CN113101059B - Preparation method of adult trousers for incontinence of large and small persons - Google Patents

Abstract

The invention relates to the field of adult diapers, in particular to a method for preparing large and small incontinence adult diapers, which is characterized in that a net pressing device is arranged at a net pressing station, four groups of reticulate pressing rollers with different station grid lines are arranged in the net pressing station, the four groups of reticulate pressing rollers can realize position adjustment, the rotation of the reticulate pressing rollers is not influenced after the adjustment, the method is suitable for net pressing of cotton core tops of different styles, and the situation that the pressing rollers with different embossing are arranged after the whole net pressing device is disassembled manually is avoided; wherein in the net pressure device through cleaning device, cleaning device can carry out the surface cleaning work to the reticulation compression roller, avoid artifical regularly to carry out manual cleanness to reticulation compression roller surface impurity, the effectual efficiency that improves production, make the cost of labor of manufacturing obtain reducing, when needing to use the reticulation compression roller of different decorative patterns, need change after the artifical dismouting, it is comparatively inconvenient to change, consume the manpower, increase the cost of manufacture and need suspend whole production line time overlength, lead to production efficiency to receive the problem of influence.

Description

Preparation method of adult trousers for incontinence of large and small persons

Technical Field

The invention relates to the field of adult paper diapers, in particular to a method for preparing adult incontinence pants.

Background

At present, the adult diaper is a disposable paper incontinence product, one of adult care products, and is mainly suitable for disposable diapers for forbidden adults. Traditional adult diaper is similar to baby diaper, by supreme leak protection bottom layer of being in proper order down, absorb the core, hydrophilic surface course and refuse the water flank paste complex and form, it forms the side barricade to refuse the water flank, prevent to produce the side leakage phenomenon, and big or small incontinence becomes trousers and belongs to adult diaper, big or small incontinence becomes trousers and needs a set of complete production line when preparing, equipment cooperatees on the production line, realize the quick preparation of big or small incontinence one-tenth trousers, to traditional big or small incontinence one-tenth trousers preparation in-process, when maintenance and maintenance to equipment wherein, all need the manual dismouting operation to it, then need the use of pause production line, because the maintenance process is longer, lead to the production line pause time overlength, the efficiency of production has been influenced.

Chinese patent application No.: CN201611205846.4 discloses a production line of adult diapers, which comprises a water-repellent side wing branch, a water-repellent back wing branch, a hydrophilic surface layer branch, a rubber band conveying assembly and a water-repellent layer composite assembly; the water-repellent side wing branch and the water-repellent back wing branch are intersected and combined at the water-repellent layer composite assembly to form a water-repellent surface layer branch, a first rubber band branch and a second rubber band branch are led out of the rubber band conveying assembly, and the first rubber band branch and the second rubber band branch are respectively intersected with the water-repellent side wing branch and the water-repellent back wing branch at the upstream of the water-repellent layer composite assembly; hydrophilic surface course branch road and water-repellent surface course branch road intersect and converge in first compound transfer roller and make up and constitute the surface course branch road, and above-mentioned all junctions upper reaches all are equipped with spouts gluey subassembly, though solved: this production water line can carry out the industrial volume production with adult diaper who possesses refuse water back wing, promote production effect, reduction in production cost, satisfy the problem of the supply demand in market, but when the reticulation compression roller of different decorative patterns need to be used to the net pressure station, need change after the artifical dismouting, it is comparatively inconvenient to change, consume the manpower, increase the cost of manufacture and need pause whole production line time overlength, lead to production efficiency to receive the influence, and when clearing up the reticulation compression roller, it sweeps to be manual scraping mostly for the manual work, or install external scraping equipment, the reticulation compression roller is in quiescent condition more during nevertheless the clearance, need artificial clearance of stirring, lead to cleaning efficiency relatively poor.

Disclosure of Invention

Therefore, aiming at the problems, the invention provides a method for preparing large and small incontinence pants, which solves the technical problems that when a mesh pressing station needs to use mesh pressing rollers with different patterns, the mesh pressing rollers need to be manually disassembled and assembled and then replaced, the replacement is inconvenient, the labor is consumed, the manufacturing cost is increased, the time for suspending the whole production line is too long, the production efficiency is influenced, and when the mesh pressing rollers are cleaned, most of the mesh pressing rollers are manually scraped or externally arranged scraping equipment is installed, but the mesh pressing rollers are mostly in a static state during cleaning, and the cleaning efficiency is poor due to manual stirring cleaning.

In order to achieve the purpose, the invention adopts the following technical scheme: a method for preparing a pair of adult size incontinence pants comprises the following steps:

the method comprises the following steps that firstly, a cotton layer is respectively connected with a double-roller cotton layer feeding device in a rolling mode through two groups of conveying devices, and after rolling, the double-roller cotton layer feeding device conveys double cotton layers to the middle of a cotton core forming device to start cotton core forming;

secondly, transferring the formed cotton cores to a double-layer cotton core compounding device by a cotton core transferring device to start compounding and forming;

thirdly, the double-layer composite cotton core starts to be subjected to net pressing through a reticulate pattern pressing roller in the middle of the net pressing device, reticulate patterns are arranged on the surface of the cotton core after the net pressing, then the cotton core enters a cotton core cutting and conveying device to start to be subjected to equidistant cutting, and the cotton core is conveyed to a conveying belt at the front end of the elastic waistline and surface layer composite device after being cut;

fourthly, winding the prepared front waist surface layer on a front waist applying device, conveying the front waist applying device to a conveying belt at the front end of the elastic waist and surface layer composite device, and simultaneously conveying the cotton cores matched with the cut cotton cores to be attached to the bottom surface of the elastic waist and surface layer composite device;

fifthly, the hydrophilic cloth and the water-repellent cloth are compounded by the hydrophilic cloth and water-repellent cloth compounding device and then conveyed to a blue chip applying device to apply a blue chip, meanwhile, a rubber band is applied to the compounded hydrophilic cloth and water-repellent cloth by a rubber band applying device, and the compounded hydrophilic cloth and water-repellent cloth are compounded by a compounding roller and then input into an elastic waistline and surface layer compounding device;

sixthly, the composite hydrophilic cloth and the water-repellent cloth with the rubber band and the blue chip are added into a composite device of the elastic waistline and the surface layer, and simultaneously enter the composite device with the cotton core with the front waist, and the cotton core and the water-repellent cloth are jointed and then continuously conveyed through a conveying roller;

seventhly, the conveying rollers transfer the waist tape to a double-set left and right waist tape cutting device to start cutting the left and right waist tapes, and then the waist tapes are compacted by a left and right waist tape compacting device;

and eighthly, carrying out die cutting on the compacted incontinence pants by using a die cutting device, conveying the compacted incontinence pants to a wrapping station after die cutting, and conveying the compacted incontinence pants to a packaging station for packaging after wrapping.

Further, the net pressing device comprises a front support plate, a transmission case, a first motor, a second motor, a fixed disc, a net pressing roller, a rotating disc, an adjusting mechanism, a cleaning device, a third motor and a rear support plate, the front end of the front support plate is provided with a transmission case, the front end of the transmission case is provided with a first motor, the fixed disc is fixed at the upper end of the back surface of the front support plate, the upper end of the fixed disc is convex, the second motor is arranged at the raised position at the upper end of the fixed disk, the back surface of the fixed disk is connected with four groups of reticulate pattern compression rollers for screen compression, the grains on the surfaces of the four groups of reticulate pattern compression rollers are different, the back surface of the reticulate pattern pressure roller is rotationally connected with a rotating disc, the back surface of the rotating disc is hinged with a rear support plate, the back surface of the rear support plate is provided with an adjusting mechanism for adjusting the angle of the rotating disc, the back of the adjusting mechanism is provided with a third motor, and the front end of the front supporting plate and the upper end of the back of the rear supporting plate are connected with a cleaning device with a function of cleaning the reticulate pattern compression roller.

Furthermore, the transmission case comprises a shell, a driving gear, a driven pulley, a synchronous belt and a driving pulley, the shell is detachably arranged at the lower end of the front end face of the front support plate, a shaft rod is rotatably arranged at the right end in the shell, the rear end of the shaft rod penetrates through the front support plate, the driving gear is fixed at the rear end of the outer diameter surface of the shaft rod, the driven pulley is sleeved at the front end of the shaft rod and rotates synchronously with the driving pulley through the synchronous belt, and the middle of the driving pulley is connected with an output shaft at the back of the first motor.

Further, the fixed disk includes disk body, circular slot, upper shed, under shed, cylinder, locating part and drive gear, the disk body has seted up the loop configuration circular slot apart from the five centimetre positions in inside marginal position, perpendicular centre of a circle position each card establishes upper shed and under shed about the circular slot, the driving gear upper end is arranged in the under shed middle part, the disk body mid-mounting has the cylinder, the cylinder bottom is pushed out the pole vertical fixation and is had the locating part, the protruding position in disk body top rotates and is equipped with drive gear, drive gear with second motor back output shaft meets, and the drive gear lower extreme is arranged in the upper shed middle part, the disk body front end with the front strut back is fixed.

Furthermore, the middle part of the reticulate pattern pressure roller is penetrated through by a connecting shaft rod, the back of the connecting shaft rod is rotatably connected with the rotating disc, the front end of the connecting shaft rod penetrates through the disc body and is arranged in the circular groove, the front end of the connecting shaft rod is sleeved with connecting gears, four groups of connecting gears are respectively arranged at four ends in the circular groove, and the upper group and the lower group of the connecting gears are respectively meshed with the bottom of the driving gear and the top of the driving gear.

Further, the adjusting mechanism comprises a shell, a driving wheel, a connecting belt, a driven wheel, a rotating shaft, a rotating wheel and an intermittent wheel, wherein the front end of the shell is connected with the rear supporting plate, the driving wheel is installed at the lower end in the shell, the middle part of the driving wheel is connected with an output shaft at the front end of a third motor, the outer side of the driving wheel synchronously rotates through the connecting belt and the driven wheel, the middle part of the driven wheel is provided with the rotating shaft, the rotating shaft is rotatably connected with the shell, the front end of the rotating shaft is provided with the rotating wheel, the front end of the rotating wheel is fixedly provided with a limiting disc with an inwards concave arc-shaped upper left end, a toggle column extends out of the upper left end of the rotating wheel, the top of the rotating wheel is attached to the intermittent wheel, the middle part of the intermittent wheel is provided with a driving shaft, the front end of the driving shaft penetrates through the rear supporting plate and is connected with the rotating disc, four ends in the intermittent wheel are provided with strip-shaped grooves, and four groups of the strip-shaped grooves separate four groups of the outer sides of the intermittent wheel from the inwards concave arc-shaped surfaces, the middle part of the strip-shaped groove is movably embedded with a toggle column.

Furthermore, the cleaning device comprises a collecting box, an air outlet window detachably arranged on the right side of the collecting box, support arms arranged on two sides of the collecting box, a scraper obliquely embedded into the left side of the collecting box, a wind bin arranged at the upper end of the left side of the collecting box and an extraction window arranged at the bottom of the wind bin, wherein the lower ends of the inner sides of the two groups of support arms are fixed with the front support plate and the side face of the rear support plate.

Furthermore, the collecting box comprises a box body, a filter bag, a fan main body and a connecting pipe, wherein the box body is communicated with the air bin at the left side, the filter bag is arranged at the right end in the box body and is attached to the air outlet window, the fan main body is arranged at the left side of the filter bag, and the connecting pipe is used for connecting the fan main body with the air bin.

Further, the extraction window includes the plate body of embedding to the wind storehouse bottom, locate the plate body upper end and with the communicating spread groove of wind storehouse and locate the plurality of inlet ports of plate body bottom, the inboard side of inlet port personally submits the slope form.

Furthermore, two or four groups of reticulate pattern compression rollers are arranged.

Furthermore, the top of the reticulated pressure roller is in contact with the scraper, but a gap exists between the top of the reticulated pressure roller and the extraction window, and the extraction window is obliquely arranged above the reticulated pressure roller.

Further, the length of the scraper and the length of the extraction window are the same, and the lengths of the scraper and the extraction window are larger than the mesh width of the mesh pressing roller.

By adopting the technical scheme, the invention has the beneficial effects that:

according to the method for preparing the large and small incontinence adult trousers, the screen pressing device is installed at the screen pressing station, four groups of reticulate pattern pressing rollers with different station grid lines are arranged in the screen pressing device, the four groups of reticulate pattern pressing rollers can realize position adjustment, the rotation of the reticulate pattern pressing rollers is not influenced after the adjustment, the method is suitable for screen pressing of the tops of cotton cores of different styles, and the situation that the pressing rollers with different patterns are installed after the whole screen pressing device is disassembled manually is avoided; through setting up cleaning device in the net pressure device, cleaning device can carry out the surface cleaning work to the reticulation compression roller, avoids artifical regularly to carry out manual cleanness to reticulation compression roller surface impurity, the effectual efficiency that improves production for the cost of labor of manufacturing obtains reducing.

Further, the transmission case is provided with an independent motor, the motor drives the inner belt wheel to move to drive the driving gear, the driving gear can drive the reticulation compression rollers arranged at the lower end mesh compression station to rotate, the drive is provided for the reticulation compression rollers, the reticulation compression rollers of the four groups of reticulation compression rollers can directly start to rotate after the positions of the reticulation compression rollers are changed, the time of pause of the production line is effectively reduced, and the production time is improved.

Furthermore, four groups of reticulate pattern press rollers are arranged, wherein a connecting shaft rod is arranged in the middle of each reticulate pattern press roller to provide rotating force for the reticulate pattern press roller, a connecting gear is arranged at the front end of each connecting shaft rod, the four groups of connecting gears can be arranged in a circular groove in the middle of a rotating disc, openings are formed in the upper position and the lower position of the rotating disc, and the lower openings extend into a driving gear to be meshed with the connecting gear arranged at the lower end of the rotating disc to drive the rotating disc to rotate; the upper shed is then passed by drive gear and is connected the gear engagement with the upper end, and makes it rotate, and the reticulation compression roller that lower extreme connection gear moved on driving the station rotates work, and upper end reticulation compression roller rotates and then effectively makes cleaning device clear up its surface, reduces artificial operation, and is functional strong, and simultaneously, the reticulation compression roller can carry out stable direction rotation in the circular slot, avoids taking place the offset.

Further, the setting of fixed disk, the circular slot of seting up in the fixed disk provides the direction for four group's reticulation compression roller front end connecting gear, and then install the cylinder at the fixed disk middle part, the cylinder bottom is connected with the locating part, the locating part is the arc form, with bottom connecting shaft pole external diameter match, after connecting gear and driving gear meshing, can push down and arrange the connecting shaft pole top in, it is spacing to connecting shaft pole and driving gear, avoid in driving process, take place the skew, lead to connecting gear and driving gear dislocation, improve the stability when rotating, make holistic transmission effect improve.

Furthermore, the adjusting mechanism is arranged, the back connecting shaft rods of the four groups of reticulation compression rollers are rotatably connected with the rotating disc, the rotating disc is connected with a driving shaft extending out of the middle part of the adjusting mechanism, the adjusting mechanism is driven by an independent motor to move through a belt wheel under the driving, the rotation of the internal driving wheel is realized, the toggle columns arranged at the upper ends of the driving wheels can toggle the strip-shaped grooves in the intermittent wheels, the strip-shaped grooves are provided with four groups, the angles among the four groups of strip-shaped grooves are ninety degrees, the toggle columns toggle once for each pair of intermittent wheels, the intermittent wheels can drive the driving shaft to rotate for ninety degrees, the driving shaft can realize the ninety degree rotation of the rotating disc, the four groups of reticulation compression rollers on the rotating disc realize the ninety degree position adjustment, and finally realize the station conversion of the four groups of reticulation compression rollers, so that the position replacement of different grain compression rollers can be conveniently realized without manually disassembling the compression rollers and replacing the compression rollers with different grains, the time for dismounting is saved, the production efficiency is improved, and the automation effect is good; a limiting disc is installed at the front end of the rotating wheel, the top of the limiting disc is attached to the concave arc positions of four ends of the intermittent wheel, the intermittent wheel can be limited after being stirred, and the position deviation is avoided, so that the compression roller is rocked.

Further, cleaning device's setting, wherein the elasticity scraper blade that cleaning device left side set up with arrange the reticulation compression roller surface contact of upper end in, and the reticulation compression roller of upper end can be driven by drive gear and rotate down, the scraper blade is promptly to the unified separation of surface impurity and flock, and the fan subassembly can extract it through the wind storehouse in the collecting box, realizes automatic clearance, does not need artifical rotation one by one to sweep the compression roller, also avoids falling into the net in the clearance in-process flock and presses the station on.

Further, the setting of collecting box, wherein install the fan main part in the collecting box, fan main part left side connecting pipe, the connecting pipe is as the connection in wind storehouse, under the extraction of fan main part, make the piece enter into and store in the right-hand member filter bag, the air outlet window of installing on the collecting box right side can carry out the dismouting, the manual work of being convenient for takes out the clearance to the filter bag of inside, extract the in-process to the flock of scraper blade separation at the extraction, and simultaneously, also avoid scraping the flock in the sweep lift and rais in rotating.

Further, the setting of extraction window, wherein the extraction window is installed in the wind storehouse bottom, and is equipped with a plurality of inlet openings in the extraction window, and the inlet opening inboard is the slope form, and at the extraction flock in-process, the flock enters into the inlet opening inboard, is convenient for enter into the wind storehouse in that inclination is little, and the effectual extraction efficiency that has improved the flock avoids the flock to block up in the inlet opening.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the net-press apparatus of the present invention;

FIG. 3 is a rear elevational view of the rear plate of the present invention;

FIG. 4 is a schematic view of the internal connection structure of the fixing plate according to the present invention;

FIG. 5 is a schematic view of the internal structure of the adjustment mechanism of the present invention;

FIG. 6 is a schematic view of the cleaning apparatus of the present invention;

FIG. 7 is a schematic view of the internal structure of the collection box of the present invention;

fig. 8 is a schematic view of a bottom portion of the extraction window according to the present invention.

Detailed Description

The invention will now be further described with reference to the accompanying drawings and detailed description.

Referring to fig. 1-8, the present embodiment provides a method for making a pair of adult size incontinence pants comprising the steps of:

firstly, the cotton layer is respectively connected with a double-roller cotton layer feeding device 1 in a rolling way by utilizing two groups of conveying devices, and after rolling, the double-roller cotton layer feeding device 1 conveys double cotton layers to the middle part of a cotton core forming device 2 to start cotton core forming;

secondly, transferring the formed cotton cores from the cotton core transfer device 3 to a double-layer cotton core compounding device 4 to start compounding and forming;

thirdly, the double-layer composite cotton core starts to be subjected to net pressing through a reticulate pattern pressing roller in the middle of a net pressing device 5, reticulate patterns are arranged on the surface of the cotton core after the net pressing, then the cotton core enters a cotton core cutting and conveying device 6 to start to be subjected to equidistant cutting, and the cotton core is conveyed to a conveying belt at the front end of an elastic waistline and surface layer composite device 11 after being cut;

fourthly, the prepared front waist surface layer is wound on a front waist applying device 12, the front waist applying device 12 conveys the front waist surface layer to a front end conveying belt of an elastic waist and surface layer compounding device 11, and the front waist surface layer is matched with the cut cotton cores to be conveyed simultaneously and is attached to the bottom surface of the elastic waist and surface layer compounding device;

fifthly, the hydrophilic cloth and the water-repellent cloth compounding device 7 compounds the hydrophilic cloth and the water-repellent cloth and then conveys the compound cloth to a blue chip applying device 8 to apply a blue chip, meanwhile, a rubber band applying device 10 applies a rubber band to the compounded hydrophilic cloth and the water-repellent cloth, and the compound cloth and the water-repellent cloth are compounded by a compounding roller 9 and then input into an elastic waistline and surface layer compounding device 11;

sixthly, applying composite hydrophilic cloth and water repellent cloth of rubber bands and blue chips into the elastic waistline and surface layer composite device 11, simultaneously entering cotton cores applied to the front waist, and continuously conveying the cotton cores through a conveying roller 13 after the cotton cores and the cotton cores are attached;

seventhly, the conveying roller 13 transfers the waist tape to a double-set left and right waist tape cutting device 14 to start cutting the left and right waist tapes, and then the waist tapes are compacted by a left and right waist tape compacting device 15;

and eighthly, carrying out die cutting on the compacted incontinence pants by using a die cutting device 16, conveying the compacted incontinence pants to a wrapping station after die cutting, and conveying the compacted incontinence pants to a packaging station for packaging after wrapping.

As shown in fig. 2-5, the screen pressing device 5 includes a front support plate 51, a transmission box 52, a first motor 53, a second motor 54, a fixed plate 55, screen pressing rollers 56, a rotating disc 57, an adjusting mechanism 58, a cleaning device 59, a third motor 510 and a rear support plate 511, the transmission box 52 is installed at the front end of the front support plate 51, the first motor 53 is installed at the front end of the transmission box 52, the fixed plate 55 is fixed at the upper end of the back of the front support plate 51, the upper end of the fixed plate 55 is convex, the first motor 53 is installed at the upper end of the fixed plate 55, the back of the fixed plate 55 is connected with four sets of screen pressing rollers 56 for screen pressing, the four sets of screen pressing rollers 56 have different surface textures, two or four sets of screen pressing rollers 56 are provided, the two sets of screen pressing rollers 56 need to be shifted twice by an intermittent wheel 58g in the adjusting mechanism 58, the two sets of screen pressing rollers perform station change, the back of the screen pressing rollers 56 is rotatably connected with the rotating disc 57, the back of the rotating disc 57 is hinged with the rear supporting plate 511, the adjusting mechanism 58 for adjusting the angle of the rotating disc 57 is installed on the back of the rear supporting plate 511, the third motor 510 is installed on the back of the adjusting mechanism 58, and the front end of the front supporting plate 51 and the upper end of the back of the rear supporting plate 511 are both connected with a cleaning device 59 with the function of cleaning the anilox roller 56;

the transmission case 52 comprises a shell 52a, a driving gear 52b, a driven pulley 52c, a synchronous belt 52d and a driving pulley 52e, the shell 52a is detachably arranged at the lower end of the front end face of the front support plate 51, a shaft rod is rotatably arranged at the inner right end of the shell 52a, the rear end of the shaft rod penetrates through the front support plate 51, the driving gear 52b is fixed at the rear end of the outer diameter surface of the shaft rod, the driven pulley 52c is sleeved at the front end of the shaft rod, the driven pulley 52c synchronously rotates with the driving pulley 52e through the synchronous belt 52d, and the middle part of the driving pulley 52e is connected with an output shaft at the back of the first motor 53;

the fixed disk 55 comprises a disk body 55a, a circular groove 55b, an upper opening 55c, a lower opening 55d, an air cylinder 55e, a limiting piece 55f and a driving gear 55g, wherein the disk body 55a is provided with the circular groove 55b with an annular structure at a position five centimeters away from the inner edge position, the back surface of the circular groove 55b is in an opening shape, the upper and lower vertical circle center positions of the circular groove 55b are respectively clamped with the upper opening 55c and the lower opening 55d, the side surfaces of the two groups of openings are inclined, the inner sides of the two groups of openings and the gear arranged in the middle have certain intervals to avoid contact and influence the transmission effect, the upper end of the driving gear 52b is arranged in the middle of the lower opening 55d, the air cylinder 55e is arranged in the middle of the disk body 55a, a pushing rod at the bottom of the air cylinder 55e is vertically fixed with the limiting piece 55f, the limiting piece 55f is in an arc shape, the bottom of the limiting piece 55f is matched with the outer diameter of the connecting shaft lever 56a of the connecting gear 56b and can be attached to the connecting shaft lever 56a, the rotation of the tray body is not influenced, but effective limiting can be carried out, a driving gear 55g is rotatably arranged at the protruding position at the top of the tray body 55a, the driving gear 55g is connected with an output shaft at the back of the second motor 54, the lower end of the driving gear 55g is arranged in the middle of the upper opening 55c, and the front end of the tray body 55a is fixed with the back of the front support plate 51; the length of the scraper 59d is the same as that of the extraction window 59f, and the length of the scraper 59d is larger than that of the mesh width of the mesh pressing roller 56, so that impurities on the mesh pressing roller 56 can be cleaned conveniently, and the side flock can not remain on the pressing roller 56;

the middle part of the reticulate pattern pressure roller 56 is penetrated by a connecting shaft rod 56a, the back of the connecting shaft rod 56a is rotatably connected with a rotating disc 57, the front end of the connecting shaft rod 56a penetrates through a disc body 55a and is arranged in a circular groove 55b, the front end of the connecting shaft rod 56a is sleeved with a connecting gear 56b, four groups of connecting gears 56b are respectively arranged in the circular groove 55b for four ends, and the upper and lower groups of connecting gears 56b are respectively meshed with the bottom of a driving gear 55g and the top of a driving gear 52 b;

the adjusting mechanism 58 comprises a shell 58a, a driving wheel 58b, a connecting belt 58c, a driven wheel 58d, a rotating shaft 58e, a rotating wheel 58f and an intermittent wheel 58g, the front end of the shell 58a is connected with a rear supporting plate 511, the driving wheel 58b is installed at the lower end in the shell 58a, the middle of the driving wheel 58b is connected with an output shaft at the front end of a third motor 510, the outer side of the driving wheel 58b synchronously rotates through the connecting belt 58c and the driven wheel 58d, the arrangement of the belt wheel set effectively realizes the deceleration during the rotation of the intermittent assembly at the upper end, the instability of adjusting the position of the anilox roller 56 caused by the over-high rotating speed is avoided, the rotating shaft 58e is installed at the middle of the driven wheel 58d, the rotating shaft 58e is rotatably connected with the shell 58a, the rotating wheel 58f is installed at the front end of the rotating shaft 58e, a limiting disc 581 with the left upper end of the rotating wheel 58f in an inwards concave arc shape is fixed, and a toggle column 582 extends out from the left upper end of the rotating wheel 58f, the top of the rotating wheel 58f is attached to the intermittent wheel 58g, the driving shaft 58h is installed in the middle of the intermittent wheel 58g, the front end of the driving shaft 58h penetrates through the rear support plate 511 to be connected with the rotating disc 57, the four ends of the inner part of the intermittent wheel 58g are provided with strip-shaped grooves 583, the center lines of the strip-shaped grooves 583 are intersected and cross-shaped, the separation angle is ninety degrees, the intermittent wheel 58g can rotate for ninety degrees once when being stirred, the rotating disc 57 can be driven to realize that four groups of cross-distributed anilox press rollers 56 rotate along with the rotation to achieve position replacement, the four groups of strip-shaped grooves 583 separate four groups of arc-shaped surfaces on the outer side of the intermittent wheel 58g, and the toggle column 582 is movably embedded in the middle of the strip-shaped grooves 583.

In the using process, when a cotton core needing net pressing passes through the lowest anilox pressing roller 56, firstly, the air cylinder 55e is started to work, the pushing rod at the bottom of the air cylinder 55e is pushed down to enable the limiting piece 55f to be in contact with the connecting shaft rod 56a in the lower anilox pressing roller 56 to limit the connecting shaft rod, then, the first motor 53 is started to work to drive the driving pulley 52e to rotate, the driving pulley 52e enables the driven pulley 52c to rotate through the synchronous belt 52d, the shaft rod in the middle of the driven pulley 52 drives the driving gear 52b to start rotating, and at the moment, the driving gear 52b can enable the connecting gear 56b arranged at the front end of the lower anilox pressing roller 56 at the top to rotate, so that the connecting shaft rod 56a drives the lower anilox pressing roller 56 to rotate, and the cotton core passing through is subjected to quick net pressing;

because four groups of anilox rollers 56 are arranged, when the anilox rollers 56 with different textures are required to be replaced and placed in a screen pressing station, the air cylinder 55e pulls back the limiting piece 55f to separate from the lower end connecting shaft rod 56a, the third motor 510 is started to work, the output shaft at the front end of the third motor 510 drives the driving wheel 58b, the driving wheel 58b enables the driven wheel 58d to rotate through the connecting belt 58c, the rotating shaft 58e in the middle of the driven wheel 58d drives the rotating wheel 58f to rotate, the toggle column 582 at the upper end of the rotating wheel 58f in the rotating process toggles the strip-shaped groove 583 in the intermittent wheel 58g, then the intermittent wheel 58 can drive the driving shaft 58h connected with the middle to realize ninety-degree rotation once the toggle column is toggled, then the driving shaft 58h drives the rotating disc 57 connected with the front end to perform ninety-degree rotation, the four groups of anilox rollers 56 on the rotating disc 57 rotate with the following, and the connecting gear 56b at the front end of the anilox rollers 56 can move along the circular groove 55b, the connecting gear 56b arranged at the lower end is separated from the driving gear 52b, the connecting gear 56b at the front end of the mesh pressing roller 56 at the left end is meshed with the driving gear 52b, when the mesh pressing roller needs to be replaced, the rotating wheel 58f is obtained again to enable the shifting column 582 to be shifted for the second time, so that the mesh pressing roller 56 needing to use the grains is arranged on the station, after the station is arranged, the air cylinder 55e is started again to press down, and the limiting piece 55f limits the corresponding connecting shaft rod 56a at the bottom.

As shown in fig. 6-8, the cleaning device 59 includes a collecting box 59a, an air outlet window 59b detachably disposed on the right side of the collecting box 59a, support arms 59c disposed on both sides of the collecting box 59a, a scraping plate 59d obliquely inserted into the left side of the collecting box 59a, an air chamber 59e disposed on the upper left side of the collecting box 59a, and an extraction window 59f disposed at the bottom of the air chamber 59e, wherein the lower ends of the inner sides of the two sets of support arms 59c are fixed with the side surfaces of the front support plate 51 and the rear support plate 511, the lower end of the rear support arm 59c is concave, and the concave position is connected with the top of the housing 58a, so as to realize stability and installation without affecting the housing 58 a; the inner wall of the wind bin 59e is smooth, the bottom of the wind bin 59e is inclined and faces the left lower end of the scraper 59d, and therefore the flocks, impurities and the like blocked by the scraper 59d are extracted; the scraper 59d has elasticity, the right side of the scraper 59d is movably clamped into the lower end of the left side of the box 591 in a circular shape, the damage caused by the anilox roller 56 during the scraping process is avoided, the top of the anilox roller 56 is in contact with the scraper 59d, but a gap exists between the top of the anilox roller 56 and the extraction window 59f, the extraction window 59f is obliquely arranged above the anilox roller 56, the extraction window 59f is not in contact with the anilox roller 56, and is opposite to the scraper 59d, the efficient extraction is effectively carried out, and the blockage of the extraction window 59f is not easy to cause;

the collecting box 59a comprises a box 591 with the left side communicated with the wind bin 59e, a filter bag 592 arranged at the right end in the box 591 and attached to the air outlet window 59b, a fan main body 593 arranged at the left side of the filter bag 592 and a connecting pipe 594 used for connecting the fan main body 593 with the wind bin 59 e; the filter bag 592 is made of a polyester needle felt material, and has the characteristics of high porosity, good air permeability and high dust collection efficiency which are unique to common felt filter cloth;

the extraction window 59f comprises a plate body 595 embedded into the bottom of the wind bin 59e, a connecting groove 596 arranged at the upper end of the plate body 595 and communicated with the wind bin 59e, and a plurality of inlet openings 597 arranged at the bottom of the plate body 595, wherein the inner side surfaces of the inlet openings 597 are inclined; plate body 595 both ends utilize the buckle to meet with the lower extreme of wind storehouse 59e, the material of being convenient for, and plate body 595 top and wind storehouse 59e contact position bond and have the silica gel layer, and the leakproofness is good, improves the efficiency of extraction.

After the four groups of anilox rollers 56 are shifted, the anilox roller 56 arranged at the uppermost position is guided by the circular groove 55b, the corresponding connecting gear 56b is meshed with the bottom of the driving gear 55g, after meshing, the second motor 54 is started to work, the output shaft at the back of the second motor 54 drives the driving gear 55g inside to rotate, at the moment, the meshed connecting gear 56b rotates, so that the anilox roller 56 rotates, the top of the anilox roller 56 is contacted with the scraper 59d in the rotating process of the upper anilox roller 56, and the scraper 59d blocks flocks and impurities on the surface of the anilox roller 56;

meanwhile, the fan main body 593 is started to work, the fan main body 593 generates extraction force, the extraction force is transmitted to the air bin 59e through the connecting pipe 594, and the bottom of the air bin 59e can extract the flock blocked on the scraper 59d through the extraction window 59f and the flock can enter the filter bag 592 in the interior to be stored; the interior thereof needs to be cleaned, and the collected foreign substances are cleaned by taking out the filter bag 592 inside by opening the louver 59b disposed at the right side of the collection tank 59 a.

This patent, two cotton layer pan feeding devices 1 of roller, cotton core forming device 2, cotton core transfer device 3, double-deck cotton core set composite 4, cotton core cut off and conveyor 6, hydrophilic cloth with refuse water cloth set composite 7, blue chip is exerted and is put 8 with, compound roller 9, the device 10 is applyed to the rubber band, elastic waistline and surface course set composite 11, the device 12 is applyed to the preceding waist, conveying roller 13, waist subsides cutting device 14 about the double jacket, about waist subsides compaction device 15 and cross cutting device 16, be current conventional technology, do not give unnecessary repeated description here.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. A method for preparing adult size incontinence pants is characterized by comprising the following steps:

firstly, a cotton layer is respectively connected with a double-roller cotton layer feeding device (1) in a rolling way by utilizing two groups of conveying devices, and after rolling, the double-roller cotton layer feeding device (1) conveys double cotton layers to the middle part of a cotton core forming device (2) to start cotton core forming;

secondly, transferring the formed cotton cores from the cotton core transfer device (3) to a double-layer cotton core composite device (4) to start composite forming;

thirdly, the double-layer composite cotton core starts net pressing through a reticulate pattern pressing roller in the middle of the net pressing device (5), the net pressing device (5) comprises a front support plate (51), a transmission box (52), a first motor (53), a second motor (54), a fixed disc (55), a reticulate pattern pressing roller (56), a rotating disc (57), an adjusting mechanism (58), a cleaning device (59), a third motor (510) and a rear support plate (511), the transmission box (52) is installed at the front end of the front support plate (51), the first motor (53) is arranged at the front end of the transmission box (52), the fixed disc (55) is fixed at the upper end of the back of the front support plate (51), the upper end of the fixed disc (55) is in a convex shape, the second motor (54) is installed at the convex position at the upper end of the fixed disc (55), the back of the fixed disc (55) is connected with four reticulate pattern pressing rollers (56) for net pressing, the surfaces of the four reticulate pattern pressing rollers (56) are different, the back of the anilox roller (56) is rotatably connected with a rotating disc (57), the back of the rotating disc (57) is hinged with a rear support plate (511), an adjusting mechanism (58) for adjusting the angle of the rotating disc (57) is mounted on the back of the rear support plate (511), a third motor (510) is mounted on the back of the adjusting mechanism (58), the front end of a front support plate (51) and the upper end of the back of the rear support plate (511) are connected with a cleaning device (59) with the function of cleaning the anilox roller (56), the adjusting mechanism (58) comprises a shell (58 a), a driving wheel (58 b), a connecting belt (58 c), a driven wheel (58 d), a rotating shaft (58 e), a rotating wheel (58 f) and an intermittent wheel (58 g), the front end of the shell (58 a) is connected with the rear support plate (511), and the driving wheel (58 b) is mounted at the inner lower end of the shell (58 a), the middle of the driving wheel (58 b) is connected with an output shaft at the front end of the third motor (510), the outer side of the driving wheel (58 b) rotates synchronously through a connecting belt (58 c) and a driven wheel (58 d), a rotating shaft (58 e) is installed in the middle of the driven wheel (58 d), the rotating shaft (58 e) is rotatably connected with the shell (58 a), a rotating wheel (58 f) is installed at the front end of the rotating shaft (58 e), a limiting disc (581) with the left upper end in an inwards concave arc shape is fixed at the front end of the rotating wheel (58 f), a toggle column (582) extends out of the left upper end of the rotating wheel (58 f), the top of the rotating wheel (58 f) is attached to an intermittent wheel (58 g), a driving shaft (58 h) is installed in the middle of the intermittent wheel (58 g), the front end of the driving shaft (58 h) penetrates through the rear supporting plate (511) to be connected with the rotating disc (57), and strip-shaped grooves (583) are formed in four ends of the intermittent wheel (58 g), the four groups of strip-shaped grooves (583) separate four groups of inner concave arc-shaped surfaces on the outer side of the intermittent wheel (58 g), the middle part of each strip-shaped groove (583) is movably embedded into the toggle column (582), the surface of the cotton core after being subjected to net pressing is provided with reticulate patterns, then the cotton core enters the cotton core cutting and conveying device (6) to start to be subjected to equidistant cutting, and the cotton core is conveyed to a conveying belt at the front end of the elastic waistline and surface layer composite device (11) after being cut;

fourthly, winding the prepared front waist surface layer on a front waist applying device (12), conveying the front waist applying device (12) to a front end conveying belt of an elastic waist and surface layer compounding device (11), conveying the front waist applying device and the front waist applying device at the same time in cooperation with the cut cotton cores, and attaching the front waist applying device and the surface layer to the bottom surface of the elastic waist and surface layer compounding device;

fifthly, the hydrophilic cloth and the water-repellent cloth are compounded by a hydrophilic cloth and water-repellent cloth compounding device (7) and then are conveyed to a blue chip applying device (8) to apply a blue chip, meanwhile, a rubber band is applied to the compounded hydrophilic cloth and water-repellent cloth by a rubber band applying device (10), and the compounded hydrophilic cloth and water-repellent cloth are compounded by a compounding roller (9) and then are input into an elastic waistline and surface layer compounding device (11);

sixthly, applying composite hydrophilic cloth and water-repellent cloth of rubber bands and blue chips into an elastic waistline and surface layer composite device (11), simultaneously entering cotton cores applied to the front waist, and continuously conveying the cotton cores through a conveying roller (13) after the cotton cores and the cotton cores are bonded;

seventhly, the conveying roller (13) transfers the waist tape to a double-set left and right waist tape cutting device (14) to start cutting the left and right waist tapes, and then the waist tapes are compacted by a left and right waist tape compacting device (15);

and eighthly, carrying out die cutting on the compacted incontinence pants by a die cutting device (16), conveying the compacted incontinence pants to a wrapping station after die cutting, and conveying the compacted incontinence pants to a packaging station for packaging after wrapping.

2. A method of making a large and small incontinence adult pant according to claim 1, wherein: the transmission case (52) comprises a shell (52 a), a driving gear (52 b), a driven pulley (52 c), a synchronous belt (52 d) and a driving pulley (52 e), the shell (52 a) is detachably arranged at the lower end of the front end face of the front support plate (51), a shaft rod is rotatably arranged at the inner right end of the shell (52 a), the rear end of the shaft rod penetrates through the front support plate (51), the driving gear (52 b) is fixed at the rear end of the outer diameter surface of the shaft rod, the driven pulley (52 c) is sleeved at the front end of the shaft rod, the driven pulley (52 c) synchronously rotates with the driving pulley (52 e) through the synchronous belt (52 d), and the middle of the driving pulley (52 e) is connected with an output shaft at the back of the first motor (53).

3. A method of making a large incontinence pant according to claim 2, wherein: the fixed disk (55) comprises a disk body (55 a), a circular groove (55 b), an upper opening (55 c), a lower opening (55 d), an air cylinder (55 e), a limiting piece (55 f) and a driving gear (55 g), the circular groove (55 b) with an annular structure is arranged at the position of the disk body (55 a) five centimeters away from the inner edge position, the upper opening (55 c) and the lower opening (55 d) are respectively clamped at the vertical circular center position of the circular groove (55 b), the upper end of the driving gear (52 b) is arranged in the middle of the lower opening (55 d), the air cylinder (55 e) is arranged in the middle of the disk body (55 a), the limiting piece (55 f) is vertically fixed on a push-out rod at the bottom of the air cylinder (55 e), the driving gear (55 g) is rotatably arranged at the top protruding position of the disk body (55 a), and the driving gear (55 g) is connected with a back output shaft of the second motor (54), the lower end of the driving gear (55 g) is arranged in the middle of the upper opening (55 c), and the front end of the disc body (55 a) is fixed with the back of the front support plate (51).

4. A method of making a large incontinence pant according to claim 3, wherein: the middle of the reticulate pattern pressing roller (56) is penetrated through by a connecting shaft rod (56 a), the back of the connecting shaft rod (56 a) is rotatably connected with the rotating disc (57), the front end of the connecting shaft rod (56 a) penetrates through the disc body (55 a) and is arranged in a circular groove (55 b), the front end of the connecting shaft rod (56 a) is sleeved with a connecting gear (56 b), four groups of connecting gears (56 b) are respectively arranged at four ends in the circular groove (55 b), and the upper group and the lower group of connecting gears (56 b) are respectively meshed with the bottom of the driving gear (55 g) and the top of the driving gear (52 b).

5. A method of making a large and small incontinence adult pant according to claim 1, wherein: the cleaning device (59) comprises a collecting box (59 a), an air outlet window (59 b) detachably arranged on the right side of the collecting box (59 a), support arms (59 c) arranged on two sides of the collecting box (59 a), a scraper (59 d) obliquely embedded into the left side of the collecting box (59 a), an air bin (59 e) arranged at the upper end of the left side of the collecting box (59 a) and an extraction window (59 f) arranged at the bottom of the air bin (59 e), wherein the lower ends of the inner sides of the two groups of support arms (59 c) are fixed with the side faces of the front support plate (51) and the rear support plate (511).

6. The method of making a large incontinence pant of claim 5, wherein: the collecting box (59 a) comprises a box body (591) with the left side communicated with the air bin (59 e), a filter bag (592) arranged at the right end in the box body (591) and attached to the air outlet window (59 b), a fan main body (593) arranged at the left side of the filter bag (592), and a connecting pipe (594) used for connecting the fan main body (593) with the air bin (59 e).

7. The method of making a large and small incontinence adult pant of claim 6, wherein: extraction window (59 f) including embedding plate body (595) to wind storehouse (59 e) bottom, locate plate body (595) upper end and with wind storehouse (59 e) communicating spread groove (596) and locate a plurality of inlet ports (597) of plate body (595) bottom, inboard personally submitting of inlet port (597) is the slope form.

8. The method of making a large incontinence pant of claim 5, wherein: the top of the anilox roller (56) is in contact with the scraper (59 d), but a gap exists between the top of the anilox roller (56) and the extraction window (59 f), and the extraction window (59 f) is obliquely arranged above the anilox roller (56).

9. A method of making a large and small incontinence adult pant according to claim 8, wherein: the scraper (59 d) and the extraction window (59 f) have the same length, and the lengths of the scraper and the extraction window are larger than the mesh width of the mesh pressing roller (56).

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