CN115251331A

CN115251331A - Automatic pre-pickling system and automatic pickles processing system

Info

Publication number: CN115251331A
Application number: CN202210916095.6A
Authority: CN
Inventors: 刘红岗
Original assignee: Henan Liuhua Food Co ltd
Current assignee: Henan Liuhua Food Co ltd
Priority date: 2022-08-01
Filing date: 2022-08-01
Publication date: 2022-11-01

Abstract

The utility model relates to an automatic change system of pickling and pickles automatic processing system in advance, automatic change system of pickling in advance includes two sets of locomotive, the crossbeam on two sets of locomotives is fixed respectively at both ends, the transportation module on the crossbeam is established in the slope, with crossbeam sliding connection's interception board, establish and be used for driving interception board reciprocating sliding's driver and establish the feed module on the crossbeam and along the transportation module setting on the crossbeam, the interception board is located the lower one side of transportation module, the feed module is located the below of transportation module, the direction of movement of working direction perpendicular to crossbeam of transportation module. The automatic pickles processing system comprises the automatic pre-pickling system. The application discloses automatic system and pickles automatic processing system of pickling in advance through transportation, the mixture of automatic production mode with vegetables and place the process integration, guarantees vegetables and the integrality in the stage of pickling in advance, can also reduce the process simultaneously, improves the degree of automation of production.

Description

Automatic pre-pickling system and automatic pickles processing system

Technical Field

The application relates to the technical field of automatic production, in particular to an automatic pre-pickling system and a pickles automatic processing system.

Background

The processing process of the pickles comprises a plurality of working procedures such as pre-pickling, cutting and forming, desalting, squeezing and dehydrating, saucing and the like, and the automation degree of each working procedure is continuously improved along with the continuous expansion of the production scale. In the pre-pickling stage, for example, vegetables need to be pickled and primarily fermented by using salt, and at present, the salt is added in a stirring and mixing manner and then transported to a fermentation tank for fermentation.

The mode that the stirring was mixed can cause vegetables surface damage, and middle transportation link also has this problem, and the damage is in pickling in-process obvious discolouring can appear, leads to the product quality to descend, appears the damaged department even and leads to the unable condition of using of whole vegetables to vegetables inside extension.

Disclosure of Invention

The application provides an automatic system and pickles automatic processing system of pickling in advance, through the transportation of automatic production mode with vegetables, mix and place the process integration, guarantee vegetables and in the integrality of pickling the stage in advance, can also reduce the process simultaneously, improve production's degree of automation.

The above object of the present application is achieved by the following technical solutions:

in a first aspect, the present application provides an automated pre-curing system, comprising:

two sets of moving vehicles;

two ends of the cross beam are respectively fixed on the two groups of moving vehicles;

the transportation module is obliquely arranged on the cross beam;

the interception plate is connected with the cross beam in a sliding way;

the driver is arranged on the cross beam and used for driving the interception plate to slide in a reciprocating manner; and

the feeding module is arranged on the cross beam and arranged along the conveying module;

wherein the interception plate is positioned at the lower side of the transportation module;

the feeding module is positioned below the conveying module;

the working direction of the transportation module is perpendicular to the moving direction of the cross beam.

In one possible implementation manner of the first aspect, the transportation module includes:

the rotating rollers are arranged on the cross beam at intervals and are in rotating connection with the cross beam;

the driving motor is arranged on the cross beam and connected with a rotating roller; and

and the conveying belt is wound on the plurality of rotating rollers.

In one possible implementation manner of the first aspect, the feeding module includes:

the plurality of spray heads are arranged on the cross beam at intervals;

the feeding pipeline is arranged on the cross beam and is sequentially connected with the material input end of each spray head; and

and the air supply pipeline is arranged on the cross beam and is sequentially connected with the compressed air input end of each spray head.

the storage boxes are arranged on the cross beam at intervals;

the spray head is arranged on the storage box and connected with the output end of the storage box;

the feeding auger is arranged on the cross beam and is sequentially connected with the input end of each storage box; and

and the gas supply pipeline is arranged on the cross beam and is sequentially connected with the compressed gas input end of each spray head.

In a possible implementation manner of the first aspect, a vibrator is arranged at the connection position of the storage box and the spray head.

In one possible implementation manner of the first aspect, the mobile vehicle includes:

a chassis; and

the moving wheel set and the hydraulic lifting column are both arranged on the chassis;

wherein, the both ends of crossbeam are connected with the lift end of the hydraulic pressure lift post on two travelling trucks respectively.

In a possible implementation manner of the first aspect, a distance measuring sensor is arranged on the cross beam, and the hydraulic lifting column is used for extending or shortening according to feedback of the distance measuring sensor.

In a possible implementation manner of the first aspect, the method further includes:

a material conveyer, a material conveying device and a material conveying device,

the plurality of electric guide plates are arranged on the material conveyer at intervals; and

the plurality of discharging channels are arranged on the material conveyer at intervals, and the number of the discharging channels is the same as that of the electric guide plates and corresponds to that of the electric guide plates one by one;

the transport module can move to the below of each discharge passageway.

In a second aspect, the application provides an automatic pickles processing system, which comprises the automatic pre-pickling system in any implementation manner of the first aspect and the first aspect.

Drawings

Fig. 1 is a schematic deployment diagram of an automated pre-curing system provided by the present application.

Fig. 2 is a schematic structural diagram of a mobile vehicle provided in the present application.

Fig. 3 is a schematic structural diagram of a transportation module and a feeding module provided in the present application.

Fig. 4 is a schematic view of the distribution of the interception plate in the cross beam provided by the present application.

Fig. 5 is a schematic structural view of another feeding module provided in the present application.

Fig. 6 is a schematic view illustrating an operation principle of a spray head provided by the present application.

Fig. 7 is a schematic diagram illustrating the lifting and lowering of a cross beam provided by the present application.

Fig. 8 is a schematic view of a cross beam provided in the present application.

Fig. 9 is a schematic view of the electric guide plate provided in the present application in a non-operating state.

Fig. 10 is a schematic view of an electric guide plate provided in the present application in a non-operating state.

In the figure, 11, a moving vehicle, 12, a cross beam, 13, a transportation module, 14, a baffle plate, 15, a driver, 16, a feeding module, 17, a distance measuring sensor, 111, a chassis, 112, a moving wheel set, 113, a hydraulic lifting column, 131, a rotating roller, 132, a driving motor, 133, a transportation belt, 161, a spray head, 162, a feeding pipeline, 163, an air feeding pipeline, 164, a storage box, 165, a feeding auger, 166, a vibrator, 21, a material conveyer, 22, an electric guide plate, 23 and a discharging channel.

Detailed Description

The technical solution of the present application will be described in further detail below with reference to the accompanying drawings.

Referring to fig. 1, the transport module 13, the interception plate 14, the driver 15 and the feeding module 16 are omitted from fig. 1, which shows the automated pre-curing system disclosed in the present application. Automatic it comprises locomotive 11, crossbeam 12, transport module 13, interception board 14, driver 15 and feed module 16 etc. to cure the system in advance, and automatic system's direct mount that cures in advance is in the top of fermentation vat, and the guide rail has all been laid along length direction in the fermentation vat both sides, and locomotive 11 is installed on the guide rail and can be on the guide rail reciprocating motion, covers the fermentation vat.

Referring to fig. 2, in some possible implementations, the moving vehicle 11 includes a chassis 111 and moving wheel sets 112 installed on the chassis 111, the moving wheel sets 112 include two types, i.e., a driving wheel set and a driven wheel set, only rollers are included in the driven wheel set, the driving wheel set includes rollers and a driver (including a motor and a speed reducer), and the driver is installed on the chassis 111 and connected to the rollers on the chassis 111 for driving the rollers to rotate forward and backward. The speed reducer is connected with the roller in a gear transmission mode.

Each chassis 111 is provided with a driving wheel set and a driven wheel set.

A set of moving vehicle 11 is respectively installed on the guide rail on the both sides of fermentation vat, and the both ends of crossbeam 12 are fixed respectively on these two sets of moving vehicle 11, can move above the fermentation vat under the drive of moving vehicle 11. A transportation module 13 is obliquely installed on the beam 12, and the transportation module 13 is used for transferring vegetables needing to be pre-pickled to the upper part of the fermentation tank.

Taking the direction in fig. 1 as an example, the beam 12 moves in the vertical direction, the transport module 13 moves in the horizontal direction, and the working direction of the transport module 13 is perpendicular to the moving direction of the beam 12. The vegetables to be pre-pickled can be delivered into the fermentation tank and stacked one by a combination of transverse movement and longitudinal movement.

Referring to fig. 3, the inclined transportation module 13 needs to be used with an interception plate 14, the interception plate 14 is slidably connected to the beam 12 and located at a lower side of the transportation module 13, and can be moved toward the transportation module 13 and away from the transportation module 13 by a driver 15, the driver 15 is mounted on the beam 12, and in some possible implementations, the driver 15 uses an electric cylinder.

However, considering the length of the beam 12 being longer, it is possible to choose to shorten the length of the interceptor plates 14 appropriately and to increase the number of the interceptor plates 14, as illustrated in fig. 4, where the length of the beam 12 is ten meters and the length of the interceptor plates 14 may be one to one and a half meters.

The driver 15 is used for driving the interception plate 14 to move towards and away from the transportation module 13, when the interception plate 14 moves away from the transportation module 13, a gap is formed between the interception plate 14 and the transportation module 13, and at the moment, the vegetables of the transportation module 13 fall into the fermentation tank below.

The feeder module 16 is arranged on the cross beam 12 and along the transport module 13, while the feeder module 16 is located below the transport module 13. The effect of feed module 16 is to spraying saltwater or salt solution or other pickling material in preserving the pond in advance, and the action of feed module 16 keeps unanimous with interceptor plate 14, has two kinds as follows:

first, the feeder module 16 is synchronized to operate once per actuation of the interceptor plate 14. That is, when a row of vegetables is placed in the fermentation tank, the feeding module 16 sprays salt or salt water on the row of vegetables.

Second, the interception plate 14 is operated several times, and the feeding module 16 is operated once synchronously. That is, after placing a plurality of rows of vegetables in the fermenting tank, the feeding module 16 sprays salt or salt water on the vegetables, and in the second case, the feeding module 16 needs to work less times but needs the beam 12 to move in a matching way.

Referring to fig. 3, as a specific embodiment of the automated pre-curing system, the transportation module 13 comprises a plurality of rotating rollers 131, a driving motor 132, and a transportation belt 133, the rotating rollers 131 are spaced apart from each other on the beam 12 and are rotatably connected to the beam 12, and the transportation belt 133 is wound around the rotating rollers 131.

The driving motor 132 is installed on the beam 12 and connected to one of the rotating rollers 131, and when the driving motor 132 is started, the driving motor can drive the rotating roller 131 connected thereto to rotate, and at this time, the conveyor belt 133 can also rotate along with the rotating roller. When the conveyor belt 133 rotates, the vegetables above the conveyor belt 133 move together.

Further, an electric belt is also attached to the interception plate 14, and the structure of the electric belt is the same as that of the transport module 13, and will not be described herein again. The motorized belt is started and stopped in synchronization with the transport module 13, so that the vegetables on the transport module 13 can be prevented from rubbing against the interception plate 14, because the vegetables on the transport module 13 can be kept relatively still with the rotating motorized belt when the motorized belt is started simultaneously with the transport module 13.

The feeding module 16 has the following two structures;

first, referring to fig. 3, the feeding module 16 comprises a plurality of nozzles 161, a feeding pipe 162, an air feeding pipe 163, and the like, the nozzles 161 are installed on the beam 12 at intervals, and the number of the nozzles 161 needs to be determined according to the coverage area and the length of the beam 12, so as to ensure that the nozzles 161 can fully cover the fermentation tank in the area below the beam 12.

The nozzle 161 has a material input end, a compressed air input end and an output end, the material input end is connected with the feeding pipe 162, the compressed air input end is connected with the air feeding pipe 163, and the feeding pipe 162 and the air feeding pipe 163 are both fixedly installed on the beam 12.

The working principle of the nozzle 161 is shown in fig. 6, wherein the material (powder or liquid) enters the cavity inside the nozzle 161 from the side surface, the compressed air enters the pipeline inside the cavity inside the nozzle 161 from the top surface, and the material (powder or liquid) is ejected from the lower end of the nozzle 161 under the continuous air flow.

The feeding pipe 162 is used for feeding liquid marinade (such as salt water), and is formed by arranging a storage tank and a water pump beside the fermentation tank, wherein the input end of the water pump is connected with the storage tank, and the output end of the water pump is connected with the feeding pipe 162 and is used for pumping the liquid in the storage tank out and then injecting the liquid into the spray head 161.

The compressed air is fed in a manner that a pressure tank and an air compressor are arranged beside the fermentation tank, the air compressor compresses air and injects the compressed air into the pressure tank, and the pressure tank is connected with an air feeding pipeline 163 through an air line.

Secondly, referring to fig. 5, the feeding module 16 comprises a plurality of nozzles 161, an air supply pipe 163, a plurality of storage boxes 164 and a feeding auger 165, the storage boxes 164 are arranged on the beam 12 at intervals, each storage box 164 is provided with one nozzle 161, and the nozzles 161 are connected with the output end of the storage box 164.

The feeding auger 165 is installed on the beam 12 and is sequentially connected to an input end of each storage box 164 for feeding the powder used in the pre-curing process into the storage boxes 164, and the air supply pipe 163 is installed on the beam 12 and is sequentially connected to a compressed air input end of each nozzle 161 for injecting compressed air into the nozzle 161.

The storage tank 164 is used to store a certain amount of powder, since continuous feeding to the feed auger 165 which is kept moving is not possible, and therefore temporary storage is required by means of the storage tank 164, and the beam 12 needs to be moved to the feeding position at intervals for feeding.

A storage tank is placed at the material supplementing position, the storage tank is connected with the input end of the feeding auger 165 through a hose, after connection is completed, a valve on the storage tank is opened, powder in the storage tank begins to flow into the feeding auger 165 through the hose, and the feeding auger 165 is synchronously started to send the flowing powder into each storage tank 164 connected with the feeding auger.

In the second feeding module 16, the powder in the storage tank 164 may be blocked during flowing into the nozzle 161, so a vibrator 166 is added at the connection between the two, and the vibrator 166 can generate vibration, so that the powder at the connection can smoothly flow into the nozzle 161.

The two feeding modules 16 are used for conveying powder and liquid, and the specific selection needs are determined according to the production process, or the two feeding modules 16 are simultaneously arranged on the cross beam 12.

Referring to fig. 7, as an embodiment of the automated pre-pickling system, a hydraulic lifting column 113 is additionally installed on a chassis 111, and two ends of a cross beam 12 are transferred to be connected to lifting ends of the hydraulic lifting column 113 of two mobile carts 11.

In some possible implementations, the hydraulic lift columns 113 use hydraulic or hydraulic electric cylinders.

Just so can make crossbeam 12 remove in vertical direction, every pile up one deck vegetables, crossbeam 12 just one section distance of rebound, can with effectively shorten the distance of falling when vegetables fall from transportation module 13, can further reduce the possibility that the vegetable surface appears the bruise. At this time, the cross member 12 is shaped as shown in FIG. 8, and a portion of the cross member 12 sinking in the middle can be inserted into the fermentation tank.

Referring to fig. 2 and 5, as a specific embodiment of the automatic pre-pickling system provided by the application, a distance measuring sensor 17 is additionally installed on the beam 12, and a fermentation tank with a detection end of the distance measuring sensor 17 facing downward is used for detecting a distance between the beam 12 and vegetables below.

In some possible implementations the ranging sensor 17 uses a laser ranging sensor.

It should be understood that there are two ways of raising the beam 12:

the first is a fixed step, i.e. the distance of rise of the beam 12 at a time is a fixed value;

the second is variable step pitch, i.e. the distance of each rise of the beam 12 is adjusted according to the actual distance between the beam 12 and the underlying vegetable layer.

The variable step distance measurement method is that the distance measurement sensor 17 measures distance for a plurality of times during the movement of the cross beam 12, calculates the average value of the distance data after obtaining a plurality of distance data, and then calculates the ascending distance of the cross beam 12 next time according to the calculation result.

For example, assuming that the expected thickness of the vegetable layer is ten centimeters, the single lifting distance of the beam should be ten centimeters, but the thickness of the vegetable layer is uncertain, and may be twelve centimeters, for example, and the lifting distance of the beam should be twelve centimeters next time, so that the salt or the salt water or other pickling materials can uniformly fall on the surface of the vegetable.

Referring to fig. 1, as a specific embodiment of the automatic pre-curing system provided by the application, a material conveyer 21, an electric guide plate 22 and a discharge channel 23 are added, and the material conveyer 21 is disposed beside the fermentation tank and is used for conveying vegetables to be pre-cured to the conveying module 13 on the beam 12.

In some possible implementations, the material conveyor 21 uses a conveyor-type material conveyor.

The material transport device 21 is provided with a plurality of groups of electric guide plates 22 and discharge channels 22 at intervals, the electric guide plates 22 are used for intercepting vegetables moving on the material transport device 21 and guiding the vegetables to fall into the discharge channels 22, one end of each discharge channel 22 is fixed on the material transport device 21, the other end of each discharge channel 22 is suspended, and the transport module 13 can move to the lower part of each discharge channel 23 and catch the vegetables falling from the discharge channels 23.

For example, the length of the fermenter is fifty meters, the pre-pickled vegetable is radish, the average length of which is twenty-five centimeters, and it is clear that the beam 12 cannot be returned to the initial position each time to replenish the radish, since this would add a large number of inactive strokes.

After having added material transport ware 21, electric guide board 22 and discharge passage 23 can set up one every five meters, so when the turnip in the first five meters place the completion after, crossbeam 12 just can move next a set of electric guide board 22 and discharge passage 23 department, carries out the next turnip in five meters and places the work, can effectively reduce crossbeam 12's invalid removal stroke like this, can also improve production efficiency.

In some possible implementations, the electric guide plate 22 is composed of a baffle plate and a cylinder, the baffle plate is installed on the material conveyer 21, one end of the baffle plate is hinged on the material conveyer 21, the other end of the baffle plate is a free end, the cylinder body part of the cylinder is fixedly installed on the material conveyer 21, the piston rod is connected with the baffle plate in a sliding manner, and the baffle plate can be pushed to swing when the piston rod is extended or shortened, as shown in fig. 9 and 10.

In some possible modes, the baffle is provided with a sliding groove, a sliding block is installed in the sliding groove, and the sliding block is hinged with a piston rod of the air cylinder.

It should be understood that the moving wheel set 112 on the moving vehicle 11 and the transportation module 13 and the driver 15 on the beam 12 described above are all driven by electricity, the hydraulic lifting column 113 needs to be driven by electricity or hydraulic pressure, the feeding module 16 needs to use compressed air, electricity and liquid (salt water or liquid pickling material) when working, and for electric wires, gas lines, hydraulic lines, and conveying pipes, etc., the plate chain needs to be placed in a plate chain groove beside the fermentation tank, one end of the plate chain is fixed on the ground, and the other end moves along with the movement of the beam 12.

The actions of all the components described in the above are controlled by using a controller, the controller is placed in a control cabinet placed in the fermentation tank, the control cabinet is also internally provided with a control circuit and various valve banks, electric wires are connected with the control circuit in the control cabinet, gas wires, hydraulic pipelines and conveying pipelines are connected with the corresponding valve banks, and the control circuit and the valve banks are connected with the controller.

The application also discloses an automatic pickles processing system which comprises any one of the automatic pre-pickling systems recorded in the content.

The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. An automated pre-curing system, comprising:

two sets of moving vehicles (11);

two ends of the beam (12) are respectively fixed on the two groups of moving vehicles (11);

the transportation module (13) is obliquely arranged on the cross beam (12);

the interception plate (14) is connected with the cross beam (12) in a sliding way;

the driver (15) is arranged on the cross beam (12) and used for driving the interception plate (14) to slide in a reciprocating manner; and

a feeding module (16) arranged on the beam (12) and along the transport module (13);

wherein the interception plate (14) is positioned at the lower side of the transportation module (13);

the feeding module (16) is positioned below the conveying module (13);

the working direction of the transportation module (13) is perpendicular to the moving direction of the cross beam (12).

2. Automated pre-curing system according to claim 1, wherein the transport module (13) comprises:

a plurality of rotating rollers (131) which are arranged on the cross beam (12) at intervals and are connected with the cross beam (12) in a rotating way;

a driving motor (132) provided on the beam (12) and connected to one of the rotating rollers (131); and

and a conveyor belt (133) wound around the plurality of rotating rollers (131).

3. Automated pre-curing system according to claim 1, wherein the feeding module (16) comprises:

a plurality of spray heads (161) which are arranged on the cross beam (12) at intervals;

the feeding pipeline (162) is arranged on the cross beam (12) and is sequentially connected with the material input end of each spray head (161); and

and the air feeding pipeline (163) is arranged on the cross beam (12) and is sequentially connected with the compressed air input end of each spray head (161).

4. The automated pre-curing system according to claim 1, wherein the feeding module (16) comprises:

a plurality of storage boxes (164) which are arranged on the cross beam (12) at intervals;

the spray head (161) is arranged on the storage tank (164) and is connected with the output end of the storage tank (164);

the feeding auger (165) is arranged on the cross beam (12) and is sequentially connected with the input end of each storage box (164); and

5. The automated pre-curing system according to claim 4, wherein a vibrator (166) is provided at the connection of the storage tank (164) and the spray head (161).

6. Automated pre-curing system according to any of the claims 1 to 5, characterized in that the mobile cart (11) comprises:

a chassis (111); and

the moving wheel set (112) and the hydraulic lifting column (113) are arranged on the chassis (111);

wherein, the two ends of the beam (12) are respectively connected with the lifting ends of the hydraulic lifting columns (113) on the two moving vehicles (11).

7. The automated pre-curing system according to claim 6, wherein the beam (12) is provided with a distance measuring sensor (17), and the hydraulic lifting column (113) is used for extending or shortening according to the feedback of the distance measuring sensor (17).

8. The automated pre-curing system of claim 1, further comprising:

a material conveyer (21),

a plurality of electric guide plates (22) which are arranged on the material conveyer (21) at intervals; and

the discharging channels (23) are arranged on the material conveyer (21) at intervals, and the number of the discharging channels (23) is the same as that of the electric guide plates (22) and corresponds to that of the electric guide plates one by one;

the transport module (13) can be moved below each discharge channel (23).

9. An automatic pickles processing system comprising an automatic pre-curing system as claimed in any one of claims 1 to 8.