CN113212869A - Packaging assembly line equipment for bar products - Google Patents
Packaging assembly line equipment for bar products Download PDFInfo
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- CN113212869A CN113212869A CN202110537023.6A CN202110537023A CN113212869A CN 113212869 A CN113212869 A CN 113212869A CN 202110537023 A CN202110537023 A CN 202110537023A CN 113212869 A CN113212869 A CN 113212869A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 70
- 239000011087 paperboard Substances 0.000 claims abstract description 121
- 239000002699 waste material Substances 0.000 claims abstract description 56
- 239000002994 raw material Substances 0.000 claims abstract description 43
- 238000003466 welding Methods 0.000 claims abstract description 35
- 238000011049 filling Methods 0.000 claims abstract description 28
- 238000009958 sewing Methods 0.000 claims abstract description 22
- 238000004080 punching Methods 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 239000000123 paper Substances 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000011010 flushing procedure Methods 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- 239000011111 cardboard Substances 0.000 claims description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims 1
- 241001122767 Theaceae Species 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000001914 filtration Methods 0.000 description 4
- 230000010354 integration Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/08—Forming three-dimensional containers from sheet material
- B65B43/10—Forming three-dimensional containers from sheet material by folding the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
- B65B29/02—Packaging of substances, e.g. tea, which are intended to be infused in the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
- B65B51/225—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/065—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting by punching out
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses packaging assembly line equipment for a stick product, which comprises a paperboard blanking station, a paperboard waste punching station, a filter screen traction laying station, a filter screen ultrasonic welding station, a paperboard folding station, an ultrasonic sewing station, a raw material filling station, an ultrasonic sealing station and a waste cutting station, wherein after waste cutting is finished, the stick is packaged through a film rolling packaging station to finish production. According to the invention, tea leaves, coffee powder or other particulate matters can be packaged in an inner package made of food-grade paper sheets and the filter screen through paperboard blanking, paperboard waste flushing, filter screen traction laying, filter screen ultrasonic welding, paperboard folding, rod ultrasonic sewing, raw material filling, rod ultrasonic sealing, rod waste cutting and rod finished product discharging.
Description
Technical Field
The invention relates to the technical field of rod packaging, in particular to a packaging assembly line device for rod products.
Background
Along with the continuous development of modern technology, the product packaging requirement is higher and higher, and the requirement is pleasing to the eye product packaging quality of guaranteeing simultaneously, and traditional product packaging device adopts split type structural design when using, and packing efficiency is lower like this, can't accomplish integration processing, for this reason, we provide a packing assembly line equipment of stick product.
Disclosure of Invention
Therefore, the invention aims to provide packaging assembly line equipment for stick products, which can package tea leaves, coffee powder or other particles in an inner package made of food-grade paper sheets and filter screens through paperboard blanking, paperboard waste flushing, filter screen traction laying, filter screen ultrasonic welding, paperboard folding, stick ultrasonic sewing, raw material filling, stick ultrasonic sealing, stick waste cutting and stick finished product discharging.
To solve the above technical problem, according to an aspect of the present invention, the present invention provides the following technical solutions:
a packaging line apparatus for rod products, comprising:
the paperboard blanking station is used for installing the prefabricated and molded paperboard on the die plate;
the paper board waste punching station is used for removing waste materials in holes at two ends of the preformed paper board;
the filter screen traction laying station is used for drawing the filter screen to the accurate position of the small holes at the two ends of the paperboard through the filter screen traction laying station after the paperboard waste punching station is finished;
the filter screen ultrasonic welding station is used for welding the filter screen on the paperboard through an ultrasonic welding device;
a paperboard folding station, wherein the paperboard welded by the filter screen is folded, the center line position of the paperboard is pressed downwards by guiding an iron sheet through a fourth cylinder, the paperboard is folded and inserted into a hole seam of a die plate, and the uppermost part of the folded paperboard is wedged by a guide sheet so as to keep the top end open at the next station;
the ultrasonic sewing station is used for sewing the folded paperboard according to a preset area, and an opening at one third of the top end is reserved and used as a raw material filling opening;
the raw material filling station is used for filling raw materials, and the raw materials are filled into the rod with the top end opened through a filling opening;
the ultrasonic sealing station is used for sealing the unsealed opening part at the top end and the integral edge part of the paperboard through ultrasonic equipment after the raw materials are filled, so that a packaged rod product is formed and enters the next station;
a waste cutting station, cutting off redundant parts according to the preset size and shape, finally forming the rod, and discharging redundant waste materials;
after the waste cutting is finished, packaging the rod through a film winding packaging station to finish the rod production;
wherein, whole equipment uses chain drive to be the straight line and transports each station execution different production flow with the raw materials, chain drive runs through whole production throughout, through folding half-finished monolithic cardboard, make two installation hole site forward correspond, and to pack the filter screen welding, the drench membrane that adopts during the welding, can melt under ultrasonic packaging equipment's effect and form the adhesion, the structure that is used for packing tealeaves, coffee powder or other particulate matters can adopt foraminiferous filter screen, filter paper or filter cloth, be the slice after the packing preparation is accomplished.
As a preferable embodiment of the packaging line equipment for rod products according to the present invention, the chain transmission device is specifically composed of a driving shaft, a driven shaft, a driving sprocket, a driving chain and a chain plate, wherein the chain plate is pressed by an iron sheet to press a paper sheet flatly laid on the chain plate downward in alignment with a center line position, so that the paper sheet is inserted into a hole seam of the chain plate, and two iron blocks with springs are separated, and when the iron sheet is withdrawn, the springs press the two iron blocks to press the paper sheet.
As a preferable scheme of the packaging line equipment for the bar products, in the invention, when the paperboard blanking station works, the first servo motor drives the suction shaft to align to the single paperboard at the lowest of the paperboard bin, at the moment, the first cylinder moves to enable the suction cup to suck the single paperboard, the suction shaft starts to turn, the single paperboard is placed on the chain plate on the transmission chain, and the process is transmitted.
As a preferred scheme of the packaging production line equipment for the rod products, when the single paperboard is conveyed to the position below the paperboard waste punching station under the action of the transmission chain, the second cylinder drives the waste punching head to move downwards, the waste of the rectangular hole site of the single paperboard is punched to the waste outlet hole and falls into the waste receiving frame, and the functional process of punching the waste of the paperboard is completed.
As a preferable scheme of the packaging line equipment for the rod products, the filtering net traction laying station works after the waste flushing of the paper boards is completed, the coiled filtering net is arranged on the discharging device, one end of the coiled filtering net is drawn out to pass through the three following wheels and extend out from the middle of the two feeding rollers, and when the second servo motor drives the feeding rollers to rotate through the belt, the filtering net can be taken out by the feeding rollers and laid on a single paper board.
As a preferable scheme of the packaging production line equipment for the rod products, when the filter screen is laid on the single paperboard, the ultrasonic welding station of the filter screen starts to work, firstly, the third air cylinder drives the ultrasonic welder to move downwards, the ultrasonic welding head is pressed downwards into the lower concave die, meanwhile, the filter screen is driven into the lower concave die by the ultrasonic welding head for forming, the rest part is still paved on the surface of the paperboard, at the moment, the ultrasonic welder starts to work, the ultrasonic waves are released to melt the drenched film on the surface of the paperboard, the filter screen and the paperboard are welded together to achieve the effect of net bag forming, then, the cutter presses downwards, the filter screen is cut off, and the single paperboard becomes an independent paperboard with a net bag and enters the next station.
As a preferable scheme of the packaging production line equipment for the rod products, when the paper board with the net bag enters the paper board folding station, the pressing sheet is driven by the fourth cylinder, the pressing sheet head is pressed downwards at the center line position of the paper board, the paper board is inserted into the gap in the middle of the chain plate and is locked, then the pressing sheet is taken out upwards by the fourth cylinder, and the paper board is folded.
As a preferable scheme of the packaging production line equipment for the rod products, when the folded single string bag paper board enters an ultrasonic sewing station, the fifth cylinders on two sides drive the linkage plate through the first linear bearing, the string bag paper board is clamped between the ultrasonic welding sewing head and the first groove, the ultrasonic equipment starts to work at the moment, ultrasonic waves are released to melt the drenched film on the surface of the paper board, the folded paper boards are adhered and sewn together, only the top opening is left, a bag-shaped rod container is formed, and the rod container enters the next station.
The invention relates to a preferable scheme of packaging assembly line equipment of a rod product, wherein a rod paperboard with an opening at the top end and sewn by ultrasonic waves is transmitted to a raw material filling station through a transmission chain, the rod paperboard with the opening at the top end is wedged into a guide groove which is of an inverted triangular structure and consists of two guide sheets with unsealed bottoms, a piston transmission device drives a first measuring cup and a second measuring cup to move upwards, the raw material is measured by the measuring cups and then enters a hopper, after the rod with the opening at the top enters a preset position, a feeding rod is arranged in a material nozzle, the feeding rod is pressed downwards to start feeding, the raw material is filled into the rod, the feeding is completed by entering the next station, the two measuring cups are arranged, so that two raw materials can be simultaneously measured, and the two raw materials are mixed in the hopper and then fed and filled.
As a preferable scheme of the packaging line equipment for the rod product, when the rod filled with the raw material enters the ultrasonic sealing station, the unsealed part at the top of the rod is sewn by adopting the same principle as the ultrasonic sewing station.
As a preferable scheme of the packaging line equipment for rod products, when a rod moves to a waste cutting station, a sixth cylinder drives a second linear bearing, the second linear bearing is connected with a prepressing plate, so that the front end of a rod filled material is embedded into a first concave die of the prepressing plate, the sixth cylinder continues to push forwards, the rod is embedded into a second concave die, when the rod continues to push, a punching cutter head arranged in the second concave die cuts the rod into a preset shape, redundant waste materials fall off, a seventh cylinder drives a discharging manipulator, punched rod finished products are placed on a finished product conveyor belt, the rod punching is finished, the waste materials are discharged, the finished products are placed on the conveyor belt and enter a next film rolling packaging station, and the rod is packaged.
The optimal scheme of the packaging line equipment for the rod products is that the photoelectric detection system is adopted in the whole line equipment, whether raw materials reach an accurate station or not is mainly detected, and after the materials reach the accurate preset station, the photoelectric detection system successfully identifies the station, and the equipment at the station is triggered to start working.
As a preferred embodiment of the packaging line equipment for rod products, an externally-connected roll film filling machine is adopted, and after the rod is sealed and the waste materials are punched, the finished product is conveyed to a feeding port of the roll film filling machine through an online conveyor belt device, so that the final packaging of the product is performed.
Compared with the prior art, the invention has the beneficial effects that: through the cardboard unloading, the cardboard dashes useless, the filter screen is pull to be laid, filter screen ultrasonic welding, the cardboard fifty percent discount, stick ultrasonic wave is sewed up, the raw materials filling, stick ultrasonic sealing, stick cuts useless and stick goes out the finished product can with tealeaves, coffee powder or other particulate matter packing in the inner packing that a food level scraps of paper and filter screen were made, high durability and convenient use, and is handsome in appearance, and the usage is extensive, and the structural design of this kind of integration orthoscopic processing, equipment operation is smooth, and stability is high, and the integration degree is strong, and is applicable to assembly line packaging production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail with reference to the accompanying drawings and detailed embodiments, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise. Wherein:
FIG. 1 is a schematic view showing the overall structure of an apparatus for packaging a rod product according to the present invention;
FIG. 2 is a schematic diagram of a paperboard blanking station in FIG. 1 of a packaging line apparatus for rod products according to the present invention
FIG. 3 is a block diagram of a paperboard waste punching station of FIG. 1 of an apparatus of a packaging line for rod products according to the present invention;
FIG. 4 is a block diagram of a filter screen drawing and laying station of FIG. 1 of a packaging line apparatus for rod products according to the present invention;
FIG. 5 is a block diagram of an ultrasonic welding station of the filter screen of FIG. 1 of a packaging line apparatus for rod products according to the present invention;
FIG. 6 is a schematic view of a packaging line apparatus for rod products of the present invention, showing a folding station of the cardboard of FIG. 1;
FIG. 7 is a block diagram of the ultrasonic sewing station of FIG. 1 of the apparatus of the present invention for packaging rod products;
FIG. 8 is a block diagram of a material filling station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 9 is a first perspective view of the ultrasonic sealing station of FIG. 1 of the apparatus of the present invention for packaging a rod product;
FIG. 10 is a second perspective view of the ultrasonic sealing station of FIG. 1 of the apparatus of the present invention for packaging rod products;
FIG. 11 is a block diagram of a cutting station of FIG. 1 of an apparatus for packaging rod products according to the present invention;
FIG. 12 is a view showing the construction of the transmission of the whole apparatus of the packaging line for stick products according to the present invention;
FIG. 13 is a block diagram of the chain drive of FIG. 11 in an apparatus of the present invention for packaging rod products;
FIG. 14 is a view of a first perspective of the chain plate of FIG. 13 of the apparatus of the present invention for packaging rod products;
FIG. 15 is a second perspective view of the chain plate of FIG. 13 of the apparatus of the present invention for packaging rod products;
FIG. 16 is a schematic diagram of the prefabrication of a single paperboard sheet in FIG. 2 in accordance with the present invention for packaging rod products;
FIG. 17 is a schematic view of the packaging line apparatus for rod products of the present invention after creasing of the single paperboard sheet in FIG. 2;
FIG. 18 is a schematic view of a packaging line apparatus for rod products of the present invention, the rod products completed in FIG. 1.
In the figure: 100. a paperboard blanking station; 110. a cardboard bin; 120. a first cylinder; 130. a material suction shaft; 140. a first servo motor; 150. a suction cup; 160. a single sheet of paperboard; 200. a paperboard waste punching station; 210. a second cylinder; 220. punching a waste head; 230. discharging a waste hole; 300. a filter screen traction laying station; 310. a material discharger; 320. a follower wheel; 330. a second servo motor; 340. a feeding roller; 400. a filter screen ultrasonic welding station; 410. a third cylinder; 420. an ultrasonic welder; 430. welding a head by ultrasonic welding; 440. a lower concave die; 450. a cutter; 500. a paperboard folding station; 510. a fourth cylinder; 520. tabletting, 530, tabletting head; 600. an ultrasonic sewing station; 610. an ultrasonic device; 620. a fifth cylinder; 630. a first linear bearing; 640. ultrasonically welding the sewing head; 650. a linkage plate; 660. a first groove; 700. a raw material filling station; 710. a first measuring cup; 720. a second measuring cup; 730. a hopper; 740. a material nozzle; 750. a storage bin; 760. a piston transmission device; 800. an ultrasonic sealing station; 900. a waste cutting station; 910. a sixth cylinder; 920. a seventh cylinder; 930. a second linear bearing; 940. a discharging manipulator; 950. pre-pressing a plate; 960. a first female die; 970. a second female die; 980. a spring; 1000. a chain transmission device; 1010. a drive shaft; 1020. a driven shaft; 1030. a drive sprocket; 1040. a drive chain; 1050. a chain plate; 1601. mounting hole sites; 1602. packaging the filter screen; 1051. a hole is formed; 1052. an iron block; 1053. a spring.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described herein, and it will be apparent to those of ordinary skill in the art that the present invention may be practiced without departing from the spirit and scope of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the drawings, and in the detailed description of the embodiments of the present invention, the cross-sectional views illustrating the structure of the device are not enlarged partially according to the general scale for convenience of illustration, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The invention provides a packaging assembly line device for stick products, which can package tea, coffee powder or other particles in an inner package made of food-grade paper sheets and filter screens through paperboard blanking, paperboard waste flushing, filter screen traction laying, filter screen ultrasonic welding, paperboard folding, stick ultrasonic sewing, raw material filling, stick ultrasonic sealing, stick waste cutting and stick finished product discharging.
Referring to fig. 1 to 18, the overall structure of an embodiment of the packaging line equipment for rod products of the present invention is schematically shown, and referring to fig. 1 to 18, the main body of the packaging line equipment for rod products of the present invention includes a paperboard blanking station 100, a paperboard waste flushing station 200, a filter screen drawing and laying station 300, a filter screen ultrasonic welding station 400, a paperboard folding station 500, an ultrasonic sewing station 600, a raw material filling station 700, an ultrasonic sealing station 800, and a waste cutting station 900.
A paperboard blanking station 100 for mounting the prefabricated and molded paperboard on a mold plate;
a cardboard punching station 200 for removing waste in the manufacturing process;
the filter screen traction laying station 300 is used for drawing the filter screen to the accurate position of the small holes at the two ends of the paperboard through the filter screen traction laying station 300 after the paperboard waste punching station 200 is completed;
a filter screen ultrasonic welding station 400, which welds the filter screen to the paperboard by ultrasonic welding technology;
a cardboard folding station 500, wherein the cardboard welded by the filter screen is folded in half, and the uppermost part of the folded cardboard is wedged by a guide sheet so as to keep the top end open at the next station;
an ultrasonic sewing station 600, sewing the folded paperboard according to a preset area, and only leaving an opening at the top end as a raw material filling opening;
a raw material filling station 700 for filling raw materials, wherein the raw materials are filled through a filling opening;
the ultrasonic sealing station 800 is used for sealing an opening with an unsealed top end after the raw materials are filled, so that a packaged rod product is formed and enters the next station;
the scrap cutting station 900 cuts off an unnecessary portion according to a predetermined size and shape, finally shapes the rod, and discharges an unnecessary scrap.
Referring to fig. 1 to 18, in a specific use of the packaging line equipment for rod products of the present embodiment, when the cardboard blanking station 100 is operated, the first servo motor 140 drives the suction shaft 130 to align with the single cardboard 160 at the bottom of the cardboard storage bin 110, at this time, the first cylinder 120 moves to make the suction cup 150 suck the single cardboard 160, the suction shaft 130 starts to turn, the single cardboard 160 is placed on the chain plate 1050 on the transmission chain 1040, the process transmission is performed, when the single cardboard 160 is transported to the position below the cardboard blanking station 200 under the action of the transmission chain 1040, the second cylinder 210 drives the blanking head 220 to move downward, the rectangular hole site waste of the single cardboard 160 is punched into the waste discharge hole 230 and falls into the waste receiving frame which is placed, the cardboard blanking function procedure is completed, after the cardboard blanking is completed, the filter screen pulls the laying station 300 to work, the rolled filter screen is placed on the emptying device 310, one end of the filter screen is pulled out to pass through three follower wheels 320 and extend out from the middle of the two feeding rollers 340, when the second servo motor 330 drives the feeding rollers 340 to rotate through a belt, the filter screen can be taken out by the feeding rollers 340 and laid on the single paperboard 160, when the filter screen is laid on the single paperboard 160, the ultrasonic welding station 400 of the filter screen starts to work, firstly, the third air cylinder 410 drives the ultrasonic welder 420 to move downwards, the ultrasonic welding head 430 is pressed downwards into the lower female die 440, meanwhile, the filter screen can be brought into the lower female die 440 by the ultrasonic welding head 430 for forming, the rest part still flatly lays on the surface of the paperboard, at the moment, the ultrasonic welder 420 starts to work, the ultrasonic waves are released to melt the drenching film on the surface of the paperboard, the filter screen and the paperboard are welded together to achieve the effect of net bag forming, then, the cutter 450 is pressed downwards to cut the filter screen, so that the single paperboard 160 becomes an independent net paperboard bag with net, entering the next station, when the paperboard with the net bag enters the paperboard folding station 500, the pressing sheet 520 is driven by the fourth cylinder 510, the pressing sheet head 530 is pressed downwards at the central line position of the paperboard, so that the paperboard is inserted into the gap in the middle of the chain plate 1050 and is locked, then the pressing sheet 520 is brought out upwards by the fourth cylinder 510, at the moment, the paperboard is folded, when the folded single paperboard enters the ultrasonic sewing station 600, the fifth cylinders 620 at two sides drive the linkage plate 650 through the first linear bearing 630, the net bag paperboard is clamped between the ultrasonic welding seam head 640 and the first groove 660, at the moment, the ultrasonic equipment 610 starts to work, ultrasonic waves are released to melt the coating film on the surface of the paperboard, the folded paperboards are adhered and sewn together, only the top opening is left, a bag-shaped rod container is formed, entering the next station, and the rod paperboard with the top opening sewn through the ultrasonic waves, the raw material is transmitted to a raw material filling station 700 through a transmission chain 1040, at the moment, an open stick paperboard is wedged into a guide groove which is of an inverted triangle structure and consists of two guide pieces with unsealed bottoms, a first measuring cup 710 and a second measuring cup 720 are driven to move upwards by a piston transmission device 760, the raw materials are measured by the measuring cups and then fed into a hopper 730, when a stick with an open top enters a preset position, a feeding rod is arranged in a material nozzle 740, the feeding rod is pressed downwards to start feeding, the raw materials are filled into the stick, the feeding is completed and then enters the next station, two measuring cups are arranged at the position, so that two raw materials can be measured simultaneously, the two raw materials are mixed in the hopper 730 and then fed and filled, when the stick with the filled raw materials enters an ultrasonic sealing station 800, the unsealed part at the top of the stick is sewn by adopting the same principle as the ultrasonic sewing station 600, when the stick moves to a waste cutting station 900, a sixth air cylinder 910 drives a second linear bearing 930, the second linear bearing 930 is connected with the pre-pressing plate 950, so that the front end of the filled rod material is embedded into the first concave die 960 of the pre-pressing plate 950, the sixth cylinder 910 continues to push forward, the rod is embedded into the second concave die 970, when the rod is continuously pushed, the rod is cut into a preset shape by the punching cutter head arranged in the second concave die 970, redundant waste materials drop, the seventh cylinder 920 drives the discharging manipulator 940 to place the punched rod finished product on a finished product conveyor belt, the punching of the rod is completed, the waste materials are discharged, the finished product is arranged on the conveyor belt to enter the next film winding packaging station, and the rod is packaged.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the disclosed embodiments of the invention may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (13)
1. A packaging line apparatus for rod products, comprising:
a paperboard blanking station (100) for mounting the prefabricated and molded paperboard on a mold plate;
the paper board punching station (200) is used for removing waste materials in holes at two ends of the preformed paper board;
the filter screen traction laying station (300) is used for drawing the filter screen to the accurate position of the small holes at the two ends of the paperboard through the filter screen traction laying station (300) after the paperboard waste punching station (200) is finished;
a filter screen ultrasonic welding station (400) for welding the filter screen on the paperboard through an ultrasonic welding device;
a cardboard folding station (500) for folding the cardboard welded with the filter screen, wherein an iron sheet (530) is guided by a fourth cylinder (510) to press the center line position of the cardboard downwards, so that the cardboard is folded in half and inserted into the hole seam of the mould plate, and the uppermost part of the folded cardboard is wedged by a guide sheet to keep the top end open at the next station;
an ultrasonic sewing station (600) for sewing the folded paperboard according to a preset area, wherein an opening at one third of the top end is reserved and is used as a raw material filling opening;
a raw material filling station (700) for filling raw materials, wherein the raw materials are filled into the rods with the top ends open through filling openings;
an ultrasonic sealing station (800), after the raw material is filled, sealing the unsealed opening part at the top end and the edge part of the whole paperboard through ultrasonic equipment to form a packaged rod product, and entering the next station;
a waste cutting station (900) for cutting off redundant parts according to preset size and shape, finally forming the bar and discharging redundant waste;
after the waste cutting is finished, packaging the rod through a film winding packaging station to finish the rod production;
wherein, whole equipment, use chain drive (1000) to be the straight line and transport each station execution different production flow with the raw materials, chain drive (1000) run through whole production throughout, through folding half-finished monolithic cardboard (160), make two installation hole sites (1601) forward correspond, and with packing filter screen (1602) welding, the drench membrane that adopts during the welding, can melt under the effect of ultrasonic packaging equipment and form the adhesion, the structure that is used for packing tealeaves, coffee powder or other particulate matters can adopt foraminiferous filter screen, filter paper or filter cloth, be the slice after the packing preparation is accomplished.
2. A packaging line apparatus for rod products, according to claim 1, characterized in that the chain transmission means (1000) is formed by a driving shaft (1010), a driven shaft (1020), a driving sprocket (1030), a driving chain (1040) and a chain plate (1050), the chain plate (1050) is pressed by an iron plate (530) to press a paper plate laid on the chain plate (1050) downward in alignment with the center line position, so that the paper plate is inserted into the slit (1051) of the chain plate (1050), and the two iron blocks (1052) with springs (1053) are separated, when the iron plate (530) is withdrawn, the springs (1053) press the two iron blocks (1052) to press the paper plate.
3. The packaging line equipment for the rod products as claimed in claim 2, wherein when the paperboard blanking station (100) is in operation, the first servo motor (140) drives the suction shaft (130) to align with the single paperboard (160) at the lowest position of the paperboard bin (110), and at the moment, the first air cylinder (120) moves to enable the suction cup (150) to suck the single paperboard (160), the suction shaft (130) starts to turn, the single paperboard (160) is placed on the chain plate (1050) on the transmission chain (1040), and the process is transmitted in a transmission manner.
4. The packaging line equipment for the rod products, as claimed in claim 3, is characterized in that when the single paperboard (160) is conveyed to the position below the paperboard waste flushing station (200) under the action of the transmission chain (1040), the second cylinder (210) drives the waste flushing head (220) to move downwards, so that waste at the rectangular hole position of the single paperboard (160) is flushed to the waste outlet hole (230) and falls into the waste collecting frame which is lowered, and the functional process of flushing the paperboard is completed.
5. A packaging line equipment for rod products according to claim 4, wherein after the completion of the waste of the cardboard sheets, the screen drawing and laying station (300) is operated to place the rolled screen on the emptying device (310) and to draw one end of the rolled screen through the three follower wheels (320) and to extend from the middle of the two feed rollers (340), and when the second servo motor (330) drives the feed rollers (340) to rotate through the belt, the screen is drawn out by the feed rollers (340) and laid on the single cardboard sheets (160).
6. An assembly line equipment for packaging rod products according to claim 5, characterized in that when a filter screen is laid on the single piece of paperboard (160), the ultrasonic welding station (400) of the filter screen starts to work, firstly, the third air cylinder (410) drives the ultrasonic welder (420) to move downwards to press the ultrasonic welding head (430) downwards into the lower concave die (440), meanwhile, the filter screen is brought into the lower concave die (440) by the ultrasonic welding head (430) for forming, the rest part is still laid on the surface of the paperboard, at the moment, the ultrasonic welder (420) starts to work, the ultrasonic waves are released to melt the drenched film on the surface of the paperboard, the filter screen and the paperboard are welded together to achieve the effect of net bag forming, then, the cutter (450) is pressed downwards to cut the filter screen, so that the single piece of paperboard (160) becomes an independent board with net bags, and then the next station is started.
7. The packaging line equipment for the rod products as claimed in claim 6, wherein when the paper board with the net bag enters the paper board folding station (500), the pressing piece (520) is driven by the fourth cylinder (510), the pressing piece head (530) presses downwards at the center line position of the paper board, so that the paper board is inserted into the gap in the middle of the chain plate (1050) and is locked, and then the pressing piece (520) is driven upwards by the fourth cylinder (510), and the paper board is folded.
8. The packaging line equipment for the rod products as claimed in claim 7, wherein when the folded single string bag paper board enters the ultrasonic sewing station (600), the fifth cylinders (620) on both sides drive the linkage plate (650) through the first linear bearing (630), the string bag paper board is clamped between the ultrasonic welding sewing head (640) and the first groove (660), at this time, the ultrasonic equipment (610) starts to work, ultrasonic waves are released to melt the coating on the surface of the paper board, the folded paper boards are adhered and sewn together, only the top opening is left, a bag-shaped rod container is formed, and the next station is entered.
9. The packaging line equipment of rod products according to claim 8, wherein the rod cardboard with the top opening sewn through the ultrasonic wave is transmitted to the raw material filling station (700) through the transmission chain (1040), the rod cardboard with the top opening is wedged into a guide groove, the guide groove is of an inverted triangle structure and consists of two guide sheets with unsealed bottoms, the piston transmission device (760) drives the first measuring cup (710) and the second measuring cup (720) to move upwards, the raw materials are measured through the measuring cups and then fed into the hopper (730), when the rod with the top opening enters the preset position, a feed rod is arranged in the material nozzle (740), the feed rod is pressed downwards to start feeding, the raw materials are filled into the rod, the feeding is finished and then enters the next station, two measuring cups are arranged at the position, so that the two raw materials can be simultaneously measured, and the feeding and filling are carried out after the mixing in the hopper (730).
10. An apparatus in a packaging line for rod products according to claim 9, wherein when the filled rod enters the ultrasonic sealing station (800), the unsealed portion of the top of the rod is sewn by the same principle as the ultrasonic sewing station (600).
11. A packaging line apparatus for rod products according to claim 10, when the rod moves to the waste cutting station (900), the sixth air cylinder (910) drives the second linear bearing (930), the second linear bearing (930) is connected with the prepressing plate (950), the front end of the filled material of the rod is embedded into the first female die (960) of the prepressing plate (950), the sixth air cylinder (910) continues to push forwards, the rod is embedded into the second female die (970), when the pushing continues, the punching cutter head arranged in the second female die (970) cuts the rod into a preset shape, redundant waste materials fall off, the seventh air cylinder (920) drives the discharging manipulator (940) to place the punched rod finished product on a finished product conveyor belt, the punching of the rod is finished, the waste materials are discharged, the finished product is arranged on the conveyor belt and enters the next film rolling packaging station to package the rod.
12. The packaging line equipment for the rod products as claimed in claim 11, wherein the whole line equipment adopts a photoelectric detection system, which mainly detects whether the raw materials reach the correct station, and when the materials reach the correct preset station, the photoelectric detection system successfully identifies, and triggers the equipment at the station to start working.
13. The rod product packaging line equipment of claim 12, wherein an external roll film filling machine is used, and after the rod is sealed and the waste is punched away, the finished product is conveyed to the feed port of the roll film filling machine through an online conveyor belt device to finally package the product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110537023.6A CN113212869A (en) | 2021-05-17 | 2021-05-17 | Packaging assembly line equipment for bar products |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110537023.6A CN113212869A (en) | 2021-05-17 | 2021-05-17 | Packaging assembly line equipment for bar products |
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| CN113212869A true CN113212869A (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110537023.6A Pending CN113212869A (en) | 2021-05-17 | 2021-05-17 | Packaging assembly line equipment for bar products |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113928613A (en) * | 2021-10-19 | 2022-01-14 | 王骏桃 | Novel rod-shaped filter-soaking tea packaging method |
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