部由混混液输出管道一15 抽出,输送至混液储存装置2中。输送后如果配置不同浓度的混液的话,就对混液罐11用纯水进行清洗,将纯水由纯水输入管道一14进入混液罐11,启动鼓泡装置,充分清洗混液罐11,清洗5min,废液从废液输出管道一16排出,反复清洗5次即可。When the liquid mixing device 1 of the present utility model is working, the cover plate is manually opened from the top of the mixing tank 11 to add the stock solution of the medicinal solution to be diluted, and the pure water enters the mixing tank 11 through the pure water input pipeline 14. When the liquid level reaches the working liquid level, the After the detection by the working fluid level sensor 62, the water intake is automatically stopped. After the water intake is finished, start the air compressor connected to the air inlet 18, the air is conveyed by the air pipe 72, and blows out through the exhaust hole on the bubbling plate 7 to achieve the purpose of fully stirring the mixed liquid, and the bubbling time is set to 5 minutes , after the mixed liquid is fully mixed evenly, the mixed liquid is transported from the mixed liquid output pipeline at the bottom of the mixed liquid tank 11 to the mixed liquid storage device 2, specifically, the valve on the waste liquid output pipeline one 16 and the valve on the liquid return pipeline one are closed, and the mixed liquid output pipeline one 15 The magnetic pump above works, and the mixed liquid is drawn out from the bottom of the mixed liquid tank 11 through the mixed liquid output pipe 15 at a flow rate of 20 L/min, and transported to the mixed liquid storage device 2. If mixed liquids of different concentrations are configured after delivery, the mixed liquid tank 11 is cleaned with pure water, and the pure water enters the mixed liquid tank 11 from the pure water input pipeline 14, starts the bubbling device, fully cleans the mixed liquid tank 11, and cleans for 5 minutes. The waste liquid is discharged from the waste liquid output pipe 16, and it can be washed repeatedly 5 times.

混液装置对比现有技术具备下述有益效果:Compared with the prior art, the liquid mixing device has the following beneficial effects:

1)混液排出口连接有废液输出管道一16和混液输出管道一15,管道设计更加完善,便于充分清洗管道以及便于混液的排出。1) The mixed liquid discharge port is connected with a waste liquid output pipe 16 and a mixed liquid output pipe 15, and the design of the pipes is more perfect, which is convenient for fully cleaning the pipes and facilitating the discharge of the mixed liquid.

2)液位监测装置用于监测液面,精准控制液面,防止液面溢流,2) The liquid level monitoring device is used to monitor the liquid level, precisely control the liquid level, and prevent the liquid level from overflowing.

3)设置于混液罐11底部的鼓泡装置12可以对原液和纯水进行充分的混合,而且对比搅拌桨搅拌,鼓泡装置12搅拌更加均匀,在调配不同浓度的液体时,也无需对搅拌桨进行清洗,减少了步骤,节约时间。3) The bubbling device 12 installed at the bottom of the liquid mixing tank 11 can fully mix the raw liquid and pure water, and compared with stirring by the paddle, the bubbling device 12 stirs more evenly, and there is no need for stirring when mixing liquids of different concentrations. Paddle cleaning reduces steps and saves time.

所述混液储存装置2包括混液储存桶21、纯水输入管道二22、液位检测装置二、混液输出管道二24和废液输出管道二23,所述液位监测装置二设置于所述混液储存桶21的侧壁,所述混液输出管道二24设置于所述混液储存桶21的底部。通过混液装置混合好药液原液和纯水后,混液进入到混液储存装置2,如此设置混液装置就可以继续进行药液原液和纯水的混合,提高了工作效率。The mixed liquid storage device 2 includes a mixed liquid storage tank 21, a pure water input pipeline 22, a liquid level detection device 2, a mixed liquid output pipeline 24 and a waste liquid output pipeline 23, and the liquid level monitoring device 2 is arranged on the mixed liquid The side wall of the storage tank 21 , the mixed liquid output pipe 2 24 is arranged at the bottom of the mixed liquid storage tank 21 . After the liquid medicine stock solution and the pure water are mixed by the liquid mixing device, the mixed liquid enters the liquid mixing storage device 2, and the liquid mixing device can continue to mix the stock liquid of the medicine liquid and the pure water, which improves the work efficiency.

混液储存桶21的侧壁设置有刻度标尺和液位监测装置二,在混液罐11中混合均匀后的混液通过混液输出管道一15流入到混液储存桶21中,再经过混液输出管道二24进行混液的输出,纯水输入管道二22中的纯水也可以进行混液储存桶21的清洗工作,最终废液可以通过废液输出管道二23输出,完成混液储存桶21的清洗工作。在混液输出管道二24上设置有阀门,打开阀门后,混好的药液流入称量装置中。The side wall of the mixed liquid storage tank 21 is provided with a scale scale and a liquid level monitoring device 2, and the mixed liquid mixed evenly in the mixed liquid tank 11 flows into the mixed liquid storage tank 21 through the mixed liquid output pipeline 15, and then passes through the mixed liquid output pipeline 2 24 for further processing. For the output of the mixed liquid, the pure water in the pure water input pipeline 22 can also clean the mixed liquid storage tank 21, and finally the waste liquid can be output through the waste liquid output pipeline 2 23 to complete the cleaning of the mixed liquid storage tank 21. A valve is arranged on the mixed liquid output pipeline 2 24, and after the valve is opened, the mixed medicinal liquid flows into the weighing device.

所述称量装置3包括称量桶31、纯水输入管道三32、液位监测装置一和混液输出管道三33,所述液位监测装置一设置于所述称量桶31的侧壁,所述混液输出管道三33设置于所述称量桶31的底部。打开混液输出管道三33上的阀门,混液从称量桶31流入到灌装桶中。液位监测装置二包括传感装置和传感器固The weighing device 3 includes a weighing bucket 31, a pure water input pipeline three 32, a liquid level monitoring device one and a mixed liquid output pipeline three 33, and the liquid level monitoring device one is arranged on the side wall of the weighing bucket 31, The mixed liquid output pipe 3 33 is arranged at the bottom of the weighing bucket 31 . Open the valve on the mixed liquid output pipeline three 33, and the mixed liquid flows into the filling barrel from the weighing barrel 31. Liquid level monitoring device 2 includes sensing device and sensor solid

定架65,传感装置固定于所述传感器固定架64上。传感器可根据刻度尺的容积调整传感器位置,当传感器检测到混液储存桶21中的液位,控制系统做出对应的指令。传感装置包括从上往下依次设置的高液位传感器61、工作液位传感器一62、工作液位传感器二63和低液位传感器64。混液储存桶21上设置有工作液位传感器一62和工作液位传感器二63可以根据订单量的多少,来进行相应的混合液容积的调整。本实用The fixed frame 65, the sensing device is fixed on the sensor fixed frame 64. The sensor can adjust the position of the sensor according to the volume of the scale, and when the sensor detects the liquid level in the mixed liquid storage tank 21, the control system makes a corresponding command. The sensing device includes a high liquid level sensor 61 , a working liquid level sensor 1 62 , a working liquid level sensor 2 63 and a low liquid level sensor 64 arranged sequentially from top to bottom. The mixed liquid storage tank 21 is provided with a working liquid level sensor 1 62 and a working liquid level sensor 2 63 to adjust the volume of the mixed liquid according to the quantity of the order. Ben Practical

新型工作按照下述步骤进行:本实用新型工作时,混液经过混液输出管道The new work is carried out according to the following steps: when the utility model works, the mixed liquid passes through the mixed liquid output pipeline

一15进入混液储存桶21,混液储存桶21底部为漏斗形,确保液体完全排放干净。混液储存桶21下设置四个称量桶3,称量桶3的底部为漏斗形,确保液体完全排放干净,将称量桶3的工作液位传感器一设置在体积为4L处,自动加液至工作液位传感器处。然后关闭混液输出管道二24上的阀门,开启混液输出管道三33上的阀门,在重力的作用下,称量桶3中的液体自动灌装入灌装桶4中。灌装结束后,通过纯水输入管道三32将纯水输入称量桶31中,再从混液输出管道三33中排出废液。本实One 15 enters the mixed liquid storage tank 21, and the bottom of the mixed liquid storage tank 21 is funnel-shaped to ensure that the liquid is completely discharged. Four weighing barrels 3 are set under the mixed liquid storage barrel 21. The bottom of the weighing barrel 3 is funnel-shaped to ensure that the liquid is completely discharged. Set the working liquid level sensor 1 of the weighing barrel 3 at a volume of 4L to automatically add liquid to the working fluid level sensor. Then close the valve on the mixed liquid output pipeline two 24, open the valve on the mixed liquid output pipeline three 33, and under the action of gravity, the liquid in the weighing bucket 3 is automatically filled into the filling bucket 4. After the filling is completed, pure water is input into the weighing bucket 31 through the pure water input pipeline three 32, and then the waste liquid is discharged from the mixed liquid output pipeline three 33. The truth

用新型的高效灌装设备,具有以下有益效果:(1)用于化学原液稀释,在化学原液稀释后,可以进行连续不间断的灌装,提高生产效率;(2)可随时更改原液与纯水的混合比例及体积,方便生产不同稀释浓度的药液;(3)设备简单,操作简单方便。The use of new high-efficiency filling equipment has the following beneficial effects: (1) It is used for dilution of chemical stock solution. After the chemical stock solution is diluted, continuous and uninterrupted filling can be carried out to improve production efficiency; (2) The stock solution and pure liquid can be changed at any time. The mixing ratio and volume of water facilitate the production of medicinal solutions with different dilution concentrations; (3) The equipment is simple and the operation is simple and convenient.

混液装置的工作过程按照下述步骤进行:The working process of the liquid mixing device is carried out according to the following steps:

工作按照下述步骤进行:1)药液原液和Work is carried out according to the following steps: 1) medicinal liquid stoste and

纯水的混合:Mixing of pure water:

打开盖板13,将药液原液从混液罐11的顶部倒入,纯水以10L/min的流速从纯水输入管路一14进入混液罐11。混液罐11的工作液位传感器一61固定在混液罐11的左侧刻度显示为30L处,自动加纯水至工作液位处。通过鼓泡装置 12,控制鼓泡时间及频率,能够充分混匀原液和纯水,在调配不同浓度的液体时,也无需对搅拌桨进行清洗,减少了步骤,节约时间。Open the cover plate 13, pour the medicinal solution stock solution from the top of the mixed liquid tank 11, and pure water enters the mixed liquid tank 11 from the pure water input pipeline 14 at a flow rate of 10 L/min. The working liquid level sensor one 61 of the mixed liquid tank 11 is fixed on the left side of the mixed liquid tank 11 where the scale shows 30L, and pure water is automatically added to the working liquid level. Through the bubbling device 12, the bubbling time and frequency can be controlled, and the stock solution and pure water can be fully mixed. When mixing liquids with different concentrations, there is no need to clean the stirring paddle, which reduces steps and saves time.

2)混液罐11的洗涤及废液的排出:2) Washing of the mixed liquid tank 11 and discharge of waste liquid:

混合液排出后,进行下一次不同浓度药液混合之前,需要进行混液罐11的清洗。纯水输入管路一14进入混液罐11,清洗混液罐11的罐壁以便下一次的配不同浓度的混液使用,启动鼓泡装置12,将混液罐11的罐壁残留物质清洗干净,废液从废液输出管道一16排出。After the mixed solution is discharged, the mixed solution tank 11 needs to be cleaned before the next mixing of different concentrations of medicinal solutions. Pure water input line one 14 enters the mixed liquid tank 11, cleans the tank wall of the mixed liquid tank 11 so that the next time the mixed liquid with different concentrations can be used, starts the bubbling device 12, and cleans the tank wall residual substances of the mixed liquid tank 11, and the waste liquid Discharge from the waste liquid output pipe one 16.

3)混合液的储存3) Storage of the mixed solution

混合液通过混液输出管道一15进入混液储存桶21,再通过混液输出管道二 24将混液输送到称量装置3中。The mixed liquid enters the mixed liquid storage tank 21 through the mixed liquid output pipeline one 15, and then the mixed liquid is delivered to the weighing device 3 through the mixed liquid output pipeline two 24.

4)混合液的称量4) Weighing of the mixed solution

混合液通过混液输出管道二输入到称量桶31中,通过调整液位监测装置一中的工作液位传感器的位置,控制称量桶31中混合液的量。具体为:工作时,将称量桶31工作液位传感器一62位置调整在容积300ml处,混液经由混液输出管道二24进入称量桶31中,当混液容积为300ml时停止。The mixed liquid is input into the weighing tank 31 through the mixed liquid output pipe 2, and the amount of the mixed liquid in the weighing tank 31 is controlled by adjusting the position of the working liquid level sensor in the liquid level monitoring device 1. Specifically: during work, adjust the position of the working liquid level sensor 1 62 of the weighing bucket 31 at a volume of 300ml, the mixed liquid enters the weighing bucket 31 through the mixed liquid output pipeline 2 24, and stops when the volume of the mixed liquid is 300ml.

5)灌装5) Filling

称量后的混液通过混液输出管道三33输入至4L灌装桶41中,灌装桶41 底部还设置有电子秤,用于校验,减少误差。The weighed mixed liquid is input into the 4L filling barrel 41 through the mixed liquid output pipe 333, and an electronic scale is arranged at the bottom of the filling barrel 41 for checking and reducing errors.

实施例2Example 2

缓冲装置Buffer

如图4所示为本实用新型缓冲装置的结构示意图,本实施例中缓冲装置包括缓冲桶5,所述缓冲桶5设置有纯水输入管道三51和纯水输出管道52。所述缓冲装置中的缓冲桶5起到缓冲、存水作用,规避断水、断电、高纯水设备故障、水流不稳定带来的影响。As shown in FIG. 4 , the structure diagram of the buffer device of the present invention is shown. In this embodiment, the buffer device includes a buffer barrel 5 , and the buffer barrel 5 is provided with a pure water input pipe 3 51 and a pure water output pipe 52 . The buffer barrel 5 in the buffer device plays the role of buffering and water storage, and avoids the impact of water cut-off, power cut, high-purity water equipment failure, and unstable water flow.

缓冲装置还包括回水管道53,回水管道53上设置有阀门,当纯水输出管道 52的水流量过大时,纯水经过回水管道53流回至所述纯水储存桶5,可以降低纯水输出管道52的水流量。The buffer device also includes a return pipe 53, and a valve is arranged on the return pipe 53. When the water flow of the pure water output pipe 52 is too large, the pure water flows back to the pure water storage barrel 5 through the return pipe 53, which can Reduce the water flow of the pure water output pipe 52.

纯水输出管道52上设置有阀门和磁力泵,磁力泵用于控制纯水的输出,缓冲桶5的侧壁设置有测空传感器54。The pure water output pipeline 52 is provided with a valve and a magnetic pump, the magnetic pump is used to control the output of pure water, and the side wall of the buffer barrel 5 is provided with an air sensor 54 .

缓冲装置工作时,当测空传感器54监测到缓冲桶5内的纯水液面过低,就会启动,纯水经纯水输入管道三51流入缓冲桶5。当缓冲桶5的纯水液面过高时,纯水经溢流管道排出。When the buffer device works, when the air sensor 54 monitors the pure water level in the buffer tank 5 is too low, it will start, and the pure water flows into the buffer tank 5 through the pure water input pipeline three 51. When the pure water liquid level of the buffer tank 5 was too high, the pure water was discharged through the overflow pipe.

如图6所示本实用新型的高效自动灌装机的立体结构示意图,高效自动灌装机上部设置有混液罐11,混液罐11上侧设置有盖板13,通过打开盖板13可以进行药液原液的添加。高效自动灌装机的上部还设置有控制面板7,控制面板7 为触摸屏,可以按照设定的程度,进行药液的混合配比,不间断的供应混合均匀的混液,灌装在4L的灌装瓶中。高效自动灌装机上还设置有置物台和灌装区域,所述置物台设置于灌装区域的上侧,灌装区域设置有移门,灌装瓶灌装从混液称量桶3和纯水称量桶4中的混液,从称量用于灌装好的灌装瓶的放置,实现连续操作。在工作中,工作人员可以通过操作控制面板9,让高效自动灌装机完成混液的操作。As shown in Figure 6, the three-dimensional structural schematic diagram of the high-efficiency automatic filling machine of the present utility model, the upper part of the high-efficiency automatic filling machine is provided with a mixed liquid tank 11, and the upper side of the mixed liquid tank 11 is provided with a cover plate 13, and the medicine can be processed by opening the cover plate 13. Addition of stock solution. The upper part of the high-efficiency automatic filling machine is also equipped with a control panel 7. The control panel 7 is a touch screen, and the mixing ratio of the liquid medicine can be carried out according to the set degree, and the mixed liquid can be continuously supplied and filled in a 4L tank. Bottled. The high-efficiency automatic filling machine is also equipped with a storage table and a filling area. The storage table is set on the upper side of the filling area. The filling area is equipped with a sliding door. The mixed liquid in the weighing bucket 4 realizes continuous operation from weighing the placement of the filling bottle for filling. During work, the staff can allow the high-efficiency automatic filling machine to complete the liquid mixing operation by operating the control panel 9 .

本实用新型的高效自动灌装机设备成本低,维护方便,自动实现药液原液的混合过程,自动化程度高,使用成本底,结构合理,适用于生产线上大批量操作;高效自动灌装机还有自动报警功能,高效自动灌装机的顶部设置有报警灯8,报警功能分为故障报警和通知报警两种方式,其中通知报警为各工作位完成后会提前提示进行报警。The high-efficiency automatic filling machine of the utility model is low in equipment cost, easy to maintain, and can automatically realize the mixing process of the original solution of the medicinal liquid. There is an automatic alarm function. The top of the high-efficiency automatic filling machine is equipped with an alarm light 8. The alarm function is divided into two types: failure alarm and notification alarm. The notification alarm is that the alarm will be prompted in advance after each work station is completed.

以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.

Claims (7)

1. a kind of efficient automatic filling machine, it is characterised in that:Including mixer (1), mixed liquid storage device (2), meausring apparatus (3) and filling apparatus (4), the mixer (1) include mixed flow container (11) and bubbling device (12), the bubbling device (12) It is set in the mixed flow container (11), level monitoring device, the mixed flow container is provided on the lateral wall of the mixed flow container (11) (11) it is defeated that liquid stoste input port (13), pure water input port, exhaust outlet (17) and air inlet (18), the liquid stoste are set on Be provided with cover board on entrance (13), the pure water input port is connected with pure water input channel one (14), the air inlet (18) with The bubbling device (12) is connected, and the level monitoring device includes sensor and fixed frame (65), and the sensor is set to On the fixed frame (65), mixed flow container (11) bottom is provided with liquid outlet, and the liquid outlet is connected with waste liquid output channel One (16) and mixed liquid output channel one (15).
2. efficient automatic filling machine according to claim 1, it is characterised in that:The mixed liquid storage device (2) includes mixed Liquid storage barrel (21), pure water input channel two (22), level monitoring device two, mixed liquid output channel two (24) and waste liquid efferent duct Road two (23), the level monitoring device are set to the side wall of the mixed liquid storage barrel (21), the mixed liquid output channel two (24) it is set to the bottom of the mixed liquid storage barrel (21).
3. efficient automatic filling machine according to claim 1, it is characterised in that:The level monitoring device one includes fixing Frame (65) and sensor, the sensor are set on the fixed frame (65), the sensor include high position sensor (61), Work liquid level sensor one (62) and low liquid level sensor (64), is set gradually from top to bottom on the fixed frame (65).
4. institute's efficient automatic filling machine according to claim 1, it is characterised in that:The bubbling device (12) is to be bubbled plate (7), the plate (7) that is bubbled includes several through-holes (71) being set on the bubbling plate (7) and tracheae (72), the tracheae (72) several gas vents are provided on.
5. efficient automatic filling machine according to claim 1, it is characterised in that:The meausring apparatus (3) includes that mixed liquid claims Measuring tank (31), pure water input channel three (32), level monitoring device one and mixed liquid output channel three (33), the mixed liquid efferent duct Road three (33) is set to the bottom side that the mixed liquid weighs bucket (31), and liquid level prison is provided on the side wall of the mixed liquid weighing bucket (31) Survey device one.
6. efficient automatic filling machine according to claim 1, it is characterised in that:The filling apparatus includes filling bucket and electricity Sub- scale (6), the filling bucket is filling for mixing liquid, and the electronic scale is used for the verification of liquid capacity.
7. the efficient automatic filling machine according to claim 1~6 any one, it is characterised in that:The mixed flow container (11) For PVDF materials.
CN201721341037.6U 2017-10-18 2017-10-18 A high-efficiency automatic filling machine Active CN207745807U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107649060A (en) * 2017-10-18 2018-02-02 嘉兴尚能光伏材料科技有限公司 A kind of efficient automatic filling machine
CN116492906A (en) * 2023-04-28 2023-07-28 上海中欣晶圆半导体科技有限公司 A kind of automatic dispensing method
CN116510611A (en) * 2023-04-28 2023-08-01 上海中欣晶圆半导体科技有限公司 Automatic liquid preparation device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107649060A (en) * 2017-10-18 2018-02-02 嘉兴尚能光伏材料科技有限公司 A kind of efficient automatic filling machine
CN116492906A (en) * 2023-04-28 2023-07-28 上海中欣晶圆半导体科技有限公司 A kind of automatic dispensing method
CN116510611A (en) * 2023-04-28 2023-08-01 上海中欣晶圆半导体科技有限公司 Automatic liquid preparation device
CN116510611B (en) * 2023-04-28 2025-12-30 上海中欣晶圆半导体科技有限公司 An automatic liquid preparation device

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