CN115252283A - Device and method for manufacturing adult paper diaper based on high-opening plastic-absorbing net - Google Patents
Device and method for manufacturing adult paper diaper based on high-opening plastic-absorbing net Download PDFInfo
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- CN115252283A CN115252283A CN202210841044.1A CN202210841044A CN115252283A CN 115252283 A CN115252283 A CN 115252283A CN 202210841044 A CN202210841044 A CN 202210841044A CN 115252283 A CN115252283 A CN 115252283A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F2013/15821—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a device and a method for preparing an adult diaper based on a high-opening plastic-absorbing net, which belong to the technical field of diaper preparation, and comprise a transmission belt device, a waste recovery device, a hot pressing device, a bottom layer blanking device, a filler blanking device, an upper layer blanking device and a compacting device, wherein the bottom layer blanking device is arranged at the left end of the transmission belt device, the filler blanking device is arranged above a transmission belt and positioned at the right side of the bottom layer blanking device, and the upper layer blanking device is arranged above the transmission belt and positioned at the right side of the filler blanking device.
Description
Technical Field
The invention relates to the technical field of paper diaper preparation, in particular to a device and a method for preparing an adult paper diaper based on a high-opening plastic-absorbing net.
Background
The adult diaper is a disposable paper incontinence article, one of adult care products, and is mainly suitable for disposable diapers for incontinent adults. The main property of adult diapers is the amount of water absorption, which depends mainly on the amount of fluff pulp and polymeric water absorbent.
The adult diaper is a disposable paper incontinence product, one of adult care products, and is a disposable diaper mainly suitable for incontinent adults. Most products are purchased in sheet form and put on the shoes in a pants-type fashion. And the adhesive sheets are connected into a pair of shorts. The adhesive sheet has the function of adjusting the size of the waist of the trousers at the same time so as to be suitable for different fat and thin body shapes.
Generally, the structure of the paper diaper is divided into three layers from inside to outside, and the inner layer is tightly attached to the skin and made of non-woven fabric; the middle layer is made of water-absorbing fluff pulp added with a high-molecular water absorbent; the outer layer is a water-proof plastic film.
The urine discharge of adults is large, and if the urine in the paper diaper is not replaced in time, the urine in the paper diaper is easy to leak out in extrusion, so the improvement of the paper diaper is needed, the existing paper diaper production equipment has the defects that the equipment is independent, the continuous production cannot be realized, the production efficiency is low, and the process is complicated.
Disclosure of Invention
In order to solve the technical problem, the invention provides a sample collecting device and a method for beach geological analysis.
The technical scheme of the invention is as follows: a device for preparing an adult diaper based on a high-opening plastic-absorbing net comprises a transmission belt device, a waste recovery device, a hot pressing device, a bottom layer blanking device, a filler blanking device, an upper layer blanking device and a compaction device, wherein the bottom layer blanking device is installed at the left end of the transmission belt device, the filler blanking device is installed above the transmission belt device and is positioned on the right side of the bottom layer blanking device, the upper layer blanking device is installed above the transmission belt device and is positioned on the right side of the filler blanking device, the hot pressing device is installed above the transmission belt device and is positioned on the right side of the upper layer blanking device, the waste recovery device is installed at the right end of the transmission belt device, and a PLC (programmable logic controller) for controlling the operation of each device is arranged on the front side of the transmission belt device;
filler unloader includes unloading support two, lower feed bin, shake board, squeeze roll, extrusion steering wheel, two lower extremes of unloading support and ground fixed connection, feed bin fixed connection is in the top of unloading support two down, all articulated one of lower feed bin both sides inner wall top has a shake board, the unloading feed bin inner wall is equipped with the shake steering wheel, the transmission is connected with the cam on the output shaft of shake steering wheel, the cam with shake the board butt, the squeeze roll has two, and two squeeze rolls rotate side by side and are connected the bottom of feed bin down, the front end of squeeze roll all is equipped with gear one, two gear intermeshing, the outer wall fixed connection of extrusion steering wheel and lower feed bin, and the output shaft of extrusion steering wheel and one of them gear transmission are connected, shake the filler through shaking the board and fall to between two squeeze rolls, then fall into the outer material top through the squeeze roll with the filler.
Furthermore, the bottom layer blanking device comprises a first blanking support, a first steering engine and a first rotating cylinder, the lower end of the first blanking support is fixedly connected with the ground, the first rotating cylinder is rotatably connected above the first blanking support, the first steering engine is fixedly connected above the first blanking support, an output shaft of the first steering engine is in transmission connection with the first rotating cylinder, and an outer layer material is laid on the transmission belt device through the first rotating cylinder.
Furthermore, the top of the first rotating cylinder is flush with the top of the transmission belt device, so that the bottom layer material can be attached to the surface of the transmission belt device conveniently.
Furthermore, the upper layer blanking device comprises a third blanking support, a second rotating cylinder, a second steering engine and a material separating rod, the lower end of the third blanking support is fixedly connected with the ground, the second rotating cylinder is rotatably connected above the third blanking support, the second steering engine is fixedly connected above the third blanking support, an output shaft of the second steering engine is in transmission connection with the second rotating cylinder, the front end and the rear end of the material separating rod are rotatably connected with the third blanking support, the material separating rod is located below the right side of the second rotating cylinder, and inner layer materials are laid on the surface of the filler through the material separating rod.
Furthermore, the compaction device comprises a compaction support, a compaction wheel and a compaction steering engine, the lower end of the compaction support is fixedly connected with the ground, the compaction wheel is rotatably connected above the compaction support, the compaction steering engine is fixed on the front side of the compaction support, an output shaft of the compaction steering engine is in transmission connection with the compaction wheel, and the filler and the inner and outer fabric layers are compacted mutually through the compaction device.
Further, hot press unit includes hot pressing support, atmospheric pressure outer boom, middle atmospheric pressure pole, atmospheric pressure interior pole, hot pressing support's lower extreme and ground fixed connection, the outside of atmospheric pressure outer boom and hot pressing support's top fixed connection, middle atmospheric pressure pole swing joint is in the inside below of atmospheric pressure outer boom, atmospheric pressure interior pole swing joint is in the inside below of middle atmospheric pressure pole, the atmospheric pressure outer boom with the top of middle atmospheric pressure pole communicates with each other with external air supply system, and the lower extreme of middle atmospheric pressure pole is equipped with cuts out the sword, and the built-in electric heating piece of atmospheric pressure interior pole lower extreme is fixed to the edge heating of panty-shape diapers through the electric heating piece, and the edge is cut out to the sword of rethread cutting.
Furthermore, the waste recovery device comprises a waste recovery frame, an upper coiling cylinder and a lower coiling cylinder, the lower end of the waste recovery frame is fixedly connected with the ground, the upper coiling cylinder and the lower coiling cylinder are connected on the waste recovery frame in a side-by-side rotating mode in the vertical direction, coiling steering gears are arranged at the front ends of the upper coiling cylinder and the lower coiling cylinder, the coiling steering gears are fixedly connected with the waste recovery frame, output shafts of the two coiling steering gears are respectively connected with the upper coiling cylinder and the lower coiling cylinder in a transmission mode, a receiving groove is connected to the lower portion of the waste recovery frame in an insertion mode, inner and outer layer materials are separated through the waste recovery device, and then the filler is recovered.
Further, drive belt device includes conveying support, hot pressboard, compacting plate, it is connected with a plurality of live rollers to rotate side by side on the conveying support, compacting plate with conveying support fixed connection just is located the compacting device below, highly with the live roller parallel and level, hot pressboard with conveying support fixed connection just is located the hot pressboard below, highly with the live roller parallel and level reduces the frictional force of panty-shape diapers material when removing through drive belt device.
Further, the method for preparing the adult diaper by using the device for preparing the adult diaper based on the high-opening plastic-absorbing net comprises the following steps:
s1: after being mutually bonded, the non-woven fabric and the high-opening plastic suction net are used as an outer layer material of the paper diaper and wound on the first rotating cylinder, and the far end of the outer layer material is wound on the lower winding cylinder;
s2: filling the water-absorbing filler for preparing the adult paper diaper into the feeding bin, shaking the filler off to the extrusion roller through a shaking plate, and then dropping the filler on the outer layer material;
s3: winding a PE film serving as an inner layer material of the paper diaper on the second rotating cylinder, and winding the far end of the PE film on the upper winding cylinder by bypassing the material separating rod;
s4: compacting an outer layer material, a water absorption filler and an inner layer material on a transmission belt device of a compacting device, then carrying out hot-pressing fixation on the edge of the paper diaper through the lower end of an air pressure inner rod, and cutting the paper diaper by a cutting knife on a middle air pressure rod after the air pressure inner rod rises to manually grab the cut paper diaper;
s5: the upper material winding barrel recovers the waste inner layer material, the lower material winding barrel recovers the waste outer layer material, and the water-absorbing filler positioned between the outer layer material and the inner layer material falls into the material receiving groove.
Furthermore, the width of the plastic suction net is smaller than that of the cutting knife, the first steering engine, the extrusion steering engine, the second steering engine, the compaction steering engine and the coil steering engine synchronously rotate at the rotating speed of 6m/min, the stop time is 10s after each rotation of 5s, and the production efficiency of each steering engine is high at the rotating speed.
The invention has the beneficial effects that:
the device for preparing the paper diaper concentrates the complex process of preparing the paper diaper on a production line, reduces the time and labor cost for manually carrying materials, has simple and convenient operation and high automation, can greatly compress the production cost of the paper diaper, recycles production waste, can continuously produce, has high production efficiency and low equipment cost, is internally provided with the plastic absorption net, is not easy to deform and wrinkle, and can effectively prevent urine from leaking.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an enlarged view of a point a in fig. 1.
Fig. 3 is an enlarged view at B in fig. 1.
Fig. 4 is an enlarged view at C in fig. 1.
Fig. 5 is a cross-sectional view of the hot press apparatus of the present invention.
The automatic material cutting machine comprises a transmission belt device, a waste material recovery device, a hot pressing device, a bottom layer blanking device, a filler blanking device, a top layer blanking device, a compaction device, a PLC (programmable logic controller), a material discharging support I, a steering engine I, a rotating cylinder II, a 52 blanking support II, a shaking plate 53, a squeezing roller 54, a squeezing steering engine 55, a shaking steering engine 56, a cam 57, a gear I58, a blanking support III 61, a rotating cylinder II 62, a steering engine II, a material separating rod 64, a compaction support 81, a compaction wheel 82, a steering engine compaction wheel 83, a hot pressing support 33, an air pressure outer rod 34, an intermediate air pressure rod 35, an air pressure inner rod 36, a cutting knife 31, an electric heating sheet 32, a waste material recovery frame 21, a material winding cylinder 22, a winding cylinder 23, a winding cylinder 24, a winding steering engine 25, a material receiving groove 11 transmission support, a conveying support 12-compacting plate 13-a hot pressing plate 14-rotating roller 14.
Detailed Description
Example 1:
as shown in fig. 1, a device for preparing an adult diaper based on a high-opening plastic-absorbing net comprises a transmission belt device 1, a waste recovery device 2, a hot pressing device 3, a bottom layer blanking device 4, a filler blanking device 5, an upper layer blanking device 6 and a compacting device 8, wherein the bottom layer blanking device 4 is installed at the left end of the transmission belt device 1, the filler blanking device 5 is installed above the transmission belt device 1 and is positioned at the right side of the bottom layer blanking device 4, the upper layer blanking device 6 is installed above the transmission belt device 1 and is positioned at the right side of the filler blanking device 5, the hot pressing device 3 is installed above the transmission belt device 1 and is positioned at the right side of the upper layer blanking device 6, the waste recovery device 2 is installed at the right end of the transmission belt device 1, and a PLC controller 7 for controlling the operation of each device is arranged at the front side of the transmission belt device 1;
as shown in fig. 2, the filler blanking device 5 comprises a blanking support II 51, a blanking bin 52, a shaking plate 53, extruding rollers 54 and an extruding steering engine 55, wherein the lower end of the blanking support II 51 is fixedly connected with the ground, the blanking bin 52 is fixedly connected above the blanking support II 51, the shaking plate 53 is hinged above the inner walls of two sides of the blanking bin 52, the shaking steering engine 56 is arranged on the inner wall of the blanking bin 52, a cam 57 is connected to an output shaft of the shaking steering engine 56 in a transmission manner, the cam 57 is abutted against the shaking plate 53, the two extruding rollers 54 are connected to the bottom of the blanking bin 52 in a parallel rotating manner, first gears 58 are arranged at the front ends of the extruding rollers 54, the first gears 58 are mutually engaged, the extruding steering engine 55 is fixedly connected with the outer wall of the blanking bin 52, the output shaft of the extruding steering engine 55 is connected with one of the first gears 58 in a transmission manner, the fillers are shaken down between the two extruding rollers 54 through the shaking plate 53, and then the extruding rollers 54 drop the fillers above the outer-layer materials.
The bottom layer blanking device 4 comprises a first blanking support 41, a first steering engine 42 and a first rotating cylinder 43, the lower end of the first blanking support 41 is fixedly connected with the ground, the first rotating cylinder 43 is rotatably connected above the first blanking support 41, the first steering engine 42 is fixedly connected above the first blanking support 41, an output shaft of the first steering engine 42 is in transmission connection with the first rotating cylinder 43, and outer layer materials are laid on the transmission belt device 1 through the first rotating cylinder 43.
The top of the first rotating cylinder 43 is flush with the top of the transmission belt device 1, so that the bottom layer material can be attached to the surface of the transmission belt device 1 conveniently.
As shown in fig. 3, the upper layer blanking device 6 comprises a blanking support three 61, a rotating cylinder two 62, a steering engine two 63 and a material isolation rod 64, wherein the lower end of the blanking support three 61 is fixedly connected with the ground, the rotating cylinder two 62 is rotatably connected above the blanking support three 61, the steering engine two 63 is fixedly connected above the blanking support three 61, an output shaft of the steering engine two 63 is in transmission connection with the rotating cylinder two 62, the front end and the rear end of the material isolation rod 64 are rotatably connected with the blanking support three 61, the material isolation rod 64 is positioned below the right side of the rotating cylinder two 62, and an inner layer material is laid on the surface of a filler through the material isolation rod 64.
The compacting device 8 comprises a compacting support 81, a compacting wheel 82 and a compacting steering engine 83, the lower end of the compacting support 81 is fixedly connected with the ground, the compacting wheel 82 is rotatably connected above the compacting support 81, the compacting steering engine 83 is fixed on the front side of the compacting support 81, an output shaft of the compacting steering engine 83 is in transmission connection with the compacting wheel 82, and the filler and the inner and outer layer fabrics are compacted mutually through the compacting device 8.
As shown in fig. 5, the hot-pressing device 3 includes a hot-pressing support 33, an air pressure outer rod 34, a middle air pressure rod 35, and an air pressure inner rod 36, the lower end of the hot-pressing support 33 is fixedly connected to the ground, the outer side of the air pressure outer rod 34 is fixedly connected to the upper side of the hot-pressing support 33, the middle air pressure rod 35 is movably connected to the lower side of the inner portion of the air pressure outer rod 34, the air pressure inner rod 36 is movably connected to the lower side of the inner portion of the middle air pressure rod 35, the tops of the air pressure outer rod 34 and the middle air pressure rod 35 are communicated with an external air supply system, a cutting knife 31 is disposed at the lower end of the middle air pressure rod 35, an electric heating sheet 32 is disposed at the lower end of the air pressure inner rod 36, the edge of the diaper is heated and fixed by the electric heating sheet 32, and the edge is cut by the cutting knife 31.
As shown in fig. 4, the waste recycling device 2 includes a waste recycling frame 21, an upper winding cylinder 22 and a lower winding cylinder 23, the lower end of the waste recycling frame 21 is fixedly connected with the ground, the upper winding cylinder 22 and the lower winding cylinder 23 are connected to the waste recycling frame 21 in a side-by-side up-and-down direction in a rotating manner, winding steering gears 24 are arranged at the front ends of the upper winding cylinder 22 and the lower winding cylinder 23, the winding steering gears 24 are fixedly connected with the waste recycling frame 21, the output shafts of the two winding steering gears 24 are respectively connected with the upper winding cylinder 22 and the lower winding cylinder 23 in a transmission manner, a receiving groove 25 is connected below the waste recycling frame 21 in an insertion manner, the inner layer and the outer layer of materials are separated through the waste recycling device 2, and then the filler is recycled.
The driving belt device 1 comprises a conveying support 11, a hot pressing plate 12 and a compacting plate 13, the conveying support 11 is connected with a plurality of rotating rollers 14 in a parallel rotating mode, the compacting plate 13 is fixedly connected with the conveying support 11 and located below the compacting device 8, the height of the compacting plate is parallel to the rotating rollers 14, the hot pressing plate 12 is fixedly connected with the conveying support 11 and located below the hot pressing device 3, the height of the hot pressing plate is parallel to the rotating rollers 14, and the friction force of the diaper materials is reduced through the driving belt device 1 when the diaper materials move.
Example 2:
as shown in fig. 1, a device for manufacturing an adult diaper based on a high-opening plastic-absorbing net comprises a transmission belt device 1, a waste recovery device 2, a hot-pressing device 3, a bottom layer blanking device 4, a filler blanking device 5, an upper layer blanking device 6 and a compacting device 8, wherein the bottom layer blanking device 4 is installed at the left end of the transmission belt device 1, the filler blanking device 5 is installed above the transmission belt device 1 and is positioned at the right side of the bottom layer blanking device 4, the upper layer blanking device 6 is installed above the transmission belt device 1 and is positioned at the right side of the filler blanking device 5, the hot-pressing device 3 is installed above the transmission belt device 1 and is positioned at the right side of the upper layer blanking device 6, the waste recovery device 2 is installed at the right end of the transmission belt device 1, and a PLC controller 7 for controlling the operation of each device is arranged at the front side of the transmission belt device 1;
as shown in fig. 2, the filler blanking device 5 comprises a blanking support II 51, a blanking bin 52, a shaking plate 53, extruding rollers 54 and an extruding steering engine 55, wherein the lower end of the blanking support II 51 is fixedly connected with the ground, the blanking bin 52 is fixedly connected above the blanking support II 51, the shaking plate 53 is hinged above the inner walls of two sides of the blanking bin 52, the shaking steering engine 56 is arranged on the inner wall of the blanking bin 52, a cam 57 is connected to an output shaft of the shaking steering engine 56 in a transmission manner, the cam 57 is abutted against the shaking plate 53, the two extruding rollers 54 are connected to the bottom of the blanking bin 52 in a parallel rotating manner, first gears 58 are arranged at the front ends of the extruding rollers 54, the first gears 58 are mutually engaged, the extruding steering engine 55 is fixedly connected with the outer wall of the blanking bin 52, the output shaft of the extruding steering engine 55 is connected with one of the first gears 58 in a transmission manner, the fillers are shaken down between the two extruding rollers 54 through the shaking plate 53, and then the extruding rollers 54 drop the fillers above the outer-layer materials.
The bottom layer blanking device 4 comprises a first blanking support 41, a first steering engine 42 and a first rotating cylinder 43, the lower end of the first blanking support 41 is fixedly connected with the ground, the first rotating cylinder 43 is rotatably connected above the first blanking support 41, the first steering engine 42 is fixedly connected above the first blanking support 41, an output shaft of the first steering engine 42 is in transmission connection with the first rotating cylinder 43, and outer layer materials are laid on the transmission belt device 1 through the first rotating cylinder 43.
The top of the first rotating cylinder 43 is flush with the top of the transmission belt device 1, so that the bottom layer material is attached to the surface of the transmission belt device 1 conveniently.
As shown in fig. 3, the upper layer blanking device 6 comprises a blanking support three 61, a rotating cylinder two 62, a steering engine two 63 and a material isolation rod 64, wherein the lower end of the blanking support three 61 is fixedly connected with the ground, the rotating cylinder two 62 is rotatably connected above the blanking support three 61, the steering engine two 63 is fixedly connected above the blanking support three 61, an output shaft of the steering engine two 63 is in transmission connection with the rotating cylinder two 62, the front end and the rear end of the material isolation rod 64 are rotatably connected with the blanking support three 61, the material isolation rod 64 is positioned below the right side of the rotating cylinder two 62, and an inner layer material is laid on the surface of a filler through the material isolation rod 64.
The compacting device 8 comprises a compacting support 81, a compacting wheel 82 and a compacting steering engine 83, the lower end of the compacting support 81 is fixedly connected with the ground, the compacting wheel 82 is rotatably connected above the compacting support 81, the compacting steering engine 83 is fixed on the front side of the compacting support 81, an output shaft of the compacting steering engine 83 is in transmission connection with the compacting wheel 82, and the filler and the inner and outer layer fabrics are compacted mutually through the compacting device 8.
As shown in fig. 5, the hot-pressing device 3 includes a hot-pressing support 33, an air pressure outer rod 34, a middle air pressure rod 35, and an air pressure inner rod 36, the lower end of the hot-pressing support 33 is fixedly connected to the ground, the outer side of the air pressure outer rod 34 is fixedly connected to the upper side of the hot-pressing support 33, the middle air pressure rod 35 is movably connected to the lower side of the inner portion of the air pressure outer rod 34, the air pressure inner rod 36 is movably connected to the lower side of the inner portion of the middle air pressure rod 35, the tops of the air pressure outer rod 34 and the middle air pressure rod 35 are communicated with an external air supply system, a cutting knife 31 is disposed at the lower end of the middle air pressure rod 35, an electric heating sheet 32 is disposed at the lower end of the air pressure inner rod 36, the edge of the diaper is heated and fixed by the electric heating sheet 32, and the edge is cut by the cutting knife 31.
As shown in fig. 4, the waste recycling device 2 includes a waste recycling rack 21, an upper winding cylinder 22 and a lower winding cylinder 23, the lower end of the waste recycling rack 21 is fixedly connected with the ground, the upper winding cylinder 22 and the lower winding cylinder 23 are connected to the waste recycling rack 21 in a side-by-side rotating manner in the vertical direction, the front ends of the upper winding cylinder 22 and the lower winding cylinder 23 are respectively provided with a winding steering engine 24, the winding steering engine 24 is fixedly connected with the waste recycling rack 21, the output shafts of the two winding steering engines 24 are respectively connected with the upper winding cylinder 22 and the lower winding cylinder 23 in a transmission manner, a receiving groove 25 is connected below the waste recycling rack 21 in an insertion manner, the inner layer material and the outer layer material are separated through the waste recycling device 2, and then the filler is recycled.
The driving belt device 1 comprises a conveying support 11, a hot pressing plate 12 and a compacting plate 13, the conveying support 11 is connected with a plurality of rotating rollers 14 in a parallel rotating mode, the compacting plate 13 is fixedly connected with the conveying support 11 and located below the compacting device 8, the height of the compacting plate is parallel to the rotating rollers 14, the hot pressing plate 12 is fixedly connected with the conveying support 11 and located below the hot pressing device 3, the height of the hot pressing plate is parallel to the rotating rollers 14, and the friction force of the diaper materials is reduced through the driving belt device 1 when the diaper materials move.
The method for preparing the paper diaper by using the device for preparing the adult paper diaper based on the high-opening plastic-absorbing net comprises the following steps:
s1: after being mutually bonded, the non-woven fabric and the high-opening blister net are used as an outer layer material of the paper diaper and wound on the first rotating cylinder 43, and the far end of the outer layer material is wound on the lower winding cylinder 23;
s2: filling the water-absorbing filler for preparing the adult paper diaper into a blanking bin 52, shaking the filler into an extrusion roller 54 through a shaking plate 53, and then dropping the filler above the outer layer material;
s3: winding the PE film serving as an inner layer material of the paper diaper on the second rotating cylinder 62, and winding the far end of the PE film on the upper winding cylinder 22 by bypassing the material separating rod 64;
s4: the outer layer material, the water absorption filler and the inner layer material on the transmission belt device 1 of the compacting device 8 are compacted, then the edges of the paper diapers are fixed in a hot pressing mode through the lower end of the air pressure inner rod 36, and after the air pressure inner rod 36 rises, the cutting knife 31 on the middle air pressure rod 35 cuts the paper diapers and manually grips the cut paper diapers;
s5: the upper winding cylinder 22 recovers the waste inner layer material, the lower winding cylinder 23 recovers the waste outer layer material, and the water-absorbent filler located between the outer layer material and the inner layer material falls into the receiving tank 26.
Example 2 compared to example 1, example 2 discloses a method for manufacturing such a diaper manufacturing apparatus, which is simple and easy to operate.
Example 3:
as shown in fig. 1, a device for preparing an adult diaper based on a high-opening plastic-absorbing net comprises a transmission belt device 1, a waste recovery device 2, a hot pressing device 3, a bottom layer blanking device 4, a filler blanking device 5, an upper layer blanking device 6 and a compacting device 8, wherein the bottom layer blanking device 4 is installed at the left end of the transmission belt device 1, the filler blanking device 5 is installed above the transmission belt device 1 and is positioned at the right side of the bottom layer blanking device 4, the upper layer blanking device 6 is installed above the transmission belt device 1 and is positioned at the right side of the filler blanking device 5, the hot pressing device 3 is installed above the transmission belt device 1 and is positioned at the right side of the upper layer blanking device 6, the waste recovery device 2 is installed at the right end of the transmission belt device 1, and a PLC controller 7 for controlling the operation of each device is arranged at the front side of the transmission belt device 1;
as shown in fig. 2, the filler blanking device 5 comprises a blanking support II 51, a blanking bin 52, a shaking plate 53, squeezing rollers 54 and a squeezing steering engine 55, the lower end of the blanking support II 51 is fixedly connected with the ground, the blanking bin 52 is fixedly connected above the blanking support II 51, the shaking plate 53 is hinged above the inner walls of two sides of the blanking bin 52, the shaking steering engine 56 is arranged on the inner wall of the blanking bin 52, a cam 57 is connected on an output shaft of the shaking steering engine 56 in a transmission manner, the cam 57 is abutted against the shaking plate 53, the squeezing rollers 54 are provided with two, the two squeezing rollers 54 are connected to the bottom of the blanking bin 52 in a parallel rotating manner, first gears 58 are arranged at the front ends of the squeezing rollers 54, the two first gears 58 are mutually meshed, the squeezing steering engine 55 is fixedly connected with the outer wall of the blanking bin 52, the output shaft of the squeezing steering engine 55 is connected with one gear 58 in a transmission manner, the shaking plate 53 shakes the filler to fall between the two squeezing rollers 54, and then the outer layer of the filler falls into the upper part of the outer layer of the filler through the squeezing rollers 54.
The bottom layer blanking device 4 comprises a first blanking support 41, a first steering engine 42 and a first rotating cylinder 43, the lower end of the first blanking support 41 is fixedly connected with the ground, the first rotating cylinder 43 is rotatably connected above the first blanking support 41, the first steering engine 42 is fixedly connected above the first blanking support 41, an output shaft of the first steering engine 42 is in transmission connection with the first rotating cylinder 43, and outer layer materials are laid on the transmission belt device 1 through the first rotating cylinder 43.
The top of the first rotating cylinder 43 is flush with the top of the transmission belt device 1, so that the bottom layer material can be attached to the surface of the transmission belt device 1 conveniently.
As shown in fig. 3, the upper layer blanking device 6 comprises a third blanking support 61, a second rotating cylinder 62, a second steering engine 63 and a material separating rod 64, wherein the lower end of the third blanking support 61 is fixedly connected with the ground, the second rotating cylinder 62 is rotatably connected above the third blanking support 61, the second steering engine 63 is fixedly connected above the third blanking support 61, an output shaft of the second steering engine 63 is in transmission connection with the second rotating cylinder 62, the front end and the rear end of the material separating rod 64 are rotatably connected with the third blanking support 61, the material separating rod 64 is positioned below the right side of the second rotating cylinder 62, and an inner layer material is laid on the surface of a filler through the material separating rod 64.
The compacting device 8 comprises a compacting support 81, a compacting wheel 82 and a compacting steering engine 83, the lower end of the compacting support 81 is fixedly connected with the ground, the compacting wheel 82 is rotatably connected above the compacting support 81, the compacting steering engine 83 is fixed on the front side of the compacting support 81, an output shaft of the compacting steering engine 83 is in transmission connection with the compacting wheel 82, and the filler and the inner and outer layer fabrics are compacted mutually through the compacting device 8.
As shown in fig. 5, the hot pressing device 3 includes a hot pressing support 33, an air pressure outer rod 34, a middle air pressure rod 35, and an air pressure inner rod 36, the lower end of the hot pressing support 33 is fixedly connected to the ground, the outer side of the air pressure outer rod 34 is fixedly connected to the upper side of the hot pressing support 33, the middle air pressure rod 35 is movably connected to the inner lower side of the air pressure outer rod 34, the air pressure inner rod 36 is movably connected to the inner lower side of the middle air pressure rod 35, the top of the air pressure outer rod 34 and the top of the middle air pressure rod 35 are communicated with an external air supply system, a cutting knife 31 is arranged at the lower end of the middle air pressure rod 35, an electric heating sheet 32 is arranged in the lower end of the air pressure inner rod 36, the edge of the diaper is heated and fixed by the electric heating sheet 32, and the edge is cut by the cutting knife 31.
As shown in fig. 4, the waste recycling device 2 includes a waste recycling rack 21, an upper winding cylinder 22 and a lower winding cylinder 23, the lower end of the waste recycling rack 21 is fixedly connected with the ground, the upper winding cylinder 22 and the lower winding cylinder 23 are connected to the waste recycling rack 21 in a side-by-side rotating manner in the vertical direction, the front ends of the upper winding cylinder 22 and the lower winding cylinder 23 are respectively provided with a winding steering engine 24, the winding steering engine 24 is fixedly connected with the waste recycling rack 21, the output shafts of the two winding steering engines 24 are respectively connected with the upper winding cylinder 22 and the lower winding cylinder 23 in a transmission manner, a receiving groove 25 is connected below the waste recycling rack 21 in an insertion manner, the inner layer material and the outer layer material are separated through the waste recycling device 2, and then the filler is recycled.
The driving belt device 1 comprises a conveying support 11, a hot pressing plate 12 and a compacting plate 13, the conveying support 11 is connected with a plurality of rotating rollers 14 in a parallel rotating mode, the compacting plate 13 is fixedly connected with the conveying support 11 and located below the compacting device 8, the height of the compacting plate is parallel to the rotating rollers 14, the hot pressing plate 12 is fixedly connected with the conveying support 11 and located below the hot pressing device 3, the height of the hot pressing plate is parallel to the rotating rollers 14, and the friction force of the diaper materials is reduced through the driving belt device 1 when the diaper materials move.
The method for preparing the paper diaper by using the device for preparing the adult paper diaper based on the high-opening plastic-absorbing net comprises the following steps:
s1: after being mutually bonded, the non-woven fabric and the high-opening plastic suction net are used as an outer layer material of the paper diaper and wound on the first rotating cylinder 43, and the far end of the outer layer material is wound on the lower winding cylinder 23;
s2: filling the water-absorbing filler for preparing the adult paper diaper into a discharging bin 52, shaking the filler off into an extrusion roller 54 through a shaking plate 53, and then dropping the filler on the outer layer material;
s3: winding the PE film serving as an inner layer material of the paper diaper on the second rotating cylinder 62, and winding the far end of the PE film on the upper winding cylinder 22 by bypassing the material separating rod 64;
s4: the outer layer material, the water absorption filler and the inner layer material on the transmission belt device 1 of the compacting device 8 are compacted, then the edges of the paper diapers are fixed in a hot pressing mode through the lower end of the air pressure inner rod 36, and after the air pressure inner rod 36 rises, the cutting knife 31 on the middle air pressure rod 35 cuts the paper diapers and manually grips the cut paper diapers;
s5: the upper winding cylinder 22 recovers the waste inner layer material, the lower winding cylinder 23 recovers the waste outer layer material, and the water-absorbent filler located between the outer layer material and the inner layer material falls into the receiving tank 26.
The width of the plastic suction net is smaller than that of the cutting knife 31, the first steering engine 42, the extrusion steering engine 55, the second steering engine 63, the compaction steering engine 83 and the coil material steering engine 24 synchronously rotate at the rotating speed of 6m/min, the stop is 10s after each rotation of 5s, and the production efficiency of each steering engine is high at the rotating speed.
Compared with the embodiment 2, the embodiment 3 discloses the optimal rotating speed and the dwell time of each steering engine, and the efficiency of the device for producing the paper diaper can be improved to the greatest extent.
The first steering engine 42, the extrusion steering engine 55, the second steering engine 63, the compaction steering engine 83, the coil steering engine 24 and the PLC controller 7 used in the above embodiments are all commercially available products as long as the functions of the present invention can be realized, and those skilled in the art can select and use the steering engines according to general knowledge, and are not limited herein.
Claims (10)
1. The device for preparing the adult paper diaper based on the high-opening plastic-absorbing net is characterized by comprising a transmission belt device (1), a waste recovery device (2), a hot pressing device (3), a bottom layer blanking device (4), a filler blanking device (5), an upper layer blanking device (6) and a compaction device (8), wherein the bottom layer blanking device (4) is installed at the left end of the transmission belt device (1), the filler blanking device (5) is installed above the transmission belt device (1) and located on the right side of the bottom layer blanking device (4), the upper layer blanking device (6) is installed above the transmission belt device (1) and located on the right side of the filler blanking device (5), the hot pressing device (3) is installed above the transmission belt device (1) and located on the right side of the upper layer blanking device (6), the waste recovery device (2) is installed at the right end of the transmission belt device (1), and a PLC (7) used for controlling the operation of all devices is arranged on the front side of the transmission belt device (1);
filler unloader (5) are including unloading support two (51), unloading storehouse (52), shake board (53), squeeze roll (54), extrusion steering wheel (55), unloading support two (51) lower extreme and ground fixed connection, down feed bin (52) fixed connection be in the top of unloading support two (51), all articulate down feed bin (52) both sides inner wall top has one to shake board (53), feed bin (52) inner wall is equipped with shake steering wheel (56) down, the transmission is connected with cam (57) on the output shaft of shake steering wheel (56), cam (57) with shake board (53) butt, squeeze roll (54) have two, and two squeeze roll (54) rotate side by side and are connected the bottom of feed bin (52) down, the front end of squeeze roll (54) all is equipped with gear one (58), two gear one (58) intermeshing, extrusion steering wheel (55) and the outer wall fixed connection of unloading storehouse (52), and the output shaft and one of them gear one (58) transmission of extrusion steering wheel (55) are connected.
2. The device for manufacturing the adult diaper based on the high-opening plastic absorption net according to claim 1, wherein the bottom layer blanking device (4) comprises a first blanking support (41), a first steering engine (42) and a first rotating cylinder (43), the lower end of the first blanking support (41) is fixedly connected with the ground, the first rotating cylinder (43) is rotatably connected above the first blanking support (41), the first steering engine (42) is fixedly connected above the first blanking support (41), and an output shaft of the first steering engine (42) is in transmission connection with the first rotating cylinder (43).
3. The apparatus for preparing adult diapers based on highly-apertured plastic-absorbing net according to any of the claims 1 to 2, characterized in that the top of the first rotating cylinder (43) is flush with the top of the belt device (1).
4. The device for manufacturing the adult paper diaper based on the high-opening plastic-absorbing net according to claim 1, characterized in that the upper-layer blanking device (6) comprises a third blanking support (61), a second rotary cylinder (62), a second steering engine (63) and a material isolating rod (64), the lower end of the third blanking support (61) is fixedly connected with the ground, the second rotary cylinder (62) is rotatably connected above the third blanking support (61), the second steering engine (63) is fixedly connected above the third blanking support (61), an output shaft of the second steering engine (63) is in transmission connection with the second rotary cylinder (62), the front end and the rear end of the material isolating rod (64) are rotatably connected with the third blanking support (61), and the material isolating rod (64) is located below the right side of the second rotary cylinder (62).
5. The device for preparing the adult diaper based on the high-opening plastic suction net is characterized in that the compacting device (8) comprises a compacting support (81), a compacting wheel (82) and a compacting steering engine (83), the lower end of the compacting support (81) is fixedly connected with the ground, the compacting wheel (82) is rotatably connected above the compacting support (81), the compacting steering engine (83) is fixed on the front side of the compacting support (81), and an output shaft of the compacting steering engine (83) is in transmission connection with the compacting wheel (82).
6. The device for preparing the adult diaper based on the high-aperture plastic suction net is characterized in that the hot-pressing device (3) comprises a hot-pressing support (33), an air pressure outer rod (34), a middle air pressure rod (35) and an air pressure inner rod (36), the lower end of the hot-pressing support (33) is fixedly connected with the ground, the outer side of the air pressure outer rod (34) is fixedly connected with the upper part of the hot-pressing support (33), the middle air pressure rod (35) is movably connected below the inner part of the air pressure outer rod (34), the air pressure inner rod (36) is movably connected below the inner part of the middle air pressure rod (35), the tops of the air pressure outer rod (34) and the middle air pressure rod (35) are communicated with an external air supply system, the lower end of the middle air pressure rod (35) is provided with a cutting knife (31), and an electric heating sheet (32) is arranged in the lower end of the air pressure inner rod (36).
7. The device for manufacturing the adult paper diaper based on the high-opening plastic absorption net is characterized in that the waste recovery device (2) comprises a waste recovery frame (21), an upper winding cylinder (22) and a lower winding cylinder (23), the lower end of the waste recovery frame (21) is fixedly connected with the ground, the upper winding cylinder (22) and the lower winding cylinder (23) are connected to the waste recovery frame (21) in a side-by-side rotating mode in the vertical direction, winding steering gears (24) are arranged at the front ends of the upper winding cylinder (22) and the lower winding cylinder (23), the winding steering gears (24) are fixedly connected with the waste recovery frame (21), output shafts of the two winding steering gears (24) are in transmission connection with the upper winding cylinder (22) and the lower winding cylinder (23) respectively, and an insertion type receiving groove (25) is connected to the lower portion of the waste recovery frame (21).
8. The device for manufacturing adult diapers based on high-aperture plastic-absorbing net according to claim 1, characterized in that the transmission belt device (1) comprises a conveying support (11), a hot-pressing plate (12) and a compacting plate (13), wherein a plurality of rotating rollers (14) are rotatably connected to the conveying support (11) side by side, the compacting plate (13) is fixedly connected to the conveying support (11) and located below the compacting device (8) and at a height level with the rotating rollers (14), and the hot-pressing plate (12) is fixedly connected to the conveying support (11) and located below the hot-pressing device (3) and at a height level with the rotating rollers (14).
9. The method for preparing the adult diaper based on the high-opening plastic-absorbing net by using the device for preparing the adult diaper, which is disclosed by the claims 1 to 8, is characterized by comprising the following steps of:
s1: after being mutually bonded, the non-woven fabric and the high-opening plastic suction net are used as the outer layer material of the paper diaper and wound on the first rotating cylinder (43), and the far end of the outer layer material is wound on the lower material rolling cylinder (23);
s2: filling absorbent filler for preparing the adult paper diaper into the feeding bin (52), wherein the filler is shaken off to an extrusion roller (54) through a shaking plate (53) and then falls on the upper part of the outer layer material;
s3: winding a PE film serving as an inner layer material of the paper diaper on the second rotating cylinder (62), and winding the far end of the PE film on the upper winding cylinder (22) by bypassing the material separating rod (64);
s4: the compacting device (8) is used for compacting the outer layer material, the water absorption filler and the inner layer material on the driving belt device (1), then the edges of the paper diapers are fixed in a hot pressing mode through the lower end of the air pressure inner rod (36), and after the air pressure inner rod (36) rises, the paper diapers are cut by a cutting knife (31) on the middle air pressure rod (35) and manually grabbed;
s5: the upper winding cylinder (22) recovers the waste inner layer material, the lower winding cylinder (23) recovers the waste outer layer material, and the water-absorbing filler positioned between the outer layer material and the inner layer material falls into the material receiving groove (26).
10. The method for manufacturing the adult diaper based on the high-opening plastic-absorbing net according to claim 9, wherein the width of the plastic-absorbing net is smaller than that of the cutting knife (31), and the steering engine I (42), the extrusion steering engine (55), the steering engine II (63), the compaction steering engine (83) and the coil steering engine (24) synchronously rotate at the rotating speed of 6m/min and stop for 10s after rotating for 5 s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210841044.1A CN115252283B (en) | 2022-07-18 | 2022-07-18 | Device and method for preparing adult paper diaper based on high-open-pore plastic-absorbing net |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210841044.1A CN115252283B (en) | 2022-07-18 | 2022-07-18 | Device and method for preparing adult paper diaper based on high-open-pore plastic-absorbing net |
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| CN115252283A true CN115252283A (en) | 2022-11-01 |
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| CN115252283B (en) | 2023-04-28 |
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