CN117259084A - UV coating device with good uniformity - Google Patents
UV coating device with good uniformity Download PDFInfo
- Publication number
- CN117259084A CN117259084A CN202311295184.4A CN202311295184A CN117259084A CN 117259084 A CN117259084 A CN 117259084A CN 202311295184 A CN202311295184 A CN 202311295184A CN 117259084 A CN117259084 A CN 117259084A
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- China
- Prior art keywords
- fixedly connected
- box
- coating
- cleaning
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 151
- 239000011248 coating agent Substances 0.000 title claims abstract description 148
- 238000004140 cleaning Methods 0.000 claims abstract description 118
- 239000000758 substrate Substances 0.000 claims abstract description 38
- 238000005507 spraying Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 49
- 239000000428 dust Substances 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 38
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 35
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 35
- 241001330002 Bambuseae Species 0.000 claims description 35
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 35
- 239000011425 bamboo Substances 0.000 claims description 35
- 238000010304 firing Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 12
- 239000003973 paint Substances 0.000 claims description 12
- 239000010902 straw Substances 0.000 claims description 7
- 238000007790 scraping Methods 0.000 abstract description 33
- 239000004744 fabric Substances 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 18
- 239000002699 waste material Substances 0.000 description 15
- 238000010521 absorption reaction Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000011012 sanitization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention discloses a UV coating device with good uniformity, which comprises a base, wherein a winding drum is fixedly connected to the top of the base, a coated substrate is wound up and collected by the winding drum, one end of the base, which is far away from the winding drum, is fixedly connected with a roller frame, the top of the roller frame is fixedly connected with a clamping roller, the side surface of the roller frame is fixedly connected with a cleaning member, the cleaning member cleans cloth surfaces in advance before coating, one side of the cleaning member, which is close to the winding drum, is provided with a light-shielding box, the bottom of the light-shielding box is fixedly connected with the base through a bracket, the inner wall of the light-shielding box is fixedly connected with a spraying member, one side, which is close to the winding drum, of the inner wall of the light-shielding box is fixedly connected with a scraping member, a supporting plate is arranged below the scraping member, the bottom of the supporting plate is fixedly connected with the base, and the side surface of the light-shielding box is fixedly connected with an ultraviolet lamp.
Description
Technical Field
The invention relates to the technical field of coating machines, in particular to a UV coating device with good uniformity.
Background
The coating machine is mainly used for the surface coating process production of films, papers and the like, and the machine is used for coating a layer of glue, paint or ink with specific functions on a coiled base material, drying and coiling; the multifunctional coating head is special, so that various forms of surface coating can be realized, and the brush type coating machine is the oldest coating equipment; there are three different types of brush heads: a round brush coating head, a blanket roller coating head and a blanket cover coating head; coating the UV coating liquid on paper, cloth and plastic film, and further rolling, spraying, powder coating and the like; a process for applying a coating to a workpiece, such as a sheet; coating: for the purposes of corrosion prevention, insulation, decoration and the like, a plastic thin layer is coated on the surfaces of objects such as fabrics, paper, metal foil or plates and the like in a liquid or powder form, wherein compared with other coating modes, the spraying has the advantages of good paint film quality, high coating efficiency, uniform paint film thickness and the like.
Although the thickness of a paint film coated by the spraying method is more uniform than that of paint coated by other coating methods, the spraying method is easy to block due to the complex structure of a spray head, has higher cost and needs frequent maintenance, so that the popularity is not large, and the spraying method consumes more paint than that of paint coated by other coating methods, thereby further improving the cost.
Disclosure of Invention
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a UV coating device that degree of consistency is good, includes the base, the top fixedly connected with reel of base, the substrate roll-up collection that the reel will be accomplished to the coating is kept away from to the reel, the one end fixedly connected with roller frame of reel frame, the top fixedly connected with pinch roller of roller frame, the side fixedly connected with clearance component of roller frame, clearance component is in advance with cloth cover clean up before the coating, one side that clearance component is close to the reel is provided with the light-avoiding box, the bottom of light-avoiding box is through support and base fixed connection, the inner wall fixedly connected with spraying component of light-avoiding box, one side fixedly connected with that the light-avoiding box inner wall is close to the reel is scraped the component, the below of scraping the component is provided with the backup pad, the bottom and the base fixedly connected with of backup pad, the side fixedly connected with ultraviolet lamp of light-avoiding box is rolled up the substrate that the coating was accomplished, and is collected the pinch roller presss from each other with the substrate in the middle assistance positioning substrate, and the clearance component is clean in advance with the cloth cover so as guarantee follow-up coating effect, because UV coating will solidify in the one side that the ultraviolet ray is close to the reel, keep away the light box to carry out spraying, prevent to throw up the ultraviolet ray in the ultraviolet ray, take out the coating and take out the coating evenly after the ultraviolet lamp box and take the coating out the coating after the setting up the ultraviolet lamp, the ultraviolet lamp box, the ultraviolet lamp has been set up the ultraviolet lamp, and the ultraviolet lamp coating the ultraviolet lamp box has been done the ultraviolet ray.
Further, the spraying component includes the inlet pipe, the surface and the light-proof box fixed connection of inlet pipe, the bottom fixedly connected with branch material pipe of inlet pipe, the inlet pipe is linked together with branch material pipe, the inlet pipe is kept away from the external UV coating of one end of branch material pipe, the bottom fixedly connected with shower nozzle of branch material pipe, the side fixedly connected with cleaning member of shower nozzle, the UV coating gets into branch material pipe from the inlet pipe, gets into the shower nozzle by branch material pipe, is the atomized blowout from the shower nozzle, is the atomized blowout on the substrate, and the coating is more even, and when the machine was stopped, usable cleaning member washs the shower nozzle, prevents that the coating from piling up and causing the jam.
Further, the shower nozzle includes a spray section of thick bamboo, the top and the branch material pipe fixed connection of a spray section of thick bamboo, the inner wall fixedly connected with toper section of thick bamboo of a spray section of thick bamboo, the side fixedly connected with solenoid valve of toper section of thick bamboo, the below of toper section of thick bamboo is provided with the splash guard, the side and the spray section of thick bamboo fixed connection of splash guard, the bottom fixedly connected with firing pin of splash guard, UV coating gets into the branch material pipe from the inlet pipe, gets into a spray section of thick bamboo by the branch material pipe, gets into a toper section of thick bamboo by a spray section of thick bamboo, and the toper section of thick bamboo upper and lower size, coating is sprayed through a toper section of thick bamboo, and striking with the firing pin atomizes, forms vaporific coating and sprays, and the coating is more even, and the splash guard can prevent upwards sputtering to a toper section of thick bamboo with the coating of thick bamboo of collision of firing pin.
Further, the firing pin includes the needle, connecting rod and splash guard fixed connection are passed through at the top of the needle, the inner wall fixedly connected with splash guard telescopic link of the needle, the bottom fixedly connected with engaging lug of the needle, the side of engaging lug rotates and is connected with splash guard, splash guard is close to splash guard telescopic link's one end and rotates and be connected with the sled board, the one end that splash guard was kept away from to the sled board is with splash guard telescopic link fixed connection, splash guard is the horizontality in the during operation, the UV coating can further strike with splash guard after striking with the needle, further atomize, make water droplet diameter less, the coating is more even, when needs wash the firing pin, splash guard telescopic link can drive the wane and go up and down, drive splash guard round engaging lug rotation, thereby change splash guard and the contained angle between the needle, make its surface each point all can obtain wasing, guarantee the cleaning effect, prevent that the coating from piling up to take place to block up, the life of this device is prolonged.
Further, the cleaning member includes the inlet tube, inlet tube surface and light-proof box fixed connection, the side fixedly connected with distributive pipe of inlet tube, the inlet tube is linked together with the distributive pipe, the one end external water source of distributive pipe is kept away from to the inlet tube, the below fixedly connected with hose of distributive pipe, the distributive pipe is linked together with the hose, the bottom fixedly connected with spray ring of hose, the hose is linked together with the spray ring, the side and the spray tube sliding connection of spray ring, the top fixedly connected with cleaning telescopic link of spray ring, the top and the spray tube fixed connection of cleaning telescopic link, the orifice has been seted up to the inner wall of spray ring, and clear water gets into the distributive pipe from the inlet tube, gets into the hose from the hose, spouts in the orifice on the spray ring, and the cleaning telescopic link can stretch out and draw back the spray ring and reciprocate, and the spray ring sprays water round the needle body and the omnidirectional is washd totally, guarantees the cleaning effect, prevents that the coating from piling up and blocking up, extension device's life.
Further, the scraping component comprises an arc scraping plate, the side of the arc scraping plate is in sliding connection with a light-proof box, the top fixedly connected with scraping plate telescopic rod of the arc scraping plate is in fixed connection with the light-proof box, the side fixedly connected with absorbing box of the arc scraping plate is connected with a connecting pipe fixedly connected with the top of the absorbing box, the absorbing box is communicated with the connecting pipe, the top of the connecting pipe is in sliding connection with a suction pipe, the connecting pipe is communicated with the suction pipe, one end of the suction pipe, far away from the connecting pipe, penetrates through the light-proof box and is fixedly connected with a collecting box, the outer surface of the suction pipe is fixedly connected with a suction pump, the suction pump is communicated with the suction pipe, when the substrate is sprayed and moves out of the light-proof box, the arc scraping plate can move relatively with the surface of the substrate, the coating on the surface of the arc scraping plate is flatter, the coating on the surface of the arc scraping plate is enabled to be more even, the telescopic rod of the arc scraping plate can drive the arc scraping plate to lift, the gap between the arc scraping plate and the substrate is adjusted, the thickness of the coating can also be scraped by the coating after the coating, the suction pipe is communicated with the suction pipe, the suction pipe is connected with the suction pipe, the suction pipe is communicated with the suction pipe, the suction pipe is produced, the suction pipe is reversely and the suction pipe is sucked into the suction box, and the surplus coating can be used for recycling the coating, and the coating after the suction box, and the suction box and the waste coating can be absorbed and the waste after the suction box and the coating can be recycled.
Further, the clearance component includes the clearance box, the side of clearance box passes through connecting plate and roller frame fixed connection, the top fixedly connected with ash suction pipe of clearance box, the clearance box is linked together with ash suction pipe, the bottom fixedly connected with ash collection box of ash suction pipe, ash suction pipe is linked together with ash collection box, the inner wall fixedly connected with dust bag of ash collection box, the below of dust bag is provided with the air suction pump, the top and the ash collection box fixed connection of air suction pump, the air suction pump is linked together with ash collection box, and the clearance box is ash removal to the substrate surface, under the effect of air suction pump, inhales the ash collection box with the dust through ash suction pipe, gets into the dust bag, carries out surface cleaning to the substrate before the coating, makes its surface clean smooth, guarantees the coating effect for the coating is more even.
Further, the cleaning box comprises a shell, the side of shell passes through connecting plate and roller frame fixed connection, the inner wall of shell rotates and is connected with the cleaning brush, the one end fixedly connected with cleaning motor of cleaning brush, cleaning motor's side passes through connecting plate and roller frame fixed connection, cleaning plate's top is provided with the cleaning plate, cleaning plate's side and shell fixed connection, cleaning motor drive cleaning brush rotate, clear up the substrate surface, clear up the cleaning brush with the dust on, can't all absorptive dust also can be raised by the cleaning brush.
Further, the cleaning plate includes the arc, the side and the shell fixed connection of arc, the bottom fixedly connected with scraper of arc, the ash absorption groove has been seted up on the surface of arc, the cleaning motor drives the cleaning brush that adsorbs the dust and rotates and contact with the scraper, the scraper scrapes the dust into the clearance box by ash absorption groove, by absorbing into album ash box in the clearance box, finally collect into the dust bag, carry out surface cleaning to the substrate before the coating, make its surface clean smooth, guarantee the coating effect, make the coating more even, the scraper is cleared up the cleaning brush simultaneously, keep the clean of cleaning brush, guarantee the cleaning effect, further guarantee the coating effect, and prolong the device's life.
The invention provides a UV coating device with good uniformity. The beneficial effects are as follows:
1. this UV coating device that degree of consistency is good is provided with spraying component, and UV coating gets into branch material pipe from the inlet pipe, gets into the shower nozzle by branch material pipe, is the atomized blowout from the shower nozzle, is the atomized spraying on the substrate, and the coating is more even, when machine stops, the usable spraying component in set up wash the shower nozzle, prevents that the coating from piling up and causes the life who blocks up the extension device.
2. This UV coating device that degree of consistency is good is provided with the shower nozzle, and UV coating gets into branch material pipe from the inlet pipe, gets into the section of thick bamboo by branch material pipe, gets into toper section of thick bamboo by the section of thick bamboo that spouts, and the coating is big-end-up through toper section of thick bamboo blowout, and striking atomizing with the firing pin forms vaporific coating and sprays, and the coating is more even, and the splash board is the horizontality at the during operation, and UV coating can further strike with the splash board after striking with the needle, further atomizes, makes the water droplet diameter littleer, and the coating is more even.
3. This UV coating device that degree of consistency is good is provided with cleaning member, the clear water gets into the shunt from the inlet tube, get into the hose by the shunt, get into the spray ring from the hose, spout from the orifice on the spray ring, wash the telescopic link and can stretch out and draw back and drive the spray ring and reciprocate, the spray ring sprays water round the needle, with the needle with splash guard all-round sanitization, splash guard telescopic link flexible drive wane lift simultaneously, drive splash guard and rotate round the engaging lug, thereby change the contained angle between splash guard and the needle, make every point on its surface can all obtain wasing, guarantee the cleaning performance, prevent that the coating from piling up and taking place to block up, the life of extension device.
4. This UV coating device that degree of consistency is good is provided with and stricks the component, when the spraying is accomplished to the substrate and is removed from the light-resistant box, the arc scraper blade can take place relative motion with the substrate surface, the arc scraper blade can strickle the substrate surface, make the coating on its surface more level and smooth, make the coating more even, the flexible arc scraper blade that can drive of scraper blade telescopic link simultaneously goes up and down, adjust the clearance between arc scraper blade and the substrate, the thickness of control coating, can also scrape the coating after having, draw water and straw intercommunication, the straw passes through takeover and absorbs the box intercommunication, the suction pump work makes and produces the negative pressure in the absorption box, with the unnecessary coating that the arc scraper blade scraped through inhaling the absorption box, get into through takeover and straw and collect the box, accomplish the collection of unnecessary coating, can throw into the coating once more after retrieving, save manufacturing cost.
5. This UV coating device that degree of consistency is good is provided with cleaning member, cleaning motor drives the cleaning brush and rotates, clear up substrate surface, clear up the cleaning brush with the dust, unable all absorptive dust also can be lifted by the cleaning brush, cleaning motor drives the cleaning brush that adsorbs the dust and rotates and contact with the scraper, the scraper scrapes the dust by inhaling the ash groove into the clearance box, by absorbing into the album ash box in the clearance box, the dust that is lifted by the cleaning brush also can be inhaled into the album ash box simultaneously, finally collect into the dust bag, clear up the substrate surface before the coating, make its surface clean smooth, guarantee the coating effect, make the coating more even, the scraper is clear up the cleaning brush simultaneously, clean when keeping the cleaning brush, guarantee the cleaning effect, further guarantee the coating effect, and prolong the device's life.
Drawings
FIG. 1 is a schematic diagram of a UV coating device with good uniformity;
FIG. 2 is a schematic view of the structure of the spray member of the present invention;
FIG. 3 is a schematic view of the structure of the feed pipe of the present invention;
FIG. 4 is a schematic view of the structure of the spray head of the present invention;
FIG. 5 is a schematic view of the structure of the striker of the present invention;
FIG. 6 is a schematic view of the structure of the cleaning member of the present invention;
FIG. 7 is a schematic view of a cleaning telescoping rod according to the present invention;
FIG. 8 is a schematic view of the structure of the arcuate flight of the present invention;
FIG. 9 is a schematic view of the structure of the collecting box of the present invention;
FIG. 10 is a schematic view of the cleaning member of the present invention;
FIG. 11 is a schematic view of the structure of the cleaning brush of the present invention;
fig. 12 is a schematic structural view of the doctor blade of the invention.
In the figure: 1. a base; 2. a reel; 3. a light-shielding box; 4. spraying a component; 5. a support plate; 6. an ultraviolet lamp; 7. a strickling member; 81. a roller frame; 82. a nip roller; 9. cleaning the component; 41. a feed pipe; 42. a material dividing pipe; 43. a spray head; 44. cleaning the component; 431. a spray cylinder; 432. a conical cylinder; 433. a splash guard; 434. a striker; 435. an electromagnetic valve; 4341. a needle body; 4342. a splash plate telescopic rod; 4343. a connecting lug; 4344. a splash plate; 4345. a prying plate; 441. a water diversion pipe; 442. a water inlet pipe; 443. a hose; 444. a spray ring; 445. cleaning the telescopic rod; 446. a spray hole; 71. an arc-shaped scraping plate; 72. a scraper telescopic rod; 73. an absorption box; 74. connecting pipe; 75. a suction pipe; 76. a water pump; 77. a collection box; 91. cleaning the box; 92. an ash suction pipe; 93. an ash collecting box; 94. a dust collecting bag; 95. an exhaust pump; 911. a housing; 912. cleaning a motor; 913. cleaning brushes; 914. a cleaning plate; 9141. an arc-shaped plate; 9142. a scraper; 9143. an ash suction groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, the present invention provides a technical solution: the utility model provides a UV coating device that degree of consistency is good, the on-line screen storage device comprises a base 1, the top fixedly connected with reel 2 of base 1, the substrate roll-up collection that the reel 2 will be accomplished in the coating is accomplished, the one end fixedly connected with roller frame 81 is kept away from to the base 1, the top fixedly connected with pinch roller 82 of roller frame 81, the side fixedly connected with clearance component 9 of roller frame 81, clearance component 9 is in advance with cloth cover clean up before the coating, one side that clearance component 9 is close to reel 2 is provided with the light-proof box 3, the bottom of light-proof box 3 is through support and 1 fixed connection of base, the inner wall fixedly connected with spraying component 4 of light-proof box 3, one side fixedly connected with that the inner wall of light-proof box 3 is close to reel 2 is scraped flat component 7, scrape flat component 7's below and be provided with backup pad 5, backup pad 5's bottom and 1 fixed connection of base, the side fixedly connected with 6 of light-proof box 3 is rolled up the substrate that the coating was accomplished, pinch roller 82 presss substrate clamp in middle auxiliary positioning substrate, clearance component 9 is clean up the cloth cover in order to guarantee the follow-up coating effect, because UV coating will be shone ultraviolet ray in the ultraviolet ray box 3, so the spraying will shine in the light-proof box 3, the ultraviolet lamp 3 is shone the ultraviolet lamp 3 and is prevented from carrying out the ultraviolet lamp 3 and the coating is scraped the ultraviolet lamp 3 and the ultraviolet ray is evenly after the coating is accomplished the coating is more evenly after the coating is accomplished the coating is accomplished, the ultraviolet lamp 3 is set up, the ultraviolet lamp 3 is more evenly and is coated in the ultraviolet lamp 3, and is coated and the ultraviolet lamp 3, the ultraviolet lamp is coated and the ultraviolet lamp 3, and the ultraviolet ray is coated, and the ultraviolet ray can be coated.
The spraying component 4 includes inlet pipe 41, the surface and the light-resistant box 3 fixed connection of inlet pipe 41, inlet pipe 41's bottom fixedly connected with divides material pipe 42, inlet pipe 41 is linked together with dividing material pipe 42, the inlet pipe 41 is kept away from the external UV coating of the one end of dividing material pipe 42, divide the bottom fixedly connected with shower nozzle 43 of material pipe 42, the side fixedly connected with cleaning member 44 of shower nozzle 43, the UV coating gets into dividing material pipe 42 from inlet pipe 41, get into shower nozzle 43 by dividing material pipe 42, by the atomizing blowout from shower nozzle 43, be the atomizing spout on the substrate, the coating is more even, when the machine stops, can use cleaning member 44 to wash shower nozzle 43, prevent that the coating from piling up and causing the jam.
The shower nozzle 43 includes spray tube 431, spray tube 431's top and branch material tube 42 fixed connection, spray tube 431's inner wall fixedly connected with toper section of thick bamboo 432, toper section of thick bamboo 432's side fixedly connected with solenoid valve 435, toper section of thick bamboo 432's below is provided with splash guard 433, splash guard 433's side and spray tube 431 fixed connection, splash guard 433's bottom fixedly connected with firing pin 434, UV coating gets into branch material tube 42 from inlet pipe 41, get into spray tube 431 by branch material tube 42, get into toper section of thick bamboo 432 by spray tube 431, toper section of thick bamboo 432 big-end-up, the coating is spouted through toper section of thick bamboo 432, strike atomizing with firing pin 434, form vaporific coating and spray, it is more even to apply, splash guard 433 can prevent upwards splash to toper section of thick bamboo 432 with the coating of thick bamboo 434 collision, pollute the coating in the toper section of thick bamboo 432.
The firing pin 434 includes needle 4341, needle 4341's top passes through connecting rod and splash guard 433 fixed connection, needle 4341's inner wall fixedly connected with splash guard 4342, needle 4341's bottom fixedly connected with engaging lug 4343, engaging lug 4343's side rotates and is connected with splash guard 4344, splash guard 4344 is close to splash guard 4342's one end rotation and is connected with sled 4345, sled 4345 keeps away from splash guard 4344's one end and splash guard 4342 fixed connection, splash guard 4344 is the horizontality at the during operation, the UV coating can further strike with splash guard 4344 after striking with needle 4341, further the atomizing makes water droplet diameter less, the coating is more even, when needs wash firing pin 434, splash guard 4342 stretches out and draws back and can drive the rocker and go up and down, drive splash guard 4344 round engaging lug 4343 rotation, thereby change the contained angle between splash guard 4344 and the needle 4341, make its surface every point can obtain wasing, guarantee to wash the effect, prevent to pile up the life of coating to take place, the device is prolonged.
The cleaning member 44 comprises a water inlet pipe 442, the outer surface of the water inlet pipe 442 is fixedly connected with a light-shielding box 3, a water distribution pipe 441 is fixedly connected to the side surface of the water inlet pipe 442, the water inlet pipe 442 is communicated with the water distribution pipe 441, one end of the water inlet pipe 442, which is far away from the water distribution pipe 441, is externally connected with a water source, a hose 443 is fixedly connected to the lower part of the water distribution pipe 441, the water distribution pipe 441 is communicated with the hose 443, a spray ring 444 is fixedly connected to the bottom of the hose 443, the hose 443 is communicated with the spray ring 444, the side surface of the spray ring 444 is in sliding connection with the spray cylinder 431, a cleaning telescopic rod 445 is fixedly connected to the top of the spray ring 444, the top of the cleaning telescopic rod 445 is fixedly connected with the spray cylinder 431, a spray hole 446 is formed in the inner wall of the spray ring 444, clear water enters the water distribution pipe 441 from the water inlet pipe 442, enters the hose 443 from the water distribution pipe 443, enters the spray ring 444 from the hose 443, and is sprayed out of the spray hole 446 on the spray ring 444, the cleaning telescopic rod 445 can stretch to drive the spray ring 444 to move up and down, the spray ring 444 sprays water around the needle 4341, the spray ring 4341 and the splash plate 4344 are cleaned in all directions, the cleaning effect is guaranteed, the paint is prevented from blocking, and the service life of the device is prolonged.
When in use, the winding drum 2 winds up and collects the coated substrate, provides power for the movement of the substrate, the clamping roller 82 assists clamping, the substrate is sprayed in the light-proof box 3, the UV paint enters the material distributing pipe 42 from the material distributing pipe 41, enters the spraying cylinder 431 from the material distributing pipe 42, enters the conical cylinder 432 from the spraying cylinder 431, the conical cylinder 432 is big and small in upper and lower, the paint is sprayed out from the conical cylinder 432 and is impacted and atomized by the firing pin 434, the splash board 4344 is in a horizontal shape when in operation, the UV paint is further impacted and atomized by the splash board 4344 after being impacted with the needle 4341, make the water droplet diameter smaller, the coating is more even, when machine is stopped, solenoid valve 435 closes toper section of thick bamboo 432, washs telescopic link 445 and can stretch out and draw back and drive spray ring 444 and reciprocate, spray ring 444 sprays water round needle 4341, with needle 4341 and the all-round sanitization of splash guard 4344, splash guard telescopic link 4342 stretches out and draws back simultaneously and drives the wane and go up and down, drive splash guard 4344 and rotate round engaging lug 4343 to change the contained angle between splash guard 4344 and the needle 4341, make every point of its surface all obtain wasing, guarantee the cleaning performance.
Referring to fig. 8-9, the present invention provides a technical solution: the scraping component 7 comprises an arc scraping plate 71, the side face of the arc scraping plate 71 is in sliding connection with a light-proof box 3, the top of the arc scraping plate 71 is fixedly connected with a scraping telescopic rod 72, the top of the scraping telescopic rod 72 is fixedly connected with the light-proof box 3, the side face of the arc scraping plate 71 is fixedly connected with an absorbing box 73, the top of the absorbing box 73 is fixedly connected with a connecting pipe 74, the absorbing box 73 is communicated with the connecting pipe 74, the top of the connecting pipe 74 is in sliding connection with a suction pipe 75, one end of the suction pipe 75, far away from the connecting pipe 74, penetrates through the light-proof box 3 and is fixedly connected with a collecting box 77, the outer surface of the suction pipe 75 is fixedly connected with a water suction pump 76, the water suction pump 76 is communicated with the suction pipe 75, when a substrate is sprayed and moves out of the light-proof box 3, the arc scraping plate 71 can move relatively with the surface of the substrate, the surface of the substrate is flatter, the coating on the surface is more uniform, the scraping telescopic rod 72 can drive the arc scraping plate 71 to lift, the gap between the arc scraping plate 71 and the substrate, the thickness of the coating is controlled, the coating can be scraped up after the suction pipe 75 is communicated with the suction pipe 75, the suction pipe 75 is communicated with the suction pipe 75, the waste coating can be recycled through the suction pipe 73, the waste coating can be recycled, the waste coating can be produced, and the waste coating can be absorbed by the suction box 73, and the waste coating can be recycled, and the waste coating can be absorbed by the suction box 73, and the waste after the waste, and the waste can be recovered through the waste, and the waste after the waste can be used after the waste.
When the spraying is finished on the base material and the base material moves out of the light-shielding box 3, the arc-shaped scraping plate 71 and the surface of the base material move relatively, the arc-shaped scraping plate 71 can scrape the surface of the base material to enable the coating on the surface of the base material to be flatter, so that the coating is more uniform, meanwhile, the scraping plate telescopic rod 72 stretches and contracts to drive the arc-shaped scraping plate 71 to lift, the gap between the arc-shaped scraping plate 71 and the base material is adjusted, the thickness of the coating is controlled, the coating after the coating can be scraped, water is pumped and is communicated with the suction pipe 75, the suction pipe 75 is communicated with the absorption box 73 through the connecting pipe 74, the suction pump 76 works to enable negative pressure to be generated in the absorption box 73, redundant coating scraped by the arc-shaped scraping plate 71 is sucked into the absorption box 73 through the connecting pipe 74 and the suction pipe 75 to enter the collection box 77, the coating can be put into the coating again after the recovery, and the production cost is saved.
In a third embodiment, please refer to fig. 10-12, the present invention provides a technical solution: the cleaning member 9 comprises a cleaning box 91, the side face of the cleaning box 91 is fixedly connected with a roller frame 81 through a connecting plate, the top of the cleaning box 91 is fixedly connected with an ash suction pipe 92, the cleaning box 91 is communicated with the ash suction pipe 92, the bottom of the ash suction pipe 92 is fixedly connected with an ash collecting box 93, the ash suction pipe 92 is communicated with the ash collecting box 93, the inner wall of the ash collecting box 93 is fixedly connected with a dust collecting bag 94, an exhaust pump 95 is arranged below the dust collecting bag 94, the top of the exhaust pump 95 is fixedly connected with the ash collecting box 93, the exhaust pump 95 is communicated with the ash collecting box 93, the cleaning box 91 is used for cleaning the surface of a substrate, dust is sucked into the ash collecting box 93 through the ash suction pipe 92 under the action of the exhaust pump 95, and enters the dust collecting bag 94 to clean and smooth the surface of the substrate before coating, so that the coating effect is ensured, and the coating is more uniform.
The cleaning box 91 comprises a housing 911, the side face of the housing 911 is fixedly connected with a roller frame 81 through a connecting plate, the inner wall of the housing 911 is rotationally connected with a cleaning brush 913, one end of the cleaning brush 913 is fixedly connected with a cleaning motor 912, the side face of the cleaning motor 912 is fixedly connected with the roller frame 81 through a connecting plate, a cleaning plate 914 is arranged above the cleaning brush 913, the side face of the cleaning plate 914 is fixedly connected with the housing 911, the cleaning motor 912 drives the cleaning brush 913 to rotate, cleaning is carried out on the surface of a substrate, dust is cleaned on the cleaning brush 913, and dust which cannot be adsorbed completely can be lifted by the cleaning brush 913.
The cleaning plate 914 includes the arc 9141, the side and the shell 911 fixed connection of arc 9141, the bottom fixedly connected with scraper 9142 of arc 9141, the ash suction groove 9143 has been seted up on the surface of arc 9141, the cleaning brush 913 rotation that the cleaning motor 912 drove the absorption dust contacts with scraper 9142, scraper 9142 scrapes into cleaning box 91 by ash suction groove 9143 with the dust, be absorbed into dust collection box 93 in cleaning box 91, finally collect into dust bag 94, clean the surface to the substrate before the coating, make its surface clean smooth, guarantee the coating effect, make the coating more even, simultaneously scraper 9142 clear up cleaning brush 913, keep cleaning brush 913 clean, guarantee the cleaning effect, further guarantee the coating effect, and prolong the life of device.
When the dust collecting box is used, the suction pump 95 works, negative pressure is generated in the dust collecting box 93, meanwhile, negative pressure is also generated in the dust suction pipe 92 and the cleaning box 91 which are communicated with the dust collecting box 93, the cleaning motor 912 drives the cleaning brush 913 to rotate, the surface of a substrate is cleaned, dust is cleaned on the cleaning brush 913, dust which cannot be adsorbed completely can be lifted by the cleaning brush 913, the cleaning motor 912 drives the cleaning brush 913 which adsorbs the dust to rotate and contact with the scraper 9142, the scraper 9142 scrapes the dust into the cleaning box 91 through the dust suction groove 9143, the dust is absorbed into the dust collecting box 93 in the cleaning box 91, the dust is sucked into the dust collecting box 93 through the dust suction pipe 92 under the action of the suction pump 95, and the dust enters the dust collecting bag 94, and meanwhile, the dust lifted by the cleaning brush 913 can be sucked into the dust collecting box 93.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (9)
1. The utility model provides a UV coating device that degree of consistency is good, includes base (1), the top fixedly connected with reel (2) of base (1), the substrate roll-up that reel (2) will be coated is accomplished is collected, the one end fixedly connected with roller frame (81) of reel (2) are kept away from to base (1), the top fixedly connected with pinch roller (82) of roller frame (81), its characterized in that:
the utility model discloses a cleaning device for a roller frame, including roller frame (81), cleaning member (9), backing (5) are provided with cleaning member (9), cleaning member (9) are provided with light-proof box (3) near one side of reel (2) before the coating, the bottom of light-proof box (3) is through support and base (1) fixed connection, the inner wall fixedly connected with spraying member (4) of light-proof box (3), one side fixedly connected with that light-proof box (3) inner wall is close to reel (2) strickle member (7), the below of strickle member (7) is provided with backup pad (5), the bottom and the base (1) fixed connection of backup pad (5), the side fixedly connected with ultraviolet lamp (6) of light-proof box (3).
2. A good uniformity UV coating application device according to claim 1, wherein: the spraying component (4) comprises a feeding pipe (41), the outer surface of the feeding pipe (41) is fixedly connected with a light-shielding box (3), a material distributing pipe (42) is fixedly connected to the bottom of the feeding pipe (41), the feeding pipe (41) is communicated with the material distributing pipe (42), one end of the feeding pipe (41) away from the material distributing pipe (42) is externally connected with UV (ultraviolet) paint, a spray head (43) is fixedly connected to the bottom of the material distributing pipe (42), and a cleaning component (44) is fixedly connected to the side face of the spray head (43).
3. A good uniformity UV coating application device according to claim 2, wherein: the shower nozzle (43) is including spouting a section of thick bamboo (431), the top and the branch material pipe (42) fixed connection of spouting a section of thick bamboo (431), the inner wall fixedly connected with toper section of thick bamboo (432) of spouting a section of thick bamboo (431), the side fixedly connected with solenoid valve (435) of toper section of thick bamboo (432), the below of toper section of thick bamboo (432) is provided with splash guard (433), the side and the spouting a section of thick bamboo (431) fixed connection of splash guard (433), the bottom fixedly connected with firing pin (434).
4. A UV coating device with good uniformity according to claim 3, wherein: the firing pin (434) comprises a pin body (4341), the top of the pin body (4341) is fixedly connected with a splash guard (433) through a connecting rod, the inner wall of the pin body (4341) is fixedly connected with a splash plate telescopic rod (4342), the bottom of the pin body (4341) is fixedly connected with a connecting lug (4343), the side face of the connecting lug (4343) is rotationally connected with a splash plate (4344), one end, close to the splash plate telescopic rod (4342), of the splash plate (4344) is rotationally connected with a prying plate (4345), and one end, far away from the splash plate (4344), of the prying plate (4345) is fixedly connected with the splash plate telescopic rod (4342).
5. A good uniformity UV coating application device according to claim 2, wherein: the cleaning component (44) comprises a water inlet pipe (442), the surface of the water inlet pipe (442) is fixedly connected with a light-shielding box (3), a water distribution pipe (441) is fixedly connected to the side surface of the water inlet pipe (442), the water inlet pipe (442) is communicated with the water distribution pipe (441), one end of the water inlet pipe (442) far away from the water distribution pipe (441) is externally connected with a water source, a hose (443) is fixedly connected to the lower portion of the water distribution pipe (441), the water distribution pipe (441) is communicated with the hose (443), a water spraying ring (444) is fixedly connected to the bottom of the hose (443), the hose (443) is communicated with the water spraying ring (444), the side surface of the water spraying ring (444) is in sliding connection with a spray drum (431), a cleaning telescopic rod (445) is fixedly connected to the top of the water spraying ring (444), and a spray hole (446) is formed in the inner wall of the water spraying ring (444).
6. A good uniformity UV coating application device according to claim 1, wherein: the utility model provides a scraper blade, including arc scraper blade (71), the side and the light-proof box (3) sliding connection of arc scraper blade (71), the top fixedly connected with scraper blade telescopic link (72) of arc scraper blade (71), the top and the light-proof box (3) fixed connection of scraper blade telescopic link (72), the side fixedly connected with of arc scraper blade (71) absorbs box (73), the top fixedly connected with takeover (74) of absorbing box (73), absorb box (73) and takeover (74) are linked together, the top sliding connection of takeover (74) has straw (75), takeover (74) are linked together with straw (75), the one end that straw (75) kept away from takeover (74) runs through light-proof box (3) and fixedly connected with collection box (77), the surface fixedly connected with suction pump (76) of straw (75), suction pump (76) are linked together with (75).
7. A good uniformity UV coating application device according to claim 1, wherein: cleaning member (9) are including clearance box (91), the side of clearance box (91) is through connecting plate and roller frame (81) fixed connection, the top fixedly connected with ash suction pipe (92) of clearance box (91), clearance box (91) are linked together with ash suction pipe (92), the bottom fixedly connected with ash collection box (93) of ash suction pipe (92), ash suction pipe (92) are linked together with ash collection box (93), the inner wall fixedly connected with dust collection bag (94) of ash collection box (93), the below of dust collection bag (94) is provided with air suction pump (95), the top and the ash collection box (93) fixed connection of air suction pump (95), air suction pump (95) are linked together with ash collection box (93).
8. The good uniformity UV coating device according to claim 7, wherein: the cleaning box (91) comprises a shell (911), the side of the shell (911) is fixedly connected with a roller frame (81) through a connecting plate, a cleaning brush (913) is rotationally connected to the inner wall of the shell (911), one end of the cleaning brush (913) is fixedly connected with a cleaning motor (912), the side of the cleaning motor (912) is fixedly connected with the roller frame (81) through the connecting plate, a cleaning plate (914) is arranged above the cleaning brush (913), and the side of the cleaning plate (914) is fixedly connected with the shell (911).
9. The good uniformity UV coating device according to claim 8, wherein: the cleaning plate (914) comprises an arc-shaped plate (9141), the side face of the arc-shaped plate (9141) is fixedly connected with the shell (911), a scraper (9142) is fixedly connected to the bottom of the arc-shaped plate (9141), and a dust suction groove (9143) is formed in the surface of the arc-shaped plate (9141).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311295184.4A CN117259084A (en) | 2023-10-09 | 2023-10-09 | UV coating device with good uniformity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311295184.4A CN117259084A (en) | 2023-10-09 | 2023-10-09 | UV coating device with good uniformity |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117259084A true CN117259084A (en) | 2023-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311295184.4A Pending CN117259084A (en) | 2023-10-09 | 2023-10-09 | UV coating device with good uniformity |
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| CN (1) | CN117259084A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118142781A (en) * | 2024-05-09 | 2024-06-07 | 苏州互友工业设备有限公司 | One-stop type new energy power battery spraying equipment with paint recovery function |
-
2023
- 2023-10-09 CN CN202311295184.4A patent/CN117259084A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118142781A (en) * | 2024-05-09 | 2024-06-07 | 苏州互友工业设备有限公司 | One-stop type new energy power battery spraying equipment with paint recovery function |
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