CN112748709A - Flexible full-automatic sugar and spice preparation system - Google Patents
Flexible full-automatic sugar and spice preparation system Download PDFInfo
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- CN112748709A CN112748709A CN202110186313.0A CN202110186313A CN112748709A CN 112748709 A CN112748709 A CN 112748709A CN 202110186313 A CN202110186313 A CN 202110186313A CN 112748709 A CN112748709 A CN 112748709A
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- raw material
- material barrel
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/22—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
- G01G19/24—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them using a single weighing apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention is suitable for the field of tobacco machinery, in particular to a flexible full-automatic sugar and spice preparation system, which comprises a plurality of raw material barrel uncovering stations; the raw material barrel uncovering station is provided with a control system and a visual addressing system, and the visual addressing system is used for acquiring position information of a raw material barrel cover and then sending the position information to the control system; a gantry sliding table is arranged on the raw material barrel cover opening station, and a cover taking device and a peristaltic pump are arranged on the gantry sliding table; the system includes a racking system for storing feedstock buckets; the goods shelf system conveys the raw material barrels to a plurality of raw material barrel uncovering stations by utilizing a conveying system; the raw materials are stored in an original packaging form and directly participate in batching, and single raw material is subjected to high-precision metering, so that the investment is saved, the raw material loss is reduced, and the applicability is high; the feed liquid has the advantages of high dosing precision, long shelf life of feed liquid, stable quality, small loss of the feed liquid, small minimum dosing amount and the like, and is suitable for use places with more raw material types and small use amount.
Description
Technical Field
The invention relates to the field of tobacco machinery, in particular to a flexible full-automatic sugar and spice preparation system.
Background
The raw material storage mode of the sugar flavor preparation system used in the current tobacco plant adopts a mode of customizing a raw material temporary storage tank; the raw material is conveyed by a pipeline or the ingredients are conveyed by a modulating tank. This model has several disadvantages, namely: (1) raw materials need to be transferred and stored from an original package to a raw material temporary storage tank, the raw materials are lost in the process of transferring and storing the raw materials, and the quality guarantee period of the raw materials in the temporary storage tank is shortened, so that the phenomena of deterioration, dry and the like are easily caused; (2) the existing sugar flavor preparation system adopts a manual adding method for a small amount of raw materials of a single variety, which is not beneficial to the quality control of products; (3) the existing sugar flavor preparation system is provided with a large number of raw material temporary storage tanks for temporary storage of raw materials in order to realize the preparation of the sugar flavor, so the investment is large.
Disclosure of Invention
The invention aims to provide a flexible full-automatic sugar and spice preparation system to solve the problems in the background technology. In order to achieve the purpose, the invention provides the following technical scheme:
a flexible full-automatic sugar and spice preparation system comprises a plurality of raw material barrel uncovering stations; the raw material barrel uncovering station is provided with a control system and a visual addressing system, and the visual addressing system is used for acquiring position information of a raw material barrel cover and then sending the position information to the control system; the raw material barrel cover opening station is provided with a portal sliding table, the portal sliding table is provided with a cover taking device and a peristaltic pump, after the control system acquires position information of a raw material barrel cover, the cover taking device is moved to the position above the raw material barrel cover through the portal sliding table, the cover taking device moves downwards to reach the cover taking position, the cover taking device automatically takes down the raw material barrel cover, and the portal sliding table moves the cover taking device to an idle position; the portal sliding table moves the peristaltic pump to the position above the opening of the raw material barrel, the portal sliding table drives the peristaltic pump to move downwards to the bottom of the raw material barrel, and the peristaltic pump is started to pump the raw material in the raw material barrel into a finished product barrel arranged on a high-precision electronic platform scale station; the finished product barrel is placed on a high-precision electronic platform scale; the system includes a racking system for storing feedstock buckets; the goods shelf system conveys the raw material barrels to a plurality of raw material barrel uncovering stations by utilizing the conveying system.
Furthermore, the raw material barrels are conveyed to a plurality of raw material barrel uncovering stations by a goods shelf system through a conveying system, raw material is stored in a raw material packaging mode and directly participates in batching, a peristaltic pump is used for sucking the raw materials and a high-precision electronic platform scale is used for weight control, single raw material is metered in high precision, investment is saved, raw material loss is reduced, and the high-precision weighing machine is high in applicability for the preparation of various small-batch sugar spices; the preparation method has the advantages of high material mixing precision, long material liquid quality guarantee period, stable quality, small material liquid loss, small minimum material mixing amount and the like, is suitable for use places with more raw material types and smaller use amount, is effective supplement of a modern sugar and spice preparation system, and is suitable for modern modular material mixing.
In the flexible full-automatic sugar and spice preparation system of the invention: the automatic cover taking device is characterized in that an electric cylinder is arranged on the gantry sliding table, the gantry sliding table drives the cover taking device to move downwards to reach a cover taking position by utilizing the electric cylinder, the peristaltic pump is driven to pump the material pumping pipe downwards to the bottom of the raw material barrel, and the peristaltic pump is started to pump raw materials in the raw material barrel into the finished product barrel.
In the flexible full-automatic sugar and spice preparation system of the invention: the peristaltic pump is provided with a material suction pipe, the door frame sliding table moves the material suction pipe to the upper part of the opening of the raw material barrel, and the material suction pipe is driven by the door frame sliding table to move downwards to the bottom of the raw material barrel.
In the flexible full-automatic sugar and spice preparation system of the invention: the goods shelf system is provided with a goods shelf, and the goods shelf is used for storing the raw material barrel; a stacker is additionally arranged on the goods shelf, and the goods shelf is used for taking and placing the raw material barrel.
In the further scheme of the flexible full-automatic sugar and spice preparation system of the invention: the conveying system is provided with a chain machine which is connected between the goods shelf and the raw material barrel uncovering station; the goods shelf conveys the raw material barrels to a plurality of raw material barrel uncovering stations by using a chain machine.
Preferably: and the chain machine is provided with a jacking transplanter and a shuttle vehicle.
The stacker, the chain conveyor, the jacking transplanter and the shuttle car are combined to convey materials, and the AGV (automatic guided vehicle) can be used for conveying the materials instead.
In the present invention: the flexible full-automatic sugar and spice preparation system further comprises a plurality of cleaning stations, and the peristaltic pump is cleaned by the cleaning stations.
In the present invention: the full-automatic system of preparing sugar spices of flexibility is based on the preparation of sugar spices raw materials bucket through logistics equipment transport direct participation sugar spices, need not carry out the temporary storage or the partial shipment of raw materials.
Compared with the prior art, the flexible full-automatic sugar and spice preparation system adopts the original packaging form of raw materials to store and directly participate in the batching, adopts the peristaltic pump to suck the raw materials and the high-precision electronic platform scale to control the weight, carries out high-precision metering on a single raw material, saves the investment, reduces the loss of the raw materials, and has high applicability for the preparation of various small-batch sugar and spices; the preparation method has the advantages of high material mixing precision, long material liquid quality guarantee period, stable quality, small material liquid loss, small minimum material mixing amount and the like, is suitable for use places with more raw material types and smaller use amount, is effective supplement of a modern sugar and spice preparation system, and is suitable for modern modular material mixing.
Drawings
FIG. 1 is a schematic structural diagram of a flexible full-automatic sugar flavor preparation system according to the present invention.
In the figure: 1-a goods shelf; 2-a stacker; 3-a chain machine; 4-jacking the transplanter; 5-shuttle vehicle; 6-a visual addressing system; 7-a cap extractor; 8-gantry sliding table; 9-high precision electronic platform scale; 10-finished product barrel; 11-peristaltic pump.
Detailed Description
The technical solution of the present invention will be described in further detail with reference to specific embodiments. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the embodiment of the invention, as shown in fig. 1, a flexible full-automatic sugar and spice preparation system comprises a plurality of raw material barrel uncovering stations;
a control system and a visual addressing system 6 are arranged on the raw material barrel uncovering station, and the visual addressing system 6 is used for acquiring position information of a barrel cover of the raw material barrel and then sending the position information to the control system; the raw material barrel cover opening station is provided with a portal sliding table 8, the portal sliding table 8 is provided with a cover taking device 7 and a peristaltic pump 11, after the control system acquires position information of a raw material barrel cover, the cover taking device 7 is moved to the position above the raw material barrel cover through the portal sliding table 8, the cover taking device moves downwards to reach the cover taking position, the cover taking device 7 automatically takes down the raw material barrel cover, and the portal sliding table 8 moves the cover taking device 7 to an idle position; the portal sliding table 8 moves the peristaltic pump 11 to the position above the opening of the raw material barrel, the portal sliding table 8 drives the peristaltic pump 11 to move downwards to the bottom of the raw material barrel, and the peristaltic pump 11 is started to pump the raw material in the raw material barrel into the finished product barrel 10 arranged on the high-precision electronic platform scale station; the finished product barrel 10 is placed on a high-precision electronic platform scale 9 arranged on a high-precision electronic platform scale station;
the system includes a racking system for storing feedstock buckets; the goods shelf system conveys the raw material barrels to a plurality of raw material barrel uncovering stations by utilizing the conveying system.
In the embodiment of the invention, the raw material barrels are conveyed to a plurality of raw material barrel uncovering stations by a goods shelf system through a conveying system, raw material is stored in a raw material packaging form and directly participates in batching, a peristaltic pump 11 is used for sucking raw materials and a high-precision electronic platform scale 9 is used for weight control, single raw material is subjected to high-precision metering, the investment is saved, the raw material loss is reduced, and the high-precision weighing machine is high in applicability for the preparation of various small-batch sugar spices; the preparation method has the advantages of high material mixing precision, long material liquid quality guarantee period, stable quality, small material liquid loss, small minimum material mixing amount and the like, is suitable for use places with more raw material types and smaller use amount, is effective supplement of a modern sugar and spice preparation system, and is suitable for modern modular material mixing.
Wherein, be arranged in with the peristaltic pump 11 of raw materials pump in the raw materials bucket in the finished product bucket 10 that is equipped with on the raw materials bucket station of uncapping, not be restricted to peristaltic pump 11 simultaneously, can also be other power pumps as long as can satisfy with the raw materials pump in the raw materials bucket in the peristaltic pump 11 in the finished product bucket 10 that is equipped with on the high accuracy electronic platform scale station.
In the embodiment of the invention, as shown in fig. 1, an electric cylinder is arranged on the gantry sliding table 8, the gantry sliding table 8 drives the cover taking device 7 to move downwards to reach the cover taking position by using the electric cylinder, and drives the material sucking pipe of the peristaltic pump 11 to move downwards to the bottom of the raw material barrel, and the peristaltic pump 11 is started to pump the raw material in the raw material barrel into the finished product barrel 10.
The peristaltic pump 11 is provided with a material suction pipe, the gantry sliding table 8 moves the material suction pipe to the upper part of the opening of the raw material barrel, and the gantry sliding table 8 drives the material suction pipe to move downwards to the bottom of the raw material barrel.
The goods shelf system is provided with a goods shelf 1, and the goods shelf 1 is used for storing raw material barrels; a stacker 2 is additionally arranged on the goods shelf 1, and the goods shelf 1 is used for picking and placing raw material barrels by the stacker 2.
The conveying system is provided with a chain machine 3, and the chain machine 3 is connected between the goods shelf 1 and a raw material barrel uncovering station; the goods shelf 1 transports the raw material barrels to a plurality of raw material barrel uncovering stations by using a chain machine 3. And the chain machine 3 is provided with a jacking transplanter 4 and a shuttle vehicle 5. The stacker 2, the chain conveyor 3, the jacking transplanter 4 and the shuttle 5 are combined to convey materials, and the AGV (automatic guided vehicle) can be used for conveying the materials instead.
The flexible full-automatic sugar and spice preparation system further comprises a plurality of cleaning stations, and the peristaltic pump 11 is cleaned by the cleaning stations.
Sugar and spice raw material barrels are pasted with codes, weighed and stored in a goods shelf 1 through a stacker 2, when a sugar and spice preparation task list of the system is received, the system automatically takes out the raw material barrels from the goods shelf 1 through the stacker 2 in sequence according to the material sequence of the formula list, the stacker 2 takes out the raw material barrels and sends the raw material barrels to a chain machine 3, the raw material barrels are sent to a raw material barrel uncovering station through the chain machine 3, a shuttle car 5 and a jacking transplanter 4, and a visual addressing system 6 takes the position information of a raw material barrel cover and sends the position information to a control system; the cover taking device 7 and the peristaltic pump 11 are installed on a gantry sliding table 8, after a control system acquires position information of a raw material barrel cover, the system moves the cover taking device 7 to the upper part of the raw material barrel cover through the gantry sliding table 8, the electric cylinder drives the cover taking device to move downwards to reach the cover taking position, the cover taking device 7 automatically takes off the raw material barrel cover, the gantry sliding table 8 moves the cover taking device 7 to an idle position, a material sucking pipe of the peristaltic pump 11 is moved to the upper part of a raw material barrel opening, the electric cylinder drives the material sucking pipe of the peristaltic pump 11 to move downwards to the bottom of the raw material barrel, the peristaltic pump 11 is started to pump raw materials in the raw material barrel into a finished product barrel 10, the finished product barrel 10 is placed on a high-precision electronic platform scale 9, the weight control of the raw materials is controlled by the weight information of the high-precision electronic platform scale 9, when the weight of the raw materials reaches a set value, the peristaltic pump 11 is closed, the, after cleaning, resetting the peristaltic pump 11, moving the cover taking device 7 to the position above the opening of the raw material barrel, and covering the barrel cover of the raw material barrel; the system conveys the raw material barrel to a goods inlet of a stacker 2 through a chain machine 3, a jacking transplanter 4 and a shuttle vehicle 5, and the stacker 2 sends the raw material barrel to a specified goods position, so that the preparation of a raw material is completed.
The full-automatic system of preparing sugar spices of flexibility is based on the preparation of sugar spices raw materials bucket through logistics equipment transport direct participation sugar spices, need not carry out the temporary storage or the partial shipment of raw materials.
The invention discloses a flexible full-automatic sugar and spice preparation system, which comprises a plurality of raw material barrel uncovering stations; a control system and a visual addressing system 6 are arranged on the raw material barrel uncovering station, and the visual addressing system 6 is used for acquiring position information of a barrel cover of the raw material barrel and then sending the position information to the control system; the raw material barrel cover opening station is provided with a portal sliding table 8, the portal sliding table 8 is provided with a cover taking device 7 and a peristaltic pump 11, after the control system acquires position information of a raw material barrel cover, the cover taking device 7 is moved to the position above the raw material barrel cover through the portal sliding table 8, the cover taking device moves downwards to reach the cover taking position, the cover taking device 7 automatically takes down the raw material barrel cover, and the portal sliding table 8 moves the cover taking device 7 to an idle position; the portal sliding table 8 moves the peristaltic pump 11 to the position above the opening of the raw material barrel, the portal sliding table 8 drives the material suction pipe of the peristaltic pump 11 to move downwards to the bottom of the raw material barrel, and the peristaltic pump 11 is started to pump the raw material in the raw material barrel into the finished product barrel 10 arranged on the station of the high-precision electronic platform scale 9; the finished product barrel 10 is placed on the high-precision electronic platform scale 9; the system includes a racking system for storing feedstock buckets; the goods shelf system conveys the raw material barrels to a plurality of raw material barrel uncovering stations by utilizing a conveying system; the raw materials are stored in an original packaging form and directly participate in batching, the peristaltic pump 11 is used for sucking the raw materials and the high-precision electronic platform scale 9 is used for weight control, and a single raw material is subjected to high-precision metering, so that the investment is saved, the raw material loss is reduced, and the method is high in applicability for the preparation of various small-batch sugar spices; the preparation method has the advantages of high material mixing precision, long material liquid quality guarantee period, stable quality, small material liquid loss, small minimum material mixing amount and the like, is suitable for use places with more raw material types and smaller use amount, is effective supplement of a modern sugar and spice preparation system, and is suitable for modern modular material mixing.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
While the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (9)
1. A flexible full-automatic sugar and spice preparation system which is characterized in that,
comprises a plurality of raw material barrel uncovering stations;
the raw material barrel uncovering station is provided with a control system and a visual addressing system, and the visual addressing system is used for acquiring position information of a raw material barrel cover and then sending the position information to the control system;
the raw material barrel cover opening station is provided with a portal sliding table, the portal sliding table is provided with a cover taking device and a peristaltic pump, after the control system acquires position information of a raw material barrel cover, the cover taking device is moved to the position above the raw material barrel cover through the portal sliding table, the cover taking device moves downwards to reach the cover taking position, the cover taking device automatically takes down the raw material barrel cover, and the portal sliding table moves the cover taking device to an idle position; the portal sliding table moves the peristaltic pump to the position above the opening of the raw material barrel, the portal sliding table drives a material suction pipe of the peristaltic pump to move downwards to the bottom of the raw material barrel, and the peristaltic pump is started to pump the raw materials in the raw material barrel into a finished product barrel arranged on a station of the high-precision electronic platform scale;
the finished product barrel is placed on a high-precision electronic platform scale arranged on a high-precision electronic platform scale station;
the system includes a racking system for storing feedstock buckets;
the goods shelf system conveys the raw material barrels to a plurality of raw material barrel uncovering stations by utilizing the conveying system.
2. The flexible full-automatic sugar and spice preparation system according to claim 1, wherein the door frame sliding table is provided with an electric cylinder, the door frame sliding table drives the cap taking device to move downwards to reach the cap taking position by the electric cylinder, and drives the peristaltic pump to pump the material pumping pipe downwards to the bottom of the raw material barrel, and the peristaltic pump is started to pump the raw material in the raw material barrel into the finished product barrel.
3. The flexible full-automatic sugar and spice preparation system according to claim 1, wherein the peristaltic pump is provided with a material suction pipe, the gantry sliding table moves the material suction pipe above a barrel opening of the raw material barrel, and the gantry sliding table drives the material suction pipe to move downwards to the bottom of the raw material barrel.
4. A flexible fully automatic sugar and flavor formulation system according to claim 1,
the goods shelf system is provided with a goods shelf, and the goods shelf is used for storing the raw material barrel;
a stacker is additionally arranged in the goods shelf system, and the raw material barrel is picked and placed by the picking and placing goods shelf of the stacker.
5. The fully automatic flexible sugar and spice preparation system according to claim 4, wherein a chain conveyor is arranged on the conveying system and connected between the goods shelf and the raw material barrel uncovering station; the goods shelf conveys the raw material barrels to a plurality of raw material barrel uncovering stations by using a chain machine.
6. The flexible full-automatic sugar and spice preparation system according to claim 5, wherein the chain machine is provided with a jacking transplanter and a shuttle car.
7. The flexible full-automatic sugar and spice preparation system according to claim 6, wherein the combination of the stacker, the chain conveyor, the jacking transplanter and the shuttle car is used for conveying materials instead of an AGV.
8. The fully flexible sugar and spice dispensing system of any one of claims 1-7, further comprising a plurality of cleaning stations, wherein peristaltic pumps are cleaned by the cleaning stations.
9. The flexible full-automatic sugar and spice preparation system according to claim 1, wherein the flexible full-automatic sugar and spice preparation system is based on a sugar and spice raw material barrel which is conveyed through a logistics device to directly participate in the preparation of sugar and spice without temporary storage or split charging of raw materials.
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CN202110186313.0A CN112748709A (en) | 2021-02-17 | 2021-02-17 | Flexible full-automatic sugar and spice preparation system |
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CN202110186313.0A CN112748709A (en) | 2021-02-17 | 2021-02-17 | Flexible full-automatic sugar and spice preparation system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115253867A (en) * | 2022-06-23 | 2022-11-01 | 四川三联新材料有限公司 | Production process of running water type essence and spice |
CN115253867B (en) * | 2022-06-23 | 2024-04-30 | 四川三联新材料有限公司 | Production process of continuous-flow type essence and spice |
-
2021
- 2021-02-17 CN CN202110186313.0A patent/CN112748709A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115253867A (en) * | 2022-06-23 | 2022-11-01 | 四川三联新材料有限公司 | Production process of running water type essence and spice |
CN115253867B (en) * | 2022-06-23 | 2024-04-30 | 四川三联新材料有限公司 | Production process of continuous-flow type essence and spice |
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