CN207694716U - A kind of bubbling mixer - Google Patents
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- CN207694716U CN207694716U CN201721365916.2U CN201721365916U CN207694716U CN 207694716 U CN207694716 U CN 207694716U CN 201721365916 U CN201721365916 U CN 201721365916U CN 207694716 U CN207694716 U CN 207694716U
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- 230000005587 bubbling Effects 0.000 title claims abstract description 40
- 239000007788 liquid Substances 0.000 claims abstract description 147
- 239000002699 waste material Substances 0.000 claims abstract description 39
- 238000005086 pumping Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 10
- 239000002033 PVDF binder Substances 0.000 claims description 5
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 5
- 238000002156 mixing Methods 0.000 abstract description 30
- 238000004140 cleaning Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 238000003756 stirring Methods 0.000 description 11
- 238000012806 monitoring device Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 210000003437 trachea Anatomy 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及溶液配制机械技术领域，涉及一种鼓泡混液装置。The utility model relates to the technical field of solution preparation machinery, in particular to a bubbling liquid mixing device.
背景技术Background technique
目前医药、化工等生产领域通常使用配液罐溶解、混合物料。目前的配液工作是由工作人员手动在加药台上倒入混液，然后打开药罐上方加水阀门向配液罐里加水，由人工确认水位；在配液罐中设置搅拌桨，使用电机驱动搅拌桨，搅拌配液罐中的物料。At present, the production fields such as medicine and chemical industry usually use liquid mixing tanks to dissolve and mix materials. The current dosing work is manually pouring the mixed liquid on the dosing table by the staff, and then opening the water filling valve above the medicine tank to add water to the dosing tank, and manually confirming the water level; a stirring paddle is set in the dosing tank, driven by a motor The stirring paddle stirs the material in the liquid distribution tank.
现有技术的缺陷和不足：1、混液罐需要按照客户的需求混合不同的混合液，所以在混液罐装后，需要对混液罐进行及时的清洗，以便下一次的混液使用，现有技术的混液罐不能进行及时快速的清洗工作，导致下一次混液浓度受到影响；2、混合液混合不均匀；3、配液罐液面需要人工确认，增加工作量和失误风险。Defects and deficiencies of the prior art: 1. The mixed liquid tank needs to mix different mixed liquids according to the needs of customers, so after the mixed liquid tank is filled, the mixed liquid tank needs to be cleaned in time so that the next mixed liquid can be used. The prior art The mixed liquid tank cannot be cleaned promptly and quickly, which will affect the concentration of the next mixed liquid; 2. The mixed liquid is not mixed evenly; 3. The liquid level of the liquid mixing tank needs to be manually confirmed, which increases the workload and the risk of mistakes.
发明内容Contents of the invention
本实用新型的目的在于提供一种鼓泡混液装置，混液罐的侧壁设有一组传感器，传感器可根据刻度尺的容积调整传感器位置，精准控制液面，防止液面溢流，到达一定液位后，自动加液或停止加液，节省劳动力，再者混液罐底部设置鼓泡装置，可自如控制鼓泡时间及频率，能够更加充分地搅拌物料。The purpose of this utility model is to provide a bubbling liquid mixing device. The side wall of the mixing tank is provided with a group of sensors. The sensor can adjust the position of the sensor according to the volume of the scale, precisely control the liquid level, prevent the liquid level from overflowing, and reach a certain level. After that, the liquid is automatically added or stopped, saving labor. Furthermore, a bubbling device is installed at the bottom of the mixing tank, which can freely control the bubbling time and frequency, and can stir the materials more fully.
为实现上述目的，本实用新型所采用的技术方案是：一种鼓泡混液装置，包括混液罐和鼓泡装置，所述鼓泡装置为鼓泡板，所述鼓泡板包括设置于所述鼓泡板上的若干通孔和气管，所述气管上设置有若干排气孔，所述混液罐底部设置有混液排出口，所述混液排出口连接有混合液输出管道和废液排出管道，所述废液排出管道包括废液排出管道一废液排出管道二，所述废液排出管道二的一侧与所述废液排出管道一相连，所述废液排出管道二的另一侧与所述混合液输出管道相连，所述混合液输出管道上设置有抽液装置。所述废液排出管道用于混液罐清洗时废液的排出，所述混合液输出管道用于纯水和原液充分混合后，混合液的输出，鼓泡装置，可自如控制鼓泡时间及频率，能够更加充分地搅拌物料。In order to achieve the above purpose, the technical solution adopted by the utility model is: a bubbling liquid mixing device, including a liquid mixing tank and a bubbling device, the bubbling device is a bubbling plate, and the bubbling plate includes a A number of through holes and air pipes on the bubbling plate, the air pipes are provided with a number of exhaust holes, the bottom of the mixed liquid tank is provided with a mixed liquid discharge port, and the mixed liquid discharge port is connected to a mixed liquid output pipe and a waste liquid discharge pipe, The waste liquid discharge pipe includes a waste liquid discharge pipe 1 and a waste liquid discharge pipe 2, one side of the waste liquid discharge pipe 2 is connected to the waste liquid discharge pipe 1, and the other side of the waste liquid discharge pipe 2 is connected to the waste liquid discharge pipe 2. The mixed liquid output pipes are connected to each other, and a liquid pumping device is arranged on the mixed liquid output pipes. The waste liquid discharge pipe is used for the discharge of waste liquid during the cleaning of the mixed liquid tank, and the mixed liquid output pipe is used for the output of the mixed liquid after the pure water and the original liquid are fully mixed, and the bubbling device can freely control the bubbling time and frequency , can stir the material more fully.
优选的，所述混合液输出管道和所述废液排出管道上设置有阀门。Preferably, the mixed liquid output pipe and the waste liquid discharge pipe are provided with valves.
优选的，所述抽液装置为磁力泵。Preferably, the pumping device is a magnetic pump.
优选的，所述混液罐为PVDF材料。PVDF材料可耐酸碱，可有效防止混液对混液罐的腐蚀。Preferably, the liquid mixing tank is made of PVDF material. PVDF material is resistant to acid and alkali, which can effectively prevent the mixed liquid from corroding the mixed liquid tank.
本实用新型的液面可监测混液装置，具有以下有益效果：1)混液排出口连接有废液排出管道和混合液输出管道，管道设计更加完善，便于充分清洗管道以及便于混液的排出。2)液位监测装置用于监测液面，精准控制液面，防止液面溢流，3)设置于混液罐底部的鼓泡装置可以对原液和纯水进行充分的混合，而且对比搅拌桨搅拌，鼓泡装置搅拌更加均匀，在调配不同浓度的液体时，也无需对搅拌桨进行清洗，减少了步骤，节约时间。The liquid level monitoring mixed liquid device of the utility model has the following beneficial effects: 1) The mixed liquid discharge port is connected with a waste liquid discharge pipe and a mixed liquid output pipe, and the pipe design is more perfect, which is convenient for fully cleaning the pipe and facilitating the discharge of the mixed liquid. 2) The liquid level monitoring device is used to monitor the liquid level, accurately control the liquid level, and prevent the liquid level from overflowing. 3) The bubbling device installed at the bottom of the mixing tank can fully mix the original liquid and pure water, and it is more stable than the stirring paddle , The bubbling device stirs more evenly, and there is no need to clean the stirring paddle when mixing liquids with different concentrations, which reduces steps and saves time.
附图说明Description of drawings
图1为本实用新型鼓泡混液装置结构示意图；Fig. 1 is the structure schematic diagram of the bubbling liquid mixing device of the utility model;
图2为本实用新型鼓泡板的通孔结构示意图；Fig. 2 is a schematic diagram of the through-hole structure of the bubbling plate of the present invention;
图3为本实用新型鼓泡板的气管结构示意图。Fig. 3 is a schematic view of the trachea structure of the bubbling plate of the present invention.
附图标记说明：1-液面可监测混液装置，11-混液罐，12-盖板一，13-盖板二， 14-鼓泡装置，15-液位监测装置，2-进水管，21-阀门一，22-阀门二，23-阀门三，24-阀门四，25-阀门五，3-混液排出口，31-混合液输出管道，311-废液排出管道一，312-废液排出管道二，4-出气口，5-进气口，6-鼓泡板，61-通孔，62-气管， 7-磁力泵，8-废液排出口。Explanation of reference signs: 1-liquid level monitoring mixing device, 11-mixing tank, 12-cover plate 1, 13-cover plate 2, 14-bubbling device, 15-liquid level monitoring device, 2-water inlet pipe, 21 -Valve 1, 22-Valve 2, 23-Valve 3, 24-Valve 4, 25-Valve 5, 3-Mixed liquid outlet, 31-Mixed liquid output pipe, 311-Waste liquid discharge pipe 1, 312-Waste liquid discharge Pipeline 2, 4-gas outlet, 5-air inlet, 6-bubbling plate, 61-through hole, 62-trachea, 7-magnetic pump, 8-waste liquid outlet.
具体实施方式Detailed ways
下面结合附图1～3和实施例对本实用新型作进一步的描述。Below in conjunction with accompanying drawing 1～3 and embodiment the utility model is described further.
实施例1Example 1
如图1所示，一种液面可监测混液装置1，包括混液罐11、鼓泡装置14和液位监测装置15，所述混液罐11用于原液与纯水的混合，混液罐11为容积450L，采用PVDF材料制成，PVDF材料耐酸碱，可有效防止混液对混液罐11的腐蚀。As shown in Figure 1, a liquid level monitoring mixing device 1 includes a mixing tank 11, a bubbling device 14 and a liquid level monitoring device 15, the mixing tank 11 is used for mixing the original liquid and pure water, and the mixing tank 11 is The volume is 450L, and it is made of PVDF material, which is resistant to acid and alkali, and can effectively prevent the mixed liquid from corroding the mixed liquid tank 11.
混液罐11的一侧设置有液位检测装置11，所述液位监测装置15包括固定架 151和传感器，传感器设置于固定架151上，固定架151的两端分别与混液罐 11的一侧固定连接，从上至下依次设置有传感器包括高位传感器152、工作液位传感器153和低液位传感器154，混液罐11连接有固定架的一侧设置有刻度标尺，刻度标尺在调试机器的时候用，例：混液罐11如果每次需要混合400L 的液体，就将高位传感器就移到400L刻度的地方。混液罐11一侧设置的传感器可以精准控制液面，防止液面溢流，当混液罐11的液面到达一定液位后，可以自动加液或停止加液，节约人力且提高了效率。One side of the liquid mixing tank 11 is provided with a liquid level detection device 11, and the liquid level monitoring device 15 includes a fixed mount 151 and a sensor. Fixed connection, from top to bottom are provided with sensors including high level sensor 152, working liquid level sensor 153 and low liquid level sensor 154, the side of the mixed liquid tank 11 connected to the fixed frame is provided with a scale scale, the scale scale is used when debugging the machine Use, example: if the liquid mixing tank 11 needs to mix 400L liquid every time, just move the high level sensor to the place of 400L scale. The sensor installed on one side of the mixing tank 11 can precisely control the liquid level and prevent the liquid from overflowing. When the liquid level of the mixing tank 11 reaches a certain level, it can automatically add liquid or stop adding liquid, saving manpower and improving efficiency.
如图1所示，混液罐11底部设置有混液排出口3，混液排出口3连接有混合液输出管道31和废液排出管道，混合液输出管道31上设置有阀门四24，废液排出管道包括废液排出管道一311和废液排出管道二312，废液排出管道一3 11上设置有阀门三23，废液排出管道二312上设置有阀门五25，废液排出管道二312的一侧与废液排出管道一311相连，废液排出管道二312的另一侧与所述混合液输出管道31相连，混合液输出管道31上设置有抽液装置。废液排出管道用于混液罐11清洗时废液的排出，混合液输出管道31用于纯水和原液充分混合后，混合液的输出。阀门规格为PFA 1/2，磁力泵材质为PVDF，均为耐酸碱材质。As shown in Figure 1, the bottom of the mixed liquid tank 11 is provided with a mixed liquid discharge port 3, and the mixed liquid discharge port 3 is connected with a mixed liquid output pipe 31 and a waste liquid discharge pipe. Including waste liquid discharge pipe 1 311 and waste liquid discharge pipe 2 312, waste liquid discharge pipe 1 3 11 is provided with valve 3 23, waste liquid discharge pipe 2 312 is provided with valve 5 25, waste liquid discharge pipe 2 312 is One side is connected to the waste liquid discharge pipe 1 311, and the other side of the waste liquid discharge pipe 2 312 is connected to the mixed liquid output pipe 31, and the mixed liquid output pipe 31 is provided with a pumping device. The waste liquid discharge pipe is used for discharging the waste liquid when the liquid mixing tank 11 is cleaned, and the mixed liquid output pipe 31 is used for the output of the mixed liquid after the pure water and the raw liquid are fully mixed. The valve specification is PFA 1/2, and the material of the magnetic pump is PVDF, which are acid and alkali resistant materials.
混液罐11的底部设置有混液排出口3，上部设置有盖板一12，进水管2设置于盖板一12上，盖板一12上还设置有盖板二13，盖板二13用于添加原液，进水管2用于纯水的进入。进水管2上设置有阀门一21和阀门二22，盖板一 12上还设置有出气口4和进气口5，所述进气口5处设置有阀门三23。出气口 4和进气口5可以保持混液罐内的气压平衡。The bottom of the mixed liquid tank 11 is provided with a mixed liquid outlet 3, and the upper part is provided with a cover plate one 12, and the water inlet pipe 2 is arranged on the cover plate one 12, and the cover plate one 12 is also provided with a cover plate two 13, and the cover plate two 13 is used for Add the stock solution, and the water inlet pipe 2 is used for the entry of pure water. The water inlet pipe 2 is provided with a valve one 21 and a valve two 22, and the cover plate one 12 is also provided with an air outlet 4 and an air inlet 5, and the air inlet 5 is provided with a valve three 23. Air outlet 4 and air inlet 5 can keep the air pressure balance in the liquid mixing tank.
实施例2Example 2
如图2和图3所示，本实施例中的鼓泡装置14为鼓泡板6，鼓泡板6的上侧面设置有若干通气孔61，鼓泡板6的另一侧面设置有气管62，气管62上设置有若干排气孔。鼓泡板6上开有均匀排列的通气孔61，通气孔61的直径5mm，通气孔61之间的间距为2cm，气管62固定在鼓泡板6的下方，鼓泡板6下方的气管部分，气管62紧贴着鼓泡板的一面设置有等间距直径为3mm的排气孔，气管62的一端密闭，另一端为空气进气口5，空气进气口5连接空压机。As shown in Fig. 2 and Fig. 3, the bubbling device 14 in this embodiment is a bubbling plate 6, the upper side of the bubbling plate 6 is provided with a number of ventilation holes 61, and the other side of the bubbling plate 6 is provided with an air pipe 62 , The air pipe 62 is provided with several exhaust holes. There are evenly arranged air holes 61 on the bubble plate 6, the diameter of the air holes 61 is 5 mm, and the distance between the air holes 61 is 2 cm. The trachea 62 is fixed under the bubble plate 6. One side of the trachea 62 close to the bubbling plate is provided with exhaust holes with a diameter of 3 mm at equal intervals. One end of the trachea 62 is airtight, and the other end is an air inlet 5, which is connected to an air compressor.
鼓泡板6设置于混液罐11的底部，如此设置，气体从进气口5进入混液罐 11对原液和纯水进行鼓泡搅拌，气泡经过所述鼓泡板6包括设置于所述鼓泡板 6上的若干通孔61和气管62，所述气管62上设置有若干排气孔。本实用新型的鼓泡装置，可自如控制鼓泡时间及频率，能够充分混匀原液和纯水，在调配不同浓度的液体时，也无需对搅拌桨进行清洗，减少了步骤，节约时间。The bubbling plate 6 is arranged at the bottom of the mixing tank 11. In this way, the gas enters the mixing tank 11 from the air inlet 5 to bubble and stir the original liquid and pure water. Several through holes 61 and air pipes 62 on the plate 6 are provided with several exhaust holes. The bubbling device of the utility model can freely control the bubbling time and frequency, can fully mix the stock solution and pure water, and does not need to clean the stirring paddle when mixing liquids with different concentrations, which reduces steps and saves time.
本实用新型的液面可监测混液装置1工作时，人工从罐体顶部即盖板二13 处打开盖板加入待稀释原液，纯水经纯水进水管2进入混液罐11，当液位到达工作液位，经工作液位传感器153检测后，自动停止进水。进水结束后，启动与空气进气口5相连的空气压缩机，空气由气管62输送，经鼓泡板6上的排气孔鼓出，达到充分搅拌混液的目的，设置鼓泡时间为5min，混液充分混合均匀后，混液从混液罐11的底部混液排出口3排出并灌装，具体为阀门三23和阀门五25关闭，磁力泵7工作，将混合好的混合液以20L/min的流速从混液罐11 的底部混合液输出管道31抽出，进行下一步的罐装。罐装后进行清洗，将纯水由纯水进水管道2进入混液罐11，启动鼓泡装置，充分清洗混液罐11，清洗5min，废液从废液排出口8排出，反复清洗5次即可。When the liquid level monitoring mixing device 1 of the present utility model is working, the cover plate is manually opened from the top of the tank, that is, the cover plate 2 13, and the stock solution to be diluted is added, and the pure water enters the mixed liquid tank 11 through the pure water inlet pipe 2, and when the liquid level reaches After the working liquid level is detected by the working liquid level sensor 153, water intake is automatically stopped. After the water intake is completed, start the air compressor connected to the air inlet 5, the air is transported by the air pipe 62, and blows out through the exhaust hole on the bubbling plate 6 to achieve the purpose of fully stirring the mixed liquid, and the bubbling time is set to 5 minutes , after the mixed liquid is fully mixed evenly, the mixed liquid is discharged from the mixed liquid outlet 3 at the bottom of the mixed liquid tank 11 and filled. Specifically, the valve three 23 and the valve five 25 are closed, and the magnetic pump 7 works, and the mixed liquid is mixed at a rate of 20 L/min. The flow rate is drawn out from the bottom mixed liquid output pipe 31 of the mixed liquid tank 11 for the next step of filling. Cleaning after canning, pure water enters the mixed liquid tank 11 from the pure water inlet pipe 2, starts the bubbling device, fully cleans the mixed liquid tank 11, and washes for 5 minutes. Can.
以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出，对于本技术领域的普通技术人员来说，在不脱离本实用新型原理的前提下，还可以对本实用新型进行若干改进和修饰，这些改进和修饰也落入本实用新型权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115598268A (en) * | 2022-07-29 | 2023-01-13 | 宁夏回族自治区食品检测研究院（Cn） | Pretreatment method and device for plasticizer detection based on magnetic layered double hydroxide |
| CN115901384A (en) * | 2022-11-15 | 2023-04-04 | 宁夏回族自治区食品检测研究院 | Method and system for studying the variation of liquid sample components over time |
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2017
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115598268A (en) * | 2022-07-29 | 2023-01-13 | 宁夏回族自治区食品检测研究院（Cn） | Pretreatment method and device for plasticizer detection based on magnetic layered double hydroxide |
| CN115598268B (en) * | 2022-07-29 | 2024-12-10 | 宁夏回族自治区食品检测研究院 | Plasticizer detection pretreatment method and device based on magnetic layered double hydroxide |
| CN115901384A (en) * | 2022-11-15 | 2023-04-04 | 宁夏回族自治区食品检测研究院 | Method and system for studying the variation of liquid sample components over time |
| CN115901384B (en) * | 2022-11-15 | 2025-09-05 | 宁夏回族自治区食品检测研究院 | Method and system for studying the temporal variation of liquid sample components |
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