CN111300907A - High-reliability embossing equipment with cleaning function - Google Patents
High-reliability embossing equipment with cleaning function Download PDFInfo
- Publication number
- CN111300907A CN111300907A CN202010100690.3A CN202010100690A CN111300907A CN 111300907 A CN111300907 A CN 111300907A CN 202010100690 A CN202010100690 A CN 202010100690A CN 111300907 A CN111300907 A CN 111300907A
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- Prior art keywords
- support
- embossing
- air
- bevel gear
- leveling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/023—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means
- F16F15/0232—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means with at least one gas spring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/023—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means
- F16F15/027—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means comprising control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0784—Auxiliary operations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/06—Fluid filling or discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/18—Control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2238/00—Type of springs or dampers
- F16F2238/02—Springs
- F16F2238/026—Springs wound- or coil-like
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to an embossing device with high reliability and a cleaning function, which comprises a support plate, a top plate, an embossing roller, a driven roller, two support columns, four support boxes, a leveling mechanism and a cleaning mechanism, wherein the leveling mechanism comprises a level gauge and four leveling components, each leveling component comprises a suction pump, an air bag, a pressing plate, a support, a connecting pipe, two springs and two limiting components, the cleaning mechanism comprises a rotating component, a transmission component, a collection component, a connecting box, a filter screen, a support rod and a plurality of suction nozzles, the embossing device with high reliability and a cleaning function realizes the leveling function through the leveling mechanism, ensures that the device is in a horizontal state, avoids the device from inclining and influencing embossing pressure, thereby improving the embossing quality, realizes the function of cleaning the embossing roller through the cleaning mechanism, avoids fragments from being adhered to the embossing roller, the embossing quality is affected and the reliability of the device is improved.
Description
Technical Field
The invention relates to the field of embossing equipment, in particular to embossing equipment with a cleaning function and high reliability.
Background
The embossing machine is an important equipment printing device for finishing and processing the surfaces of printed products, paper products, plastics and leather, and is widely used for embossing the surfaces of packaging decorations, product advertisements, book covers, color box facial tissues, invitation cards and other special products.
Present embosser is carrying out the impressed watermark during operation, and the paper can produce the piece easily when being impressed watermark, and the piece easily glues on the emboss roller to can influence the impressed watermark quality, reduced current embosser's reliability, moreover, current embosser can produce great vibrations at the during operation, makes equipment slope, leads to the impressed watermark pressure inconsistent, thereby influences the impressed watermark effect, has reduced current embosser's practicality.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the disadvantages of the prior art, an embossing apparatus with a cleaning function and high reliability is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: the embossing equipment with the cleaning function and high reliability comprises a support plate, a top plate, an embossing roller, a driven roller, two support columns and four support boxes, wherein the four support boxes are respectively fixed at four corners below the support plate, two ends of the top plate are respectively fixed above the support plate through the two support columns, the embossing roller is arranged below the top plate, the driven roller is arranged above the support plate, the embossing roller and the driven roller are arranged in parallel, a PLC (programmable logic controller) is arranged in the support plate, the embossing roller further comprises a leveling mechanism and a cleaning mechanism, the leveling mechanism is arranged below the support plate, and the cleaning mechanism is arranged below the top plate;
the leveling mechanism comprises a level meter and four leveling components, the level meter is fixed below the support plate, the leveling components correspond to the support boxes one by one, the leveling components are arranged inside the support boxes, the leveling components are connected with the lower part of the support plate, and the level meter is electrically connected with the PLC;
the leveling assembly comprises a suction pump, an air bag, a pressing plate, a support, a connecting pipe, two springs and two limiting assemblies, the suction pump is fixed on the support box, the air bag is fixed at the bottom in the support box, the suction pump is communicated with the air bag through the connecting pipe, the pressing plate is abutted against the upper part of the air bag, the support is U-shaped, two through holes are formed in the upper part of the support box, two ends of the support respectively penetrate through the two through holes to be fixedly connected with the lower part of the support plate, the springs are respectively arranged at two ends of the support, two ends of the springs are respectively connected with the top in the support box and the support, the through holes correspond to the limiting assemblies one to one, the through holes are connected with the support through the limiting assemblies, and the suction pump;
clean mechanism includes runner assembly, transmission assembly, collection subassembly, connecting box, filter screen, branch and a plurality of suction nozzle, the connecting box passes through branch and fixes the below at the roof, the inside at the connecting box is fixed to the filter screen, suction nozzle circumference is evenly fixed in one side that is close to the dandy roll at the connecting box, suction nozzle and connecting box intercommunication, the connecting box with the junction of suction nozzle be located the top of filter screen, collection subassembly, transmission assembly and runner assembly all set up the top at the connecting box, the runner assembly passes through transmission assembly and is connected with the collection subassembly, the runner assembly is connected with the dandy roll.
Preferably, for the moving direction of restriction support, spacing subassembly includes two gag lever posts, and two gag lever posts set up about the axis symmetry of through-hole, the both ends of support all are equipped with two recesses, recess and gag lever post one-to-one, the one end of gag lever post and the inner wall fixed connection of through-hole, the other end of gag lever post sets up the inside at the recess, the other end and the recess of gag lever post match, the other end and the recess sliding connection of gag lever post.
Preferably, in order to avoid the separation of the limiting rod and the groove, the groove is a dovetail groove.
Preferably, in order to provide power, the rotating assembly comprises a rotating shaft, two rollers and two first bearings, the first bearings are fixed above the top plate, two ends of the rotating shaft are respectively and fixedly connected with inner rings of the two first bearings, the rotating shaft and the embossing roller are arranged in parallel, the two rollers are respectively fixed at two ends of the rotating shaft, the rollers are abutted against the embossing roller, and the transmission assembly is connected with the rotating shaft.
Preferably, in order to transmit power, the transmission assembly comprises a first bevel gear and a second bevel gear, the first bevel gear is fixedly connected with the rotating shaft, the first bevel gear is arranged between the two rollers, the second bevel gear is connected with the collecting assembly, and the first bevel gear is meshed with the second bevel gear.
As preferred, in order to realize collecting the function, collect the subassembly and include inflator, piston, intake pipe, outlet duct, gas pole and reciprocal unit, the top at the collection box is fixed to the inflator, the piston sets up the inside at the inflator, the inner wall sealing connection of piston and inflator, intake pipe and collection box intercommunication are passed through to one side of inflator, the top and the outlet duct intercommunication of inflator, the opposite side of inflator is equipped with the perforation, the one end of gas pole and the piston be close to fenestrate one side fixed connection, the other end of gas pole passes the perforation and is connected with reciprocal unit, reciprocal unit and second bevel gear are connected.
Preferably, in order to drive the piston to reciprocate, the reciprocating unit comprises a crankshaft, a rotating block and two second bearings, wherein one second bearing is fixed above the collecting box, the other second bearing is fixed on one side, close to the through hole, of the air cylinder, the two ends of the crankshaft are fixedly connected with the inner rings of the two second bearings respectively, one end, close to the rotating shaft, of the crankshaft is fixedly connected with the second bevel gear, the rotating block is sleeved on the crankshaft, and one end, far away from the piston, of the air rod is hinged to the rotating block.
Preferably, in order to control the one-way circulation of air, a one-way valve is arranged in each of the air inlet pipe and the air outlet pipe.
Preferably, the first bevel gear is coated with grease in order to make the second bevel gear smoothly rotate.
Preferably, in order to avoid damaging the air bag, a rubber pad is arranged on one side of the pressure plate close to the air bag.
The embossing device with the cleaning function and high reliability has the advantages that the leveling function is realized through the leveling mechanism, the device is ensured to be in a horizontal state, the device is prevented from inclining and the embossing pressure is prevented from being influenced, so that the embossing quality is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the construction of a reliable embossing apparatus with cleaning function according to the present invention;
FIG. 2 is a schematic structural view of a spacing assembly of the highly reliable embossing apparatus with cleaning function of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 1;
FIG. 4 is a top view of a cleaning mechanism of the highly reliable embossing apparatus with cleaning functionality of the present invention;
in the figure: 1. the device comprises a support plate, 2 support columns, 3 top plates, 4 embossing rollers, 5 driven rollers, 6 support boxes, 7 gradienters, 8 suction pumps, 9 connecting pipes, 10 air bags, 11 pressing plates, 12 supports, 13 springs, 14 rubber pads, 15 limiting rods, 16 rotating shafts, 17 rollers, 18 first bevel gears, 19 second bevel gears, 20 crankshafts, 21 rotating blocks, 22 air rods, 23 pistons, 24 air cylinders, 25 air outlet pipes, 26 air inlet pipes, 27 connecting boxes, 28 filter screens, 29 suction nozzles and 30 support rods.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, the embossing apparatus with a cleaning function and high reliability comprises a support plate 1, a top plate 3, an embossing roller 4, a driven roller 5, two support columns 2 and four support boxes 6, wherein the four support boxes 6 are respectively fixed at four corners below the support plate 1, two ends of the top plate 3 are respectively fixed above the support plate 1 through the two support columns 2, the embossing roller 4 is arranged below the top plate 3, the driven roller 5 is arranged above the support plate 1, the embossing roller 4 and the driven roller 5 are arranged in parallel, a PLC is arranged in the support plate 1, the embossing apparatus further comprises a leveling mechanism and a cleaning mechanism, the leveling mechanism is arranged below the support plate 1, and the cleaning mechanism is arranged below the top plate 3;
a PLC, i.e., a programmable logic controller, which employs a programmable memory for storing therein a program, executing instructions for user-oriented operations such as logic operation, sequence control, timing, counting, and arithmetic operation, and controlling various types of machines or production processes through digital or analog input/output, is essentially a computer dedicated for industrial control, has a hardware structure substantially the same as that of a microcomputer, and is generally used for data processing and instruction reception and output for realizing central control.
This embossing apparatus with high reliability of clean function passes through leveling mechanism, realizes the function of leveling, guarantees that equipment is in the horizontality, avoids equipment slope, influences the embossing pressure to improve the impressed watermark quality, through clean mechanism, realized the function of clean embossing roller 4, avoid the piece adhesion on embossing roller 4, influence the impressed watermark quality, thereby improved the reliability of equipment.
As shown in fig. 1, the leveling mechanism comprises a level gauge 7 and four leveling components, the level gauge 7 is fixed below the support plate 1, the leveling components correspond to the support boxes 6 one by one, the leveling components are arranged inside the support boxes 6, the leveling components are connected with the lower part of the support plate 1, and the level gauge 7 is electrically connected with the PLC;
the leveling assembly comprises a suction pump 8, an air bag 10, a pressure plate 11, a support 12, a connecting pipe 9, two springs 13 and two limiting assemblies, wherein the suction pump 8 is fixed on the support box 6, the air bag 10 is fixed at the bottom in the support box 6, the suction pump 8 is communicated with the air bag 10 through the connecting pipe 9, the pressure plate 11 is abutted against the upper part of the air bag 10, the support 12 is U-shaped, two through holes are formed in the upper part of the support box 6, two ends of the support 12 respectively penetrate through the two through holes to be fixedly connected with the lower part of the support plate 1, the springs 13 are respectively arranged at two ends of the support 12, two ends of each spring 13 are respectively connected with the top in the support box 6 and the support 12, the through holes correspond to the limiting assemblies one to one, the through holes are connected with the support 12 through the limiting assemblies, and the suction pump 8;
detect the levelness of extension board 1 through spirit level 7, when detecting that extension board 1 is not in the horizontality, send signal gives PLC, PLC control suction pump 8 works, aerify in to gasbag 10 through connecting pipe 9, make gasbag 10 inflation, drive support 12 through clamp plate 11 and upwards remove, compression spring 13, thereby make extension board 1 rebound, thereby adjust the height of extension board 1, make extension board 1 be in the horizontality, thereby the function of leveling has been realized, avoid extension board 1 slope, lead to the embossing pressure inconsistent, thereby influence the embossing effect, through setting up gasbag 10, can also carry out shock attenuation work to equipment, avoid equipment to rock too big and influence embossing work.
As shown in fig. 3-4, the cleaning mechanism includes rotating assembly, transmission assembly, collection subassembly, junction box 27, filter screen 28, branch 30 and a plurality of suction nozzle 29, junction box 27 passes through branch 30 to be fixed in the below of roof 3, filter screen 28 is fixed in the inside of junction box 27, suction nozzle 29 circumference is evenly fixed in one side that is close to embossing roll 4 of junction box 27, suction nozzle 29 and junction box 27 intercommunication, junction with suction nozzle 29 of junction box 27 is located the top of filter screen 28, collection subassembly, transmission assembly and rotating assembly all set up the top at junction box 27, rotating assembly passes through transmission assembly and is connected with the collection subassembly, rotating assembly and embossing roll 4 are connected.
When carrying out the impressed watermark work, impressed watermark roller 4 rotates, drive the runner assembly work, drive collection subassembly work through drive assembly, discharge the air in the connecting box 27 into the atmosphere, thereby the pressure in the connecting box 27 has been reduced, be convenient for suction nozzle 29 inhales the inside of connecting box 27 with the piece of adhesion on impressed watermark roller 4, the obstruction through filter screen 28, make the piece collect in the top of filter screen 28, thereby clear function has been realized, avoid the piece adhesion on impressed watermark roller 4, influence the impressed watermark quality, and need not electric drive, the energy-conservation of equipment has been improved.
As shown in fig. 2, the limiting assembly comprises two limiting rods 15, the two limiting rods 15 are symmetrically arranged about the axis of the through hole, two grooves are arranged at two ends of the support 12, the grooves correspond to the limiting rods 15 one to one, one end of each limiting rod 15 is fixedly connected with the inner wall of the through hole, the other end of each limiting rod 15 is arranged inside each groove, the other end of each limiting rod 15 is matched with the corresponding groove, and the other end of each limiting rod 15 is connected with the corresponding groove in a sliding mode.
Preferably, in order to avoid the separation of the limiting rod 15 from the groove, the groove is a dovetail groove.
When the support 12 moves along the through hole, the limiting rod 15 is embedded in the groove on the support 12, so that the support 12 cannot rotate left and right when moving up and down, the stability of the support 12 when moving up and down is improved, and the leveling work is more stable.
Preferably, in order to provide power, the rotating assembly comprises a rotating shaft 16, two rollers 17 and two first bearings, the first bearings are fixed above the top plate 3, two ends of the rotating shaft 16 are fixedly connected with inner rings of the two first bearings respectively, the rotating shaft 16 is arranged in parallel with the embossing roller 4, the two rollers 17 are fixed at two ends of the rotating shaft 16 respectively, the rollers 17 abut against the embossing roller 4, and the transmission assembly is connected with the rotating shaft 16.
Preferably, the transmission assembly comprises a first bevel gear 18 and a second bevel gear 19 for transmitting power, the first bevel gear 18 is fixedly connected with the rotating shaft 16, the first bevel gear 18 is arranged between the two rollers 17, the second bevel gear 19 is connected with the collecting assembly, and the first bevel gear 18 is meshed with the second bevel gear 19.
Preferably, in order to realize the collecting function, the collecting assembly comprises an air cylinder 24, a piston 23, an air inlet pipe 26, an air outlet pipe 25, an air rod 22 and a reciprocating unit, the air cylinder 24 is fixed above the collecting box, the piston 23 is arranged inside the air cylinder 24, the piston 23 is hermetically connected with the inner wall of the air cylinder 24, one side of the air cylinder 24 is communicated with the collecting box through the air inlet pipe 26, the upper side of the air cylinder 24 is communicated with the air outlet pipe 25, the other side of the air cylinder 24 is provided with a through hole, one end of the air rod 22 is fixedly connected with one side, close to the through hole, of the piston 23, the other end of the air rod 22 penetrates through the through hole to be connected with the reciprocating unit, and the.
Preferably, in order to drive the piston 23 to reciprocate, the reciprocating unit comprises a crankshaft 20, a rotating block 21 and two second bearings, wherein one second bearing is fixed above the collecting box, the other second bearing is fixed on one side of the air cylinder 24 close to the through hole, two ends of the crankshaft 20 are respectively and fixedly connected with inner rings of the two second bearings, one end of the crankshaft 20 close to the rotating shaft 16 is fixedly connected with the second bevel gear 19, the rotating block 21 is sleeved on the crankshaft 20, and one end of the air rod 22 far away from the piston 23 is hinged with the rotating block 21.
Preferably, in order to control the one-way circulation of air, a one-way valve is arranged in each of the air inlet pipe 26 and the air outlet pipe 25.
When embossing work is carried out, the embossing roller 4 rotates to drive the roller 17 to rotate, so that the rotating shaft 16 rotates to drive the first bevel gear 18 to rotate, the crankshaft 20 rotates through friction force between the first bevel gear 18 and the second bevel gear 19 to drive the rotating block 21 to rotate, the air rod 22 drives the piston 23 to reciprocate in the air cylinder 24, air in the connecting box 27 is led into the air cylinder 24 through the air inlet pipe 26 and then is exhausted from the air outlet pipe 25, pressure in the connecting box 27 is reduced, the suction nozzle 29 is convenient to suck chips adhered to the embossing roller 4 into the connecting box 27, a cleaning function is achieved, the chips are prevented from being adhered to the embossing roller 4, the quality is prevented from being influenced, electric power driving is not needed, and energy saving performance of embossing equipment is improved.
Preferably, in order to make the second bevel gear 19 rotate smoothly, the first bevel gear 18 is coated with grease, so that the friction between the first bevel gear 18 and the second bevel gear 19 is reduced, and the second bevel gear 19 rotates more smoothly.
Preferably, a rubber pad 14 is disposed on a side of the pressing plate 11 close to the airbag 10 to avoid damaging the airbag 10.
Detect the levelness of extension board 1 through spirit level 7, when detecting that extension board 1 is not in the horizontality, send signal gives PLC, PLC control suction pump 8 works, aerify in to gasbag 10 through connecting pipe 9, make gasbag 10 inflation, drive support 12 through clamp plate 11 and upwards remove, compression spring 13, thereby make extension board 1 rebound, thereby adjust the height of extension board 1, make extension board 1 be in the horizontality, thereby the function of leveling has been realized, avoid extension board 1 slope, lead to the embossing pressure inconsistent, thereby influence the embossing effect, through setting up gasbag 10, can also carry out shock attenuation work to equipment, avoid equipment to rock too big and influence embossing work. When embossing work is carried out, the embossing roller 4 rotates to drive the roller 17 to rotate, so that the rotating shaft 16 rotates to drive the first bevel gear 18 to rotate, the crankshaft 20 rotates through friction force between the first bevel gear 18 and the second bevel gear 19 to drive the rotating block 21 to rotate, the air rod 22 drives the piston 23 to reciprocate in the air cylinder 24, air in the connecting box 27 is led into the air cylinder 24 through the air inlet pipe 26 and then is exhausted from the air outlet pipe 25, pressure in the connecting box 27 is reduced, the suction nozzle 29 is convenient to suck chips adhered to the embossing roller 4 into the connecting box 27, a cleaning function is achieved, the chips are prevented from being adhered to the embossing roller 4, the quality is prevented from being influenced, electric power driving is not needed, and energy saving performance of embossing equipment is improved.
Compared with the prior art, the high-reliability embossing equipment with the cleaning function has the advantages that the leveling function is realized through the leveling mechanism, the equipment is ensured to be in a horizontal state, the equipment is prevented from inclining and the embossing pressure is prevented from being influenced, so that the embossing quality is improved.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. The embossing equipment with the cleaning function and high reliability comprises a support plate (1), a top plate (3), an embossing roller (4), a driven roller (5), two support columns (2) and four support boxes (6), wherein the four support boxes (6) are respectively fixed at four corners below the support plate (1), two ends of the top plate (3) are respectively fixed above the support plate (1) through the two support columns (2), the embossing roller (4) is arranged below the top plate (3), the driven roller (5) is arranged above the support plate (1), the embossing roller (4) and the driven roller (5) are arranged in parallel, and a PLC is arranged in the support plate (1), and the embossing equipment is characterized by further comprising a leveling mechanism and a cleaning mechanism, wherein the leveling mechanism is arranged below the support plate (1), and the cleaning mechanism is arranged below the top plate (3);
the leveling mechanism comprises a level meter (7) and four leveling components, the level meter (7) is fixed below the support plate (1), the leveling components correspond to the support boxes (6) one by one, the leveling components are arranged inside the support boxes (6), the leveling components are connected with the lower part of the support plate (1), and the level meter (7) is electrically connected with the PLC;
the leveling component comprises a suction pump (8), an air bag (10), a pressing plate (11), a support (12), a connecting pipe (9), two springs (13) and two limiting components, the suction pump (8) is fixed on the support box (6), the air bag (10) is fixed at the bottom in the support box (6), the suction pump (8) is communicated with the air bag (10) through the connecting pipe (9), the pressing plate (11) is abutted against the upper side of the air bag (10), the support (12) is U-shaped, two through holes are arranged above the support box (6), two ends of the support (12) respectively penetrate through the two through holes to be fixedly connected with the lower part of the support plate (1), the springs (13) are respectively arranged at two ends of the support (12), two ends of the springs (13) are respectively connected with the top in the support box (6) and the support (12), and the through holes correspond to the limiting components one to one, the through hole is connected with the bracket (12) through a limiting assembly, and the suction pump (8) is electrically connected with the PLC;
clean mechanism includes runner assembly, drive assembly, collection subassembly, connecting box (27), filter screen (28), branch (30) and a plurality of suction nozzle (29), connecting box (27) are fixed in the below of roof (3) through branch (30), the inside at connecting box (27) is fixed in filter screen (28), suction nozzle (29) circumference is evenly fixed in one side that is close to knurling roller (4) of connecting box (27), suction nozzle (29) and connecting box (27) intercommunication, the junction of connecting box (27) and suction nozzle (29) is located the top of filter screen (28), collection subassembly, drive assembly and runner assembly all set up the top at connecting box (27), the runner assembly passes through drive assembly and is connected with the collection subassembly, the runner assembly is connected with knurling roller (4).
2. The embossing apparatus with the cleaning function and the high reliability as claimed in claim 1, wherein the limiting assembly comprises two limiting rods (15), the two limiting rods (15) are symmetrically arranged about the axis of the through hole, two grooves are arranged at both ends of the bracket (12), the grooves correspond to the limiting rods (15) one by one, one end of each limiting rod (15) is fixedly connected with the inner wall of the through hole, the other end of each limiting rod (15) is arranged inside the corresponding groove, the other end of each limiting rod (15) is matched with the corresponding groove, and the other end of each limiting rod (15) is connected with the corresponding groove in a sliding manner.
3. The embossing apparatus with high reliability having a cleaning function as claimed in claim 2, wherein the groove is a dovetail groove.
4. The embossing apparatus with the cleaning function and the high reliability as claimed in claim 1, wherein the rotating assembly comprises a rotating shaft (16), two rollers (17) and two first bearings, the first bearings are fixed above the top plate (3), two ends of the rotating shaft (16) are respectively and fixedly connected with inner rings of the two first bearings, the rotating shaft (16) is arranged in parallel with the embossing roller (4), the two rollers (17) are respectively fixed at two ends of the rotating shaft (16), the rollers (17) abut against the embossing roller (4), and the transmission assembly is connected with the rotating shaft (16).
5. Embossing apparatus with high reliability and cleaning functionality according to claim 4, characterized in that the transmission assembly comprises a first bevel gear (18) and a second bevel gear (19), the first bevel gear (18) being fixedly connected to the rotating shaft (16), the first bevel gear (18) being arranged between the two rollers (17), the second bevel gear (19) being connected to the collecting assembly, the first bevel gear (18) being in mesh with the second bevel gear (19).
6. Highly reliable embossing apparatus with cleaning function as in claim 5, the collecting component comprises an air cylinder (24), a piston (23), an air inlet pipe (26), an air outlet pipe (25), an air rod (22) and a reciprocating unit, the air cylinder (24) is fixed above the collecting box, the piston (23) is arranged in the air cylinder (24), the piston (23) is connected with the inner wall of the air cylinder (24) in a sealing way, one side of the air cylinder (24) is communicated with the collecting box through an air inlet pipe (26), the upper part of the air cylinder (24) is communicated with an air outlet pipe (25), the other side of the air cylinder (24) is provided with a through hole, one end of the air rod (22) is fixedly connected with one side of the piston (23) close to the through hole, the other end of the air rod (22) penetrates through the through hole to be connected with a reciprocating unit, and the reciprocating unit is connected with a second bevel gear (19).
7. The embossing apparatus with high reliability and cleaning function as claimed in claim 6, wherein the reciprocating unit comprises a crankshaft (20), a rotating block (21) and two second bearings, wherein one second bearing is fixed above the collecting box, the other second bearing is fixed on one side of the air cylinder (24) close to the through hole, two ends of the crankshaft (20) are respectively and fixedly connected with inner rings of the two second bearings, one end of the crankshaft (20) close to the rotating shaft (16) is fixedly connected with the second bevel gear (19), the rotating block (21) is sleeved on the crankshaft (20), and one end of the air lever (22) far away from the piston (23) is hinged with the rotating block (21).
8. Embossing apparatus with high reliability and cleaning function as in claim 7, characterized in that the inlet duct (26) and the outlet duct (25) are provided with one-way valves.
9. The embossing apparatus with high reliability having a cleaning function according to claim 8, wherein the first bevel gear (18) is coated with grease.
10. Embossing apparatus with high reliability and cleaning functionality according to claim 1, characterized in that the side of the pressure plate (11) close to the air pocket (10) is provided with a rubber pad (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010100690.3A CN111300907A (en) | 2020-02-19 | 2020-02-19 | High-reliability embossing equipment with cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010100690.3A CN111300907A (en) | 2020-02-19 | 2020-02-19 | High-reliability embossing equipment with cleaning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111300907A true CN111300907A (en) | 2020-06-19 |
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ID=71154756
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010100690.3A Withdrawn CN111300907A (en) | 2020-02-19 | 2020-02-19 | High-reliability embossing equipment with cleaning function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111300907A (en) |
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| CN113101059A (en) * | 2021-03-30 | 2021-07-13 | 福建省明辉机械制造有限公司 | Preparation method of adult trousers for incontinence of large and small persons |
| CN113335734A (en) * | 2021-08-06 | 2021-09-03 | 江苏萨通智能物流装备有限公司 | Damping box for freight transportation |
| CN113910741A (en) * | 2021-11-02 | 2022-01-11 | 江阴市宏升包装机械有限公司 | Multi-process solvent-free compound machine and compound method |
| CN116272273A (en) * | 2023-05-18 | 2023-06-23 | 天津市英格环保科技有限公司 | Deep treatment system for seasoning waste gas |
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Application publication date: 20200619 |