CN113910741A - Multi-process solvent-free compound machine and compound method - Google Patents
Multi-process solvent-free compound machine and compound method Download PDFInfo
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- CN113910741A CN113910741A CN202111286302.6A CN202111286302A CN113910741A CN 113910741 A CN113910741 A CN 113910741A CN 202111286302 A CN202111286302 A CN 202111286302A CN 113910741 A CN113910741 A CN 113910741A
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- 238000000034 method Methods 0.000 title claims abstract description 59
- 150000001875 compounds Chemical class 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 110
- 239000003292 glue Substances 0.000 claims abstract description 45
- 238000004804 winding Methods 0.000 claims abstract description 24
- 238000013329 compounding Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims abstract description 10
- 230000007480 spreading Effects 0.000 claims abstract description 5
- 238000003892 spreading Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 22
- 239000002131 composite material Substances 0.000 claims description 19
- 238000009987 spinning Methods 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 238000010618 wire wrap Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 13
- 238000009434 installation Methods 0.000 description 11
- 238000004026 adhesive bonding Methods 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
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- 239000000428 dust Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
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- 238000006757 chemical reactions by type Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1875—Tensioning
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- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of solvent-free compounding machines, and discloses a multi-process solvent-free compounding machine and a compounding method. The multi-process solvent-free compound machine and the compound method are characterized in that when in use, a first material layer on a first pay-off roller sequentially passes through a tension roller, a plurality of guide rollers and an auxiliary guide roller, then penetrates out of a gap between two pressing wheels, passes through an oven and is connected with a winding roller, a driving motor rotates to loosen the first material layer, the winding roller is started to enable the first material layer to be gradually wound on the first material layer, a glue spreader is opened, glue in the glue spreader is sprayed to the outer surface of the first material through a spray head, a cylinder is started to drive a scraper to move, the distance between the scraper and the first material layer is adjusted, the free end of a second material layer on the outer surface of a second pay-off roller is connected with the glue spreading surface of the first material layer, and a new compound material layer is formed.
Description
Technical Field
The invention relates to the technical field of solvent-free compounding machines, in particular to a multi-process solvent-free compounding machine and a compounding method.
Background
A solvent-free compound machine is a method for compounding two or more base materials by adopting a solvent-free adhesive, which is also called as reaction type compounding, and the main composition structure of the solvent-free compound machine is as follows: the device comprises a first unreeling unit, a coating unit, a second unreeling unit, a composite unit and a reeling unit. The compounding of the two substrates is completed through unreeling, coating, compounding and reeling.
The patent document with chinese patent application No. 200810027777.1 discloses a solvent-free compound machine, which mainly comprises a frame, a coating mechanism, a compound mechanism, a winding mechanism, a first unwinding mechanism, a second unwinding mechanism, a power mechanism, a wall panel, a roof, an exhaust gas recovery part, a cooling roller, a transition roller set, a swing tension roller set and a control box.
The working process of the solvent-free compound machine is as follows: the first raw material is placed on the first unwinding mechanism, the second raw material is placed on the second unwinding mechanism, the first raw material enters the coating mechanism through the transition roller, the first raw material is coated with viscose through the coating mechanism, the first raw material coated with the viscose enters the composite mechanism through the transition roller, meanwhile, the second raw material also enters the composite mechanism, and the composite material passing through the composite mechanism is wound on the winding roller after passing through the cooling roller.
However, when the device is used, the outer surface of the first raw material layer cannot be cleaned before gluing, so that the phenomenon that the glue layer is adhered infirm is easy to occur in gluing, and the phenomenon that the material is folded is easy to occur due to the fact that a tensioning mechanism is not arranged.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a multi-process solvent-free compound machine and a compound method, which solve the problems that the outer surface of a first raw material layer cannot be cleaned before gluing, so that the outer surface is easily adhered with a glue layer in the gluing process, and the material is easily wrinkled when a tensioning mechanism is not arranged.
(II) technical scheme
The invention provides the following technical scheme: a multi-process solvent-free compound machine and a compound method thereof comprise a mounting frame, a wire winding roller, an oven and a plurality of wire unwinding rollers, wherein the wire unwinding roller arranged on the right side surface of the mounting frame is a first wire unwinding roller, a first material layer is wound on the outer surface of the first wire unwinding roller, a glue spreader is fixedly arranged on the upper surface of the mounting frame, a spray head is arranged on the outer surface of the glue spreader, a mounting plate is fixedly arranged on the inner top wall of the mounting frame, an air cylinder is fixedly arranged on the outer surface of the mounting plate, a scraper blade is fixedly arranged at the output end of the air cylinder, a collecting tank is fixedly arranged on the outer surface of the mounting plate, a hollow mounting box is fixedly arranged on the inner top wall of the mounting frame, a bidirectional threaded rod is rotatably connected between the inner side walls of the mounting box through a bearing, threaded sleeves are respectively and rotatably connected to the outer surfaces of the bidirectional threaded rod, and pressing wheels are respectively and rotatably connected to the outer surfaces of the two threaded sleeves, the upper surface of the mounting frame is provided with a spinning roller which is a second spinning roller, the outer surface of the second pay-off roller is wound with a second material layer, the free end of the second material layer is bonded with the upper surface of the first material layer, and the bonded material layer passes through the oven through a gap between the two pinch rollers and is connected with the winding rollers.
The invention is further provided with: the paying-off roller comprises two fixing plates fixedly mounted on a mounting rack, an air cylinder fixedly mounted on the mounting rack and a tensioning roller mechanism mounted on the mounting rack, a driving motor is mounted on the outer surface of each fixing plate, a crankshaft is mounted at the output end of the driving motor, one end of the crankshaft is provided with a wire turn, a material layer is wound on the outer surface of the wire turn, an axle sleeve is sleeved on the outer surface of the crankshaft, a connecting rod is connected to the outer surface of the axle sleeve, a piston is arranged inside the air cylinder, the piston is movably connected between the connecting rod, and an exhaust plate is mounted on the outer surface of the air cylinder.
Through adopting above-mentioned technical scheme, the unwrapping wire roller is at unwrapping wire during operation, through the driving motor who sets up, driving motor drives the bent axle and rotates, the bent axle drives the turn of a wire and rotates, play the effect of unclamping first material layer, simultaneously, the bent axle drives the axle sleeve and rotates, through the connecting rod, drive the reciprocating motion in the inflator rather than swing joint's piston, after the air compression in the inflator, discharge through the air discharge plate, the combustion gas blows to first material layer, blows off the dust of first material layer surface, guarantees gummed operating mass.
The invention is further provided with: the tensioning roller mechanism comprises two frames fixedly mounted on the mounting frame and a left side, a lead screw is fixedly connected between the inner top wall and the top wall of each frame, the outer surface of the lead screw is in threaded connection with a lead screw sleeve and a right side, a first slide bar is fixedly connected between the inner top wall and the bottom wall of each frame, a first slide bar is slidably connected to the outer surface of the first slide bar, and a tensioning roller is rotatably connected between the first slide bar and the lead screw sleeve.
Through the lead screw that sets up, rotate the lead screw, make the lead screw sleeve along the direction of first slide bar, drive the tensioning roller and reciprocate, when the material layer offsets with the tensioning roller surface, the relative height is adjusted to the accessible, plays and makes the material layer be in the state of tightening, plays the effect of tensioning.
The invention is further provided with: the cross section projection of the scraper is direct trapezoidal, and the upper surface of the scraper is provided with a through hole.
Through adopting above-mentioned technical scheme, through the cylinder that sets up, adjust the distance between the pipe board apart from the first material layer to strike off the unnecessary glue of its surface, the glue volume of striking off is accumulational gradually, along the direct trapezoidal inclined plane rebound of scraper blade, drops to the collecting vat in from the through-hole until accumulational glue piece.
The invention is further provided with: fixedly connected with second slide bar between the inside roof of mounting box and the diapire, the surface cover of second slide bar is equipped with two second sliding sleeves, the second sliding sleeve with fixed connection between the threaded sleeve, the fixed surface of mounting box installs the motor, the output of motor with fix between the two-way screw pole.
Through adopting above-mentioned technical scheme, through the motor that sets up, the motor drives two-way lead screw and rotates, and two-way lead screw is two opposite screw rod of screw thread opposite direction, during the rotation, can make two threaded sleeve, drives pinch roller and removes or back on the back mutually relatively to adapt to the combined material of different thickness, guarantee that each component of combined material can zonulae occludens.
The invention is further provided with: install a plurality of guide rolls on the inner wall of mounting bracket, play the effect of direction, facilitate the use.
The invention is further provided with: and an auxiliary wire guide roller is arranged on the outer surface of the collecting groove, so that the guiding effect is achieved, and the use is convenient.
A multi-process solvent-free compound machine and a compound method are characterized by comprising the following steps:
s2, enabling the first material layer on the first pay-off roller to sequentially pass through a tension roller, a plurality of guide rollers and an auxiliary guide roller, then enabling the first material layer to penetrate through a gap between two pressing wheels, enabling the first material layer to pass through an oven and connecting the first material layer with a winding roller;
s2, adjusting the tensioning roller to enable the first material layer to be in a tensioned state;
s3, starting a driving motor, rotating the driving motor to loosen the first material layer, and starting a winding roller to gradually wind the first material layer;
s4, opening the glue spreader to enable glue in the glue spreader to be sprayed to the outer surface of the first material through the spray head;
s5, starting the air cylinder, driving the scraper to move by the air cylinder, and adjusting the distance between the scraper and the first material layer;
s6, connecting the free end of the second material layer on the outer surface of the second pay-off roller with the gluing surface of the first material layer to form a new composite material layer;
s7, starting a motor, and adjusting the size of a gap between two pinch rollers;
and S8, after the composite material layer with the thickness compacted by the compacting wheel gap enters an oven to be dried, the composite material layer is wound on the outer surface of the winding roller.
(III) advantageous effects
Compared with the prior art, the invention provides a multi-process solvent-free compound machine and a compound method, which have the following beneficial effects:
(1) the multi-process solvent-free compound machine and the compound method are characterized in that when in use, a first material layer on a first pay-off roller sequentially passes through a tension roller, a plurality of guide rollers and an auxiliary guide roller, then penetrates out of a gap between two pressing wheels, passes through an oven, is connected with a winding roller, is adjusted to be in a tensioned state, a driving motor is started, rotates to loosen the first material layer, the winding roller is started, the first material layer is gradually wound on the first material layer, a glue spreader is opened, glue in the glue spreader is sprayed to the outer surface of the first material through a spray nozzle, a cylinder is started, drives a scraper blade to move, the distance between the scraper blade and the first material layer is adjusted, the free end of a second material layer on the outer surface of a second pay-off roller is connected with the glue spreading surface of the first material layer, and a new compound material layer is formed.
(2) The multi-process solvent-free compound machine and the compound method have the advantages that when the paying-off roller is used for paying off, the driving motor drives the crankshaft to rotate through the arranged driving motor, the crankshaft drives the wire turns to rotate, the effect of loosening the first material layer is achieved, meanwhile, the crankshaft drives the shaft sleeve to rotate, the piston movably connected with the crankshaft is driven to reciprocate in the air cylinder through the connecting rod, air in the air cylinder is compressed and then discharged through the air discharging plate, discharged air is blown to the first material layer, dust on the outer surface of the first material layer is blown off, and the work quality of gluing is guaranteed.
(3) According to the multi-process solvent-free compound machine and the compound method, the screw rod is arranged, the screw rod is rotated, the screw rod sleeve drives the tensioning roller to move up and down along the direction of the first sliding rod, and when the material layer is abutted to the outer surface of the tensioning roller, the relative height can be adjusted, so that the material layer is in a tightened state, and a tightening effect is achieved.
(4) According to the multi-process solvent-free compound machine and the compound method, the distance between the pipe plate and the first material layer is adjusted through the arranged air cylinder, so that redundant glue on the outer surface of the pipe plate is scraped, the scraped glue amount is gradually accumulated, the scraped glue amount moves upwards along the direct trapezoidal inclined plane of the scraper, and the accumulated glue blocks fall into the collecting tank from the through hole.
(5) According to the multi-process solvent-free compound machine and the compound method, the motor drives the two-way screw rod to rotate, the two-way screw rod is a threaded rod with two opposite thread directions, and when the screw rod rotates, the two threaded sleeves can drive the pressing wheels to move oppositely or back to back so as to adapt to composite materials with different thicknesses and ensure that all components of the composite materials can be tightly connected.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the structure A of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of a threadline roll configuration of the present invention;
FIG. 4 is a schematic view of the tensioner mechanism of the present invention;
FIG. 5 is a schematic structural diagram of B-B in FIG. 4 according to the present invention;
FIG. 6 is a schematic diagram of the structure of C-C of FIG. 4 according to the present invention;
fig. 7 is a schematic structural diagram of the mounting box of the present invention.
In the figure: 1. a mounting frame; 2. a first spinning roller; 3. a first material layer; 4. mounting a plate; 5. a cylinder; 6. a squeegee; 7. collecting tank; 8. mounting a box; 9. a threaded rod; 10. a threaded sleeve; 11. a pinch roller; 12. a glue spreader; 13. a spray head; 14. a second pay-off roller; 15. a second material layer; 16. an oven; 17. a winding roller; 101. a fixing plate; 102. a drive motor; 103. wire turns; 104. a crankshaft; 105. a shaft sleeve; 106. a connecting rod; 107. an air cylinder; 108. a piston; 109. an exhaust plate; 110. a frame; 111. a screw rod; 112. a screw rod sleeve; 113. a first slide bar; 114. a first sliding sleeve; 115. a tension roller; 801. a second slide bar; 802. a second sliding sleeve; 803. a motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a multi-process solvent-free compound machine and a compound method thereof, including an installation frame 1, a wire winding roller 17, an oven 16 and a plurality of wire unwinding rollers, wherein the wire unwinding roller installed on the right side surface of the installation frame 1 is a first wire unwinding roller 2, a first material layer 3 is wound on the outer surface of the first wire unwinding roller 2, a glue spreader 12 is fixedly installed on the upper surface of the installation frame 1, a spray nozzle 13 is installed on the outer surface of the glue spreader 12, an installation plate 4 is fixedly installed on the inner top wall of the installation frame 1, an air cylinder 5 is fixedly installed on the outer surface of the installation plate 4, a scraper 6 is fixedly installed at the output end of the air cylinder 5, a collection tank 7 is fixedly installed on the outer surface of the installation plate 4, an installation box 8 with a hollow inner part is fixedly installed on the inner top wall of the installation frame 1, a bidirectional threaded rod 9 is rotatably connected between the inner side walls of the installation box 8 through bearings, a threaded sleeve 10 is connected on the outer surface of the bidirectional threaded rod 9, the outer surfaces of the two threaded sleeves 10 are rotatably connected with pressing wheels 11, the yarn spinning roller mounted on the upper surface of the mounting frame 1 is a second yarn spinning roller 14, a second material layer 15 is wound on the outer surface of the second pay-off roller 14, the free end of the second material layer 15 is bonded with the upper surface of the first material layer 3, and the bonded material layer penetrates through a gap between the two pressing wheels 11, passes through an oven 16 and is connected with a winding roller 17.
Further, the pay-off roller comprises two fixing plates 101 fixedly mounted on the mounting frame 1, an air cylinder 107 fixedly mounted on the mounting frame 1 and a tensioning roller mechanism mounted on the mounting frame 1, a driving motor 102 is fixedly mounted on the outer surface of the fixing plate 101, a crankshaft 104 is fixedly mounted at the output end of the driving motor 102, one end turn 103 of the crankshaft 104, the material layer 3 is wound on the outer surface of the turn 103, a shaft sleeve 105 is sleeved on the outer surface of the crankshaft 104, a connecting rod 106 is connected to the outer surface of the shaft sleeve 105, a piston 108 is arranged inside the air cylinder 107, the piston 108 is movably connected with the connecting rod 106, and an exhaust plate 109 is fixedly mounted on the outer surface of the air cylinder 107.
When the paying-off roller works in paying-off, the driving motor 102 drives the crankshaft 104 to rotate through the arranged driving motor 102, the crankshaft 104 drives the wire turn 103 to rotate, the effect of loosening the first material layer 3 is achieved, meanwhile, the crankshaft 104 drives the shaft sleeve 105 to rotate, the piston 108 movably connected with the crankshaft is driven to reciprocate in the air cylinder 107 through the connecting rod 106, air in the air cylinder 107 is compressed and then is exhausted through the exhaust plate 10, exhausted gas is blown to the first material layer 3, dust on the outer surface of the first material layer 3 is blown off, and the working quality of gluing is guaranteed.
Further, the tensioning roller mechanism comprises two frames 110 fixedly mounted on the mounting frame 1, a lead screw 111 is fixedly connected between the inner top wall and the top wall of the left frame 110, a lead screw sleeve 112 is connected to the outer surface of the lead screw 111 in a threaded manner, a first sliding rod 113 is fixedly connected between the inner top wall and the bottom wall of the right frame 110, a first sliding sleeve 114 is connected to the outer surface of the first sliding rod 113 in a sliding manner, and a tensioning roller 115 is rotatably connected between the first sliding sleeve 114 and the lead screw sleeve 112.
Through the arranged screw rod 111, the screw rod 111 is rotated, so that the screw rod sleeve 112 drives the tensioning roller 115 to move up and down along the direction of the first sliding rod 113, when the material layer is abutted to the outer surface of the tensioning roller 115, the relative height of the tensioning roller 115 can be adjusted, the material layer is in a tensioned state, and the tensioning effect is achieved.
Furthermore, the projection of the cross section of the scraper 6 is in a direct trapezoid shape, and a through hole is formed in the upper surface of the scraper 6.
Through the cylinder 5 that sets up, adjust the distance between 6 apart from first material layer 3 of tube sheet to strike off the unnecessary glue of its surface, the glue volume of striking off is accumulational gradually, along the direct trapezoidal inclined plane rebound of scraper blade 6, drops to in the collecting vat 17 in the glue piece of accumulational follow through-hole 6.
Further, a second sliding rod 801 is fixedly connected between the top wall and the bottom wall of the inner portion of the mounting box 8, two second sliding sleeves 802 are sleeved on the outer surface of the second sliding rod 801, the second sliding sleeves 802 are fixedly connected with the threaded sleeve 10, a motor 803 is fixedly mounted on the outer surface of the mounting box 8, and the output end of the motor 803 is fixed to the two-way screw rod 9.
Through the motor 803 that sets up, motor 803 drives two-way lead screw 9 and rotates, and two-way lead screw 9 is two opposite threaded rod of screw thread direction, during the rotation, can make two threaded sleeve 10, drive pinch roller 11 and move relatively or back on the back of the body to the combined material of adaptation different thickness guarantees that each component of combined material can zonulae occludens.
Furthermore, a plurality of guide rollers are installed on the inner wall of the installation frame 1, so that the guide effect is achieved, and the use is convenient.
Furthermore, an auxiliary wire guide roller is arranged on the outer surface of the collecting groove 7, so that the guiding effect is achieved, and the use is convenient.
A multi-process solvent-free compound machine and a compound method are characterized by comprising the following steps:
s1, the first material layer 3 on the first pay-off roller 2 sequentially passes through the tensioning roller 115, the plurality of guide rollers and the auxiliary guide roller, then penetrates out of the gap between the two pressing wheels 11, passes through the oven 16 and is connected with the winding roller 17;
s2, adjusting the tension roller 115 to make the first material layer 3 in a tense state;
s3, starting the driving motor 102, the driving motor 102 rotating to loosen the first material layer 3, and starting the winding roller 17 to gradually wind the first material layer 3 around the first material layer 3;
s4, opening the glue spreader 12, and spraying glue in the glue spreader 12 to the outer surface of the first material 3 through the spray head 13;
s5, starting the air cylinder 5, driving the scraper 6 to move by the air cylinder 5, and adjusting the distance between the scraper 6 and the first material layer 3;
s6, connecting the free end of the second material layer 15 on the outer surface of the second pay-off roller 14 with the glue spreading surface of the first material layer 3 to form a new composite material layer;
s7, starting the motor 803, and adjusting the size of the gap between the two pinch rollers 11;
and S8, after the composite material layer with the thickness compacted by the gap of the compaction wheel 11 enters the oven 16 to be dried, the composite material layer is wound on the outer surface of the winding roller 17.
In conclusion, in the multi-process solvent-free compound machine and the compound method, when in use, the first material layer 3 on the first pay-off roller 2 sequentially passes through the tension roller 115, the plurality of guide rollers and the auxiliary guide roller, then penetrates out of the gap between the two pinch rollers 11, passes through the oven 16, is connected with the wire winding roller 17, the tension roller 115 is adjusted to enable the first material layer 3 to be in a tensioned state, the driving motor 102 is started, the driving motor 102 rotates to loosen the first material layer 3, the wire winding roller 17 is started to enable the first material layer 3 to be gradually wound around the first material layer 3, the glue spreader 12 is opened, glue in the glue spreader 12 is sprayed to the outer surface of the first material layer 3 through the spray head 13, the air cylinder 5 is started, the air cylinder 5 drives the scraper 6 to move, the distance between the scraper 6 and the first material layer 3 is adjusted, the free end of the second material layer 15 on the outer surface of the second pay-off roller 14 is connected with the glue spreading surface of the first material layer 3, forming a new composite layer.
When the paying-off roller works for paying off, the driving motor 102 drives the crankshaft 104 to rotate through the arranged driving motor 102, the crankshaft 104 drives the wire turns 103 to rotate, the effect of loosening the first material layer 3 is achieved, meanwhile, the crankshaft 104 drives the shaft sleeve 105 to rotate, the piston 108 movably connected with the crankshaft 104 is driven to reciprocate in the air cylinder 107 through the connecting rod 106, air in the air cylinder 107 is compressed and then is exhausted through the exhaust plate 10, exhausted gas is blown to the first material layer 3, dust on the outer surface of the first material layer 3 is blown off, and the working quality of gluing is guaranteed.
According to the multi-process solvent-free compound machine and the compound method, the screw rod 111 is rotated through the arranged screw rod 111, the screw rod sleeve 112 drives the tensioning roller 115 to move up and down along the direction of the first sliding rod 113, when the material layer is abutted against the outer surface of the tensioning roller 115, the relative height of the tensioning roller 115 can be adjusted, the material layer is in a tensioned state, and the tensioning effect is achieved.
According to the multi-process solvent-free compound machine and the compound method, the distance between the tube plate 6 and the first material layer 3 is adjusted through the arranged air cylinder 5, so that redundant glue on the outer surface of the tube plate is scraped, the scraped glue amount is gradually accumulated, the tube plate moves upwards along the direct trapezoidal inclined plane of the scraper 6 until an accumulated glue block falls into the collecting groove 17 from the through hole 6.
According to the multi-process solvent-free compound machine and the compound method, the motor 803 is arranged to drive the two-way screw rod 9 to rotate, the two-way screw rod 9 is a threaded rod with two opposite thread directions, and when the two-way screw rod 9 rotates, the two threaded sleeves 10 can drive the pressing wheel 11 to move oppositely or oppositely so as to adapt to composite materials with different thicknesses, and the components of the composite materials can be tightly connected.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The standard parts used in the present application document can be purchased from the market, and can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts the conventional means matured in the prior art, the machines, the parts and the equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, no specific description is provided here, meanwhile, the electric elements appearing in the specification are electrically connected with the external main controller and the mains supply, the peripheral controller mentioned in the specification can play a control role for the electric elements mentioned in the specification, and the peripheral controller is the conventional known equipment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a solvent-free compounding machine of multi-process, includes mounting bracket (1), wire winding roller (17), oven (16) and a plurality of unwrapping wire roller, its characterized in that: the paying-off roller of the right side surface mounting of the mounting rack (1) is a first paying-off roller (2), the outer surface of the first paying-off roller (2) is wound with a first material layer (3), the upper surface of the mounting rack (1) is fixedly provided with a glue spreader (12), the outer surface of the glue spreader (12) is provided with a spray head (13), the inner top wall of the mounting rack (1) is fixedly provided with a mounting plate (4), the outer surface of the mounting plate (4) is fixedly provided with a cylinder (5), the output end of the cylinder (5) is fixedly provided with a scraper blade (6), the outer surface of the mounting plate (4) is fixedly provided with a collecting tank (7), the inner top wall of the mounting rack (1) is fixedly provided with an inner hollow mounting box (8), and a bidirectional threaded rod (9) is rotatably connected between the inner side wall of the mounting box (8) through a bearing, the equal threaded connection in surface of two-way threaded rod (9) has threaded sleeve (10), two the surface of threaded sleeve (10) all rotates and is connected with pinch roller (11), the last surface mounting's of mounting bracket (1) spinning roller is second unwrapping wire roller (14), the surface winding of second unwrapping wire roller (14) has second material layer (15), the free end of second material layer (15) bonds mutually with the upper surface on first material layer (3), and the material layer after bonding passes oven (16) through the gap between two pinch rollers (11), and with link to each other between wire wrapping roller (17).
2. The multi-process solvent-free compound machine of claim 1, wherein: the paying-off roller comprises two fixing plates (101) fixedly arranged on the mounting rack (1), an air cylinder (107) fixedly arranged on the mounting rack (1) and a tensioning roller mechanism arranged on the mounting rack (1), a driving motor (102) is fixedly arranged on the outer surface of the fixing plate (101), a crankshaft (104) is fixedly arranged at the output end of the driving motor (102), an end turn (103) of the crankshaft (104), the layer of material (3) being wound around an outer surface of the turn (103), a shaft sleeve (105) is sleeved on the outer surface of the crankshaft (104), the outer surface of the shaft sleeve (105) is connected with a connecting rod (106), the piston (108) is arranged in the air cylinder (107), the piston (108) is movably connected with the connecting rod (106), and an exhaust plate (109) is fixedly mounted on the outer surface of the air cylinder (107).
3. A multi-process solvent-free compound machine according to claim 2, wherein: the tensioning roller mechanism comprises two frames (110) fixedly mounted on the mounting frame (1), and is arranged on the left side, a screw rod (111) is fixedly connected between the inner top wall and the top wall of the frames (110), the outer surface of the screw rod (111) is connected with a screw rod sleeve (112) and the right side, a first sliding rod (113) is fixedly connected between the inner top wall and the bottom wall of the frames (110), the outer surface of the first sliding rod (113) is connected with a first sliding sleeve (114), and the first sliding sleeve (114) is connected with a tensioning roller (115) in a rotating mode between the screw rod sleeve (112).
4. The multi-process solvent-free compound machine of claim 1, wherein: the cross section projection of the scraper (6) is in a direct trapezoid shape, and a through hole is formed in the upper surface of the scraper (6).
5. The multi-process solvent-free compound machine and the compound method according to claim 1, characterized in that: fixedly connected with second slide bar (801) between the inside roof of mounting box (8) and the diapire, the surface cover of second slide bar (801) is equipped with two second sliding sleeves (802), second sliding sleeve (802) with fixed connection between threaded sleeve (10), the fixed surface of mounting box (8) installs motor (803), the output of motor (803) with fix between two-way screw pole (9).
6. The multi-process solvent-free compound machine of claim 1, wherein: a plurality of guide rollers are mounted on the inner wall of the mounting frame (1).
7. The multi-process solvent-free compound machine of claim 1, wherein: and an auxiliary wire guide roller is arranged on the outer surface of the collecting groove (7).
8. The multi-process solvent-free compound machine and the compound method as claimed in claim 1, characterized by comprising the following steps:
s1, enabling the first material layer (3) on the first pay-off roller (2) to sequentially pass through a tension roller (115), a plurality of guide rollers and an auxiliary guide roller, then enabling the first material layer to penetrate out of a gap between two pressing wheels (11), enabling the first material layer to penetrate through an oven (16), and connecting the first material layer with a winding roller (17);
s2, adjusting the tension roller (115) to enable the first material layer (3) to be in a tensioned state;
s3, starting a driving motor (102), enabling the driving motor (102) to rotate to loosen the first material layer (3), and starting a winding roller (17) to enable the first material layer (3) to be wound gradually on the first material layer (3);
s4, opening the glue spreader (12) and spraying glue in the glue spreader (12) to the outer surface of the first material (3) through the spray head (13);
s5, starting the air cylinder 5, driving the scraper 6 to move by the air cylinder 5, and adjusting the distance between the scraper 6 and the first material layer (3);
s6, connecting the free end of the second material layer (15) on the outer surface of the second pay-off roller (14) with the glue spreading surface of the first material layer (3) to form a new composite material layer;
s7, starting a motor (803) and adjusting the size of a gap between the two pinch rollers (11);
and S8, after the composite material layer with the thickness compacted by the gap of the compaction wheel (11) enters an oven (16) to be dried, the composite material layer is wound on the outer surface of the winding roller (17).
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| CN202111286302.6A CN113910741A (en) | 2021-11-02 | 2021-11-02 | Multi-process solvent-free compound machine and compound method |
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Application publication date: 20220111 |